FutureGenFutureGen Status
7th Annual SECA WORKSHOP & PEER REVIEW
September 12-14, 2006
Philadelphia, PA
Joseph P. Strakey
National Energy Technology Laboratory U. S. Department of Energy FutureGenFutureGen
World’s first near zero-emission, coal-based power plant to: • Pioneer advanced hydrogen production from coal • Emit virtually no air pollutants • Capture and permanently sequester carbon dioxide • Integrate operations at full- scale – a key step to proving feasibility
Strakey – SECA – 09-13-06 250 Year Supply of Coal at Current Demand Levels
U.S. Fossil Fuel Reserves / Production Ratio 300 258 Coal
Sub- Bituminous 200 & Oil Lignite
Natural Gas
100 Anthracite & Bituminous
11.7 9.7 0
Sources: BP Statistical Review, June 2004, - for coal reserves data - World Energy Council; Strakey – SECA – 09-13-06 EIA, Advance Summary U.S. Crude Oil, Natural Gas, and Natural Gas Liquids Reserves, 2003 Annual Report, September 22, 2004 - for oil and gas reserves data - Large Potential Worldwide CO2 Storage Capacity
200,000 ) 2 Maximum Capacity Potential 1,200 CO 1,000
800 (Gigaton 600
400 24 Gigatons
Capacity 200
0 Deep Deep Depleted Coal Terrestrial Annual Ocean Saline Oil & Gas Seams World Formations Reservoirs Emissions Storage Option
Storage Options: IEA Technical Review (TR4), March 23, 2004 Strakey – SECA – 09-13-06 Carbon Capture & Sequestration Program @MIT World Emissions: DOE/EIA, International Energy Outlook 2003, Table A10 Current “Best Case” Technologies Costly Using State-of-the-Art Scrubbing Technologies • 5 to 30% Parasitic energy loss
• 30 to 100% Increase in capital cost
• 25 to 100% Increase in cost of electricity
Effect of CO2 Capture on Capital Cost Effect of CO2 Capture on Cost of Electricity
(% Increase Resulting From CO2 Capture) (% Increase Resulting From CO2 Capture)
100 80 100 2012 Program Goals 80 72 87 60 60 60 40 40
33 20 29 20 20 10 0 0 IGCC PC NGCC IGCC NGCC PC
Strakey – SECA – 09-13-06 Why IGCC/IGFC?
R&DR&D inin thethe pipelinepipeline isis reducingreducing costcost && imprimprovingoving efficiencyefficiency •• Gasifier/refractoryGasifier/refractory materialmaterial •• Low-costLow-cost oxygenoxygen •• GasGas separationseparation membranesmembranes •• FuelFuel cellcell powerpower
• Environmentally superior coal-based power
• Easily adapted for CO2 sequestration • High efficiency • Fuel & product flexibility • Promising “coal-to-hydrogen” option
Strakey – SECA – 09-13-06 FutureGenFutureGen IGFC with Sequestration
Air Air Separation CO2, CO, H2
O 2 SOFC CO, H CO 2 H O Gas Cleaning 2 2 Separation Anode Gasifier Cathode Coal Air
Sulfur CO2 Recovery
Sequestration Marketable Marketable Unmineable Depleted Oil & Gas Ash/Slag Sulfur Coal Beds By-product By-product Reservoirs
Enhanced Oil Recovery Deep Saline Aquifer
Strakey – SECA – 09-13-06 GE IGFC Study Performance Summary 55% Standard 54% With CO2 53% Separation
52%
51%
50%
49% Net Efficiency (HHV Coal) 48%
47% 0 2 4 6 8 10 12 14 Operating Pressure (bar)
• 53.4% (HHV) Possible with IGFC
• CO2 Separation penalty 2.7 points
Strakey – SECA – 09-13-06 FutureGenFutureGen Will Build Upon Experience from Commercial-Scale Coal-Based IGCC Power Plants
Wabash River • W. Terre Haute, IN • 296 MWe (gross); 262 MWe (net) • Operations began 11/95
Tampa Electric • Mulberry, FL • 315 MWe (gross); 250 MWe (net) • Operations began 9/96
Strakey – SECA – 09-13-06 FutureGenFutureGen Will Build on Two Non-Integrated One Million TPY CO2 Sequestration Projects
Weyburn CO2 EOR Project • Pan Canadian Resources
• 200-mile CO2 pipeline from Dakota Gasification Plant • Enhanced Oil Recovery in Canada
Sleipner North Sea Project • Statoil
• CO2 sequestered - Utsira Formation
• Currently monitoring CO2 migration
• Separates CO2 from natural gas
• $36–50 / tonne CO2 tax
Strakey – SECA – 09-13-06 Cutting-Edge Candidate R&D Technologies for FutureGenFutureGen
Traditional Technology Research Invention Examples
Commercial Gasifier ÆÆÆÆÆÆAdvanced Transport Reactor
Cryogenic Air Separation ÆÆÆÆÆO2 Membranes
Gas Stream Clean-Up ÆÆÆÆÆÆWarm Gas Cleanup - Transport Desulfurizer
Amine Scrubbers ÆÆÆÆÆÆÆH2 Membranes, “Clathrate” CO2
Syngas Turbine ÆÆÆÆÆÆÆUltra-Low NOx Hydrogen Turbine
Fuel Cell ($4,000/kW) ÆÆÆÆÆÆSECA Fuel Cell ($400/kW Design)
EOR Based ÆÆÆÆÆÆÆÆSequestration Technology
Plant Controls ÆÆÆÆÆÆÆ“Smart” Dynamic Plant Controls &
CO2 Management Systems
System Integration ÆÆÆÆÆÆ“First of a Kind” System Integration
Strakey – SECA – 09-13-06 FutureGenFutureGen Industrial Alliance, Inc. Signed Cooperative Agreement with DOE on Dec. 2, 2005
• American Electric Power • Foundation Coal • AngloAmerican • Peabody Energy • BHP Billiton • PPL • China Huaneng Group • Rio Tinto Energy America • CONSOL Energy • Southern Company
Strakey – SECA – 09-13-06 FutureGen Project Schedule
Siting, NEPA, and Permitting
Project Final Design Structuring & Conceptual Design Facilities Construction
Preliminary Design Plant Start-Up Phase 2 & Cooperative Shakedown Agreement Negotiations NEPA ROD Initial Full Scale Plant Operations Full Scale Plant Operation Continues July 2007
Limited Full Scope Site Monitoring Cooperative Cooperative Final Site Selection Agreement Agreement Long Lead Time Orders Awarded Awarded September, 2007
Construction Jan 31, 2007 Start Operations Start July 2016 July 2009 July 2012 July 2018 Dec. 2, 2005 January 2008
BP- 0 BP- 1 BP- 2 BP- 3 BP- 4 BP- 5
Strakey – SECA – 09-13-06 FutureGenFutureGen Funds / Estimated Costs
Cost Elements $ Million Plant Definition, Baselining & NEPA 81 Plant Procurement & Construction 480 Shakedown & Full-Scale Operation 188 Sequestration (Design & Construction) 191 Site Monitoring 10 TOTAL $950
DOE 620 Industry 250 International 80
Strakey – SECA – 09-13-06 FutureGenFutureGen Status
• Industry-led cooperative project with government oversight & Tuscola international participation • Industry will choose project site, Mattoon backbone technologies, etc. Illinois • DOE has invited other nations to join FutureGen • Gov’ts of India & South Korea have each pledged $10 Million Odessa Brazos
Texas
Strakey – SECA – 09-13-06 FutureGenFutureGen Public Scoping Meetings
Jewett, TX – Aug. 22, 2006 Odessa, TX – Aug. 24, 2006 Tuscola, IL – Aug. 29, 2006 Mattoon, IL – Aug. 31, 2006 Visit the FutureGenFutureGen Websites
• NETL website: − www.netl.doe.gov
• Office of Fossil Energy website: − ww.fe.doe.gov
• FutureGen Alliance website: − www.futuregenalliance.org
Strakey – SECA – 09-13-06 Strakey – SECA – 09-13-06