The KIC Group Product Catalog CATALOG INDEX

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The KIC Group Product Catalog CATALOG INDEX ® The KIC Group Product Catalog CATALOG INDEX Hub & Drum Assemblies - Cast Spokes - Hub/Rotors KIC Hub & Drum Assembly Part Numbering System ............................................................................................................. 2 Icon Legend............................................................................................................................................................................2 Hub Dynamic Capacities ........................................................................................................................................................ 3 Ductile & Gray Iron Properties................................................................................................................................................ 3 Assembly Part Number by Application ................................................................................................................................... 4 Hub Series Index by SAE Designation ................................................................................................................................... 8 Assembly Part Number Index............................................................................................................................................... 0 Assembly Part Number Index by Gunite Hub PN................................................................................................................. 4 Assembly Part Number Index by Webb Hub PN .................................................................................................................. 5 Brake Drums Brake Drum Numbering System........................................................................................................................................... 47 Brake Drum Nomenclature ................................................................................................................................................... 47 Brake Drum Types ................................................................................................................................................................48 Brake Drum Dimensional Data (By PN) ............................................................................................................................... 49 Brake Drum Dimensional Data (By Brake Shoe Size) ......................................................................................................... 52 Transit Drum Design Information ......................................................................................................................................... 55 Competitive Interchange (Competitor to KIC) ...................................................................................................................... 58 Competitive Interchange (KIC to Competitor) ...................................................................................................................... 63 Brake Rotors ........................................................................................................................................................................68 Components Component Parts .................................................................................................................................................................69 Component Cross-Reference............................................................................................................................................... 74 Installation & Maintenance Wheel Type Identification .....................................................................................................................................................75 Wheel Bearing Adjustment Procedures................................................................................................................................ 76 Wheel Seal and Bearing Removal, Installation & Maintenance ........................................................................................... 79 Recommendations for Wheel End Lubrication ..................................................................................................................... 84 Wheel Installation & Maintenance ........................................................................................................................................ 9 Brake Drum & Rotor Identification & Replacement .............................................................................................................. 96 Brake Drum Failure Analysis ................................................................................................................................................ 98 Literature Torque Label Order Form ...................................................................................................................................................0 Every effort has been made to make sure that the information contained in this catalog is cor- rect and up to date. For special application situations, please contact KIC customer service at: KIC Holdings Inc. Toll Free: 800-488-5422 3800 Fruit Valley Road Tel: 360-823-4440 Vancouver, WA 98660 Fax: 360-823-4441 USA For the most recent product information and catalog updates, please visit our website: www.kic-group.com Version 7 - 2008 KIC Hub & Drum Assembly Part Numbering System Notes: This catalog is divided into sections by axle spindle type. Each hub is listed by the hub casting (which determines bolt circle, bearing spacing etc.) Option codes are listed below. For options or configurations not listed here, please contact KIC Engineering or your local KIC distributor. KIC Hub & Drum Assembly Nomenclature 0 0 1 0 0 1 2 5 L T N Bearing Combination Number SAE Config. Outer Bearing Inner Bearing 00 N HM220 HM2820 002 FF/FG 3720 HM220 Hub Series 003 FC/FD 3525 39520 0025 004 P HM5840 HM5840 005 FL 552A 6420 SUFFIX Description Application 006 K30/A26 742 752 B Balanced Assembly (assemblies only) Disc/Spk 007 A45 6535 772 D Disposable Shipping Nut Disc 008 C-22/ROR Y3323 HM2820 F Fill Port with SAE Plug Disc/Spk 009 L-Series 39520 47620 G Bearing Cones Included Disc/Spk 00 R-Series 572 592A H Rim Clamps, Nuts & Spacer Band Spoke 0 FC 25820 JM20700 K Rim Clamps & Nuts Only Spoke PRT Part only - No Assemblies L Studs for Aluminum Wheels Disc SVC Hub Machined with Cups Only N Fasteners Installed (in Lieu of Shipping Nuts) Disc HUB Hub Machined with Cups & Studs (No Drum) R Recessed Shipping Nut Disc CST Casting Only T ABS Tone Ring Disc/Spk X Extra-Long Studs Disc ® Stemco Platinum Performance SystemTM Bearing Z Disc/Spk Cups Example: 001-00125LTN Example: 004-56807H “N Spindle Configuration, 00125 Series Hub Cast- “P Spindle Configuration, 56807 Series Spoke Wheel ing with 4.79” M22 Studs, Tone Ring, 0 ea. 22mm Casting with Rim Clamps, Nuts & Spacer Band, Assem- Flange Nuts Installed, Assembled with Drum” bled with Drum Interchange and competitors’ design information is based on the best information available at the time of publica- tion and is to be used as a guide only. Although every care has been taken in order to ensure the accuracy of these interchanges, KIC does not assume any liability for errors, changes, omissions or for harm resulting therefrom. It is recommended that all parts be thoroughly checked for proper form, fit and function prior to installation and usage to determine interchangeability. Stemco, Platinum Performance System, are trademarks of STEMCO LP Icon Legend Assembly is available with Stud Piloted (Ball Seat) mounting Assembly is available with Hub Piloted (Unimount) mounting Cast Spoke Wheel Assembly ABS Ready (Machined for ABS tone ring) Assembly available with Balanced drum (20 in.oz. std.) Hub & Rotor Assembly 2 Hub Dynamic Capacities NOTE: Hub dynamic capacity is based on the weight-bearing capacity of the wheel bearings. Non-standard wheel offsets or special applications may affect the weight-bearing capacity of a hub. Please consult with KIC customer service and wheel supplier when using non-standard wheel offsets or with off-highway ap- plications to determine total weight-bearing capacity of a hub. Outer Bearing Cup SAE Designation/ Inner Cup Hub Dynamic Prefix Outer Bearing Axle End Type Inner Cone Capacity Cone HM2820 HM22011 00 N 2,500 lbs HM28248 HM22049 HM22011 3720 002 FF/FG 7,300 lbs HM22049 3782 HM5840 HM5840 004 P 2,500 lbs HM58445 HM58445 6420 552A 005 FL 0,000 lbs 646A 555S 742 752 006 K30 5,000 lbs 740 759 772 6535 007 W (A45) 22,500 lbs 787 6580 Y3323 HM2820 008 C-22/ROR 2,500 lbs X3323 HM28248 JM20700 25820 011 FC 4,000 lbs JM207049A 25877 Ductile & Gray Iron Properties KIC Hubs and cast-spoke wheels meet or exceed the following specifications ASTM A-536 (Grade 65-45-12)- Standard Specification for Ductile Iron Castings ASTM E-8- Methods of Tension Testing of Metallic Materials SAE J434 (Grade 64-45-2) - Automotive Ductile (Nodular) Iron Castings KIC standard brake drums meet or exceed the following specifications: ASTM A-159 (Grade G3500b) - Standard Specification for Automotive Gray Cast Iron SAE J43 (G11H20b) - Automotive Gray Iron Castings KIC 6xxxx brake drums meet or exceed the following specifications: ASTM A-159 (Grade G3000b) - Standard Specification for Automotive Gray Cast Iron SAE J43 (G11H8b) - Automotive Gray Iron Castings KIC material property testing is governed by: ASTM A-48 - Standard Tensile Specifications for Gray Iron Castings ASTM E-8 - Standard Test Methods for Tension Testing ASTM E-0 - Hardness Testing Procedure ASTM A-247- Microstructure
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