Aspects of Feasibility of a Shipboard Algal Photobioreactor to Capture Carbon Dioxide Emissions

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Aspects of Feasibility of a Shipboard Algal Photobioreactor to Capture Carbon Dioxide Emissions Aspects of Feasibility of a Shipboard Algal Photobioreactor to Capture Carbon Dioxide Emissions PhD Thesis Submitted for the degree of Doctor of Philosophy PhD Candidate: Konstantina Koutita Supervisory Team: Professor Julia Stegemann Dr Tristan Smith Dr Nithin Rai Studentship Funding: UCL Impact Award Octoply Ltd. Centre for Resource Efficiency & the Environment Department of Civil, Environmental and Geomatic Engineering University College London November, 2016 1 Dedicated to My parents, Christopher and Maria, My brother, George, and my sister, Maria-Christina. 2 Acknowledgements I would like to sincerely thank my supervisors for patiently helping me start and complete this project, by always being there to provide advice, offering to help with any kind of problem, and carefully reading through and commenting on my thesis. Specifically, I am grateful to Professor Julia Stegemann for her valuable guidance, for teaching me to be more efficient in my research and for motivating to work. I also greatly appreciate the focused, constructive and wise advice and the support given by Dr Tristan Smith. Last but not least, Dr Nithin Rai, the industrial sponsor of this project, provided the idea of this topic and numerous inspiring and creative suggestions throughout the project. I would also like to express my thanks to the financial support for my project from: (i) UCL Impact Award, (ii) Octoply Ltd, (iii) the Spark Award by Knowledge Transfer Network, and (iv) Community by Design social enterprise, for funding the photobioreactor materials purchase. I need to mention that the CEGE department of UCL offered me a friendly environment to work in, which is most vital for PhD studies. Special thanks would go to my fellow colleague, Alessandro Marco Lizzul, for his help in the lab and the great co-operation I had with him and his supervisor, Dr Luiza Campos. I would also like to thank the students Rena Seyidova, Michael Gonzalez, Shao Zong Wu, Xin Min Lee and Liusixing He, for their help with lab measurements and some schematics drawing. Regarding the lab work, my honest thanks go to Ian Sturtevant, Dr Judith Zhou, Catherine Unsworth, Dr Melisa Canales and the workshop’s staff for their assistance in using lab equipment and for helping with occasional construction work. I am also thankful to Dr Jong Kyu Kim, Dr Anna Bogush and Sajida Rasheed, for lending lab equipment; to Rokiah Yaman and Hamid Aghili for their help with the photobioreactor construction; to Professor Brian Whitton for the wild algae identification; and to Dr Sofie Vonlanthen for helping with some lab measurements. I also greatly appreciate the advice provided by Dr Alexandros Kiparissides, as well as Dr Mazaher Molaei Chalchooghi and the gPROMS technical support team, regarding gPROMS modelling issues I faced, being the only person in the department to use this software. Many thanks go to Dr Andy Chow for his help with statistical analysis, to Dr Frank Baganz for his advice during my upgrade viva, to Dr Christos Markides for motivating me, and to Rukayya I. Muazu for her companionship in UCL. Most special thanks go to my family for the continuous support and encouragement and for always believing in me, it has been most important during this period. Finally, I would like to thank in advance the examiners for reading through my thesis. 3 Declaration of Authenticity I, Konstantina Koutita, hereby declare that this thesis and the work presented in it is entirely my own. Where I have consulted the work of others, this is always clearly stated. To the best of my knowledge and belief, this thesis contains no material previously published or written by another person, except where due reference has been made. Konstantina Koutita University College London 16 October 2015 4 Abstract The CO2 contribution of shipping to global emissions is about 3.1% and emission reductions are becoming urgent as part of global measures to combat air pollution. This study was the first to investigate the implementation of an algal photobioreactor (PBR) on a ship to treat its gas emissions and produce biomass for commercial purposes. The research examined various aspects of the challenges faced, focusing on the biomass cultivation process of the application. The target was to use the waste streams of the ship (i.e., flue gas, waste heat and wastewater) to fulfil the PBR’s material and energy needs. A PBR configuration is proposed and constructed, considering the additional complications of a shipboard system. Algae from natural surrounding water were cultivated in lab conditions to explore the potential of this approach in a shipboard PBR. A theoretical hydrodynamic model was developed to compute gas hold-up and liquid velocity in airlift PBRs. The different bubble sizes and drag coefficients used were shown to greatly impact the results, but the effect of bubbles is not easily distinguished in the experiments. A model of the effects of light intensity, nutrient concentration and temperature on microalgal growth kinetics was also developed, for use in optimising the operating conditions. Finally, practical aspects of integrating the PBR into the shipboard system were examined. Availability of space in the ballast tanks of tankers and ferries in the existing fleet to accommodate a PBR to treat their total emissions was estimated. The need for a large water mass limits this application, but the comparatively higher potential of tankers for this implementation was demonstrated. Maintaining the PBR’s temperature by sparging with hot flue gas was proven to be unfeasible and a novel heat exchanger design was suggested and modelled, using an input produced by the hydrodynamic model. 5 Glossary Absorptance Absorptance of the surface of a material is its effectiveness in absorbing radiant energy. Algae – Algae are aquatic photosynthetic organisms, and they may be Microalgae microscopic and mostly unicellular (microalgae), or large and poses plant-like characteristics (macroalgae). Macroalgae are not relevant to the present work; the term “algae” is therefore generally used in the following to refer to microalgae. ANOVA Analysis of variance (ANOVA) is a procedure for comparing more than two groups and the effect of independent variables on dependent ones, as well as the interaction among the independent variables. It can be 1-way, where is one independent variable (one factor) with more than two conditions; or 2-way, where are two independent variables (factors) and can have multiple conditions. Broth Microalgal culture in water, including potential nutrient media, traces and impurities in liquid form. CH4 Methane Class – genus – In biological taxonomic classification, ranks in descending order of species – strains size are life, domain, kingdom, phylum, order, class, family, genus, and species. Class is a distinct rank of biological classification having its own distinctive name. A genus contains one or more species. Each named species of algae is referred to by its genus and species name. In a binomial algae name, the first part is the genera name, the second represents the species. A strain is an isolate that has been studied in the laboratory so that the details of the appearance and behaviour of the cells become known. For example, for the microalga Botryococcus braunii KMITL 2, Botryococcus is the genera, Botryococcus braunii is the species and KMITL 2 is the specific strain. CO2 Carbon dioxide Downcomer Airlift bioreactors are pneumatic gas-liquid contacting devices, in which gas injected into the bioreactor “riser” causes circulation of liquid via a linked “downcomer” where there is no sparging but smaller bubbles move downwards carried by the stream of the liquid which recirculates due to the density difference EEDI Energy Efficiency Design Index Exhaust gas – The report mainly uses the term flue gas to describe the exhaust Flue gas gas from combustion process. Exhaust gas is mentioned in the description of the “exhaust gas cleaning systems” of the ship, to keep consistency with the term used in the literature. Fixation Microalgal contribution to the reduction of CO2 contained in the flue gas, by using it as carbon source. This process is known as biofixation of CO2, but referred to simply as fixation in this study. Gas hold-up The ratio of gas phase volume to total volume HE Heat exchanger 6 IMO International Maritime Organisation Mixture When not determined by the context, it implies the mixture of algal broth with bubbles flowing within the liquid. MV Sound Motor Vessel Sound. A ship owned by Octoply Ltd N Nitrogen (element) N2 Nitrogen (molecular) Net energy ratio Energy production divided by consumption, which is the combustion energy of the produced algae divided by the total energy demand of the reactor. Hence when being higher than 1 the PBR is able to produce more energy than it consumes. NOx Nitrogen oxides (NOx and NO2) P Phosphorus (element) PAR Photosynthetic Active Radiation (measured in μmol/s/m2). Illumination on algae is measured in these units in this report. PBR Photobioreactor Petri dish A Petri dish is a cylindrical glass or plastic lidded dish used to culture cells in the lab. Productivity Refers to aerial, volumetric or daily biomass productivity and reported as grams of dry algae per square meter per littre, or per square meter per littre per day, respectively. When it refers to production of lipids, it is determined as lipid productivity. Pseudoreplication Pseudoreplication involves treatments that are not replicated but are treated as the same in statistical testing, e.g., t-test or ANOVA. There are several types of pseudoreplication: simple, sacrificial, temporal and implicit. Sacrificial pseudoreplication (referred to simply as sacrificial in this study) uses a number of wells/bottles/Petri dishes per experimental unit equal to the number of samples that need to be taken over time. Temporal pseudoreplication (resampling in this study) uses only one well/bottle/Petri dish, which is repeatedly sampled over time (South & Somers, n.d.).
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