Measurement of S and Na Distribution in Impregnated Wood Chip by XRF
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Measurement of S and Na distribution in impregnated wood chip by XRF Hafizur Rahman1, Siwen An2, Börje Norlin3, Erik Persson4 and Per Engstrand5. Department of Chemical Engineering, FSCN1, 4, 5 & Department of Electronics, STC2, 3, Mid Sweden University, Sweden. Summary As there are increasing demands to replace plastics especially as packaging material with renewable, easy to recycle and compostable materials as those produced by paper industry, there is an increasing demand also to improve the fundamental scientific understanding of pulp and paper manufacturing systems. High yield pulping (HYP) processes, such as CTMP, are increasingly interesting for packaging material as well as manufacturing of hygiene paper. The yield from wood chips to final fiber is about 90%-98% and due to that, the lignin (28% of coniferous wood) plays a key role when designing properties of packing materials. A key unit operation when producing CTMP is the pre-treatment of wood chips before defibration. In order to separate the wood to individual fibers with a minimum amount of electricity it is necessary to soften the lignin. The lignin is softened by means of a combination of sulphonation at high pH and elevated temperatures in the preheater and in the refiner, where the fiber separation occurs. As the size of wood chips is normally about 20 mm in length, 3-4 mm in thickness at the same time the fiber size is 20-40 μm in width with 1.5-5 mm in length, it is challenging to create a process technology that gives an even distribution across the wood chips of the sodium sulphite (Na2SO3) containing liquid used for impregnation. In order to improve the impregnation technology, it is valuable to measure the sulphonation degree on a detailed level. Our XRF imaging system using a collimated X-Ray source and an energy-dispersive X-Ray spectroscopy can make an image of sulphur (S) and sodium (Na) across wood chips or in individual fibers. Introduction Pulp production is based on chips and regardless of chemical pulping process (kraft or sulphite), or high- yield pulp (chemimechanical or semi-chemical pulp), the efficiency of the impregnation is crucial. Strategies to improve the impregnation have been developed as extended impregnation time for the kraft process as well as several other suggestions to solutions and it has always been very demanding to measure how well the suggested impregnation improvements are working [1-7]. Chip pre-treatment techniques utilizing the combinations of steaming combined with compressions screw treatment at elevated temperatures and lately modified chipping, maximizing the force in the fiber direction to open up the wood structure and increase the impregnation efficiency in the manufacture of chemical mechanical pulps [8-13]. Manufacturing of chemical pulp and chemical mechanical pulp (CTMP) is increasing significantly for packaging materials such as cardboard and as well as for other hygiene products. The decisive factor in developing the CTMP for middle layer in cardboard is to produce a fiber material that has the potential to contribute to a maximum bulk. The basic strategy for obtaining well-separated fibers at the minimum possible shives content is linked to the maximization of wood softening prior to defibration in the chip-refiner. The softening is accomplished 2- by sulfonating the lignin of the wood with sulphite (SO3 ) at high temperature (170-180°C) in preheating and refining. The challenge in both chemical and chemimechanical pulp manufacturing is to achieve even chemical distribution in the wood chips of sodium sulphide (Na2S) and sodium hydroxide (NaOH) in the kraft process and sodium sulphite (Na2SO3) and sodium hydroxide (NaOH) in the CTMP process. In order to obtain homogeneous fiber properties, it is important to study the distribution of sulphur and sodium in wood chips and individual fibers. Specifically, in the case of wood chip impregnation for the manufacturing of CTMP and NSSC (Neutral Sulphite Semi Chemical), it is difficult to obtain even sulphonation of the wood i.e. that each wood fiber should get about the same degree of sulphonation that all fibers get about the same level of softening before being defibrated in the chip refiner. Probably the inner parts of the tiles get a significantly lower degree of sulphonation than the outer parts. The studies available are based on analyzing individual chips by microtome cut layers of about 100 μm and then determining the local sulphonation degree (sulfur content on washed samples) and impregnation efficiency (total wavelength on unwanted samples). Sulphur concentrations are then determined by processing of wood samples by means of Schöniger combustion, after which the samples are dissolved in acid, oxidized so that all sulphur is present 2- as sulphate (SO4 ) ions whose content is then determined by ion chromatography. The procedure is that samples of chips and fiber material with different properties can be taken at different times and controlled with the micro X-ray technology. There are a wide variety of analytical techniques used to obtain the elemental distribution map: X-ray absorption spectroscopy [14], Scanning electron microscopy and energy-dispersive X-ray (SEM-EDX) spectroscopy [15] and X-ray fluorescence spectroscopy (XRF) [16-19]. At Mid Sweden University research center STC (Sensible Things That Communicate), a laboratory-scale setup utilizing X-ray fluorescence has been built to simultaneously measure Ca (3.7 keV) mapping in the coating of paperboard and the transmission image from a Cu target (8.0 keV) that placed behind the paper. This study showed that modern miniature X-ray has the potential to contribute to a solution of how to study improved impregnation through high-resolution measurements of sulphur and sodium distribution. The aim of our work is to investigate whether direct X-ray fluorescence method or XRF transmission method can be used to obtain sulphur and sodium distribution in samples from a few millimeters to micrometer in size. The suggested method uses a collimated X-ray source and an energy-dispersive X-ray spectroscopy. The sample is scanned to make an image of the content of the substances of interest. A specific challenge in this case is that the low energy fluorescence photons from sulphur (2.3 keV) and sodium (1.0 keV) are easily absorbed in air, resulting in a poor signal-to noise ratio, thus helium atmosphere are needed. The technique we are developing can become useful in mills to improve and control process efficiency, product properties and to find solutions to process problems in future. In addition, a more even distribution of the sulphonation can reduce specific energy demand in chip refining at certain shive content. Material and Methods Micro X-ray technology including a collimated X-ray source and a spectroscopic detector can be used to make an element-mapping image of sulphur and sodium across wood chips or in individual fibres. The basic physics behind XRF is that when a material that has been excited by being bombarded with high-energy X-rays, it might eject of one or more electrons from the atom. The removal of an electron makes the electronic structure of the atom unstable, and electrons in higher orbitals "fall" into the lower orbital to fill the hole left behind. In falling, energy is released in the form of a photon, the energy of which is equal to the energy difference of the two orbitals involved. Thus, the material emits radiation, which has energy characteristic of the atoms present. The presence of elements of interest can be detected by measuring the emitted X-rays photons. In the XRF image method, the sample is scanned to make an image of the content of the substances of interest. The setup is shown in Figure 1. The X-ray tube, Moxtek X-ray source (5 kV to 60 kV, 12W) is used as the radiation source in this study. The typical focal spot size of the tube is approximately 400 μm, which needs to be collimated by a pinhole. In order to obtain the scanning image of the individual fiber, the focal spot size of the beamline should be less than 20 μm to obtain a high-resolution image. 100 nm is a big challenge, we are aiming 10 um pinhole so far.The measurement is done by spot-scan imaging using 2-dimensional precision translation stages, each one has a 25 mm travel distance (Thorlabs). For the transmission measurements, very thin samples are required, approximately 10 μm. The experiment can be done in a beamline where energy can be scanned over the absorption edges of the elements to be studied. The measurement setup has been simulated using MCNP (Monte Carlo N- Particle) [20] to validate the system setup and to select the correct, geometry, shielding, filtering and atmosphere for the measurement. A filter might also need to be added to the X-ray source to make it nearly monoenergetic and to avoid emission of photons with energies close to the expected fluorescence. Fig 1: Photograph of XRF measurement setup with a moveable Helium atmosphere Ti box. Results and Discussion The fluorescence radiation from lighter elements is of relatively low energy (long wavelength) and has low penetrating power, and is severely attenuated if the beam passes through the air. The helium, air and vacuum environment for measuring sodium and sulphur photons was modelled in MCNP. In this simulation, a 2 cm thickness of air totally absorb the Na signal and half absorb the S signal, resulting in a low signal in the XRF spectrum, as shown in Figure 2. The vacuum atmosphere removes the air absorption. This means in practice that most of the working parts of the instrument have to be located in a large vacuum chamber. The problems of maintaining moving parts in vacuum, pose major challenges for the design of the instrument.