Case Study
Tialoc Composite Vessels at Elevated Temperatures and Pressures
Page 1 of 8 www.tialocgroup.com
Case Study
Tialoc Composite Vessels at Elevated Temperatures and Pressures Focusing on Five Recent Examples
Background: Our manufacturing division, named – tialoc Composite – has its major locations in The tialoc Group was founded in 2000 in Shanghai (China) and Penang (Malaysia), Germany and 2001 in Singapore, with the as well as minor locations in Germany, focus on supplying high quality engineered Thailand, Vietnam and Kuantan (Malaysia). environmental solutions, at competitive prices, for the European, Chinese and SE The Composite division specializes in the Asian markets. materials selection, engineering calculation, design and ultimately manufacture of world From conception, the team achieved rapid class produced plastic, FRP and dual success and grew from a simple idea; to the laminate products, most commonly pipes, multi-million dollar company it is today, storage tanks and reaction vessels at spanning five continents with over 450 staff elevated pressures. in four unique divisions. tialoc now boasts strengths in process and design All our products are manufactured to strict engineering, as well as EPC supply and in- International engineering codes, with 25 house manufacturing. year design life, so you can be assured the quality is first class and your products will Originally tialoc specialized in the chemical still be in use after many years of operation. industry, but now also has a strong presence in pharmaceutical, semiconductor, In recent times we have earned the enviable automotive, general industry, oil & gas, reputation as being the premier supplier of petrochemical and mineral processing vessels in aggressive, high temperature and sectors. pressure applications in the Asia region.
Two examples of our recently produced vessels for use in high temperature and pressure applications
Page 2 of 8 www.tialocgroup.com
Case Study
GSK - PB3 Module 6 - 2004 - Singapore
Client Glaxo Smith Kline Height m 10∙4 Project PB3 Module 6 Diameter m 0∙9 Location Singapore Media Name HCl/Cl2 Year 2004 Liner Name/mm ECTFE/4 Description Gas Scrubber Structure Name/mm FRP/17
In 2003, Glaxo Smith Kline requested Quantity Supplied 2 the tialoc Group to engineer and design Op Temp Degrees C 55 a scrubber to treat a waste gas cocktail Des Temp Degrees C 110 of HCl/HCl2/SO2/NH3 for their pharma- Op Press Bar 0∙1 ceutical plant in Singapore. In 2004 the Des Press Bar 10 unit was successfully commissioned. Test Press Bar 15 The body of the scrubber was required to withstand pressures up to 14 bar!
Page 3 of 8 www.tialocgroup.com
Case Study
Bayer - MDI Project - 2007 - Shanghai, China
Client Bayer Chemical Length m 5.5 Project MDI Diameter m 0.8 Location Shanghai, China Media Name HCl Year 2007 Liner Name/mm PVDF/4 Description HCl Absorber Structure Name/mm FRP/11
In 2007, Bayer Technical services Quantity Supplied 1 engaged tialoc Composite to fabricate Op Temp Degrees C 80 an HCl absorber column for their MDI Des Temp Degrees C 95 project in Shanghai, China. The tank Op Press Bar 1.5 design is BTS in-house IP, so we were Des Press Bar 3 just contracted to build, supply, install Test Press Bar 3.9 and provide mechanical warranty, excluding process guarantee.
Page 4 of 8 www.tialocgroup.com
Case Study
REC - Waste Header Tank - 2010 - Singapore
Client REC Length m 7.5 Project F25B2 Diameter m 0.5 Location Singapore Media Name Acid Mix Year 2010 Liner Name/mm PP/4 Description Waste Gas Header Structure Name/mm FRP/8
The Renewable Energy Corporation Quantity Supplied 1 (REC) is a leading global supplier of Op Temp Degrees C 30 solar panels. In 2010 they purchased a Des Temp Degrees C 40 waste water treatment system from Op Press Bar 5 tialoc for their glass etching facility in Des Press Bar 10 Singapore. This system included a Test Press Bar 13 combined waste header routinely subjected to extreme pressures!
Page 5 of 8 www.tialocgroup.com
Case Study
Chemical Co. - 2010 - Zhangjiagang, China
Client Large Chem. Co. Height m 3∙7 Project Classified Diameter m 0∙9 Location ZJG, China Media Name HCl/Cl2 Year 2010 Liner Name/mm ECTFE/4 Description Multiple Pieces Structure Name/mm FRP/17
In 2010, A major US based Chemical Quantity Supplied 1 Company engaged tialoc to supply a Op Temp Degrees C 118 total of 29 tanks, pressure vessels and Des Temp Degrees C 180 other composite items for their chemical Op Press Bar 0∙1 project in Zhangjiagang, China. One of Des Press Bar 2 the more difficult units was the waste Test Press Bar 2∙6 gas header tank which was designed for 180ºC max temperature! Note: Waste gas header – top left photo
Page 6 of 8 www.tialocgroup.com
Case Study
SLIC - HCl Absorber - 2011 - Shanghai, China
Client SLIC Height m 11.0 Project Isocyanate Diameter m 0.8 Location Shanghai, China Media Name HCl Year 2011 Liner Name/mm FEP/3.8 Description HCl Absorber Structure Name/mm FRP/17
In 2010, the Shanghai Lianheng Iso- Quantity Supplied 1 Cyanate Co. (SLIC) approached tialoc Op Temp Degrees C 121 for the urgent supply of a high quality Des Temp Degrees C 149 FEP lined FRP HCl absorber column for Op Press Bar 0.5 their Shanghai process plant. In April Des Press Bar FV / 2 2011, it was successfully commissioned. Test Press Bar FV / 2.6
Page 7 of 8 www.tialocgroup.com
Case Study
Tialoc’s elevated pressure vessels are: Contacts: Factory manufactured from 0∙5m diameter, up to 6∙5m, larger sizes also tialoc China possible upon request. Name: Klaus Mao Position: General Manager Normal temperatures up to 120 C, ⁰ Email: [email protected] special design products up to 180⁰C. Ph: +86 21 2890 1638 Ext. 1118 tialoc’s in-house engineering capabilities Mob: +86 137 6124 2477 include design calculations up to 15 bar. Design standards according to DIN tialoc Malaysia: EN13121, BS4994, ASME RTP-1, AD- Name: Daniel Wies Merkblatt-N1, DIBt-40-B1(2) Position: General Manager Email: [email protected] Ph: +60 4 403 9188 Ext. 8115 Other References: Mob: +60 12 471 7948
Tialoc’s dual laminate systems have been tialoc Singapore/Indonesia: supplied to a variety of corrosive industrial Name: Ing How Wong environments such as pharmaceutical, Position: Regional Sales chemical, microelectronic and mineral Email: [email protected] processing plants. Applications include Ph: +65 6341 5018 scrubbers, pipes, tank farms, chemical utility Mob: +65 8111 7139 systems, cyclones, and exhaust fans. tialoc in Europe: Name: Christian Kottzieper Position: Principal Engineer Email: [email protected] Ph: +49 (0) 2623 9708 21 Mob: +49 (0) 173 789 4201
tialoc Thailand: Name: Nopporn Keomanee Position: Business Development Mgr. Email: [email protected] Ph: +66 38 406 283 Mob: +66 81 266 4570
EMCS International in Australia Name: Jeremy Rattigan Position: Business Development Mgr. Email: [email protected] Ph: +61 (08) 6102 0695 Mob: +61 (0) 498 109 056
atea-WK USA: Name: Christina Hou Position: Business Development Mgr. Email: [email protected] Ph: +1 214 613 1785 Mob: +1 (346) 221 3400
Page 8 of 8 www.tialocgroup.com