V Ideal Requirements
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Soldering Definition Uses Ideal requirements Properties Composition Classification Procedures
• If solder joint done properly there should be no fusion or alteration of the two components joined. • Fusion welding is the process whereby the pieces that are joined are melted or fused together without solder (filler).
Prerequisites of soldering • To achieve Bonding – Cleanliness – Wetting of the surfaces
Ideal requirements of dental solder Ability to resist tarnish and corrosion. Fusion temperature 100-150°F (60°C) below that of the parts to be joined. To be free flowing when melted. Resistance to pitting. At least as strong as the parts being joined. Color compatible with parts to be joined.
Properties • Fusion Temperature. • Strength • Resistance to tarnish and corrosion. • Solder gap. • Free flowing.
Classification of Gold Solder • Fineness • Carat • Fusion Temperature
Carat It is the amount of gold in parts per 24. an alloy that is 18 K is 18 parts gold per 24 (18/24) = 75% gold .
FLUX Is placed on the surfaces to be soldered before they are heated. Added to the metal surface to improve solder flow, prevent oxidation (actually flux dissolves oxides), prevent contamination. Oxidation of metal surfaces during soldering procedures can prevent both flow and wetting of solder.
FLUX
• 1st, displaces gases and removes oxides from surface by reduction or dissolution • 2nd, is displaced by the solder
FLUX Borax, Boric Acid, Silica, or Sodium tetraborate Used with noble alloys (gold alloys for crown and bridge and ceramo-metal alloys). Fluoride Fluxes are need for Chrome-Nickel metals (base metal alloys) since Borax based flux does not dissolve chromium oxide. Anti-Flux A material used to outline the area to be soldered in order to restrict the flow of solder (limit spreading of solder). Placed on casting before flux application. Most common types: Soft graphite pencil Polishing rouge (Iron Oxide) Whiting compound (a calcium based compound). Soldering Procedure • Indexing • Investing • Soldering
Pre-soldering Preveneer soldering. Refers to soldering the metal framework before the addition of porcelain. A high fusing solder (1100°C) is used because the solder joint must withstand subsequent heating during the addition and firing of porcelain. Post-soldering • Refers to soldering after the porcelain is added. • A low fusing solder is used because soldering must be done at a lower temperature than the maturation of porcelain. • All staining and glazing of ceramic units must be done prior to soldering. • The porcelain should not contact the investment or flux, and the units should not be quenched. 3. Make soldering index : fast-setting impression plaster in impression carrying tray or tongue depressor.
4. Make soldering block: Box index and pour soldering investment Trim to uniform shape and notch soldering block , Flush boiling water, Place flux and antiflux
REPAIRING CASTING VOIDS
• Solder cannot be used to repair deficient margins or occlusal holes. • CAN be used to repair PITS and HOLES in axial surfaces. • Platinum foil over hole on inside of casting: acts as matrix for solder.
NON-RIGID CONNECTORS
Used to: 1. Solve problems of malaligned abutments. 2. Relieve stress in pier abutment cases. NON-RIGID CONNECTORS
Different types: *Dovetails (key-keyway) *Split pontics *Cross-pin and wing
Dovetail Technique Use supplied plastic pattern and surveyor. or Fabricate keyway and key in lab.
Split pontic technique Attachment placed entirely within pontic Use With tilted abutments to avoid cutting deep box on distal of mesial retainer. Plastic key or keyway is placed in gingival third of pontic using surveyor.
Cross-Pin and Wing Two-piece pontic allows the two segments of FPD to be rigidly joined after luting. Use with non-parallel abutments. Path of insertion of each tooth preparation is made to parallel the long axis of that tooth.