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Water Jet Solutions the Ultimate Water Jet Technology

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Water Jet Solutions the Ultimate Water Jet Technology WATER JET SOLUTIONS THE ULTIMATE WATER JET TECHNOLOGY Water Jet Solutions Top quality with flexibility BlastOne is making water work for you! FEATURES BlastOne’s involvement in water lets you use this • Captive/Vacuum Systems tremendous technology to perform a huge range of • Safety applications – making projects go faster, cleaner • Accessories and safer. 1800 190 190 www.BlastOne.com WATER - WORKING FOR YOU The BlastOne Group is a superior supplier of BlastOne’s involvement in water lets you use this blasting and painting equipment. tremendous technology to perform a huge range of applications: industrial cleaning, concrete Large enclosed halls can be designed and demolition, surface preparation – making projects engineered to provide ventilation and visibility go faster, cleaner and safer. It also helps in for both painting and grit blasting. The abrasive removing huge environmental nightmares like recycling systems and high performance dust and silicosis issues. vacuums provide work efficiency, while humidity controlled air helps prevent oxidation and flash As further research has been done, water can now rusting of the steel between the blasting and be used for more and more applications – such as coating processes. cutting steel with very small amounts of abrasive injection, removing the need of oxy cutters, plasma The configuration of the rooms can be designed cutters, being able to do projects out on a jobsite around the ship modules to be coated. Ventilation that weren’t possible before. This enables you to systems are designed for end draft or downdraft do work in hazardous locations that would have configurations. previously required a complete plant shutdown Normally, because of the size of the rooms, a and the ability to work in gaseous atmospheres separate structure is required for the booth roof where previously it wasn’t safe to go. and building trusses. BlastOne has truly harnessed the power of water for you! 2 [email protected] 1800 190 190 PRODUCTIVITY THAT WILL PAY FOR ITSELF It’s easy to see why so many surface preparation surface. But ultra-high pressure (up to 40,000 psi, contractors are switching to ultra-high pressure or 2,800 bar) water jetting cleans deeply enough these days. It’s often the most productive, to prevent these invisible “corrosion cells” from economical way to achieve the surface you need forming, and will restore the original surface for good coating adhesion, while fully respecting profile. the environment. Today this process is readily available – for manual BlastOne water jetting equipment quickly removes or automated surface preparation – with BlastOne’s coatings, rust and other tough adherents without benchmark UltraBlast™ Surface Preparation the dust hazards of grit blasting. The resulting system. And for applications that need more flow surface meets or exceeds all recognised industry than pressure, our 5,000 to 20,000 psi (350 to standards (including the WJ-1 or “white metal” 1,400 bar) pumps and accessories are every bit as specification of NACE No. 5 and SSPC SP-12, and productive and reliable. ISO Sa 3). BlastOne’s UltraBlast™ Surface Preparation system Water jetting is also an excellent way to meet gives you the productivity without the dust hazards the standard for removing soluble salts, which and clean-up problems. The vacuum recovery hamper adhesion and often lead to coating feature not only simplifies disposal, but leaves a failure. During grit blasting, these salts are clean, dry surface – free of flash rusting and ready often trapped in cavities within the metal to recoat. www.BlastOne.com 3 BLASTONE CAN SUPPLY YOUR PRESSURE AND FLOW REQUIREMENTS BlastOne have been providing high quality • High grade stainless steel valves – precision pumps that offer high performance and machined and hardcoated for extra toughness. reliability for over 40 years. • Maintenance made simple – Fast five minute Keeping up with Water Jet technology allows packings change! BlastOne to provide you with the latest equipment. The triplex and quintuplex plunger models operate • Rebuild your investment – As time goes on, you at a low running speed to minimise wear and can continually rebuild and continue on with a quality unit, most other pumps would have been simplify maintenance. made obsolete. Choose a unit to suit your application, up to 40,000psi (2,800 bar) Ask your BlastOne technical adviser to provide you with information on any of our 40 plus models – 27 of them which are convertible to different pressures and flow rates. Your unique application can be looked at, and a recommendation made to order. Whether it’s a skid-mount, yard-mount or highway version with a diesel engine or electric powered, you will be impressed. (TOP) This operator is using The BlastOne units boast: a 3,000rpm rotating nozzle at 36,000psi. • An unsurpassed operating efficiency of 97% – (RIGHT) Removing 1ft² of coating engineered to last and operate with the lowest from an aluminum vessel in just vibration. 24 secs. That’s 14m²/hr (150ft²/hr)! 4 [email protected] 1800 190 190 SUPERIOR QUALITY PUMPS BlastOne’s ultra high pressure water pumps are • The tungsten carbide plungers will last the result of decades and tens of thousands of thousands of hours before needing hours of expertise, research, development and inspection. testing. In short, BlastOne high pressure pumps provide • Every single piece of the pump is traceable you with peace of mind and reliability like no back to the original stock of material. other. • Every single component is tested, not just one in a batch, for tolerance. • The entire pump has been engineered around efficiency, reduced wear and time consuming service requirements. • The packings are larger and the porting has been dynamically developed to provide less friction for the water that flows through. • As the entire pump is water lubricated, there are no special temperature sensors needed to maintain correct operating temperatures. MAINTENANCE MADE EASY AND FAST – LESS DOWN TIME! Some companies have saved $10,000’s per year in maintenance costs by changing over to a BlastOne pump! HIGH GRADE STAINLESS STEEL VALVES – PRECISION MACHINED AND HARD COATED FOR EXTRA TOUGNHESS. Only high quality components are used, so extended life is assured. www.BlastOne.com 5 BLASTONE CONVERTIBLE HP AND UHP UNITS – TOP QUALITY WITH FLEXIBILITY 1 Slower RPM pump – In comparison with others, this pump runs slower which means it can produce the same flow with less wear and less maintenance. 2 Hard wearing axles* – Heavy duty axles that will last for a long time include grease nipples to enable easy and fast lubrication. 3 Heavy-duty fenders* – Bolt-on fenders which are gusseted for extra support meet the relevant regulations. 4 By-pass valve – Field repairable which compensates for pressure changes, doesn’t require changing when converting to different pressure/flow configurations. 5 Manifold kept secure – 12 torqued bolts hold the discharge manifold (50% more than other pumps on the market). 6 Certified lights* – All trailer light wiring is protected inside conduit for added protection. 7 Smooth travel* – All BlastOne trailers have a rugged design to provide a vibration free ride. They are also designed to allow for easy hook-up and towing. 8 Single throttle control – Single control for all pressures allows for easy maintenance. 9 Fast-freeze protection – 4-5 Litres of anti-freeze agent protects the whole unit. 10 Rugged frame plate – Made of stainless steel (more sturdy than castings), is double ported and usually lasts for the life of the machine. 11 Rust proof piping – All inlet piping is made of quality brass or stainless steel to avoid corrosion. 12 Dependable clutch assembly – Common brand name clutch can be readily serviced if ever required. 7 6 [email protected] 1800 190 190 BlastOne supplies top quality High Pressure and These convertible units operate at pressures from Ultra High Pressure water jet pumps. There are 4,000psi to 40,000psi (275 – 2750 bar). Varied many models to choose from and you can change power levels (60 – 1200hp) (45 – 900kW) are different operating pressures by simply changing available for different applications – the choice is the cartridge. This usually takes about 20 minutes yours. With ease of maintenance, conversion and and you don’t have to make a manifold change! This operation, these units are the ideal choice for high ultimately saves you time and money, and reduces production and efficiency-minded operators. any required investment for spare parts. Talk to your BlastOne representative to discuss what pressures and flow combinations will suit your application. AVAILABLE FOR RENT 1 10 12 8 9 5 11 4 3 6 2 www.BlastOne.com 7 CAPTIVE/VACUUM CRAWLER SYSTEMS The UltraBlast™ Surface Preparation System from BlastOne is commonly used for removing stubborn AVAILABLE layers of thick paints, epoxies, etc. It is also FOR effective at removing scale and other tough protective coatings. RENT To achieve a clean finish on steel or concrete, as per standards NACE, SSPC and ISO, use a powerful BlastOne High Pressure water jet pump unit featuring automated or semi-automated accessories. With the right equipment you can produce metal and concrete surfaces free of damage and ready for coating. You can achieve faster production rates than grit blasting by using Ultra High Pressure water (up to 40,000psi, 2,800 bar). When using a Vacuum Recovery Unit, there are little associated expenses associated with clean-ups and disposal costs are kept to a minimum. Once you have a system
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