Singh Arvind Bansraj

SINGH ARVIND BANSRAJ

Mobile: +91 9816250809, +91 9804051547, +91 9007116222

Email: [email protected]

Seeking assignments in Manufacturing & Packaging Operations with leading organizations

PROFESSIONAL PROFILE

 Production & Packaging Technologist with over 19 years of rich experience in Production, Product Development, Process Engineering, Liaison with well known organisations.  Proven abilities to enhance the production process operations optimize resource & capacity utilization; escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations.  A keen planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity.  Proven abilities in managing technically advanced, cost-efficient, state of the art production systems and processes.  Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.  Distinction of being associated with important Packaging Developments and Value Engineering Projects, which significantly benefited business across organisations.  Displayed skills in achieving process improvement and cost reduction in packaging, thus enhancing the overall efficiency.  Possess sound knowledge of Printing, Lamination, Shade and Property of Ink and Adhesive.  Through Knowledge of Printing, Lamination, Hot Melt, Slitting, Pouching, Center Sealing, Glueing, Cutting, and Finishing Operations.  Well versed with ISO 9001 : 2000 norms Systems.  An enterprising leader with abilities in leading multi-skilled motivated teams to achieving organisational goals and industry best practices.

AREAS OF EXPERTISE New Product Development

 Participating in New Product Development from concept to launch; with specific responsibilities that include packaging design, functionality, appearance and operational capability.  Aligning Development on inputs from the Supply Chain, Marketing and Production Departments as well as on Market feedback & trends.  Identifying meaningful component specifications; qualifying components & packaging operations; troubleshooting Commercial Packaging Operations at manufacturing locations.  Archiving Artworks and assisting Marketing for online approval of New Print Designs.  Developing of new products in accordance with pricing, costing, customer needs, industry requirements & placing them in the market.  Handle the process of development of new products from designing validation of design, trials & testing and commencing production along with handling related documents & formalities.  Implement Value Engineering initiatives to achieve standardization and reduce costs.

Packaging- Design and Development  Analysing & developing packaging samples & structures after conducting product packaging compatibility study to analyse the storage capacity of products.  Used various types of packaging materials like Flexible Packaging (solvent less lamination, dry and wet lamination), semi rigid and rigid packaging.  Package design and development for products at minimum cost fulfilling marketing requirements.

Production Management

 Developing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters. Maintaining production volumes through constant interaction with sales teams.  Ensuring profitability of operations; compliance with Quality & Hygiene standards across all shifts.  Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes.  Preparing SOP’s, manuals & work instructions for production operations for the unit for facilitating decision making.

Process Improvements

 Conducting inspections and rework / rejection analysis and taking various types of tests to enhance productivity. Formulating guidelines for the sequencing of manufacturing activities.  Developing processes & formulations for manufacturing products and establishing process parameters.  Conduct trials, identify deviations & make relevant modifications to stabilize products.

Quality Assurance

 Leading the implementation of qualitative assurance across Raw Materials, Work In Progress, and Finished Goods across various functional Departments.  Mentoring & directing quality - routine and non routine issues by interacting with concerned departments such as Purchase, Production etc of projects till completion.  Conducting regular Internal Audits, Root Cause Analysis, Troubleshooting and Reviews to ensure adherence to highest standards.  Oversee implementation of quality tools to streamline and standardize work flow.  Training and guiding teams on towards identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability.

ORGANISATIONAL EXPERIENCE March ’13 – Till dated

M/S SUPER MULTI COLOR PVT LTD., BADDI

(General Manager – Roto Gravure)

 New job development and Customer Satisfaction (laminate / shrink sleeves / pharma foil).  Control on entire shop floor Printing, Lamination,Slitting, Hotmelt,Pouching,Glueing, Inspection, and Cutting.  Looking for entire operation from Machinery, Development, support Designing with Designing Department, Sales, Purchase, Marketing, Technical Support, and Customer Care Service.  Cut down in wastage from first stage onwards.  Looking for inventory control for entire plant.

March ’10 – FEB 13 M/S VINTECH POLYMERS PVT LTD., KOLKATA

(Operation Manager)

 New job development and Customer Satisfaction.  Control on entire shop floor Printing, Slitting, Glueing, Inspection, and Cutting.  Looking for entire operation from Machinery, Development, Designing with Designer, Sales, Purchase, Marketing, Technical Support, and Customer Care Service.  Cut down in wastage from first stage onwards.  Looking for inventory control for entire plant.

March ’09 – Feb ‘10

M/S MANIPAL INTERNATIONAL PRINTING PRESS LTD., NAIROBI, KENYA.

(Gravure Plant Manager – 1 Year)

 Projection done for entire Roto Gravure and Flower Sleeves division.  Machine Installation done for entire Roto Gravure Division. (Printing, Slitting, Glueing, Doctoring, Cutting, Flower Sleeves Folding, and Flower Sleeves Shape Making Machine).  Good hold on Flexo Machine (CI Letter press and Narrow web Aqua flexo)  Well known about Flower Sleeves development.  Looking for entire operation from Machinery, Development, Sales, Purchase, Marketing, Technical Support, and Customer Care Service.  Well known about Wet Glue Paper (Bear Labels), Self Adhesive Paper (Semi-Gloss, PP Films, Clear Films, and Metalised Paper).  With the facility of Online Varnish Coating (Over Coat) and Die Punching.

April ’06 – March ‘09

M/S SWEET INDUSTRIES INDIA PVT LTD., PARWANOO, H.P.

(DGM OPERATION – 3 Years)

Notable Accomplishments

 Accomplished Customer complaint reduction up to 0.5 % & in-house rejection up to 1.5%.  Printing done on o PET, METPET o NAT BOPP, WHITE BOPP, PEARLISED BOPP [LABEL PTG] o BON POLY [BI-AXIALLY ORIENTED NYLON POLY] o Shrink PVC, Shrink PET. o POLY (45mic, 60mic, 80mic, 90mic, 110mic, Tube)

 Laminates handled like o Foil Laminates like Godrej Hair Dye, Kissan Tomato Ketchup, Nescafe and number of pesticide and Chemical Jobs of Bayer etc. o Soap Wrapper like Lifebuoy, Lux, Godrej All Variant, Reckitt Benckiser All variants etc o Shampoo Laminates like Chik Shampoo, Clinic plus, Head and Shoulders, and Vasmol. o Biscuits Laminates like Sun Feast, Parle and Britannia. o Oil Laminates like Parachute, Vasmol, Gold Winner, and Sun drop. o Candy Laminates like Perfetti, Solano, Parry Coffee Bite, Lotto, and Dabur o Seed Laminates like ProAgro, Mahyco etc. o Coffee and Tea Laminates like HLL, TATA, and Coffee Day etc. o All Nestle Milk Laminates and Maggi etc. o Facilitated Production Activity from cylinder co-ordination till pouching. o Very much familiar about shrink sleeves, shrink pet, ops material.  Played a key role in the reduction of processing waste.  Planned preventive maintenance schedules of various machineries and to increase machine up time/ reliability; thereby accomplishing planned production targets.  Proactively identified areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools.  Developed and implementing plans & schedules for Maintenance Operations and Annual Turn Around with focus on optimum utilization of manpower and material.  Key role in visiting to customers to know their need also going for customer service as well as technical service.  Maintaining the minimum inventory stock.  Looking for quality control system from incoming material, semi-finished and finished material.  Good hold on Production planning, Production Floor, Sales, Purchase, Quality Control, Ink Matching System, Inventory Control, Job Costing And Customer Related development.  Well Known about ISO manual and Projection for printing Industries.

Nov. ’02 – March ’06

M/S DECORATIVE SLEEVES PVT. LTD. BARODA

(Production Manager – 3.6 Years)

 Previously the production people used to set the job on printing machine with good (bare) material and setting wastage was up to 10-15 kg amounting to around Rs. 1200-1500 per job. I started using Pre printed web from reverse side for setting the job up to shade matching level before starting bare material thereby reducing the cost of setting by RS.1200-1500 with an average two job changeovers /day. Results: Up to Rs.90, 000 per month saving on job setting cost.  Increased the production by 30 % by optimum utilisation of machine and man power and by scientific approach to problem solutions  Running with the wastage of 7% to 10% on PVC films.  Job Records, Job Analysis, And Job Costing.

July’93 – Oct. ’02

PAPER PRODUCTS LTD., THANE

(PRINTING In charge – 9 Years)

 Worked with minimum wastages on machine by proper pre make ready and make ready operations and preparations reducing down time during changeovers there by increasing production.  Developed substitutes within the given manpower by giving proper training for better management of absentism of operators so the work should not get hampered.  Good hold on PVC Shrink Labels, PET Shrink Labels, OPS, Laminate, Soap Wrapper, Bopp, Pearlised Bopp, Denision Paper Jobs etc.,

EDUCATION

Maharashtra State Board in 1993 (H.S.C).

Mumbai University in 1996 (B.Sc).

Jetking Institute in 1995 (Hardware Computer Maintenance). IT Proficiency; MS-Word, MS-Excel, Internet and Email. Trainings Attended:

Selected For M/s Sakata Ink’s Seminar Held in Delhi For

* For Good Quality And To Increase The Productivity.

* To Know The Nature Of Ink, How It Behave In Packaging And Printing.

* Industry. (Organized By “The Paper Product Ltd.”)

* Attended Trainings / Workshops For ISO Certification Worked As Production Rep.

* Attended Seminar In Nairobi (Kenya) For Label Printing.

Machine And Technical knowledge Related To Packaging Industries.

* Printing Machine – Nakajima, Long New, Rotomec, Rotoflex, Experts, Hsing Wei, Polygraph And Kohli.

* Flexo Printing Machine – Ko-Pack (CI Letterpress) And Gallus (Narrow Web Aqua Flex).

* Lamination ( solventless / solvent Base) – Uflex, Experts, And Kohli.

* Slitting – HCI, Titan, Pro-Doing And Kohli.

* Hot Melt – Kohli.

* Flower Sleeves – S-Dai (Sleeving Making and Foulding Machine).

* Glueing – HCI, Pro-Doing, Sanket, And Four Some.

* Cutting – HCI, Pro-Doing, XL-Plastics, And Sanket.

* Good Hold On Ink Inventory And Ink Matching System.

* Good Experience In Laminate, Soap Wrapper, Bopp Label, PVC Shrink Sleeves And Shrink Films Jobs (Nineteen Years).

* Well Known About All The Material Used In Flexible Packaging Industries.

Current Salary: 15.0 Lac (Annual) + Family Accommodation + Fuel & Car.

PERSONAL DETAILS

Date of Birth: 29th MARCH, 1974 Name: Singh Arvind Bansraj Passport No.: H - 4570057

Permanent Address:

Brijnarayan Singh Niwas, Mali Gali, Near Dr. R.C. Prajapati Clinic, Subhash Nagar, Pokharan Road, Thane. (West) – 400601

Correspondence Address:

1886, Vikas Vihar Colony, Behind Vasant Vihar, Kalka Housing Board, Kalka, Panchukla, Haryana Cell No. – 098162-50809 / 098040-51547

Date: - 31.08.2013 Place: - (KALKA) (Arvind B. Singh)