PROCEEDINGS of the 34Th ANNUAL MEETING FERTILIZER INDUSTRY ROUND TABLE 1984

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PROCEEDINGS of the 34Th ANNUAL MEETING FERTILIZER INDUSTRY ROUND TABLE 1984 PROCEEDINGS OF THE 34th ANNUAL MEETING FERTILIZER INDUSTRY ROUND TABLE 1984 October 30, 31, & November 1, 1984 The Hyatt Regency Hotel Baltimore, Maryland None of the printed matter in these proceedings may be printed without the written permission of the Fertilizer Industry Round Table Copies Of Proceedings - If Available Current Year ............... $35.00 Previous Years ............ $30.00 Please make checks payable to Fertilizer Industry Round Table Paul J~ Prosser. Ir .. Secretary-Treasurer Glen Arm; Maryland ~1057 TABLE OF CONTENTS Tuesday, October 30, 1984 The Impact of the Regulatory Process on the Morning Session Economics of Cogeneration Moderators Dr. Donald E. Hirsch, P.E. and Richard A. Harold D. Blenkhorn Zambo, P.E., J.D., presented by Mabry M. Edwin Cox III, P.E. Handley.................................... 82 Opening Remarks Page Chairman Harold D. Blenkhorn . 1 Wednesday, October 31, 1984 Morning Session Keynote Speaker-Kent V. Stromsted .. 1 Moderator Thomas L. Howe Nitrogen-World Demand and Supply J. Neil Black. 7 Comparison of Hygroscopic Properties of Mixtures of Granular Materials (Bulk Blends) The World Outlook for Phosphates and Granulated Mixtures Eugene B. Graves. .. .. 10 David W. Rutland.. .. .. .. 89 The World Potash Outlook Application of SGN to Analysis or How to Cut Robert 1. Schmidt. 14 Cost and Improve Quality-Both at the Same Time! 1984 Fertilizer Review-1985 Outlook Jean L. Cheval. .. 98 Gary D. Myers. .. 18 Important Happenings at the International Tuesday, October 30, 1984 Technical Level Afternoon Session Robert C. Rund ......................... 104 Moderator Mabry M. Handley Programs of the Florida Institute of Phosphate Research Development of TV A Pressure Reactor for G. Michael Lloyd, Jr. .. 107 Production of Ammonium Phosphates and Its Retrofit in Conventional Plants Fertilizer Distribution Trends in the U.S. David G. Salladay and William H. Paulson. 21 Norman 1. Hargett. .. 112 Energy Conservation in DAP-NPK Plants Use of Phosphogypsum in Production of H. K. Sepehri-Nik, presented by James E. Gypsum Flakeboard Madigan................................... 32 G. Erlenstadt . .. 118 High Efficiency Fluoride Removal for Wednesday, October 31,1984 Recycling in the Fertilizer Industry Afternoon Session M. C. Griem and J. Drust.. 39 Moderator Dean R. Sanders Granulation of Mixed Fertilizers by Compaction Some Agronomic Aspects of Nitrogen Wolfgang B. Pietsch. 48 Management Under No-Tillage Dr. V. Allen Bandel. .. 121 Nitrophosphate-Technology and Economics Erik Aasum and Ole H. Lie.................. 59 Agronomic Programs for Maximum Yields Dr. Roy L. Flannery ....................... " 127 Experience With the Pipe Reactor in the Manufacture of Diammonium Phosphate and Retail Fertilizer Marketing in the U. S. Ammonium Sulfate Part I.-David D. Hazen ................... 135 A. M. Brown and J. G. Torney............... 75 Part II. - Felton Coggins. .. 13~ Experience With the Use of Big-Bags (FIBC) in Meeting Dates and Places Committee and Scandinavia Entertainment Committee Report Odd Gnmlie ................................ 141 Tom Athey, Chairman ....................... 148 Impact of Biotechnology on Fertilizer Use­ Public Relations Committee Report Paper Not Available Walter J. Sackett, Jr., Chairman ............ " 148 Nominating Committee Report Joseph E. Reynolds, Jr., Chairman. .. 148 Thursday, November 1,1984 Morning Session Acid Fertilizers Moderators Frank P. Achorn . .. 148 Paul]. Prosser, Jr. Bill E. Adams Manufacturing Fluid Fertilizer in the Eastern United States D. J. Willard. .. 153 Business Meeting-Moderator Prosser. .. 147 Nutri-Blast 2000-A New Concept for Clear Secretary-Treasurer Report Liquid Fertilizer Application Paul J. Prosser, Jr. .......................... 147 J. G. Clapp, Jr. ............................. 156 INDEX OF PARTICIPANTS Erik Aasum Edwin Cox III, P,E" Partner Dr. D. E. Hirsch R, C. Rund Norsk Hydro, a,s. Edwin Cox Associates Director of Technical Services Purdue University Bygd0Y Aile 2 2209 East Broad Street LM.C. Corporation Fertilizer Administration Oslo, Norway Richmond, Virginia 23223 P. O. Box 1035 Department of Bio Chemistry Frank P. Achorn JOrgen Drust Mulberry, Florida 33860 West Lafayette, Indiana 47907 Chief Chemical Engineer Ceilcote Thomas L Howe David W. Rutland National Fertilizer Development An Brunnenweg Howe Inc. International Fertilizer Developrnent Center o 6081 Biebesheim/Rhein 4821 Xerxes Avenue North Center 402 CEB West Germany Minneapolis, Minnesota 55430 P. 0, Box 2040 Muscle Shoals, Alabama 35660 GOnter Erlenstadt Dr. Ole H, Lie, Senior V.P., Muscle Shoals, Alabama 35660 Bill E. Adams Salzgitter Industrie Bau GmbH Technology and Research Walter J. Sackett, Jr., President Plant Food Products, Inc. Postfach 411169 Norsk Hydro, a.s, The A. J. Sackett & Sons Company P. O. Box 520 3320 Salzgitter 41 Bygd0y Aile 2 1701 South Highland Avenue Hopewell, Virginia 23860 Federal Republic of Germany Oslo, Norway Baltimore, Maryland 21224 Thomas B, Athey Dr. Roy l, Flannery G. Michael Lloyd David G. Salladay 3403 Rodman Street, N.W. Specialist in Soils Florida Institute of Phosphate Tennessee Valley Authority CEB 402 Washington, D.C. 20008 Rutgers University (Cook College) Research Muscle Shoals, Alabama 35660 Dr. V. Allan Bandel, Extension Soils P. O. Box 231 1855 West Mai n Street Dean R, Sanders, President Specialist New Brunswick, New Jersey 08903 Bartow, Florida 33830 The Espoma Company University of Md. Cooperative Eugene B. Graves, Vice President­ James E. Madigan, President Six Espoma Road Extension Service Planning and Economics Feeco International Inc, Millville, New Jersey 08332 Department of Agronomy Agrico Chemical Company 3913 Algoma Road Robert l, Schmidt College Park, Maryland 20742 One Williams Center Green Bay, Wisconsin 54301 Vice President & General Manager J. Neil Black Tulsa, Oklahoma 74101 Gary D. Myers, President West Manager, Nitrogen Chemicals Michael Griem The Fertilizer Institute LM,C. Corporation C+l Inc. Cecilcote 1015 18th Street, N.W. 2315 Sanders Road P. O. Box 5201 AM Brunnenweg Washington, D,C. 20036 Northbrook, Illinois 60062 london, Ontario N6H 4H9 Canada D 6081 Biebesheim/Rhein Erik Myklebust H. Eddie Sepehri-nik Harold D. Blenkhorn West Germany Manager, Packaging Department Feeco International Technical Service Manager Odd Gmnlie Norsk Hydro, a.s. 3913 Algoma Road Nitrochem, Inc. Director of Raw Materials & Porsgrunn Fabrikker Green Bay, Wisconsin 54301 2055 Peel Street Suite 800 Distribution 3900 PORSGRUNN, Norway Kent V. Stromsted Montreal, Quebec H3A lV4 Canada Norsk Hydro William H, Paulson President A. M. Brown BygdBY Aile 2 Royster Company Top Yield Industries, Inc. Ineitee Limited Oslo, Norway P. O. Box 797 p, O. Box 8262 P. 0, Box 140, Morningside Mabry M. Handley Mulberry, Florida 33860 lexington, Kentucky 40533 QlD 4170 Australia I.M.C. Corporation Wolfgang B, Pietsch J. Graham Torney Jean L. Cheval 421 East Hawley Street Executive Vice PreSident Incitec Limited United Cooperatives of Ontario Mundelein, Illinois 60060 Koppern Equipment, Inc. P. O. Box 140, Morningside 151 City Centre Drive Dr, Ralph W. Hardy ,5215 Chin ley Court OLD 4170 Australia Mississauga, Ontario Director of Life Sciences Charlotte, North Carolina 28226 Glen Wesenberg, P,E. L5A 3S1 Canada Du Pont Paul J, Prosser, Jr. Vice President-Process Eng. Dr. John G. Clapp, Jr., Research 1007 Market Street Executive Vice President Feeco International, Inc, Agronomist Wilmington, Delaware 19898 The Prosser Company, Inc. 3913 Algoma Road Arcadian Corporation Norman L Hargett p, O. Box 5036 Green Bay, Wisconsin 54301 Route 6 Box 463B National Fertilizer Development Glen Arm, Maryland 21057 D. J. Willard, President Greensboro, North Carolina 27405 Center Joseph E. Reynolds, Jr. Willard Chemical Company Felton L. Coggins F226 NFDC Bldg. Manager, NPK Marketing-Agri. p, 0, Box 135 Coggins Farm Supply Muscle Shoals, Alabama 35660 Chemicals Group Frederick. Maryland 21701 Route 2 Box 981 David D. Hazen W. R, Grace & Company Richard A. Zambo lake Park, Georgia 31636 Hazen Supply Corporation 100 North Main Street Energy & Regulatory Consultant RR #1 Box 17 Memphis, Tennessee 38103 P. 0, Box 856 Mt. Union, Iowa 52644 Brandon. Florida 33511 1984 BOARD OF DIRECTORS Frank P. Achorn, Senior Scientist W. Harold Green, Manager of Technical Herman G. Powers, Manager Process & Product Imp. Section and Quality Assurance Crops Granular Operations Tennessee Valley Authority Gold Kist Inc. Kaiser Agricultural Chemicals Muscle Shoals, Alabama 35660 P.O. Box 2210 P.O. Bo)( 246 Savannah, Georgia 31402 Bill E. Adams Atlanta, Georgia 30301 Plant Food Products, Inc. Michael R. Hancock, Quality Paul J. Prosser, Jr., Vice President P.O. Box 520 A.ssurance Mgr. The Prosser Company, Inc. Hopewell, Virginia 23860 The Andersons P.O. Box 5036 P.O. Box 338 Glen Arm, Maryland 21057 Thomas B. Athey Delphi, Indiana 43623 3403 Rodman Street, N.W. John E. Rednour Washington, D.C. 20008 Mabry M. Handley Production Manager LM.C. Corporation Mississippi Chemical Corporation Pierre Becker, Technical Director 421 East Hawley Street P.O. Box 848 Compagnie Francaise de l' Azote Mundelein, Illinois 60060 Pascagoula, Mississippi 39567 ';'0 nu~ ..ictl;(.Ju~l:!-uulud P.B. No. 133 Travis P. Hignett, Special Consultant John Renneburg, President 92202 Nevilly-Sur Seine Cedex to the Managing Director Edw. Renneburg & Sons Company Paris, F~ance International Fertil izer Development Ctr. 2639 Boston Street P.O. Box 2040 Baltimore, Maryland 21224 Harold D. Blenkhorn Muscle Shoals, Alabama 35660
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