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Surface Treatment Solutions Product Selection Guide AIRBLAST

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Surface Treatment Solutions Product Selection Guide AIRBLAST Surface Treatment Solutions Product Selection Guide AIRBLAST www.airblast.com AIRBLAST The Airblast Group Since 1974 Airblast has been the world leader in providing blasting and painting solutions to the anticorrosion industries. With an unparalleled network of offices around the world Airblast works closely with our customers and distribution partners providing tried and tested equipment as well as developing customized solutions for specific applications. The range of equipment sold by Airblast includes: ● Traditional blasting machines & accessories ● Shot blasting machines ● Blasting & painting rooms ● Blasting robots ● Metallization rooms ● Vacuum recovery systems ● Abrasive recycling systems ● Dust collectors ● Dehumidification equipment ● Inspection equipment Airblast equipment is used in the following industries: ● Metal & steel construction ● Shipbuilding ● Petrochemical ● Oil and gas ● Wind energy ● Railway rolling stock ● Casting Airblast-Abrasives B.V. Airblast-Abrasives B.V. was founded in 2014 and produces Steel Shot and Steel Grit of the highest quality. Airblast- Abrasives also supplies a complete range of abrasives in every size and hardness. The Airblast-Abrasives team is available to assist customers in selecting the right abrasive mixture and to analyze the work process in order to maximize efficiency. All abrasives are subject to strict quality control to ensure delivery of the best available materials. Airblast Group Commitments Airblast is dedicated to maintain a profitable organization on a long term basis through ethically and morally sound business practices. By investing in the long term future of our organization, and those with whom we conduct business, Airblast believes that we can share sustained mutual success. Our manufacturing facilities in Europe and the Far East produce fit for purpose quality products with region specific certification. All Airblast equipment is manufactured according to the highest relevant safety standards and passes our rigorous quality controls before dispatch. Mindful of the environmental responsibilities faced by our generation Airblast is committed to a programme of research and development into technologies facilitating zero emission blasting and painting along with an education programme promoting planet friendly operations. PAGE 2 Table of Contents AIRBLAST Section 1 Blast Machines and Accessories Page B20LW 154 Blast machines 6 Transfer cars 156 Bulk blasting systems 19 Mini blasters 20 Section 7 Shot Blasting Machines Blast guns - suction type 21 RC-Line - Roller Conveyor 160 Air receivers 22 SH-Line - Spinner Hanger 161 Remote control systems 23 TB-Line - Tumble Belt 162 Clearline water filter / moisture separator 27 MR-Line - Multiple Rotating 163 Abrasive control valves 28 HP-Line - Hanger Pass-through 164 PB-Line - Pipe Blasting 165 Section 2 Nozzles, Holders, Hoses, Couplings & Clamps TT-Line - Turning Table 166 Blast nozzles 38 RS-Line - Round Spring 167 Nozzle holders 56 TP-Line - Turning Plate 168 Couplings and clamps 57 MB-Line - Mesh Belt 169 Hoses 61 Section 8 Material Handling Page Section 3 Pipe Blasting & Coating Vacuum recovery systems 172 Internal pipe blasters 68 Abrasives recycling systems 177 Internal pipe coaters 75 Vacuum cleaners 182 Semi-automatic winch system 88 Can crushers 184 Section 4 PPE - Personal Protection Equipment Abrasive blasting helmets 90 Section 9 Air Treatment Paintspray hoods 98 Venturi blowers 186 Helmet air filters & cartridges 100 Jet fans 187 Climate control tubes 102 Aftercoolers 188 Blast & paint clothing 105 Mobile dust collectors 189 Gas Detection Monitor 106 Dehumidifiers 190 Lighting 108 Cool vest 110 Section 10 Inspection Step 1 - Climatic conditions 196 Section 5 Dust Free Step 2 - Surface cleanliness 202 Aqua blasting 112 Step 3 - Profile 208 Educt-O-Matic 115 Step 4 - Thickness 211 Mobile vacuum blast machines 118 Step 5 - Adhesion 218 Blast cabinets 126 Step 6 - Inspection 221 Blast rooms 134 UHP 135 Section 11 Abrasives Section 6 Blastman Robotics Metallic abrasives 226 B20CX 138 Non-metallic abrasives 235 B20S 140 B20C-S 142 Section 12 Tips & Tricks B20ML (man-lift) 144 Blasting 242 B16CX 146 Painting 247 B16S 148 Inspection 249 B16ML (man-lift) 150 Abrasives 253 B12S 152 Conversion factors 254 PAGE 3 Notes AIRBLAST PAGE 4 Section 1 - Blast Machines and Accessories AIRBLAST Product Page Blast machines (blue) 6 Blast machines (red) 13 1 Bulk blasting systems 19 Mini blasters 20 Blast guns - suction type 21 Air receivers 22 RCV-125 Remote control system 23 RCV-50 Remote control system 25 ACV Airblast combo valve 26 Clearline water filter / moisture separator 27 AP-7 Abrasive control valve 28 FSV Flat sand valve 29 SGV Steel grit valve 30 GVA Abrasive membrane valve 31 AMV Micro valve 32 Thompson valve 33 Thompson valve II 34 SECTION 1 PAGE 5 Blast Machines (blue) AIRBLAST A range of high production single and double chamber blast machines, manufactured in Europe and TÜV approved to suit the requirements of the anticorrosion industries. All machines are designed to guarantee fast filling, unrestricted airflow and easy access for inspection and maintenance. High precision abrasive metering valves give accurate delivery of all types of blasting media. Features: • Concave head and conical bottom allows easy filling and smooth flow of all types of abrasive. • Heavy duty pop-up valve to give quick response to pressurization. • Lifting eyes for easy mobility. • Mobility all machines mounted on large rugged wheels for easy manoeuvrability on site. • Working pressure of 12 bar. • A full range of abrasive metering valves are available. • Standard fitted with: • - RCV-125 pneumatic operated Remote Control System incl. DMH-125 Deadman Handle and 20 meter twin-line control hose c/w couplings. - Clearline Moisture Separator to prevent the entry of moisture and oil from the compressor into the blast pot. • All machines are CE marked and TÜV approved. SPECIFICATIONS Model Dimensions (diameter x height in mm) Capacity (ltr.) Weight (kgs.) ABSC-1028 258 x 736 18 24 ABSC-1440 358 x 1135 60 61 ABSC-1648 486 x 1170 100 90 ABSC-2048 486 x 1392 140 105 ABSC-2452 608 x 1370 200 135 ABSC-2460 608 x 1620 280 151 ORDERING INFORMATION Standard package including:Blast Machine with AP-7/Micro Valve, RCV-125 Remote Control System incl. Silencer, DMH-125 Deadman Handle and Remote Control Hose, Clearline Moisture Separator, Screen, Cover, Blast Hose Nozzle Holder and Coupling, Tungsten Carbide lined Blast Nozzle, HAF Helmet Air Filter, Helmet Air Hose, Blast Helmet with Spare Lenses, Leather/Cotton Overall and a pair of Leather Blasting Gloves. Part no. Description Part no. Description 1001910 System-3 1008917 System-6 1004917 System-4 1010068 System-7 1006917 System-5 1012068 System-8 1144300 Twin line Control Hose, 5 mtr., coupled 1144400 Twin line Control Hose, 20 mtr., coupled 1144500 Twin line Control Hose, 40 mtr., coupled 1171000 ARC-H Pneumatic Deadman Handle - small type 1203000 DMH-125 Pneumatic Deadman Handle PAGE 6 SECTION 1 Blast Machine (blue) - Features AIRBLAST Concave head and conical bottom allows easy filling Heavy duty pop-up valve to give quick response and easy flow of all types of abrasives to pressurization 1 Optional available with screen and cover RCV-125 pneumatic operated Remote Lifting eyes Control System incl. DMH-125 for easy mobility Deadman Handle and 20 meter twin-line control hose c/w couplings (also available in electric execution) Heavy duty constructed pressure vessel tested up to 13 bar Highly efficient Clearline Moisture Separator to prevent the entry of moisture and oil from Inspection door quick release the compressor into the blast pot for easy inspection and servicing Mobility all machines mounted on large rugged wheels for easy manoeuvrability on site Breathing Helmet Air Filter Replacement cartridge Blast Helmets: Blast Nozzles: - Panorama - Tungsten Carbide - Extreme - Boron Carbide - Model 88 - Silicon Carbide - Nova - Silicon Nitride - Astro High Quality Abrasive Abrasive Metering Blasting Hose Valves: Overall & Gloves - FSV Flat sand valve - SGV Steel grit valve - GVA Steel grit valve Piping on all machines are 1 1/4” with - Thompson valve All machines are CE approved and supplied long life rubber parts fitted where necessary - Micro valve (standard) with full international test certification SECTION 1 PAGE 7 Blast Machine (blue) Configurator - 18/60 liters AIRBLAST Part no. Capacity Metering Valves Operation Other Options 18 liter 60 liter ½” Control Valve AP-7 Abrasive Metering Valve Abrasive GVA-12 1¼” FSV Flat Sand Valve Metering Valve Abrasive GVA-32 SGV Steel Grit Valve Micro Valve Manual Operation Control System Remote RCV-50 Control System Remote RCV-125 ½” Clearline Moisure Separator 1½” Clearline Moisure Separator Assembly Valve Safety 1001010 ● ● ● 1001020 ● ● ● ● 1001030 ● ● ● 1001040 ● ● ● ● 1001060 ● ● ● ● 1001310 ● ● ● 1001330 ● ● ● 1003010 ● ● ● 1003020 ● ● ● 1003030 ● ● ● 1003040 ● ● ● ● 1003050 ● ● ● ● 1003060 ● ● ● ● ● 1003310 ● ● ● 1003330 ● ● ● 1004010 ● ● ● 1004020 ● ● ● ● 1004030 ● ● ● 1004040 ● ● ● ● 1004050 ● ● ● ● 1004060 ● ● ● ● ● 1004911 ● ● ● 1004912 ● ● ● ● 1004913 ● ● ● 1004914 ● ● ● ● 1004915 ● ● ● ● 1004916 ● ● ● ● ● Other configurations are available upon request. PAGE 8 SECTION 1 Blast Machine (blue) Configurator - 100/140 liters AIRBLAST Part no. Capacity Metering Valves Operation Other options 1 100 liter 140 liter FSV Flat Sand Valve Abrasive GVA-32 Metering Valve SGV Steel Grit Valve Micro Valve Manual Operation RCV-125 Control Remote System Clearline
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