Design of Interface Circuits for Capacitive Sensing Applications
by Fatemeh Aezinia M.A.Sc., University of Tehran, 2006 B.Sc., University of Tehran, 2003
Thesis Submitted In Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy
in the School of Mechatronic Systems Engineering Faculty of Applied Sciences
Fatemeh Aezinia 2014 SIMON FRASER UNIVERSITY Summer 2014
Approval
Name: Fatemeh Aezinia
Degree: Doctor of Philosophy
Title of Thesis: Design of Interface Circuits for Capacitive Sensing Applications
Examining Committee: Chair: Gary Wang Professor
Behraad Bahreyni, P. Eng. Senior Supervisor Assistant Professor
Shawn Stapleton, P. Eng. Supervisor Professor School of Engineering Science
Mehrdad Moallem, P. Eng. Supervisor Professor
Ash Parameswaran, P. Eng. Internal Examiner Professor School of Engineering Science
Kambiz Moez, P. Eng. External Examiner Associate professor, Department of Electrical and Computer Engineering University of Alberta
Date Defended/Approved: August 08, 2014
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Partial Copyright Licence
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Abstract
This thesis focuses on the design of integrated readout circuits for differential capacitive sensing applications. Such circuits are needed especially for interfacing with microsensors where capacitive transduction is predominantly used. The result of this research is the development of common framework for interface circuitries suitable for different sensing applications. These interface circuits were designed and fabricated in standard Complementary Metal-Oxide-Semiconductor (CMOS) processes and can be integrated into the design of various sensing systems. The proposed circuits in this work are characterized by high dynamic range, low power consumption, and adjustable sensing range. Such circuits promote easy-to-use user interfaces while having a low cost.
Three different circuit designs were proposed and form the highlights of this thesis. The first interface circuit is a novel realization of a synchronous demodulation technique. The main advantage of the proposed circuit compared to state-of-the-art is that it has a high sensing dynamic range of 112 and is capable of measuring capacitance as small as 30 with a total power consumption of 8 .
Low power consumption is one of the most important design criteria for portable sensing systems besides accuracy and precision. Following this requirement, low power consumption is the main criterion in the second circuit proposed in this work. This circuit uses a switch-based capacitance-to-voltage converter that is designed and fabricated in 0.35 CMOS technology. This circuit had a low power consumption of 600 . Its simple structure offers area and power advantages over the more complex circuits. In addition, its ratiometric sensing feature provides an adjustable sensing range which can be tuned for different applications. This circuit can detect capacitances as small as 230 in 1 range of capacitance.
To reduce the effect of parasitics on the circuit performance and improve the linearity, the design of the second circuit was enhanced. By using an additional block and an analog divider, the sensitivity of the circuit to parasitics was significantly reduced. On the other hand, a time based output allowed for the elimination of the analog buffers. The fabricated circuit consumed a total power of only 720 and was fabricated in
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0.35 CMOS technology. Another advantage of this circuit over the previous designs is that the pulse-width output signal of this circuit can be more easily digitized.
The proposed circuits in this thesis have been tested with different types of sensors including humidity, motion, and variable MEMS capacitors. For all of them also, the measurement results are found to be in good agreement with the analytic and simulation results. These circuits can be used as standalone chips or can be integrated into the design of larger sensing systems.
Keywords: Interface circuit; capacitive sensors; wide dynamic range; low power consumption
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Dedication
To my mother, father, and my husband for
their endless love and support
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Acknowledgements
I would not have been able to make it to this point without the support of my supervisor Dr. Behraad Bahreyni. His patience, generous help, and wise suggestions helped me a lot during my PhD studies. Other than his thoughtful guidance throughout my research work, he taught me a lot about technical writing and technical presentation skills. I also thank, Dr. Shawn Stapleton and Dr. Mehrdad Moallem for their helpful comments and technical suggestions through my proposal defence. I also want to thank my examiners, Dr. Ash Parameswaran and Dr. Kambiz Moez for accepting to be on my committee despite their busy schedule and giving thoughtful comments and advice.
I would also like to thank anonymous reviewers of my research papers for their comments which helped me improve the quality of my works. Thanks to the computing system staffs at SFU, especially Chao Cheng, and fabrication team at CMC Microsystems for their helps in computing problem solving and their supports through the hard time before the deadlines. Further, I thank faculty, staff, and all graduate students in both School of Engineering Science and Mechatronic Systems Engineering at SFU. Every one of these people has helped me in my studies. Also thanks to NSERC Canada, Nokia Corporation, and IMRIS Company which supported part of this work through Grant.
I would also like to thank all my friends who gave me the energy all the time to work and all members of IMUTS lab for their supports and encouragements.
Finally, I wish to thank my beloved parents and sisters for their never ending love that always filled my heart with energy. Last but not least, I thank my love, Mani, for his emotional support as a husband, his sincere suggestions as a friend, and his technical advices as a colleague throughout my PhD program.
And I start this thesis in the name of God...
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Table of Contents
Approval ...... ii Partial Copyright Licence ...... iii Abstract ...... iv Dedication ...... vi Acknowledgements ...... vii Table of Contents ...... viii List of Tables ...... x List of Figures...... xi List of Acronyms ...... xvii
1. Introduction ...... 1 1.1. Background ...... 1 1.2. Motivation ...... 3 1.3. Organization of the thesis ...... 4
2. Literature review...... 5 2.1. Capacitive sensing ...... 5 2.1.1. Basic configuration of capacitive sensors ...... 5 2.1.2. Differential capacitive sensing ...... 8 2.1.3. Capacitive sensing based on coplanar electrodes ...... 8 2.2. Applications of capacitive sensing systems ...... 10 2.3. Interface electronics for capacitive microsensors ...... 19 2.3.1. Capacitance to voltage converters (C2V) ...... 19 2.3.2. Capacitance to frequency converters (C2F) ...... 22 2.3.3. Capacitance to current converters (C2C) ...... 24 2.3.4. Capacitance to pulse-width converters (C2PW) ...... 26 2.3.5. Capacitive to digital converters (C2D) ...... 26 2.4. Synchronous demodulation-based circuits ...... 28
3. Differential capacitive sensing circuit with extended dynamic range ...... 31 3.1. Conventional synchronous demodulator topology ...... 32 3.2. Expanding the dynamic range of circuits based on synchronous demodulation ...... 43 3.3. Circuit design ...... 43 3.4. Simulation results ...... 52 3.5. Experimental results ...... 57
4. Low power differential capacitance sensing ...... 62 4.1. Circuit design ...... 63 4.2. Simulation result ...... 70 4.3. Experimental Results ...... 76
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5. Linear, low power, capacitive sensing circuit with insensitivity to parasitics ...... 87 5.1. Circuit topology ...... 87 5.2. Simulation results ...... 95 5.3. Experimental results ...... 100
6. Conclusions and future work ...... 107 6.1. Summary of results ...... 107 6.2. Future works ...... 108 6.3. Publications ...... 109
References ...... 111
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List of Tables
Table 3-1.Circuit characteristics and comparison ...... 60
Table 4-1. Minimum measurable capacitance ...... 83
Table 4-2. Interface circuit characteristics and comparison...... 85
Table 5-1. Minimum measurable capacitance ...... 104
Table 5-2. Interface circuit characteristics and comparison...... 105
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List of Figures
Figure 2.1. Capacitor with two parallel plates...... 6
Figure 2.2. A simple structure of a distance-type capacitive sensor along with the curves showing capacitance and the related impedance value versus the gap displacement...... 6
Figure 2.3. A simple structure of two-parallel electrodes with overlapping...... 7
Figure 2.4. Parallel plate capacitor with guard ring...... 7
Figure 2.5. Two parallel plate capacitor in an area-type sensor...... 8
Figure 2.6. A simplified structure of a differential capacitive sensing...... 9
Figure 2.7. Coplanar-plate capacitive sensing...... 9
Figure 2.8. 2D capacitive position sensing by coplanar electrodes...... 9
Figure 2.9. A capacitive liquid-level detector...... 11
Figure 2.10. Cross-sectional view of a capacitive proximity sensor...... 11
Figure 2.11. Lateral (Y-direction) movement in comb structure...... 13
Figure 2.12. Transverse (X direction) motion in comb structure...... 13
Figure 2.13. Cross-sectional view of a finger in a comb structure before on top and after rotation at the bottom...... 14
Figure 2.14. Simplified structure of a capacitive strain sensor and the fabricated device. © [2003] IEEE [65] ...... 15
Figure 2.15. Transverse movement in capacitive sensors based on comb structure...... 16
Figure 2.16. The SEM micrograph of a typical torsional accelerometer on left, Close-up of a torsional beam on right © [1998] IEEE [61]...... 16
Figure 2.17. Schematic of a capacitive humidity sensor, close-up view of the upper, lower electrodes and polyimide column © [2000] IEEE [70]...... 17
Figure 2.18. Schematic of the sensing and reference capacitor made from the two metal layers of the CMOS process. © [2002] IEEE [72]...... 18
Figure 2.19. Top view of a fully fabricated pressure sensor on left and cross- sectional view on right. © [2011] IEEE [49] ...... 18
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Figure 2.20. AC bridge sensing circuit...... 20
Figure 2.21. Rectifier-based capacitive sensing system including two current sense amplifiers, two diode rectifiers and an instrumentation amplifier...... 21
Figure 2.22. Readout circuit using switched capacitor charge amplification...... 22
Figure 2.23. Basic Colpitt Oscillator Circuit...... 23
Figure 2.24. Capacitance to frequency converter using an oscillator...... 24
Figure 2.25. Schematic of a capacitance to current converter...... 25
Figure 2.26. Schematic block diagram of a readout circuit based on pulse width modulation...... 26
Figure 2.27. Basic circuit diagram of a C2D convertor on top, The related signals on bottom...... 27
Figure 2.28. Synchronous demodulation technique...... 29
Figure 2.29. Reference signal and noise before and after passing through a synchronous demodulator in frequency domain...... 29
Figure 2.30. Using synchronous demodulation technique in interface circuit based on trans-impedance amplification...... 29
Figure 3.1. Synchronous demodulation circuit diagram...... 31
Figure 3.2. The overall view of the designed circuit...... 32
Figure 3.3. Schematic diagram of TIA...... 33
Figure 3.4. Schematic diagram of a synchronous modulator ...... 33
Figure 3.5. The overall view of the low-pass filter ...... 34
Figure 3.6. Three coplanar electrodes needed for monitoring hand movements...... 36
Figure 3.7. Electrical field distribution around a conductive object moving on top of three conductive electrodes is illustrated...... 36
Figure 3.8. Capacitance between electrodes ‘1’ and ‘2’ as well as the capacitance between electrodes ‘2’ and ‘3’ simulated in ANSYS...... 37
Figure 3.9. Differential capacitance between and simulated in ANSYS...... 38
Figure 3.10. Planar electrodes needed for monitoring hand movement...... 38
Figure 3.11. Readout circuit on PCB...... 39
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Figure 3.12. Measured results of the proposed sensing system when finger moves laterally...... 40
Figure 3.13. Measured results of the proposed sensing system when finger moves vertically ...... 41
Figure 3.14. Measurement results when an object moves laterally...... 42
Figure 3.15. Experimental results when an object moves vertically...... 42
Figure 3.16. A differential capacitance measurement circuit based on synchronous demodulation of reference signals. Employing feedback (dashed line/box) let us increase the dynamic range of the circuit significantly...... 44
Figure 3.17. Schematic view of the closed-loop configuration...... 45
Figure 3.18. Schematic view of the triangular-wave generator...... 45
Figure 3.19. Schematic view of the synchronous demodulator...... 46
Figure 3.20. Schematic view of the low-pass filter...... 46
Figure 3.21. Schematic view of the amplitude controller...... 47
Figure 3.22. Bode plot of the loop gain for the designed chip...... 49
Figure 3.23. Structure of the folded cascode operational trans-conductance amplifiers in low pass filter...... 51
Figure 3.24. Comparison of analytical and simulation results for the noise performance of the circuit...... 53
Figure 3.25. Simulated results show open- and closed-loop performance of the circuit with different sense capacitors...... 54
Figure 3.26. Schematic view of the switch...... 54
Figure 3.27. Schematic view of the triangular-wave reference signal generator with switch blocks...... 55
Figure 3.28. Layout view of the proposed circuit...... 56
Figure 3.29. Simulated reference signals produced by the circuit in open-loop (top) and closed-loop configurations when ...... 56
Figure 3.30. Photograph of the die fabricated in 0.35μm CMOS technology from Austriamicrosystems...... 57
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Figure 3.31. Photograph of the off-chip circuitry including the trans-impedance amplifier, demodulator, and the low-pass filter...... 58
Figure 3.32. The comb-shaped humidity sensor...... 58
Figure 3.33. Measured reference signals generated by the fabricated chip in open-loop and closed-loop configurations...... 59
Figure 3.34. Normalized output voltage versus the differential capacitance ( ) corresponding to different humilities as well as the linearized curve...... 60
Figure 4.1. Differential capacitive sensing...... 63
Figure 4.2. Schematic view of the main block on top, switching signals on the bottom...... 64
Figure 4.3. Output buffer circuitry...... 66
Figure 4.4. The diagram of the oscillator used for switching signal generation...... 67
Figure 4.5. Digital blocks used for generating the controlling signals...... 68
Figure 4.6. The schematic of the delay unit...... 68
Figure 4.7. Layout view of the proposed circuit...... 71
Figure 4.8. Noise simulation results of the proposed circuit...... 71
Figure 4.9. Schematic view of the transistors inside the switch in C-V converter...... 72
Figure 4.10. Schematic view of the buffer ...... 73
Figure 4.11. Simulation waveforms showing the effect of clock feedthrough, output voltage which is decreasing step by step and its close-up view...... 73
Figure 4.12. Simulation waveforms of the clock ( and its close-up...... 74
Figure 4.13. Simulation results of the proposed circuit including output voltage after and before buffering in two different cases: without common- node capacitance on top and with common-node capacitance on the bottom...... 75
Figure 4.14. Optical photograph of the fabricated chip...... 76
Figure 4.15. Common-centroid symmetrical structure for building the capacitance in clock generator...... 76
Figure 4.16. Circuit’s response to sensing capacitors’ variations...... 77
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Figure 4.17. Simplified model of a displacement sensor with three electrodes...... 77
Figure 4.18. Capacitance variations versus time on top, output voltage on the bottom based on measurement...... 78
Figure 4.19. A microscope photo of the MEMS variable capacitor including the thermal actuator and a close-up view of the comb structure...... 79
Figure 4.20. Total capacitance of the comb-shaped structure versus finger engagements...... 80
Figure 4.21. Theoretical values of the surface capacitance with comb-shaped structure versus finger engagements ...... 81
Figure 4.22. Changes in capacitance of the comb-shaped structure versus displacement based the simulation results...... 81
Figure 4.23. Changes capacitance values versus time...... 82
Figure 4.24. Changes in output voltage when the distance between two electrodes becomes smaller over time, based on experimental data and simulation results (dotted points)...... 82
Figure 4.25. Noise density the circuit measured by signal analyzer...... 83
Figure 4.26. Measured output voltage versus the ratiometric change in sensing capacitance...... 85
Figure 5.1. The main building block of the proposed circuit...... 88
Figure 5.2. Simplified schematic view of the two capacitance-to-voltage converters used for cancelling the parasitic effects...... 89
Figure 5.3. Simplified schematic view of the voltage divider...... 90
Figure 5.4. Simplified schematic view of the circuits for converting voltage division to a pulse-width using both falling and rising ramp signal...... 92
Figure 5.5. Simplified schematic view of a comparator when is negative...... 93
Figure 5.6. Simplified schematic view of a comparator when is positive...... 94
Figure 5.7. Simplified schematic view of the pulse width for falling ramp...... 94
Figure 5.8. Simplified schematic view of the pulse width for rising ramp...... 95
Figure 5.9. Layout view of the proposed circuit...... 95
Figure 5.10. Simplified view of switching unit on left and a comparator when is positive on right...... 96
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Figure 5.11. Simplified view of a pulse-width generator when is positive...... 96
Figure 5.12. Simulation results of the proposed circuit’s response, when . and . ...... 97
Figure 5.13. Simulation results of the proposed circuit’s response when . and . ...... 97
Figure 5.14. Simulation results for pulse-width versus capacitance variations with parasitic capacitance and with parasitic capacitance...... 98
Figure 5.15. Simulation results for output voltage ( ) versus capacitance variations with parasitic capacitance and with parasitic capacitance...... 99
Figure 5.16. Die photograph...... 99
Figure 5.17. Difference between two sensing capacitance generates pulse at the output...... 100
Figure 5.18. Measured results for two variable capacitors, while one of the capacitors ( ) is not changed and the other one ( ) is changed as labeled on the graphs...... 101
Figure 5.19. Experimental results show the readout response and output pulse- width when displacement of microsensor generates different capacitances ( =8)...... 102
Figure 5.20. Effects of parasitic capacitance on ( =1.65)...... 103
Figure 5.21. Effects of parasitic capacitance on pulse-width ( ) testing two variable capacitance ( =1.65)...... 103
Figure 5.22. Readout’s behavior in measuring comb-drive capacitive microsensor...... 105
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List of Acronyms
AC Alternating current ADC Analog to digital converter AMS Austria-Micro-Systems C2C Capacitive to current C2D Capacitive to digital C2F Capacitive to frequency C2PW Capacitive to pulse width C2V Capacitive to voltage DC Direct current FET Field effect transistor GPS Global positioning system IC Integrated circuit LVS Layout versus schematic MEMS Micro electro mechanical systems MOS Metal-oxide-semiconductor OTA-C Operational Trans-conductance Amplifier with Capacitance PEVA poly-ethylene vinyl-acetate PCB Printed Circuit Board TIA Trans-impedance amplifier
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1. Introduction
1.1. Background
Developing Metal-oxide-semiconductor (MOS) transistor which is the fundamental building block of modern electronic devices, and is ubiquitous in modern electronic systems is one of the greatest achievements of the 20th century [1], [2], [3]. Over the past decades, continuous miniaturization of transistors has led to integrating a larger number of transistors on a single chip and production of increasingly complicated systems [4], [5]. Developing ICs in CMOS technologies launched new applications, including laptops, cellphones, electronic games consoles, and portable audio player/recorders, among others.
Fabrication technologies developed for IC industries were later employed to build micromechanical features with moving structures [6], [7]. These miniaturized integrated devices or systems that combine electrical and mechanical components are called micro-electromechanical systems (MEMS) [8], [9]. They have been widely manufactured for different purposes due to their inexpensive batch fabrication, miniaturized dimensions, and in some cases, compatibility with CMOS processes. Attention in this area has predominantly been focused on microsensor development. MEMS sensors typically convert a physical, chemical, or biological signal from surrounding environment to an electrical signal [10], [11]. The first commercially fabricated microsensor was a pressure sensor [12], [13].
In recent decades, MEMS sensors have penetrated different areas of daily life [14], [15]. They are used for example, in automotive industry in airbags and braking systems for navigation and safety [16], [17], in biomedical industry for implanted microsystems [18], in cellphones for motion sensors [19], [20], and in workplaces for air condition monitoring [21]. Micro-sensors can be categorized according to the basic
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transduction mechanisms they employ, including piezoresistive [22], piezoelectric [23], capacitive [24], optical [25], etc.
Among different types of microsensors, capacitive sensors are most commonly used due to the relatively simple structure, high sensitivity, as well as inherently low temperature sensitivity [26], [27], [28]. These features make them suitable for a wide variety of sensing and measurement purposes such as proximity detection, linear and rotary position monitoring, acceleration detection, pressure measurement, and so on. However, the high impedance nature of a capacitor at low frequencies makes the sensor susceptible to parasitics and electromagnetic interference, necessitating careful design of interface electronics [29].
In capacitive sensors, changes in the electric field between the two electrodes of a capacitor lead to a change in the capacitance value. These variations usually occur by changing the area or distance between the electrodes ( or ) or the dielectric constant of the material ( ). These changes are related to the variations in the physical or chemical quantity of interest. The capacitance value is often measured indirectly and needs to be converted into a form that can be easily processed and in many cases digitized [30]. This is the role of the interface circuit. As a result, the growth of the market of capacitive sensors leads to increasing interest in research and development of suitable interface circuits.
In most applications, capacitance variations for micromachined devices can be small [31], [32]. Hence, the interface circuit is required to possess a good noise performance. In many cases, the capacitance value can vary widely, from less than one up to tens of . Thus, having a wide sensing range is required. In most cases, the interface circuit needs to remain insensitive to parasitic capacitances. Moreover, the interface circuits should be linear. Since, many of these micro-sensors are employed in mobile devices; low-power consumptions is also desired so that the sensing system can operate for a long period of time on a limited amount of energy [33], [34].
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1.2. Motivation
Generally, the sensing systems consists of sensors, interface circuits, and signal conditioning blocks that may include a digital signal processing unit, a display and communication block. These systems are usually developed for particular purposes and sometimes require several design iterations for new sensing applications. For many applications, a common framework exists where a common interface circuit can be employed, letting only sensors and digital signal processing units be customized for specific applications. Such a generic readout circuit provides a flexible, easy to use, and low cost solution for various microsensing systems [35]. Therefore, designing a common readout circuit lowers the design, prototyping, and manufacturing costs of many sensing systems.
Several companies have offered solutions to address the needs for a common interface circuit. For example, AD7745 and AD7746 from Analog Devices are capacitance-to-digital converters designed for floating sensing capacitors and AD7747 for grounded sensing capacitors [36]. They have high resolution response at the cost of high measurement time (90 / ) which limits their applications. Their power dissipation is on the order of , making them unsuitable for many wireless devices. In addition, the same company offers AD7150 with lower power consumption (300 ) with 1 resolution over 5 full range sensing, while lower resolutions or wider sensing range may be needed in some applications. Hence, one of the drawbacks of this interface is not having an adjustable sensing range. A disadvantage for all of these interfaces is their limited tolerance to parasitic capacitances. Also, often their performance is very sensitive to the current leakage of the capacitive sensor. On the other hand, designing interface circuits is pursued by many research groups [37], [38], [39]. Most of these systems were designed for industrial applications, where very low power consumption is often not the deciding factor. As a consequence, their power dissipation is unacceptably high for today’s mobile applications.
This study aims to propose multi-purpose readout architectures for capacitive sensing systems. These interface circuits were designed based on configurable blocks. The settings of these blocks can be adjusted according to the needs of different applications, such as dynamic range, sensitivity, minimum measureable capacitance,
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and insensitivity to parasitics. The developed topologies were tested with several capacitive sensors at macro and micro scales in applications such as humidity, proximity, and displacement sensing.
1.3. Organization of the thesis
This thesis has been divided into six chapters. In Chapter 2, an overview of principle properties of capacitive microsensors and their applications is provided. This is followed by a discussion of various techniques for designing interface circuits. Recent works for improving the performance of the capacitive readout circuit are presented in details. Three circuit architectures are designed, analyzed, and tested which result in following chapters.
In Chapter 3, a capacitive measurement circuit based on synchronous demodulation is described. The basic operation of a synchronous demodulation has been tested by building a prototype on printed-circuit board. It is tailored for hand- gesture monitoring for consumer electronic devices such as cell phones. In order to expand the dynamic range of the circuit, a new feedback mechanism is added to the original circuit. This circuit was designed in 0.35 μ CMOS technology and tested with a humidity sensor.
To reduce the power consumption, an interface circuit based on charge transfer method was employed. The design and analysis of the switch-based capacitive to voltage converter is presented in Chapter 4. Simulation and experimental evaluations are also provided. Having a ratiometric capacitive sensing automatically extends the sensing range in this design. This topology was implemented in 0.35 μ CMOS technology and tested for position sensing. To eliminate the dependence of sensing response on the parasitic capacitance, a new technique is proposed in Chapter 5. In this design, a capacitance-to-pulse-width converter is built utilizing the main building block from the preceding design and addition of a voltage-to-pulse-width converter. Both simulation and experimental evaluations are provided. This circuit was also fabricated in 0.35 μ CMOS technology and tested with a position sensor as well as a variable MEMS capacitor. Conclusions for this study and future work are presented in Chapter 6.
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2. Literature review
2.1. Capacitive sensing
Capacitive microsensor detects the changes of a physical or chemical stimulus by measuring the displacement or changes in dielectric properties of a material. In designing the sensing element structure, care should be taken to determine how the stimulus influences the capacitance value. The basic principles of capacitive sensors will be reviewed in the following.
2.1.1. Basic configuration of capacitive sensors
A simple configuration of a capacitive sensor is two parallel electrodes with distance and overlapping area (Figure 2.1). The capacitance value can be obtained from: