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Simulation Analysis of Porthole Die Extrusion Process and Die Structure Modifications for an Aluminum Profile with High Length–Width Ratio and Small Cavity
materials Article Simulation Analysis of Porthole Die Extrusion Process and Die Structure Modifications for an Aluminum Profile with High Length–Width Ratio and Small Cavity Zhiwen Liu 1,2,* ID , Luoxing Li 2,*, Shikang Li 2, Jie Yi 2 and Guan Wang 2 1 School of Mechanical Engineering, University of South China, Hengyang 421001, China 2 State Key Laboratory of Advanced Design and Manufacture for Vehicle Body, Hunan University, Changsha 410082, China; [email protected] (S.L.); [email protected] (J.Y.); [email protected] (G.W.) * Correspondence: [email protected] (Z.L.); [email protected] (L.L.); Tel.: +86-734-857-8031 (Z.L.); +86-731-88-821-571 (L.L.) Received: 26 July 2018; Accepted: 20 August 2018; Published: 23 August 2018 Abstract: The design of a porthole die is one of the key technologies for producing aluminum profiles. For an aluminum profile with high length–width ratio and small cavity, it is difficult to control the metal flow through porthole die with the same velocity to ensure the die’s strength. In the present study, the porthole die extrusion process of aluminum profile with small cavity was simulated using HyperXtrude 13.0 software based on ALE formulation. The simulation results show for the traditional design scheme, the metal flow velocity in porthole die at every stage was severely not uniform. The standard deviation of the velocity (SDV) at the die exit was 19.63 mm/s. The maximum displacement in the small mandrel was 0.0925 mm. Then, aiming at achieving a uniform flow velocity and enough die strength, three kinds of die structure modifications for the porthole die were proposed. -
January Cover.Indd
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Portland Daily Press: April 18, 1898
PORTLAND DAILY PRESS. ESTABLISHED JUNE 23, 18B2-VOL.35. PORTLAND, MAINE, MONDAY MORNINg”" APRIL 18, 1898. PRICE THREE CENTS^^ ■ .. —i^——... MISCELLANEOUS._ _ MANILA PANIC STRIKEN. THE HOUSE MAY NOT YIELD. SITUATION GRAVE. London, April 18.— A special dispatch from Singa- pore says that the steamship Leo XIII from Manila, has (Special to the Press.) arrived there crowded with Spanish officials anti well to Washington D. c„ April 17.-The situation here do families, who are escaping from the rebel- foeai^ it is Spanish very critical so i’ar as tomorrow's ac- Makes lion which is spreading rapidly in the 110,1 01 ,lle Rouse | Thillipines. They is concerned. There is great report that Manila is panic strikcn. anger that a section of Republicans may vote with I*®mo<:r”ts £t)r Stomachs J"le concurrence in the Senate resolutions. Reed I he Republican | Speaker Confident It Will leaders understand this, and have been actively at work today forming the party lines to stand by ! Over. the Rouse resolution. The Senate INVOKED. resolution is con- DEUS EX MACHINA sidered most ♦ Through the unwise and fraught with troubles for the spurs LAST Stand First future. Ills stomach it builds HOPE. Action. that all Will Save thought of the New J The Only Thins Which Spain- by England con- ♦ the anew. will stand body from War. gressmen by the House resolutions ♦ The ards tomorrow, stomach is although some of the New cleansed and England senators, especially £ Eodgc, Frye and Chandler voted ♦ strengthened, London, April 18.—The Madrid corre- with the “war at once” T the of the Times telegraphing Sun- party in the Senate last night, ft was digestive spondent Autonomists Start for Conference t thought that the fluids are in- House resolutions were X day says: very radical when they passed, ♦ creased, appetite is made keen 4 “In official circles today there is an with but every one looks to them now as and Cubans. -
Engine Block Materials and Its Production Processes
ENGINE BLOCK MATERIALS AND ITS PRODUCTION PROCESSES 2.2 THE CAST IRON MONOLITHIC BLOCK The widespread use of cast iron monolithic block is as a result of its low cost and its formidability. This type of block normally comes as the integral type where the engine cylinder and the upper crankcase are joined together as one. The iron used for this block is the gray cast iron having a pearlite-microstructure. The iron is called gray cast iron because its fracture has a gray appearance. Ferrite in the microstructure of the bore wall should be avoided because too much soft ferrite tends to cause scratching, thus increasing blow-by. The production of cast iron blocks using a steel die is rear because its lifecycle is shortened as a result of the repeated heat cycles caused by the molten iron. Sand casting is the method widely used in the production of cast iron blocks. This involves making the mould for the cast iron block with sand. The preparation of sand and the bonding are a critical and very often rate-controlling step. Permanent patterns are used to make sand molds. Usually, an automated molding machine installs the patterns and prepares many molds in the same shape. Molten metal is poured immediately into the mold, giving this process very high productivity. After solidification, the mold is destroyed and the inner sand is shaken out of the block. The sand is then reusable. The bonding of sand is done using two main methods: (i) the green sand mold and (ii) the dry sand mold. -
The Next Generation of Ocean Exploration. Kelly Walsh Repeats Father’S Historic Dive, 60 Years Later, on Father’S Day Weekend
From father to son; the next generation of ocean exploration. Kelly Walsh repeats father’s historic dive, 60 years later, on Father’s Day weekend DSSV Pressure Drop. Challenger Deep, Mariana Trench 200miles SW of Guam. June 20th, 2020 – Kelly Walsh, 52, today completed a historic dive to approximately 10,925m in the Challenger Deep. The dive location was the Western Pool, the same area that was visited by Kelly’s father, Captain Don Walsh, USN (Ret), PhD, who was the pilot of the bathyscaph ‘Trieste’ during the first dive to the Challenger Deep in 1960. Mr. Walsh’s 12- hour dive, coordinated by EYOS Expeditions, was undertaken aboard the deep-sea vehicle Triton 36000/2 ‘Limiting Factor” piloted by the owner of the vehicle Victor Vescovo, a Dallas, Texas based businessman and explorer. The expedition to the Challenger Deep is a joint venture by Caladan Oceanic, Triton Submarines and EYOS Expeditions. Mr. Vescovo and his team made headlines last year by completing a circumnavigation of the globe that enabled Mr. Vescovo to become the first person to dive to the deepest point of each of the worlds five oceans. The dives by father and son connect a circle of exploration history that spans 60 years. “It was a hugely emotional journey for me,” said Kelly Walsh aboard DSSV Pressure Drop, the expedition’s mothership. “I have been immersed in the story of Dad’s dive since I was born-- people find it fascinating. It has taken 60 years but thanks to EYOS Expeditions and Victor Vescovo we have now taken this quantum leap forward in our ability to explore the deep ocean. -
First in Situ Observation of Cephalopoda at Hadal Depths (Octopoda: Opisthoteuthidae: Grimpoteuthis Sp.)
Marine Biology (2020) 167:82 https://doi.org/10.1007/s00227-020-03701-1 SHORT NOTE First in situ observation of Cephalopoda at hadal depths (Octopoda: Opisthoteuthidae: Grimpoteuthis sp.) Alan J. Jamieson1 · Michael Vecchione2 Received: 6 March 2020 / Accepted: 7 May 2020 / Published online: 26 May 2020 © The Author(s) 2020 Abstract The Cephalopoda are not typically considered characteristic of the benthic fauna at hadal depths (depths exceeding 6000 m), yet occasional open-net trawl samples have implied that they might be present to ~ 8000 m deep. Previous in situ photographic evidence has placed the deepest cephalopod at 5145 m. The discrepancies between the two have meant that the maximum depth for cephalopods has gone unresolved. In this study we report on unequivocal sightings, by HD video lander, of a cephalopod at hadal depths. The demersal cirrate octopod Grimpoteuthis sp. was observed at both 5760 and 6957 m in the Indian Ocean. These observations extend the known maximum depth range for cephalopods by 1812 m and increase the potential benthic habitat available to cephalopods from 75 to 99% of the global seafoor. Introduction which are known to attach their eggs to the seafoor, was found in the intestine of the snailfish Pseudoliparis The total bathymetric range of marine organisms is often (Careproctus) amblystomopsis from the same trench at difficult to resolve accurately because sampling effort 7210–7230 m (Birstein and Vinogradov 1955) which also becomes less frequent with increasing depth. One impor- indicated a hadal distribution (Akimushkin 1963). Finally, tant group with ambiguous records of maximum depth is the in 1975 a specimen of Grimpoteuthis sp. -
REPRINT Hadal Manned Submersible
REPRINT Hadal Manned Submersible Five Deeps Expedition Explores Deepest Point in Every Ocean By Dr. Alan J. Jamieson • John Ramsey • Patrick Lahey he very deepest parts of the world’s oceans are sel- Tdom explored. Four of our five oceans extend to depths exceeding 6,000 m, putting them beyond the reach of most commercially available technologies and certainly beyond all human-occupied vehicles currently in operation. Scientific interest in these ultradeep ecosystems has greatly increased over the last decade, but technological Deeps Expedition) Five (Credit: limitations have favored the use of simple static lander vehicles over remotely operated or human-occupied ex- ploratory vehicles. The Five Deeps Expedition (FDE) is changing all that. In 2015, Victor Vescovo, an American private-equity in- vestor and explorer and founder of Caladan Oceanic, approached Triton Submarines in Florida with a vision to design, engineer, build, test and support a full-ocean- depth-capable and independently accredited two-person manned submersible, which he intended to dive to the deepest point in each of the five oceans over the course of a year-long expedition. In a little over three years, this vision became reality. In December 2018, Vescovo performed his first solo dive in a two-person, full-ocean-depth submersible to 8,376 m in the Puerto Rico Trench, and the expedition is now more than halfway through its journey. The FDE is supported by an international team of scientists, engineers, filmmakers and operational crew (both ship and submersible). The DSV Limiting Factor (Triton 36,000/2) being By the end of 2019, the Five Deeps Expedition, sup- deployed for testing in the Bahamas in 2018. -
M/OD Hypervelocity Impacts and Protection Research in CAST
2010 Beijing Orbital Debris Mitigation Workshop 18-19 October, 2010, Beihang University M/OD Hypervelocity Impacts and Protection Research in CAST Zizheng Gong PhD, Professor Leading Scientist of hypervelocity impact research Beijing Institute of Spacecraft Environment Engineering, China Academy of Space Technology(CAST), China China Academy of Space Technology(CAST) • Founded in February 20, 1968 ; • The first president: Chien Hsuch-Sen; • The largest space technology research center in China • The largest Spacecraft development, production base in China. • April 24, 1970 : Chinese first artificial Earth satellite – DFH-1; • October 2003: manned spacecraft – Shenzhou-5; • October 24, 2007: Chinese first lunar detector – Chang'E-1 ; • September 25, 2008: the first Extravehicular activity – Shenzhou-7. • October 1,2010,the second lunar detector Chang'E-2 • Beijing Institute of Spacecraft Environment Engineering • The Spacecraft Environment Engineering department of CAST. Outline §1 Space Debris Environment and Its Risks §2 Space Debris Modeling §3 Orbital Debris impact Risk Assessment in CAST §4 HVI Testing and M/OD Protection in CAST §5 Orbital Debris Mitigation in CAST 2010 Beijing Orbital Debris Mitigation Workshop 18-19 October, 2010, Beihang University § 1 Space Debris Environment and Its Risks Orbital debris : Humankind digs his own grave ! Space debris are all man made objects including fragments and elements thereof, in Earth orbit or re-entering the atmosphere, that are non functional. Obtial debris is the only man-made Space environment. The past 50 years of space exploration has unfortunately generated a lot of junk that threatens the reliability of spacecraft. The Space Debris Environment in 2010 More than 5000 satellite launches since 1957 till the end of October 2010; 245 on-orbit break-ups led to 12,500 objects in the US Space Surveillance catalog; catalog size threshold 10cm; mass on orbit 6,000 tons; catalog orbit distributions: - low Earth orbits 73%; - near-geostationary orbits 8%; - highly eccentric orbits 10%; - other orbits (incl. -
SOLAS 2018 Consolidated Edition
SOLAS 2018 Consolidated Edition CHAPTER I GENERAL PROVISIONS PART A-APPLICATION, DEFINITIONS, ETC. Regulation 1 Application* * Refer to MSC-MEPC.5/Circ.8 on Unified interpretation of the application of regulations governed by the building contract date, the keel laying date and the delivery date for the requirements of the SOLAS and MARPOL Conventions. (a) Unless expressly provided otherwise, the present Regulations apply only to ships engaged on international voyages. (b) The classes of ships to which each Chapter applies are more precisely defined, and the extent of the application is shown, in each Chapter. Regulation 2 Definitions For the purpose of the present regulations, unless expressly provided otherwise: (a) Regulations means the regulations contained in the annex to the present Convention. (b) Administration means the Government of the State whose flag the ship is entitled to fly. (c) Approved means approved by the Administration. (d) International voyage means a voyage from a country to which the present Convention applies to a port outside such country, or conversely. (e) A passenger is every person other than: 1 (i) the master and the members of the crew or other persons employed or engaged in any capacity on board a ship on the business of that ship and (ii) a child under one year of age. (f) A passenger ship is a ship which carries more than twelve passengers. (g) A cargo ship is any ship which is not a passenger ship. (h) A tanker is a cargo ship constructed or adapted for the carriage in bulk of liquid cargoes of an inflammable* nature. -
In Depth July 2021
MAPPING THE FLOOR OF OUR OCEANS Newsletter of The Nippon Foundation-GEBCO Seabed 2030 Project Click herfe EDITORIAL Increasing the momentum The UN Decade of Ocean Science for Sustainable Development has been off to an eventful start for Seabed 2030. In addition to being one of the first Actions officially endorsed as part of the Decade, Seabed 2030 has also signed a Memorandum of Arrangement with a Government – the first of its kind to date. Following the MOA, New Zealand’s Government officially joins us as a partner, but as a host of one of our Regional Centers, New Zealand has already provided steadfast support to Seabed 2030 from the outset. This adds to the significant support that we already receive from a number of Member States of both IHO and IOC, and we look forward to encouraging further partnerships across the world to drive forward our mission. Seabed 2030 has also been selected as one of 80 projects to be showcased at this year’s Paris Peace Forum. Since its creation, the Forum has supported and accompanied more than 300 projects that respond to the cross-border challenges of our time. I’d also like to congratulate the International Hydrographic Organization (IHO) on its 100th anniversary, which was celebrated on World Hydrography Day on 21 June. It was IHO which, with the Intergovernmental Oceanographic Commission of UNESCO (IOC), helped to inspire and develop the General Bathymetric Chart of the Oceans (GEBCO). GEBCO was formed in 1903 in Monaco as an initiative led by Prince Albert I to produce “a high-resolution digital map from the coast to the deepest trench of the ocean that enables scientists to explore and understand how the works” - this will also inform policy, and supply the management of natural maritime resources for a sustainable blue economy. -
An Optimization Study for Bridge Design of a Porthole Extrusion Die
Advances in Science and Technology Received: 2019.10.18 Revised: 2019.11.15 Research Journal Accepted: 2019.11.30 Volume 13, Issue 4, December 2019, pages 270–275 Available online: 2019.12.21 https://doi.org/10.12913/22998624/111694 An Optimization Study for Bridge Design of a Porthole Extrusion Die Önder Ayer1*, Burcu Gizem Özmen2, İsmail Karakaya2 1 Trakya University, Muhendislik Fakultesi Makina Muhendisligi Bolumu, 22100, Edirne, Turkey 2 “eksenAL” Aluminum Extrusion Die Factory, Istanbul, Turkey * Corresponding author’s e-mail: [email protected] ABSTRACT In this study, a porthole die extrusion simulation was carried out for a box profile by using HyperXtrude Inspire Extrude Metal 2019 which is a FEM based software. Aluminum AA6063 material was the billet material, tempera- ture of the billet was 450 °C and ram speed was selected as 5 mm/sec. The die design was obtained according to the shape of the bridges of the porthole die. Finally, the design optimization was achieved by analyzing FEM results. It was obtained that the dies which have curved bridges offer optimum process conditions. Keywords: Porthole Die Extrusion, FEM, Aluminum 6063, stress distribution, die deflection. INTRODUCTION more often in the last decade. The goal of using FEM simulations is simulations is to predict the Aluminum is the second most plentiful me- temperature distribution, exit velocity of extruded tallic element and has great attention from many product, material flow and the tool deformation. field of industry because of its superior proper- Jie et al. [2] carried out FEM simulations and ties such as recyclability, corrosion resistance, experiments for porthole die to optimize mate- high specific strength and especially for its light rial flow. -
CATALOGUE 2019 WHO WE ARE Contents
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