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Flat Dome Lights LFX3 Series

Flat Dome Lights LFX3 Series

LFX3 series

Flat LFX3 Series

Triple the Brightness of Conventional Lights * Comparison with the conventional 100X100 model. Expanded Product Lineup: 28 Models in Total

Applications

Reading characters on electronic components Visual inspection of food containers Detecting shrink films Visual inspection of cans

LFX3 CCS Inc. Flat Dome Lights LFX3 Series High Output Abundant Product Lineup Recreates the Effect of Coaxial and Dome Light in a Unit

Approx. 3x* the Brightness for White For inspections in fast-moving * Comparison between the 100X100 models. Approx. 1.3x for . production lines Increased brightness with strobe lighting and overdriving.

LFX3 Approx. Continuous lighting (White) Strobe lighting (White) 9x Conventional product New product New product

Approx. 3x LFX2

1x

x Approx. x Approx. x Continuous lighting (White) Strobe lighting (White) 1 3 9 Conventional product New product New product Shutter speed: 1/24,000 (White) (White) (White) Measuring condition “Overdriving” is a method for emitting brighter light by applying a large current to Amount of light: 100% intensity an LED Light for a fixed amount of time. This current exceeds the current during Brightness comparison between the LFX2-100SW and LFX3-100SW. continuous ON/OFF emission. The data included is for reference only. Results for individual products may vary.

Total of 28 Models New sizes and now supported.

NEW! NEW! 25x25 50x50 75x75 100x100 150x150 200x100 200x200 (Emitting surface size)

Conventional products New products

Series Emitting surface size (mm) LED color Series Emitting surface size (mm) LED color

- - - LFX3-25 Series 25 x 25 LFX2-50 Series 50 x 50 LFX3-50 Series 50 x 50 NEW! LFX2-75 Series 75 x 75 LFX3-75 Series 75 x 75 Red/White/IR LFX2-100 Series 100 x 100 LFX3-100 Series 100 x 100 Red/White/Blue/IR LFX2-150 Series 150 x 150 LFX3-150 Series 150 x 150 - - - LFX3-200X100 Series 200 x 100 LFX2-200 Series 200 x 200 Red/White/IR LFX3-200 Series 200 x 200

Line Pattern Lights Are Also Available Imaging example using Inspection object: Metal plate Line Pattern Lights We altered the dot printings on the Detecting bumps light-guiding diffusion on a metal surface plate surface to a line pattern. Line pattern (Special order product) Coaxial Light Line Pattern Light

Line Pattern Lights LFX3-PT-A/B Series Application Inspection for bumps on a reflective surface LED color Red (RD), White (SW), Blue (BL), Infrared (IR) Emitting surface size (mm) 50 x 50, 75 x 75, 100 x 100, 150 x 150, 200 x 200 Dimensions and other specs. The same as those of the standard products. Coaxial Lights illuminate the Line Pattern Lights highlight whole surface evenly, making it the bumps as curved lines. difficult to detect the bumps. 1 - For obtaining a perfect image - Operating Instructions Workpiece: Pharmaceutical product (Blister pack) Reducing image unevenness caused by the dot pattern

1. Widen the lens aperture slightly more than usual. 2. Focus the lens on the target workpiece.

Wide aperture

3. If the dot pattern is visible, adjust the position of the Light Unit. 4. Finely adjust the light intensity. Complete!

If there is too much light, An example of the dot increase the camera's pattern in an image shutter speed.

Ambient light may reflect off the Light Unit surface or workpiece surface, affecting the imaging.

To prevent effects Equip a lens filter to the lens. Increase the shutter speed, or slightly increase the light intensity. from ambient light Prevent ambient light from entering with a hood or cover.

Light-weight Compact Design, Space-saving Installation, and Wide Field of View Imaging example: Workpiece: Medicine (Individual packaging) Printed characters Dome Light Coaxial Light (HPD2-250) + (LFV3-70)

Total weight

Field of view 1,800 g Flat Dome Light Dome Light Coaxial Light Flat Dome Light Including + bracket LFX3-200BL HPD2-250BL LFV3-70BL (LFX3-200) Narrow Weight

g 78 mm 910 Field of view LFV3-70 Wide 131.5 mm Recreating the effect of Dome Lights 13.1 mm HPD2-250 with a thin case design Installation Using Nut Slots Designed to Prevent Falling Screws Nut Slots are provided on the sides of the Light Unit for a high No worries of screws loosening and falling. degree of freedom in installation to match the environment. Cover screws are not used on the light projection side of the Light Unit. Note: Not applicable for the LFX3-25-series Light Unit. Conventional product LFX3-series Light Unit Light projection side Camera side

Nut slots Enlarged image

Installation holes Installation holes

Insert M3 nuts for nut slots. Cover screws are not used. Cover screws are used on this surface. 2 Introducing various examples using unique characteristics Imaging Examples of the Flat Dome Lights

Electronic Components Industry

Imaging Characters on a Textured Metal Surface Conventional product New product

Workpiece Ring Light (Red) LFX3-25RD (Red)

Capacitor

The surface texture makes it Effects from the surface texture are difficult to read the characters suppressed so that the characters clearly. stand out clearly. Electronic Components Industry

Imaging Characters on Button Batteries Conventional product New product

Workpiece Dome Light (Red) LFX3-100RD (Red)

Button battery in a retail package

The textured surface makes it Effects from the textured surface impossible to read the printed are suppressed so that the charac- characters. ters stand out clearly. Food Industry

Imaging the External Appearance of Containers Conventional product New product

Workpiece Ring Light (White) LFX3-100SW (White)

Food (Yogurt container)

It is difficult to image the surface The printed patterns on the surface evenly. are clearly captured. Food Industry

Imaging the Inner Surface of Cans Conventional product New product

Workpiece Dome Light (Red) LFX3-200RD (Red)

Can (Inner surface)

Inner surface of the can is not Inner surface including the bottom evenly illuminated. of the can is evenly illuminated.

3 Packaging Industry

Imaging Characters on Packages Conventional product New product

Workpiece Low-angle Square Light (Red) LFX3-200X100RD (Red)

Household item (Package)

It is difficult to read the characters Effects from the bumps on the due to the bumps on the sealed sealed part are suppressed so that part of the package. the characters stand out clearly. Packaging Industry

Imaging Shrink Film of Containers Conventional product New product

Workpiece Ring Light (Blue) LFX3-100BL (Blue)

Foodstuff (Plastic container)

The shrink film is poorly The shrink film is clearly imaged. imaged.

Can Industry

Imaging the External Appearance of Cans Conventional product New product

Workpiece Flat Dome Light (Blue) LFX3-100IR860 (Infrared)

Can (Top surface)

It is difficult to image the The printed ink transmits an texture of the top surface. infrared light so that the texture of the top surface is evenly imaged.

Dirt or dust on the surface of the emitting surface may affect the captured image.

Handle the emitting surface with care. Make sure no dirt, dust, or fingerprints get on the Light Unit.

Remove dirt and dust by blowing air rather than touching by hand. Use a soft, finely woven cloth to wipe away any marks, such as fingerprints.

Use a soft, finely woven cloth soaked with diluted neutral detergent to remove any heavy dirt.

4 Data (Typical examples) Light Unit in use: LFX3-100SW

Relative irradiance graph (LWD characteristics) Uniformity (Relative irradiance) LWD=10 mm 15 mm LWD=30 mm 15 mm LWD=50 mm 15 mm 100 100 90 80 70 60 50 40 50 30 20 Relative irradiance (%) Relative 10 Output level (%) 0 0 10 20 30 40 50 60 70 80 90 100 10 LWD (mm)

Note: The data included is for reference only. Results for individual products may vary.

Common Specifications

LED color Red White Blue NEW! Infrared Cable length 300 mm

Correlated color temp. (typ.) - 6,800 K - - Operating env. (indoors only) Temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)

Peak (typ.) 632 nm - 469 nm 857 nm Storage environment Temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)

Input voltage (max.) 24 VDC Cooling method Natural air-cooling

Connector SM connector (SMR-03V-B) Light spectrum 100 Blue 469 nm 80 Polarity, signal 1: (+), 2: NC, 3: (-) 60 White 6,800 K Red 632 nm Infrared 857 nm CE marking Safety standard: Conforms to EN 62471 40 20 RoHS compliant 0

Environmental regulations (%) intensity radiant Relative 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Case material Aluminum alloy, Resin (protective plate, light-guiding diffusion plate) Wavelength (nm)

Note: The data included is for reference only. Results for individual products may vary.

Product Lineup

Peak wavelength/Correlated Model LED color Emitting surface size Power consumption (max.) (typ.) Weight (max.)

LFX3-25RD Red 1.6 W 632 nm LFX3-25SW White NEW! 1.5 W 6,800 K 25 mm x 25 mm 80 g LFX3-25BL Blue 0.8 W 469 nm LFX3-25IR860 Infrared 1.4 W 857 nm LFX3-50RD Red 13 W 632 nm LFX3-50SW White 12 W 6,800 K 50 mm x 50 mm 230 g LFX3-50BL Blue 6.1 W 469 nm LFX3-50IR860 Infrared 6.6 W 857 nm LFX3-75RD Red 13 W 632 nm LFX3-75SW White 18 W 6,800 K 75 mm x 75 mm 320 g LFX3-75BL Blue 9.1 W 469 nm LFX3-75IR860 Infrared 14 W 857 nm LFX3-100RD Red 19 W 632 nm LFX3-100SW White 23 W 6,800 K 100 mm x 100 mm 400 g LFX3-100BL Blue 13 W 469 nm LFX3-100IR860 Infrared 14 W 857 nm LFX3-150RD Red 25 W 632 nm LFX3-150SW White 35 W 6,800 K 150 mm x 150 mm 620 g LFX3-150BL Blue 19 W 469 nm LFX3-150IR860 Infrared 20 W 857 nm LFX3-200X100RD Red 28 W 632 nm LFX3-200X100SW White NEW! 35 W 6,800 K 200 mm x 100 mm 620 g LFX3-200X100BL Blue 19 W 469 nm LFX3-200X100IR860 Infrared 20 W 857 nm LFX3-200RD Red 37 W 632 nm LFX3-200SW White 46 W 6,800 K 200 mm x 200 mm 910 g LFX3-200BL Blue 25 W 469 nm LFX3-200IR860 Infrared 27 W 857 nm

5 Dimensions (mm)

LFX3-25RD/SW/BL/IR860 LFX3-50RD/SW/BL/IR860 93 43 10.9 Light projection 13.1 38 2.5 21.5 50 (Emitting surface) side 5 9 25 5 (Emitting surface) (Emitting surface) (Emitting 25 4xM3×4 (For installation) 2xM3×4 4xM3 (For installation) 2xM3×4 (Nut slots) 15 15 20 52 (For installation) 79 93 (8) (30) (Movable range of the nut) 24 24 20 16

Light projection surface) (Emitting 50 (300) (42.5) side (31.5) 21.5 7 (300) A A 7 79 4xM4 (For installation)

LFX3-75RD/SW/BL/IR860 LFX3-100RD/SW/BL/IR860 143 118 13.1 Light projection 21.5 100 (Emitting surface) 13.1 21.5 75 (Emitting surface) side Light projection side

4xM3 (Nut slots) 4xM3 (Nut slots) 104 (8) (8) 129 118 143 (55) (Movable range of the nut)

(300) 75 (Emitting surface) 100 (Emitting surface) (Emitting 100 (55) (80) (Movable range of the nut)

(300) (67.5) (31.5) 21.5 7 (31.5) 21.5 A A 7 7 104 A A 7 129 4xM4 4xM4 (For installation) (For installation)

LFX3-150RD/SW/BL/IR860 LFX3-200X100RD/SW/BL/IR860

243 193 13.1 21.5 200 (Emitting surface) 13.1 Light projection 21.5 150 (Emitting surface) side Light projection 4xM3 side (Nut slots)

4xM3 (8) (Nut slots) 143 129 (8) 193 179 (80) (Movable range of the nut) 100 (Emitting surface) (300) (67.5) (31.5) 21.5 7 150 (Emitting surface) (Emitting 150

(130) (Movable(130) range of the nut) A A (92.5) (300) 7 229 4xM4

(31.5) (For installation) 21.5 7 A A 7 179 (31.5) (180) (Movable range of the nut) 4xM4 (For installation)

(117.5)

LFX3-200RD/SW/BL/IR860

243 13.1 21.5 200 (Emitting surface) Light projection side Detail Diagram for Detail Diagram for the A-A Surface the M3 Nut Slot

4xM3 (Nut slots) (Ø4.4) 4.2 3 (8) 229 243 4 200 surface) (Emitting 5.7 3.5 (5.4) (180) (Movable(180) range of the nut) Ø6 2.5 1.2

(300) (31.5) 7

21.5 A A Note: These detail diagrams are not applicable for the LFX3-25-series Light Units. 7 229 (117.5) 4xM4 (For installation) 6 Optional Accessories

Band-pass Filters Camera lens filters to transmit light in a specific wavelength range

Transmission of 90% or more Hard-coated filters with superior durability Each filter available in 23 sizes Total of 230 models

For Blue LED Light Units For Red LED Light Units For IR LED Light Units Protective Filter for Camera Lens The product lineup also includes the following:

UV F-BP324 F-BP590 (290 to 365 nm) (560 to 600nm)

Cyan Dark red F-BP505 F-BP660 (485 to 550 nm) (640 to 680 nm) F-BP470 F-BP635 F-BP850 F-LP340 Light IR (Sharp-cut) Blue Light red IR (Band-pass) Protective filter (500 to 555 nm) F-BP525 (930 to 1,100 nm) F-LP920 Effective range: Effective range: Effective range: Effective range: 435 to 495 nm 610 to 650 nm 820 to 910 nm 390 to 800 nm For details, please contact your CCS sales representative.

Sharp-cut Filters Blocks light in a specific wavelength range

Each filter available in 7 sizes Total of 14 models

R60 R64 series series We accept custom orders for filter wavelength. Please feel free to ask your CCS sales representative for more details.

Blocks Blocks wavelengths of 600 nm and shorter. of 640 nm and shorter.

For using infrared products CAUTION Do not expose human eyes to infrared radiation. Also, make known to all personnel concerned the risk of infrared radiation. When you see the LEDs of the product, you may find some LEDs lit and others do not. This is because irradiation from the LEDs sometimes include visible light. The LED emits infrared radiation even when it seems not to light, so that do not look at the radiating surface of the product directly by the naked eye. To check out the lighting failure of the LED, use a camera to do it by indirect means. You can also check it out through an LCD display of the general-purpose digital camera or mobile phone.

“CCS”, “LIGHTING SOLUTION”, and “LFX” are registered trademarks or trademarks of CCS Inc. CAUTION To ensure proper and safe use of the product, please read the Instruction Guide completely before using the product. The design and specifications of this product are subject to change without notification for product improvement. The workpiece imaging examples included in this pamphlet are intended to serve only as references to help you select a suitable Light Unit. Please verify the functionality and conditions required for your particular application before you make a final selection. The sample workpieces used in this pamphlet have been processed specifically for sample imaging. They are not intended to represent product quality and performance.

CCS Inc.

Headquarters CCS America, Inc CCS Europe NV/SA Shimodachiuri-agaru, karasuma-dori, kamigyo-ku, 5 Burlington Woods Suite 204, Burlington, MA 01803 USA Bergensesteenweg 423, Bus 13, Kyoto 602-8011 JAPAN TEL : +1-781-272-6900 / FAX : +1-781-272-6902 1600 Sint-Pieters-Leeuw, Belgium TEL : +81-75-415-8284 / FAX : +81-75-415-8278 URL : http://www.ccsamerica.com/ TEL : +32-(0)2-333-0080 / FAX : +32-(0)2-333-0081 URL : http://www.ccs-grp.com/ Email : [email protected] Email : [email protected] E-mail : [email protected] CCS Asia PTE LTD CCS Inc. Shanghai CCS Inc. Shenzhen office 63 Hillview Avenue #07-10, Lam Soon Industrial 308B-309, CIMIC Tower No.1090 Century Avenue, 17B,China Economic Trade , 7Rd Zizhu, Zhuzilin, Building, Singapore 669569 Pu Dong New Area, Shanghai 200120, P.R. China Futian District, Shenzhen 518040 P.R.China TEL : +65-6769-1669 / FAX : +65-6769-3422 TEL : +86-21-5835-8728 / FAX : +86-21-5835-8928 TEL : +86-755-8279-0477 / FAX : +86-755-8279-0478 URL : http://www.ccs-asia.com.sg/ Email : [email protected] Email : [email protected] Email : [email protected]

Copyright © 2016 CCS Inc. All Rights Reserved. Content current as of April 2016. 02002-00-1604-FLX3