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Table of Contents W A T L O W Table of Contents The products in each The Plastics Processing Industry Barrel Temperature Controllers CLS200 . 169 Industry Overview section are recommended PPC-2000. 173 Injection Molding . 4 for that process. Please SERIES SD . 174 Extrusion . 6 consult other sections for Accessories . 179 Thermoforming. 8 Software Options . 180 additional product Blow Molding . 10 offerings. Power Controllers ® Injection Molding DIN-A-MITE Family . 183 E-SAFE® RELAY . 194 Barrel Heaters SERIES CZR. 196 Barrel Heater Overview . 13 Solid State Relays (SSRs) . 198 Ceramic Knuckle Band . 14 Application Details. 202 MI Band . 18 Special Mica Band. 28 Extrusion ® THINBAND Mica Band . 36 Barrel Heaters OEM Cross Reference . 53 Cast-In Heat/Cool. 203 Torque Details for MI Band . 205 Barrel Heater Screws. 59 Application Details. 215 Application Details. 59 Hot Runner Nozzle Heaters Die and Former Heaters Die and Former Overview . 217 Hot Runner Nozzle Overview . 65 Custom Cast and IFC. 218 Coiled Cable . 66 FIREROD Cartridge Family . 219 FIREROD Cartridge . 70 K-RING and Mini K-RING. 220 Metric FIREROD Cartridge . 102 MI Strip . 222 K-RING® and Mini K-RING . 120 Mica Strip. 225 MI Nozzle Band . 122 THINBAND Mica . 233 Special Mica Nozzle . 126 Tubular. 236 Thick Film Nozzle. 127 Application Details. 237 THINBAND Mica Nozzle . 130 Temperature Sensors Application Details. 138 Hot Runner Manifold Heaters Thermocouples . 241 Raytek® Infrared . 242 Hot Runner Manifold Overview . 141 Application Details. 243 FIREROD Cartridge Family . 142 Temperature Controllers Thick Film Manifold . 143 CLS200 . 245 Tubular Milled Groove . 145 CPC400 . 249 Application Details. 147 Tubular/Immersion Heaters MLS300 . 253 PPC-2000. 257 Tubular/Immersion Overview . 151 SERIES F4 . 265 OEM Cross Reference . 152 SERIES PD . 269 Application Details. 160 Temperature Sensors SERIES SD . 273 Software Options . 274 Thermocouples . 161 Application Details. 276 Application Details. 167 Power Controllers DIN-A-MITE® Family . 279 E-SAFE RELAY. 281 Solid State Relays (SSRs) . 283 Accessories . 287 Application Details. 289 1 Table of Contents The products in each Thermoforming Blow Molding section are recommended Heaters Heaters for that process. Please Radiant . 291 FIREROD Cartridge Family . 363 consult other sections for Strip . 314 MI Band . 364 Radiant Band and Strip Emitters . 325 Radiant. 368 additional product Application Details. 326 Application Details. 372 offerings. Temperature Controllers CLS200 . 329 Control Systems CPC400 . 330 Capabilities . 373 MLS300 . 331 PPC-2000. 332 Packaging SERIES D8 . 333 Heaters SERIES PD . 337 Cable . 377 SERIES SD . 341 Custom Cast and IFC. 378 Application Details. 342 FIREROD Cartridge Family . 379 Temperature Sensors Thick Film . 380 Thermocouples . 343 Tubular . 381 RAYTEK Infrared . 344 Application Details. 383 Application Details. 349 Temperature and Power Controllers Power Controllers Temperature and Power Controller Overview . 387 DIN-A-MITE Family. 351 E-SAFE RELAY. 353 Resources and Information SERIES CZR . 355 Conversion Charts . 389 Solid State Relays (SSRs) . 357 Ohms Law, Application Guide Details. 395 Application Details. 361 Power Controllers. 404 Controller Replacement Guide . 408 Wiring Practices. 409 Thermocouple and Extension Wire Color Codes . Back Cover 2 W A T L O W Industry Segment Overviews Plastics Processing Industry Plastics Processing Plastics Processing Industry Segment Overviews Selecting the right auxiliary equip- ment can assist the plastics proces- sor's goal of higher productivity and greater yields. It is more than just the cost of heaters, sensors or con- trollers; it's performance that counts. With Watlow's thermal components processors can count on less down- time due to increased heater reliabil- ity; and a reduction in operating costs due to energy conservation - both of which help achieve greater output. Watlow has provided plastic processors with product innovations for injection molding, thermoforming and extrusion operations and blow molding for more than 50 years. Quality, innovation and reliability are the hallmarks of our family of heaters, sensors and controllers. Watlow provides not only traditional thermal solutions, but also innova- tive, high-performance technologies to meet the specific processing demands of industries such as auto- motive, medical and packaging, requiring highly-engineered resins and tight tolerances. Whether OEM, custom or captive processor - Watlow has your thermal solution with our traditional prod- ucts, new technologies, engineering services and global manufacturing capabilities. 3 Industry Segment Overviews Injection Molding Injection molding is the most versatile Products like our barrel heaters are of all plastics processing methods ideal for highly engineered or filled and is used to make a wide variety of resins that require higher tempera- products. Watlow provides a broad tures and tighter tolerances. range of heaters, sensors and con- Regardless of your machine ton- trollers for various applications. nage, Watlow has the product to fit Applications include: your need, such as: • Automotive • Multiple barrel heaters • Consumer products • Sprue heaters • Medical, dental equipment • Temperature controllers • Small appliances, hand tools • Mercury-free power switching devices • Agricultural, lawn equipment • Temperature sensors • Containers and closures • Aircraft, aerospace • Personal care products • Computer, business and office equipment • Electrical, electronics • Furniture, fixtures • Recreation, toys and sporting goods • Communications equipment • Food service, institutional products • Packaging • Transportation • Building, construction 4 Injection Molding Overviews Industry Segment Hot Runner Nozzle Heaters • Coiled Cable • FIREROD® Cartridge Temperature Sensors • K-RING® • Thermocouples • MI Nozzle Bands • Thick Film Nozzle • THINBAND Mica Nozzle Barrel Heaters Hot Runner Manifold Heaters • Ceramic Knuckle Bands W O L T A W • MI Bands • FIREROD® Cartridge ® • Thick Film Manifold • THINBAND Mica Bands • Tubular Milled Groove Power Controllers • DIN-A-MITE®s • E-SAFE® RELAY Temperature Controllers • SERIES CZR • CLS200 • Solid State Relays • PPC-2000 • SERIES SD 5 Industry Segment Overviews Segment Industry Plastics Processing Industry Processing Plastics Industry Segment Overviews Extrusion Product quality begins upstream. Applications include: Regardless of your extrusion system, • Larger diameter band heaters for Watlow's family of thermal solutions single- or multi-layer blown film provides the high-performance, relia- dies bility and accuracy needed to opti- • PPC-2000 for advanced extrusion mize your process. control and system rebuilds Whether OEM or end-user, many of • High- and low-watt density today's applications require process cartridge heaters for a variety control data as well as history docu- profile and shape dies mentation to comply with various policies and regulations. Many • SERIES SD controllers with processors proactively seek Palm PDA for a low-cost data products that offer both traceability acquisition interface and product repeatability. Watlow's • Cast-in and a variety of band product solutions bridge the gap by heaters for traditional barrel providing evidence of overall prod- heating uct quality, assuring process • Strip heaters for versatile surface repeatability and shortening overall die and former heating startup time. • A comprehensive offering of Watlow has the heaters, sensors and mercury-free power controllers controllers for your extrusion • Traditional and hand-held process: temperature sensors • Blown film and cast film • Profile, shapes and rods • Flat sheet and web extrusion • Wire and cable coating • Pipe tubing and conduit extrusion 6 Extrusion Overviews Industry Segment Die and Former Heaters • Custom Cast and IFC W O L T A W • FIREROD® Cartridge Barrel Heaters • K-RING® • Cast-In Heat/Cool • MI Strip • MI Bands • Mica Strip Temperature • THINBAND® Mica Controllers • Tubular • CLS200 • CPC400 • MLS300 • PPC-2000 • SERIES F4 • SERIES PD • SERIES SD Power Controllers • DIN-A-MITE®s • E-SAFE® RELAY • Solid State Relays Temperature Sensors • Thermocouples • RAYTEK® Infrared 7 Industry Segment Overviews Segment Industry Plastics Processing Industry Processing Plastics Industry Segment Overviews Thermoforming In recent years, thermoforming part Applications include: design has developed rapidly and • Vacuum forming become more multifaceted. Because the thermoforming process offers • High definition thermoforming advantages such as superior finished • Pressure assisted thermoforming part quality and the ability to form • Drape forming large parts, processors are: • Press forming • investing in larger and faster • Line bending machines • expanding both upstream and downstream services Although thermoforming consists of a broad range of materials, material thicknesses and processing levels, Watlow can help optimize your process. Whether you require a 'sealed face' heater to keep sheet/roll contaminants away from the element while offering ease-of-cleaning and longer life,.
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