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Pre-Feasibility Report M/S Jay Aay Alloys Pvt. Ltd

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Pre-Feasibility Report M/S Jay Aay Alloys Pvt. Ltd PRE-FEASIBILITY REPORT FOR EXPANSION OF STEEL MANUFACTURING UNIT BY REPLACING EXISTING INDUCTION FURNACE AND ADDING A ROLLING MILL By M/S JAY AAY ALLOYS PVT. LTD. Trilokpur Road, Kala Amb, Tehsil- Nahan, District- Sirmour (H.P.) Prepared by CHANDIGARH POLLUTION TESTING LABORATORY- EIA DIVISION (QCI/ NABET Certificate No: NABET/EIA/1619/SA 057) Address: E- 126, Phase- VII, Industrial Area, Mohali, Punjab- 160055. Contacts: 0172-4669295, 5090312 E-mail: [email protected] / [email protected] Website: www.cptl.co.in 1 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA INDEX 1.0 EXECUTIVE SUMMARY 4-7 2.0 INTRODUCTION OF PROJECT & PROPONENT 8-10 Introduction 8 Partner background 8 Brief Description 9 Need of the project 9 Employment Generation 10 3.0 PROJECT DESCRIPTION 10- 19 Category of project 10 Location of Project 11 Alternate site selection 15 Size & magnitude of operation 15 Manufacturing Process details 15 Raw material & product details 17 Resources optimization 17 Sources of water 18 Quantity of waste generation 18 4.0 SITE ANALYSIS 20 5.0 DESCRIPTION OF THE ENVIRONMENT 21 6.0 ENVIRONMENT IMPACT & MANAGEMENT PLAN 23 7.0 PROPOSED INFRASTRUCTURE 27 8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN 28 9.0 PROJECT SCHEDULE & COST ESTIMATES 28 10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 28 11.0 CSR ACTIVITIES 29 2 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA LIST OF FIGURES: 1.0 Location of Project 5 3.1 Location map goggle 12 3.2 General Location Plan 13 3.3 Layout plan 14 3.4 Process Flow chart 16 LIST OF TABLES: 1.1 Détails of Area 6 3.1 Project détails 10 3.2 Project Co-ordinates 11 3.3 Raw material & Product 17 5.1 Primary data Description 22 3 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT 1.0 EXECUTIVE SUMMARY M/s Jay Aay Alloys Pvt. Ltd. Trilokpur Road, Kala Amb, Tehsil – Nahan, Distt- Sirmour, Himachal Pradesh. Location Co-ordinates: Latitude : 30°30'14.59" N, 30°30'16.05" N, 30°30'15.06" N, 30°30'13.31" N, Longitude : 77°12'32.28"E, 77°12'35.59"E, 77°12'38.27"E, 77°12'34.99"E, Elevation : 340 m Total project cost: - Rs 780.65 Lakhs (after expansion) - The location of the project site is given in Figure 1.0 on map of India and other area details are given in Table 1.1 4 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA Figure 1.0 Location of the Project Site 5 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA TABLE – 1.1 DETAILS OF THE AREA S. No. Particulars Details A. Location details 1. Location a Village/ Town/Plot No. Kala Amb b Tehsil Nahan c District Sirmour d State Himachal Pradesh e Latitude 30°30'14.59"N,30°30'16.05"N, 30°30'15.06" N, 30°30'13.31" N f Longitude 77°12'32.28"E,77°12'35.59"E, 77°12'38.27"E, 77°12'34.99"E 2. Topo sheet No. H43L2, H43L3, J43L6, H43L7 3. Project Area Total Area – 4.77 Acres B. Production Capacity Existing: Steel Ingots/ Billets- 29,400 TPA After Expansion: Steel Ingots/Billets- 1,26,000 TPA Round, Square, TMT - 1,20,000 TPA Bars, Angle,Channel, Flats , MS Pipes etc. C. Environmental settings 1. Nearest Village Project exists in Village- Kala Amb. 2. Nearest City Nahan 3. National Highway/State Highway/ Express Highway Ambala- Nahan-Dehradun Highway is about 1 km 4. Nearest Railway Station Ambala Cant Jn Rail Way Station is major railway station 45 KM near to Kala Amb 5. Nearest Airport Chandigarh Airport approx. 45 km 6. National Parks/ Wild Life Sanctuaries/ Biosphere Nil Reserves within 10 km radius 6 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA 7. Reserved / Protected Forest within 10 km radius No Reserved Forests exists within 10 km (Boundary to boundary distance) radius. 8. Nearest water bodies Markanda River approx 1 Km 9. Source of Water Ground water Existing tube-well 10. National/Inter-national boundary Haryana State Boundary is about 1.5km 11. Seismic Zone Seismic Zone – IV D. Cost details 1. Capital Cost of the project Existing - Rs 280.65 Lakhs Proposed -Rs 500.00 Lakhs Total -Rs 780.65 Lakhs 2. Total cost for Environmental Management Plan Rs 90 Lakhs (EMP) 7 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA 2.0 INTRODUCTION OF THE PROJECT AND PROPONENT M/s Jay Aay Alloys Pvt. Ltd. is already manufacturing Steel Ingots/ Billets at Kala Amb, Trilokpur Road, Tehsil- Nahan, District Sirmour, Himachal Pradesh. It is proposed to enhance the capacity of their unit by replacing the existing furnace of 7 TPH with 2 no’s of Induction furnaces of capacity 2X 15 TPH and also increase the capacity of existing Rolling Mill. The total project cost of the unit after expansion will be Rs 780.65 Lacs. The project has already 4.77 acres land. No additional land is required for expansion. As per G.O.I Notification dated 14/09/2006 any change in product/expansion required Environmental Clearance. Accordingly They are submitting Form No- I along with Pre- Feasibility Report and other relevant documents for getting Environmental Clearance. Further, the project site falls within 5 km radius of the inter-state boundary of Haryana, as such the project is to be treated as Category ‘A’ and thus the environmental clearance will be given by the Ministry of Environment Forest and Climate Change, GOI, New Delhi. I. Partner’s Background: M/s Jay Aay Alloys Pvt. Ltd. is a Private Limited Company. The Directors of the company are as under: 1. Sh. Ashok Kumar 2. Mr. Gaurav Gupta 3. Mr. Amrish Gupta II. Brief description of nature of the project. In view of the tremendous market potential of Steel, promoters have decided to expand the capacity of the existing Steel Plant by replacing the existing furnace 7 TPH with 2 no’s of Induction furnaces of capacity 15 TPH each and also increase the capacity of existing Rolling Mill. Addition in the existing plant would improve the overall profitability of the project making it financially more viable. The production details of unit existing & proposed are as under: 8 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA Product Name Existing Additional Total (TPA) (TPA) (TPA) Steel Ingot/Billets 29,400 96,600 1,26,000 Round, Square, TMT/MS Bars, Angle, 25,000 95,000 1,20,000 Channel, Flats, MS Pipes etc III. Need for the project and its importance to the country and or region. The economy of India is the seventh-largest economy in the world measured by nominal GDP and the third-largest by purchasing power parity (PPP). The country is classified as a newly industrialized country, one of the G-20 major economies, a member of BRICS and a developing economy with an average growth rate of approximately 7% over the last two decades. This growth rate has a great impact on domestic consumption of steel as well as export potential to other countries. As a result of this, the demand for iron & steel remains extremely good, this would continue for next 10 years if not less, since the per capita consumption of steel in India is still very low compared to other developed countries. For rapid development of economy and infrastructure of the country it is necessary to increase the production of steel within the country. National Steel Policy – 2005 has the long term goal of having a modern and efficient steel industry of world standards in India. The focus is to achieve global competitiveness not only in terms of cost, quality and product-mix but also in terms of global benchmarks of efficiency and productivity. The Policy aims to achieve over 100 million Metric Tonnes of Steel per year by 2019-20 from the 2004-05 level of 38 mt. This implies an annual growth of around 7.3% per year since 2004-05. The above strategic goal is justified on the ground that steel consumption in the world, around 1000 Million Metric tonnes in 2004, is expected to grow at 3.0 percent per annum to reach 1,395 Million Metric Tonnes in 2015, compared to 2 percent per annum in the past fifteen years. China will continue to have a dominant share of the world steel demand. At home, the Indian growth rate of steel production over the past fifteen years was 7.0 percent per annum. The projected growth rate of 7.3 percent per annum in India compares well with the projected 9 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA national income growth rate of 7-8 percent per annum, given an income elasticity of steel consumption of around 1. IV. Employment Generation (Direct and Indirect) due to the project. Direct employment: - for expansion additional 10 Persons will be required. Total Number of manpower after expansion will be 60 No’s. 3.0 PROJECT DESCRIPTION: I. Category & type of project including interlinked and interdependent projects, if any. The project falls in Category ‘B’ under schedule 3(a) Non toxic Secondary Metallurgical processing industry with capacity > 30,000 TPA in EIA Notification, 2006. Further, the project site falls within 5 km radius of the inter-state boundary of Haryana, as such the project is to be treated as Category ‘A’ and thus the environmental clearance will be given by the EAC Industry-I, Ministry of Environment Forest and Climate Change, GOI, New Delhi.
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