DOCSLIB.ORG

Recycling and Source Reduction at the Ford Chicago Assembly Plant

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Recycling and Source Reduction at the Ford Chicago Assembly Plant Ford Motor Company Pollution Prevention Case Study Recycling and Source Reduction at the Ford Chicago Assembly Plant DESCRIPTION OF THE FACILITY Ford Motor Company has manufactured and assembled over 10 million automobiles at the Chicago Assembly Plant since it opened in 1913. The plant, which produces the Ford Taurus and Mercury Sable from components manufactured at other locations covers 2.7 million sq. ft. and is traversed by a 23 mile-long assembly line. Activities performed at the plant include welding of sheet metal components to form vehicle bodies, the application of sealers and paint as well as installation of chassis, powertrain and trim components. With over 2,750 employees, Chicago Assembly produces more than 66 cars per hour and consistently ranks as one of the top North American automotive facilities in production as well as initial vehicle quality. DESCRIPTION OF THE OPPORTUNITY BEING ADDRESSED The Chicago Assembly Plant is committed to protect the environment by striving to continually improve processes that minimize waste and pollution and by setting environmental objectives and targets, which meet or surpass legal expectations. One of the plant's significant environmental objectives has been the reduction in packaging waste and the volume of solid waste through collaborations with parts suppliers and outside contractors. DESCRIPTION OF THE IMPROVEMENT In 1996, with the assistance of Waste Management, Inc., the Chicago Assembly Plant began a waste minimization program to reduce its manufacturing waste through source reduction and recycling actions. The project has focused on wooden pallets and cardboard waste and from 1996 through 1999, the source reduction and recycling of these materials has obviated their manufacture and disposal, thereby conserving the following resources1: · 563,000 mature trees, 24% of which were saved by the reuse of 450,000 pallets at the plant. · 11,165,000 gallons of oil, representing 252,000 barrels of No. 2 fuel oil, which could provide enough energy to heat and cool more than 51,600 homes for a year. · 576,000 gallons of gasoline-enough to drive more than 13.4 million miles. · 101,380,000 kW-hrs of electricity-enough power to fulfill the annual electricity needs of over SUBSTANCES: REDUCTION ACHIEVED: RECOVERY ACHIEVED: Wooden Pallets 2,070 tons 11,900 tons Cardboard packaging 333 tons 7,900 tons Solid Waste 4,280 tons -- ENVIRONMENTAL HIERARCHY LEVELS: Waste elimination 1 Each ton of fiber recycled conserves: 17 mature trees ; 464 gallons of oil; 24 gallons of gasoline; 4,210 kW-hrs of electricity; 7,000 gallons of water; 3.3 cubic yards of landfill airspace. Each ton of pallets recycled conserves 8.7 mature trees and 3.5 cubic yards of landfill volume. Source: U.S. Environmental Protection Agency, Ford Motor Company, Waste Management..
Load more

Recommended publications
  • NWI Times – Real Life STEM Support
    Case separation Judge grants request to split up attempted Striving for rape, voyeurism charges, LOCAL, PAGE A3 greatness Delivering vaccines Carrothers named Times POY, SPORTS, PAGE C1 Homebound Hoosiers aided, LOCAL, PAGE A3 BREEZY WITH SOME RAIN 58 • 43 FORECAST, A4 | SATURDAY, APRIL 10, 2021 | nwi.com Ford idling Region plant Workers to be laid tered for the week along with Lear, for instance, makes seats continue building high-quality tems. Ford’s Flat Rock Assembly Plant, for the Ford Explorer, Lincoln Avi- vehicles that continue to be in Ford already had to reduce op- o for a week amid Dearborn Truck Plant and Lou- ator and Police Interceptor Util- high demand among our dealers erations to one shift for a week isville Assembly Plant. Ford also ity that are manufactured at the and customers. One of those solu- at the Chicago Assembly Plant global parts shortage plans to shut down the transit side Chicago Assembly Plant. They are tions is sequencing down weeks, earlier this year. The Alliance for of the Kansas City Assembly Plant delivered with no inventories built allowing us to keep building our Automotive Innovation estimates JOSEPH S. PETE and operate the Ohio Assembly up so the supplier’s operations are must-have vehicles for custom- the auto industry in America [email protected], 219-933-3316 Plant at a reduced level because synced with Ford’s. ers when we have adequate parts could end up producing 1 million Ford plans to temporarily shut of parts shortfalls. “The global shortage is a ect- suppliers.” fewer cars this year as a result of down the Chicago Assembly Plant The shutdown will a ect ing all automotive manufacturers The global semiconductor the parts shortages.
    [Show full text]
  • Ford Media Center Ford Media Center FORD MOTOR COMPANY ISSUES FOUR SAFETY RECALLS in NORTH AMERICA
    8/30/2019 Ford Motor Company Issues Four Safety Recalls in North America | Ford Media Center Ford Media Center FORD MOTOR COMPANY ISSUES FOUR SAFETY RECALLS IN NORTH AMERICA Aug 30, 2019 | DEARBORN, Mich. DEARBORN, Mich., Aug. 30, 2019 – Ford Motor Company is issuing four safety recalls in North America. Ford is not aware of any accidents or injuries associated with any of these conditions. Safety recall of select vehicles for potential lack of seat restraint in the event of a crash Ford is issuing a safety recall for: 1. Certain 2018-20 Ford F-150, 2019-20 Ford F-Series Super Duty, 2018-19 Ford Explorer and 2019-20 Ford Expedition vehicles with a manual driver and/or front passenger seat-back recliner mechanism, and 2. Certain 2020 Ford Explorer and 2020 Lincoln Aviator vehicles with rear outboard seats with manual seat-back recliner mechanisms. Affected vehicles may be missing the third pawl required for seatback strength. A seatback with an improperly assembled recliner mechanism may have reduced strength and may not adequately restrain an occupant in a crash, increasing the risk of injury. This action affects 483,325 vehicles in the United States and federal territories, 58,712 in Canada and 8,149 in Mexico. Affected vehicles include: 2018-20 Ford F-150 vehicles built at: Dearborn Assembly Plant from Sept. 14, 2018, to Aug. 7, 2019, and Kansas City Assembly Plant from Sept. 11, 2018, through Aug. 2, 2019 2019-20 Ford F-Series Super Duty vehicles built at: Kentucky Assembly Plant from Sept. 9, 2018, through July 22, 2019, and Ohio Assembly Plant from Sept.
    [Show full text]
  • Ford Issues Two Safety Recalls and Two Safety Compliance Recalls in North America
    Aug 31, 2017 | DEARBORN, Mich. Ford Issues Two Safety Recalls and Two Safety Compliance Recalls in North America DEARBORN, Mich., Aug. 31, 2017 – Ford Motor Company is issuing two safety recalls and two safety compliance recalls in North America. Details are as follows: 2017 Ford F-150 and Mustang vehicles • Ford is issuing a safety recall for approximately 935 2017 Ford F-150 and Mustang vehicles for ARC passenger air bag inflators. Ford was notified by Takata, a supplier that uses the inflators in airbag modules, of an abnormal deployment of ARC’s passenger airbag inflator during testing conducted at Takata’s engineering facility. • In the affected vehicles, the ARC inflator may rupture during a front passenger airbag deployment resulting from a crash which may result in metal fragments striking vehicle occupants and causing serious injury and death. • Ford is not aware of any accidents or injuries associated with this issue. • Affected vehicles include: • 2017 Ford F-150 built at Kansas City Assembly Plant, July 20, 2017 to Aug. 1, 2017 • 2017 Ford Mustang built at Flat Rock Assembly Plant, July 20, 2017 to Aug. 1, 2017 • The recall involves approximately 935 vehicles in North America, including 650 in the United States and federalized territories, 279 in Canada and six in Mexico. The Ford reference number for this recall is 17S26. • Dealers will replace passenger airbag modules. 2017 Ford Explorer, Taurus and Police Interceptor Utility and Sedan vehicles • Ford is issuing a safety recall for approximately 263 2017 Ford Explorer, Taurus and Police Interceptor Utility and Sedan vehicles with incorrect steering gear heat shield fasteners.
    [Show full text]
  • Webb Ford Dealership Delivers Award-Winning Customer Satisfaction for Over 40 Years
    FIND THE AREA’s Best SELECTION AT WEBB FORD Dealership delivers award-winning customer satisfaction for over 40 years he Webb family has a lot of experience running Ford and Hyundai dealerships in Indi- ana and Illinois. Webb Ford in THighland’s general manager Dan Allen says: “the dealership has been here over 40 years and it has been the number one volume Ford seller in Northwest Indiana the whole time. It’s still owned by the Webb family, and I’ve been here with them for 19 years. We carry over 800 new and used vehicles. We sell more so we can sell cheaper. We also specialize in A and X Plan sales to Ford employees because we’re near the two Ford plants. We’re a full service dealership for parts service, and body work.” “We’re the highest volume Ford dealer in Northwest Indiana. We have the biggest inventory in Chicagoland.” TONY V. MARTIN | THE TIMES Dan Allen, general manager Pictured top right: Webb Ford general manager Dan Allen. Bottom left: The new 2013 Ford Escape has been redesigned and has available Ecoboost. Bottom right: Webb Ford The 2013 Ford Fusion , one of Webb Ford’s top sellers. six-cylinder engines uses turbocharging from $500 to $50,000. If you have credit Webb’s three best sellers are Escape, to improve mileage. It was a little dif- issues we can help you. We try to help FOR MORE INFO: Fusion, and Focus, according to Dan. ficult at first to get some people to accept keep the economy going.” “They just redesigned all three.
    [Show full text]
  • Ford Motor Company in Chicago
    Ford Motor Company in Chicago Ford Motor Company’s Chicago Assembly Plant, home to the Ford Taurus and Lincoln MKS, has a long history of building successful, high-quality vehicles. Opened in 1924, Chicago Assembly is one of Ford’s old- est assembly plants yet one of the most flexible and efficient. Ford’s Chicago Heights Stamping Plant opened in 1956 and stamps sheet metal for products built in Chicago, Kansas City, Mo., and St. Paul, Minn. Ford is investing nearly $400 million in its Chicago manufacturing facilities to launch production of the new, fuel-efficient Ford Explorer. The company will add 1,200 new jobs to staff a second production shift at Chicago Assembly Plant and increase production at the nearby Chicago Stamping Plant. In addition, Ford recently announced Chicago production of the all-new Ford Police Interceptor vehicle. Ford is proud of its continued investment in Chicago and of the Chicago Ford employees who build the award-winning Ford Taurus and Lincoln MKS and the next-generation Ford Explorer. CHICAGO ASSEMBLY PLANT • Chicago, Illinois • Employment: 1,348 • Current products: Ford Taurus, Lincoln MKS Ford Taurus Police Interceptor CHICAGO HEIGHTS STAMPING PLANT • Chicago, Illinois • Employment: 784 • Current products: Body panels Lincoln MKS EMPLOYEES RETIREES Ford Employees (1) ......................... 2,400 Ford Retirees (1) ............................. 3,300 SUPPLIERS Ford Suppliers (2) ............................................................................................................. 384 • Production
    [Show full text]
  • A Message to UAW Members at Ford
    FORD CONTRACT SUMMARY: HOURLY WORKERS NOVEMBER 2019 HIGHLIGHTS ● New Jobs/New Investments: Over $6 billion of product investment creating or re- taining over 8,500 jobs. Nineteen facilities will receive investments. ● Ratification Bonus: The contract establish- es a ratification bonus of $9,000 for senior- ity employees and $3,500 for temporary employees. ● Wage increases: The contract provides for 3% GWIs in the second and fourth years of the contract and 4% lump sums in the first and third years for eligible permanent seniority employees. The 2019 UAW Ford Hourly National Negotiating Committee. ● Health Care: There will be no reduction in health care benefits or increase in costs to members. New discount costs for retail clinics and telemedicine. ● Temporary Workers: Current temporary A Message to UAW Members workers are eligible to become full-time seniority employees with the potential to reach top rate during the life of the con- at Ford tract. Dear Brothers and Sisters: ● Progression: All current permanent employees will grow in to parity in the life of the contract. Your bargaining committee appreciates the solidarity of our membership ● Profit Sharing Formula Maintained as we worked to achieve key gains through the collective bargaining pro- cess. ● Pension/TESPHE: A one-time contribution of $1,000 to the Tax-Efficient Savings Plan From the outset, your brothers and sisters, Local leaders, and bargaining for Hourly Employees (TESPHE) accounts team members identified key areas of concern to focus on throughout this for employees hired or rehired before Nov. process: a clear pathway for temporary workers to permanent status, short- 19, 2007 or in a skilled classification prior ening the in-progression period, maintaining our current health care benefits to Oct.
    [Show full text]
  • Warranty and Policy Manual
    Ford Motor Vehicle Assurance Company Warranty and Policy Manual EDITION: October 2003 Form No. FCS-7755 Warranty & Policy Manual Table of Contents Introduction Page Number Section 1 – Dealership Administration • Responsibility Overview 1-1 • Dealer & Service Supervision Responsibilities 1-7 • Warranty Record Responsibilities 1-10 • Warranty Parts Retention & Return Procedures & Responsibilities 1-17 • Service Technician Specialty Training Standards — ACES II Edits 1-25 • Sublet Invoice Requirements 1-28 Section 2 – Carrier Drop-Off through Delivery to Customer • Carrier Drop-Off Inspection 2-1 • In-Transit Damage/Loss and Damage Repairs 2-12 • Misbuilt/Misinvoiced Vehicles 2-20 • Storage of New Vehicles 2-23 • Pre-delivery/Delivery to Customer 2-25 Section 3 – Warranty Coverages • Coverage Summary/Introduction 3-1 • Ford, Lincoln, Mercury, and TH!NK Car & Light Truck Coverage 3-7 • 600 & Higher Series Truck Coverage 3-53 • Federal Emissions Coverage 3-81 • California Emissions Coverage 3-85 • Battery Coverage 3-93 • Service Part Warranty Coverage 3-109 • Warranty Cancellation - Branded Title 3-127 • Service Contracts (ESP Plans, Superseal, etc.) 3-130 • Ford Remanufactured Parts Coverage/Usage Requirements 3-139 • Governmental Coverage Regulations & Legal Procedures (lemon law, RAV, taxes) 3-141 Section 4 – Recalls, Dealer Self-Approval Guidelines, & After-Warranty Assistance • Safety, Compliance and Emissions Recalls 4-1 • Dealer Self-Approval Guidelines 4-6 • After-Warranty Assistance 4-10 October 2003 Ford Motor Company – Ford Motor
    [Show full text]
  • Ford Motor Company VIN Equipment Codes
    Report Abuse « Search: The Web Angelfire Previous | Top 100 | Next » share: del.icio.us | digg | reddit | furl | Ford Excursion+Vin facebook Ads by Google Check Any Vehicle VIN 2010 Ford Official Site Car Search By VIN Number Disc Makers CD Services Vehicle Record Check. Get Unbiased Visit the Official Ford Site Now for the Info You Need At Recession-Proof 1000 CDs in Digipaks now $990! Automotive Information Latest Ford vehicle Info. Prices. Get More, Spend Less! Lowest price, highest quality. www.edmunds.com www.FordVehicles.com www.AutoCheck.com www.discmakers.com/DigipakSale Ford Motor Company VIN Equipment Codes Last updated September 7th, 2005 4th digit 5th digit - line 6th digit - series passenger cars - restraints A minivan trucks active belts plus driver and A20 - Mercury Mountaineer 0 150 series Flareside B A5 - Windstar & Freestar passenger air bags 150 series Styleside & E-Series chassis 1 active belts plus driver and C Econoline F Econoline chassis passenger air bags E-Series cargo van 2 250 series E active belts plus driver and Econoline cargo van 3 350 series H passenger side air bags, F F-series pick-up, regular cab 4 Super Duty series curtains, or canopies M Lincoln & Mercury cars active belts plus driver and K M5 - Mercury Sable sport-utility vehicles passenger air bags M6 - Mercury Mystique M7 - Mercury Grand Marquis & 2 2-door Explorer Mercury Marauder 3 4-door Explorer trucks - Gross Vehicle M81 - Lincoln Town Car Weight Rating (GVWR) M83 - Lincoln Town Car 5 4-door Mountaineer M84 - Lincoln Town Car A 0-3,000 lbs. M85 - Lincoln Town Car B 3,001-4,000 lbs.
    [Show full text]
  • Ford's 2019 Annual Report
    UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, DC 20549 FORM 10-K Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the fiscal year ended December 31, 2019 or Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the transition period from __________ to __________ Commission file number 1-3950 Ford Motor Company (Exact name of Registrant as specified in its charter) Delaware 38-0549190 (State of incorporation) (I.R.S. Employer Identification No.) One American Road Dearborn, Michigan 48126 (Address of principal executive offices) (Zip Code) 313-322-3000 (Registrant’s telephone number, including area code) Securities registered pursuant to Section 12(b) of the Act: Title of each class Trading symbols Name of each exchange on which registered Common Stock, par value $.01 per share F New York Stock Exchange 6.200% Notes due June 1, 2059 FPRB New York Stock Exchange 6.000% Notes due December 1, 2059 FPRC New York Stock Exchange Securities registered pursuant to Section 12(g) of the Act: None. Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act. Yes No Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act. Yes No Indicate by check mark if the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
    [Show full text]
  • Ford Flex, Lincoln MKS Hit the Streets
    NASCAR STAR CARL EDWARDS ANSWERS OUR QUESTIONS June 2008 Ford Flex, Lincoln MKS HIT THE STREETS WORKING TOGETHER Powertrain and product teams use ONE Ford behaviors for success FRIEND TO FRIEND TV ad subject enjoys her test drive so much, she buys a new Edge INSIDE THIS ISSUE NEWS BRIEFS New Focus Coupe debuts on American Idol A sporty coupe version of the 2009 Ford Focus debuted on the top-rated American Idol show on May 14. The new coupe features new front and rear fascias, including a lower front fascia with a larger opening that echoes the treatment on the coming subcompact Fiesta. Also standard are new fog lights, a dark 2009 Ford Focus 9 Flex, MKS debut chrome grille and dark chrome headlamp accents, 17-inch wheels and a sport-tuned exhaust. Ford releases two summer blockbusters – the Ford Flex and the Lincoln MKS. Ford completes sale of Jaguar Land Rover to Tata Motors Ford Motor Company has completed the sale of Jaguar Land Rover to Tata Motors. The sale, for U.S. $2.3 billion, is the culmination of Ford’s decision 3 Sales report to explore strategic options for Jaguar Land Rover as it accelerates its The monthly sales figures show Ford’s strengths, weaknesses in the market. focus on its core Ford brand and its “One Ford” global transformation. It also allows Jaguar Land Rover to focus 4 Ford responds on delivering what is best for their business. As part of Company reacts quickly to changing the deal, Ford will continue to supply Jaguar Land Rover market, will adjust production and staffing.
    [Show full text]
  • Ford Motor Company (Exact Name of Registrant As Specified in Its Charter)
    UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, DC 20549 FORM 10-K (Mark One) þ Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the fiscal year ended December 31, 2017 or o Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the transition period from __________ to __________ Commission file number 1-3950 Ford Motor Company (Exact name of Registrant as specified in its charter) Delaware 38-0549190 (State of incorporation) (I.R.S. Employer Identification No.) One American Road, Dearborn, Michigan 48126 (Address of principal executive offices) (Zip Code) 313-322-3000 (Registrant’s telephone number, including area code) Securities registered pursuant to Section 12(b) of the Act: Title of each class Name of each exchange on which registered Common Stock, par value $.01 per share New York Stock Exchange Securities registered pursuant to Section 12(g) of the Act: None. Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act. Yes þ No o Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act. Yes o No þ Indicate by check mark if the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
    [Show full text]
  • Ford Motor Company Issues Safety Compliance Recall for 286 Ford Explorer Police Interceptor and Lincoln Aviator Vehicles in North America
    NEWS www.twitter.com/ford www.facebook.com/ford www.instagram.com/ford www.medium.com/@ford Ford Motor Company Issues Safety Compliance Recall for 286 Ford Explorer Police Interceptor and Lincoln Aviator Vehicles in North America DEARBORN, Mich., Jan. 20, 2021 – Ford Motor Company is issuing a safety compliance recall for 286 Ford Explorer Police Interceptor and Lincoln Aviator 2020 model year vehicles. Affected vehicles were shipped with contaminated windshield washer fluid and therefore do not comply with Federal Motor Vehicle Safety Standards. This action affects 283 vehicles in the U.S. and three in Canada. Ford is not aware of any accidents or injuries related to this condition. Affected vehicles were built at Chicago Assembly Plant: • Ford Explorer Police Interceptor vehicles from May 26 to 30, 2020 • Lincoln Aviator vehicles from May 28 to June 2, 2020 Dealers will flush out the washer system, and replace the windshield washer fluid, washer bottle neck, washer pump assembly, fluid level sensor, and front and rear wiper blades. Dealers will also inspect and repair paint and exterior components, if necessary. The Ford reference number for this recall is 21C01. # # # About Ford Motor Company Ford Motor Company (NYSE: F) is a global company based in Dearborn, Michigan. The company designs, manufactures, markets and services a full line of Ford cars, trucks, SUVs, electrified vehicles and Lincoln luxury vehicles, provides financial services through Ford Motor Credit Company and is pursuing leadership positions in electrification; mobility solutions, including self-driving services; and connected services. Ford employs approximately 187,000 people worldwide. For more information regarding Ford, its products and Ford Motor Credit Company, please visit corporate.ford.com.
    [Show full text]