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Edmar Diamond Blade Training Manual 2 What Is a Diamond Blade?

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Edmar Diamond Blade Training Manual 2 What Is a Diamond Blade? DIAMOND BLADE BASICS Edmar Diamond Blade Training Manual 2 What is a Diamond Blade? Continuous Turbo Segmented Edmar Diamond Blade Training Manual 3 What is a Diamond Blade? The blade core is a precision-made steel disc which may or may not have slots. Blade cores are tensioned so that the blade will run straight at the proper cutting speed. Proper tension also allows the blade to remain flexible enough to bend slightly under cutting pressure and then go back to it’s original position. Diamond segments or rims are made up of a mixture of diamonds and metal powders. The diamonds used in bits and blades are man-made (synthetic) and are carefully selected for their shape, quality, friability, and size. These carefully selected diamonds are then mixed with a powder consisting of metals such as cobalt, iron, tungsten, carbide, copper, bronze, and other materials. This mixture is then molded into shape and then heated at temperatures from 1700˚ to 2300˚ under pressure to form a solid metal part called the “bond” or “matrix.” The segment or rim is slightly wider than the blade core. This side clearance allows the cutting edge to penetrate the material being cut without the steel dragging against the sides of the cut. After the blade is assembled it is “opened,” “broken in,” or, “dressed” by grinding the edge concentric to the center. This exposes the diamonds that will be doing the work and establishes the cutting direction as noted by the direction of the arrow stamped into the blade. Edmar Diamond Blade Training Manual 4 Edmar Diamond Blade Training Manual 5 Edmar Diamond Blade Training Manual 6 HOW TO SELECT THE RIGHT BLADE Edmar Diamond Blade Training Manual 7 Edmar Diamond Blade Training Manual 8 #2 Hand Held High Speed Saw Nicknames: Quickie Saw, Demolition Saw, Chop Saw (Bosch) Manufacturers: Stihl, Makita, Husqvarna Size: Diameter: 12”, 14”, 16” Thickness: .110 or .125 Arbors are all 1” except Stihl saw which is 20mm #3 Type of Blade: 70% segmented -25% segmented turbo -5% turbo #4 Material being cut: HEAVY DUTY SELECT PREMIUM PRO SUPER General purpose cutting of cured concrete, cured concrete with reinforcement, brick, block LM301 - S LM -101 GEM1000 GEM1000P GEM1000S concrete pavers or roof tiles, and etc. Fast cutting of General purpose materials. TURBO - KING Turbo - Segmented TK - 750 Hard brick and other hard materials such as TURBO - KING GEM M200N GEM M200N - P bluestone and some granites TK - 650 S plit segment s of alternating regular and turbo segs. This combination along with super high TK - WILD 0.610 diamond hgt. provides great speed and PREMIUM PLUS extra life in brick, block, cured concrete Soft Block and other Abrasi ve materials GEM 9000 GEM 9000P Exclusively Asphalt or Green Concrete (less than GEM2000 GEM 2000P 48 hours old) GEM2000E For Ductile Iron or Cast Iron (Electroplated TURBO - KING Diamond Grit on Side Core). Turbo Segmented TK - 750 - D Vacuum brazed Technology - Rescue Fast cutting for metal, rebar, studs, STEEL KING ductile iron, glass, PVC pipe, and all rescue SK - 900 applications Will cut cured concrete, green concrete and GEM - COMBO asphalt. Can be used on highspeed and walk - UNIVERSAL behind saws. Great for ren tal. Edmar Diamond Blade Training Manual 9 #2 #2 Circular Saw Right Angle Grinder Nicknames: Worm-drive Saw, Nicknames: None Skil Saw Manufacturers: Bosch, Manufacturers: Black & Decker, Makita, Skil, Dewalt, , etc. Dewalt, Metabo. Size: Diameter: 4” to 10” Thickness: .080 segmented, .095 turbo Arbors: 5/8, 7/8 (all blades have knock-out bushings for all arbors) #3 Type of Blade: 45% segmented - 45% turbo - 5% continuous rim #4 LASER Material being cut: HEAVY DUTY MASTER PREMIUM PRO SUPER General Purpose cutting of concrete, masonry, brick, block and stone materials with longer life than turbos. LM-301S LM-301 GEM M100N SEGMENTED Exceptional life in soft abrasive block. Also for contractors who tuckpoint with thin blades. GEM M100T SEGMENTED Hard materials - tile, ceramics, stone, marble and granite. Less chipping, faster cutting than segmented. Great for brick and concrete. TK-450 TK-650 TK-650-S TURBO Tile and marble (chip free cutting) TLK-800 TLK-DRY CONTINUOUS RIM Edmar Diamond Blade Training Manual 10 #2 Right Angle Grinder - Tuckpointing Nicknames: None Manufacturers: Bosch, Metabo Makita, DeWalt Black & Decker, etc. Size: Diameter: 4” to 8” Thickness: .250 tuckpoint, .125, .187, .375” Specialty, .400 and .500 V-Crackchaser Arbors: 5/8, 7/8 (all blades have knock-out bushings for all arbors) #3 Type of Blade: 100% segmented #4 Material being cut: PREMIUM PRO SUPER For easy removal of mortar joints . LM 150 Faster removal and longer life. Our most popular LM 250 tuckpoint for the pro's. Maximum performance with high powered GEM M200T grinders. Soft bond for extremely hard mortar . GEM M200T- 20 Exceptional life on very soft mortar . GEM M200T- 40 Specialty thickness available in .125, .187, .375 LM 250 Specialty with holes. More and shorter, taller LM 250 - H segments produce fastest speed with great life . Specialty Sandwich. Available with two or three skinny blades bolted together w/ space in the SANDWICH LASER SANDWICH middle for fast cutting and square edges . V- CRACKCHASER. V - shape segments leave a clean groove for easy filling and repair . Available V- CRACKCHASER in .400" or .500” thick ness at bottom of V . Edmar Diamond Blade Training Manual 11 #2 Right Angle Grinder – Cup Wheel Grinding Nicknames: None Manufacturers: Bosch, Makita, Dewalt Metabo, etc. #3 Size: Diameter: 4” to 7” Thickness: n/a Arbors: 5/8, 7/8 (all blades have knock-out bushings for all arbors) 5/8 – 11 thread hub Type of Blade: 45% Single/Double rim, 45% Astro, 10% Turbo Ring #4 Material being cut: HEAVY DUTY PREMIUM SUPER Concrete, masonry, stone (single rim) CW 1-S CW 1-P CUP WHEEL Concrete, masonry, stone (double rim) CW 2-S CW 2-P CUP WHEEL SEGMENTED TURBO Concrete, masonry (smooth finish) ASTRO ASTRO-P CUP WHEEL Stone and concrete TKCW-C TURBO RING Edmar Diamond Blade Training Manual 12 #2 Stationary Masonry Saw Nicknames: Brick-Block Saw, Table Saw Manufacturers: Husq . Clipper, MK, Felker, etc. Size: 14” x .125” x 1” 20” x .125” X 1” #3 Type of Blade: Usually segmented, very little turbo #4 Material Being Cut: LaserMaster Premium Professional Hard brick and other hard materials TK-650 (Turbo-Seg) such as bluestone and some granites GEM M200N GEM M200NP Combination brick and block, or medium LM 501 GEM 5000 GEM 5000P brick (do not use for block only) Block or very soft brick, concrete LM 901 GEM 7000 GEM 7000P roof tile Long life on very abrasive block GEM 9000 GEM 9000P Noise reduction core GEM 5000P-SLN Edmar Diamond Blade Training Manual 13 #2 Tile Saw – Wet Cutting Nicknames: Tile Saw, Tub Saw Manufacturers: Husq, MK, Felker, etc. Size: Diameter: 4” to 14” Thickness: .060 thru 10”, .080 for 12” & 14” Arbors: 5/8 thru 10”, 1” for 12” & 14” Common sizes are 7”, 8” and 10” #3 Type of Blade: Continuous rim. Thinner with finer diamond grit for chip free cutting. #4 Material being cut: PREMIUM - WET PRO - WET SUPER - WET For fast, smooth, chip-free cutting on a wide variety of ceramic tile, quarry tile, and other hard, vitreous material. Great for contractors TLK-800 who consistently cut tile. Razor thin slots with teardrop increases speed for maximum performance on all kinds of ceramic tile, porcelain tile, or stone TLK-900 material. Extra high diamond concentration provides the lowest cost per cut when cutting chip-free. Finer grit, softer bond and higher diamond concentration produces TLK-GLASS precision cuts on brittle glass tiles. Edmar Diamond Blade Training Manual 14 #2 Walk Behind Saws – Dry and Wet Cutting Nicknames: Street Saw, Concrete Saw, Flat Saw, Target Saw Manufacturers: Husq, Clipper, MK, Edco, Magnum, etc. Size: Diameter: 14” 18” 24” 26” 30” 36” Thickness: .125 .125, .155 .165 - .187 .165 - .187 .175-.250. .175-.250 Arbors are all 1” with pinhole (standard for all walk behind saws) #3 Type of Blade: 100% segmented DRY CUTTING 8-20 HP Material being cut: PREMIUM PRO Cured Concrete GEM-COMBO PUSH-KUT 100 Green Concrete or Asphalt GEM-COMBO PUSH-KUT 200 WET CUTTING 25-65 HP Gas 55-120 HP Gas #4 25-48 HP 25-88 HP 8-20HP Diesel Diesel Material being cut: PREMIUM PRO SUPER Cured Concrete w/Hard Aggregate and Steel Reinforcement C200FW C300FW C500FW Cured Concrete w/Medium or Medium Hard Aggregate C200HW C300HW C500HW Cured Concrete w/Soft to Med-Soft Aggregate (Limestone, Slag) C200JW C300JW C500JW Green Concrete (Hard to Medium Aggregate, such as River Gravel) GC200RW GC300RW GC500RW Green Concrete (Medium-Soft to Soft Aggregate, such as Limestone) GC200TW GC300TW GC500TW Asphalt GC200XW GC300XW GC500XW Asphalt Over Cured Concrete GC200LW GC300LW GC500LW Edmar Diamond Blade Training Manual 15 #2 Early Entry Saws – Dry Cutting Nicknames: SoffCut, Early Entry Saw Manufacturers: Husq Size: Diameter: 6” 8” 10” 12” 13.5” 14” Thickness: .095 .095 .125 - .250 .125 - .250 .125-.250. .125-.250 Arbors are all 1” with a “Christmas Tree” knock-out to accommodate all early entry saws #3 Type of Blade: 100% segmented MATERIAL TO BE CUT GEM-EE100 GEM-EE200 GEM-EE300 GEM-EE400 GEM-EE500 ULTRA-HARD AGGREGATE, NON-ABRASIVE SAND X CROSS REFERENCE #4 SOFF-CUT Edmar HARD AGGREGATE, NON-ABRASIVE SAND X 1000 - Purple GEM-EE100 MEDIUM TO HARD AGGREGATE, MEDIUM ABRASIVE SAND X 2000 - Green GEM-EE200 MEDIUM AGGREGATE, MEDIUM ABRASIVE SAND X 3000 - Red GEM-EE300 4000 - Orange GEM-EE400 MEDIUM TO SOFT AGGREGATE, ABRASIVE SAND X 5000 - Yellow GEM-EE500 SOFT AGGREGATE, ABRASIVE SAND X 6000 - Black SAW MODEL BLADE SIZE X-150 6” X-450, X-750, GX-1500 8” X-2000, X-2500 10” X-4000.
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