FutureGenFutureGen Status 7th Annual SECA WORKSHOP & PEER REVIEW September 12-14, 2006 Philadelphia, PA Joseph P. Strakey National Energy Technology Laboratory U. S. Department of Energy FutureGenFutureGen World’s first near zero-emission, coal-based power plant to: • Pioneer advanced hydrogen production from coal • Emit virtually no air pollutants • Capture and permanently sequester carbon dioxide • Integrate operations at full- scale – a key step to proving feasibility Strakey – SECA – 09-13-06 250 Year Supply of Coal at Current Demand Levels U.S. Fossil Fuel Reserves / Production Ratio 300 258 Coal Sub- Bituminous 200 & Oil Lignite Natural Gas 100 Anthracite & Bituminous 11.7 9.7 0 Sources: BP Statistical Review, June 2004, - for coal reserves data - World Energy Council; Strakey – SECA – 09-13-06 EIA, Advance Summary U.S. Crude Oil, Natural Gas, and Natural Gas Liquids Reserves, 2003 Annual Report, September 22, 2004 - for oil and gas reserves data - Large Potential Worldwide CO2 Storage Capacity 200,000 ) 2 Maximum Capacity Potential 1,200 CO 1,000 800 (Gigaton 600 400 24 Gigatons Capacity 200 0 Deep Deep Depleted Coal Terrestrial Annual Ocean Saline Oil & Gas Seams World Formations Reservoirs Emissions Storage Option Storage Options: IEA Technical Review (TR4), March 23, 2004 Strakey – SECA – 09-13-06 Carbon Capture & Sequestration Program @MIT World Emissions: DOE/EIA, International Energy Outlook 2003, Table A10 Current “Best Case” Technologies Costly Using State-of-the-Art Scrubbing Technologies • 5 to 30% Parasitic energy loss • 30 to 100% Increase in capital cost • 25 to 100% Increase in cost of electricity Effect of CO2 Capture on Capital Cost Effect of CO2 Capture on Cost of Electricity (% Increase Resulting From CO2 Capture) (% Increase Resulting From CO2 Capture) 100 80 100 2012 Program Goals 80 72 87 60 60 60 40 40 33 20 29 20 20 10 0 0 IGCC PC NGCC IGCC NGCC PC Strakey – SECA – 09-13-06 Why IGCC/IGFC? R&DR&D inin thethe pipelinepipeline isis reducingreducing costcost && imprimprovingoving efficiencyefficiency •• Gasifier/refractoryGasifier/refractory materialmaterial •• Low-costLow-cost oxygenoxygen •• GasGas separationseparation membranesmembranes •• FuelFuel cellcell powerpower • Environmentally superior coal-based power • Easily adapted for CO2 sequestration • High efficiency • Fuel & product flexibility • Promising “coal-to-hydrogen” option Strakey – SECA – 09-13-06 FutureGenFutureGen IGFC with Sequestration Air Air Separation CO2, CO, H2 O 2 SOFC CO, H CO 2 H O Gas Cleaning 2 2 Separation Anode Gasifier Cathode Coal Air Sulfur CO2 Recovery Sequestration Marketable Marketable Unmineable Depleted Oil & Gas Ash/Slag Sulfur Coal Beds By-product By-product Reservoirs Enhanced Oil Recovery Deep Saline Aquifer Strakey – SECA – 09-13-06 GE IGFC Study Performance Summary 55% Standard 54% With CO2 53% Separation 52% 51% 50% 49% Net Efficiency (HHV Coal) 48% 47% 0 2 4 6 8 10 12 14 Operating Pressure (bar) • 53.4% (HHV) Possible with IGFC • CO2 Separation penalty 2.7 points Strakey – SECA – 09-13-06 FutureGenFutureGen Will Build Upon Experience from Commercial-Scale Coal-Based IGCC Power Plants Wabash River • W. Terre Haute, IN • 296 MWe (gross); 262 MWe (net) • Operations began 11/95 Tampa Electric • Mulberry, FL • 315 MWe (gross); 250 MWe (net) • Operations began 9/96 Strakey – SECA – 09-13-06 FutureGenFutureGen Will Build on Two Non-Integrated One Million TPY CO2 Sequestration Projects Weyburn CO2 EOR Project • Pan Canadian Resources • 200-mile CO2 pipeline from Dakota Gasification Plant • Enhanced Oil Recovery in Canada Sleipner North Sea Project • Statoil • CO2 sequestered - Utsira Formation • Currently monitoring CO2 migration • Separates CO2 from natural gas • $36–50 / tonne CO2 tax Strakey – SECA – 09-13-06 Cutting-Edge Candidate R&D Technologies for FutureGenFutureGen Traditional Technology Research Invention Examples Commercial Gasifier ÆÆÆÆÆÆAdvanced Transport Reactor Cryogenic Air Separation ÆÆÆÆÆO2 Membranes Gas Stream Clean-Up ÆÆÆÆÆÆWarm Gas Cleanup - Transport Desulfurizer Amine Scrubbers ÆÆÆÆÆÆÆH2 Membranes, “Clathrate” CO2 Syngas Turbine ÆÆÆÆÆÆÆUltra-Low NOx Hydrogen Turbine Fuel Cell ($4,000/kW) ÆÆÆÆÆÆSECA Fuel Cell ($400/kW Design) EOR Based ÆÆÆÆÆÆÆÆSequestration Technology Plant Controls ÆÆÆÆÆÆÆ“Smart” Dynamic Plant Controls & CO2 Management Systems System Integration ÆÆÆÆÆÆ“First of a Kind” System Integration Strakey – SECA – 09-13-06 FutureGenFutureGen Industrial Alliance, Inc. Signed Cooperative Agreement with DOE on Dec. 2, 2005 • American Electric Power • Foundation Coal • AngloAmerican • Peabody Energy • BHP Billiton • PPL • China Huaneng Group • Rio Tinto Energy America • CONSOL Energy • Southern Company Strakey – SECA – 09-13-06 FutureGen Project Schedule Siting, NEPA, and Permitting Project Final Design Structuring & Conceptual Design Facilities Construction Preliminary Design Plant Start-Up Phase 2 & Cooperative Shakedown Agreement Negotiations NEPA ROD Initial Full Scale Plant Operations Full Scale Plant Operation Continues July 2007 Limited Full Scope Site Monitoring Cooperative Cooperative Final Site Selection Agreement Agreement Long Lead Time Orders Awarded Awarded September, 2007 Construction Jan 31, 2007 Start Operations Start July 2016 July 2009 July 2012 July 2018 Dec. 2, 2005 January 2008 BP- 0 BP- 1 BP- 2 BP- 3 BP- 4 BP- 5 Strakey – SECA – 09-13-06 FutureGenFutureGen Funds / Estimated Costs Cost Elements $ Million Plant Definition, Baselining & NEPA 81 Plant Procurement & Construction 480 Shakedown & Full-Scale Operation 188 Sequestration (Design & Construction) 191 Site Monitoring 10 TOTAL $950 DOE 620 Industry 250 International 80 Strakey – SECA – 09-13-06 FutureGenFutureGen Status • Industry-led cooperative project with government oversight & Tuscola international participation • Industry will choose project site, Mattoon backbone technologies, etc. Illinois • DOE has invited other nations to join FutureGen • Gov’ts of India & South Korea have each pledged $10 Million Odessa Brazos Texas Strakey – SECA – 09-13-06 FutureGenFutureGen Public Scoping Meetings Jewett, TX – Aug. 22, 2006 Odessa, TX – Aug. 24, 2006 Tuscola, IL – Aug. 29, 2006 Mattoon, IL – Aug. 31, 2006 Visit the FutureGenFutureGen Websites • NETL website: − www.netl.doe.gov • Office of Fossil Energy website: − ww.fe.doe.gov • FutureGen Alliance website: − www.futuregenalliance.org Strakey – SECA – 09-13-06 Strakey – SECA – 09-13-06.