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Genuine Parts Installation Instructions Caution

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Genuine Parts Installation Instructions Caution GENUINE PARTS INSTALLATION INSTRUCTIONS DESCRIPTION: REAR SPOILER APPLICATION: Q70 PART NUMBER: 999J1 Q3xxx (xxx Designates color) KIT CONTENTS: Item Qty. Description Service Part Number A 1 Rear Spoiler --- B 2 Bolt Stud - M5 --- C 2 Nut - M5 --- D 4 Rubber Washer --- E 2 Clip --- F 2 Grommet --- G 1 Template - LH --- H 1 Template - RH --- I 4 Cushion with double faced tape --- J 1 Installation Instructions Replacement Template --- A B C D E F G H I J TOOLS REQUIRED: ● Deep Socket & driver 10 mm (25/64") ● Torque wrench ● Clip remover ● Drill ● 3mm (1/8''), 8mm (5/16'')Drill bit ● Center Punch/Awl ● Deburring tool ● Masking tape ● Drop Cloth ● Air compressor & blow gun ● 90% or greater alcohol ● Small ruler ● Clean, lint-free wiping cloth ● Rust preventative(P/N 999MP-9G001P) ● Rust-inhibitor ● Sealant PRE-INSTALLATION WARNING, CAUTIONS CRITICAL STEPS, and NOTES: ● Dealer installation Recommended. CAUTION ● Install the Rear spoiler when the ambient temperature is above 60°F (15℃). ● Do not wash or expose the vehicle to a wet environment for 24 hours after installing the Rear Spoiler. Page 1 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: Trunk lid bumpers Fig. 1-1 1) Open vehicle trunk lid and find the trunk lid (2 locations: reuse) bumper assemblies (RH/LH: 1 location each). See Fig.1-1. Pull handle 2) Use a small ruler to measure the gap between the (reuse) bottom of the trunk lid bumper and the top of the trunk lid bumper nut (RH/LH: 1 location each). Trunk lid trim See Fig.1-2. (reuse) Write down measured dimensions in the following table. Trunk lid bumper gap RH LH Clips (8 locations: reuse) Emergency release (reuse) mm mm Measure this gap Fig. 1-2 3) Remove inner trim clips (8 locations; reuse), trunk lid bumper assembly (2 locations; reuse),Emergency release (1 location; reuse) and Trunk lid detach pull handle(1 location; reuse) from trunk lid bumper with a clip remover. See Fig.1-1. Trunk lid bumper nut 4) Remove the trunk lid trim. Trunk lid bumper assembly Fig. 2 5) Attach the drop cloth to the trunk opening with masking tape. See. Fig 2. NOTE: Drop cloth Be sure to cover the trunk striker with the Masking Tape drop cloth. 6) Pull deck lid down. Trunk striker Page 2 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: Fig. 3-2 7) Align template-LH(G) to the edge of the trunk lid Center punch Template-LH(G) and apply masking tape, in sequence 1 - 12, to hold the template in place. See Fig.3-1, Fig.3-2, Fig.3-3, Fig.3-4, Fig.3-5. 8) Mark the hole position ((+); 3 locations) with center punch. Remove masking tape and template-LH(G). Masking tape See Fig.3-2. Fig. 3-1 Trunk lid finisher Fig. 3-3 Fig. 3-4 Fig. 3-5 Template-LH(G) Template-LH(G) Template-LH(G) Template-LH(G) Template-LH(G) End of Radius Contact on Tab alignment Trunk finisher with trunk lid Tab Trunk finisher Trunk lid Fold the tab down Edge of 90 degrees trunk lid End of Radius alignment Alignment line Sec;γ-γ with trunk lid Sec;α-α Sec; 9) Align template-E[RH](H) to the edge of the trunk Fig. 4-2 Center punch Template-RH(H) lid and apply masking tape, in sequence 1 - 12, to hold the template in place. See Fig.4-1, Fig.4-2, Fig.4-3, Fig.4-4, Fig.4-5. 10) Mark the hole position ((+); 3 locations) with center punch. Remove masking tape and template-E[RH](H). Masking tape See Fig.4-2. Trunk lid finisher Fig. 4-1 Fig. 4-4 Fig. 4-3 Fig. 4-5 Template-RH(H) Template-RH(H) Template-RH(H) Template-RH(H) Template-RH(H) Contact on γ Trunk finisher Tab Tab Trunk finisher Trunk lid γ Edge of trunk lid Fold the tab down 90 degrees End of Radius alignment Sec;β-β Alignment line Sec;γ-γ Sec; with trunk lid Page 3 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: 3mm→8mm Fig. 5 11) Wrap masking tape around 3mm (1/8"),and 8mm (1/8"→5/16'') (5/16") drill bits, approximately 10mm from the (6 locations) Masking tape tip. Drill bit See Fig.5. 12) Drill 3mm (1/8") → 8mm (5/16") holes at the 6 marked locations on the trunk lid. See Fig.5. 13) Remove any sharp edges from the drilled holes with a deburring tool and apply the rust-inhibitor, sealant on the drilled holes. Detail of drilled holes Remove any burrs Apply the rust-inhibitor Apply the sealant Fig. 6 14) Mark the position at 338mm along surface of deck Masking Tape lid with a masking tape in a center part of the Surface Paralleling trunk lid. Masking Tape 338mm See Fig.6. Surface Paralleling 338mm Trunk lid Sec;γ-γ Page 4 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: Fig. 7 15) Open deck lid. 16) Remove metal shavings from inside trunk lid with the air compressor and blowgun. See Fig.7. 17) Apply rust preventative (P/N 999MP 9G001P) to the drilled holes. Let area dry thoroughly. See Fig.7. CAUTION • FAILURE TO APPLY RUST PREVENTATIVE WILL Cleaning area Access hole RESULT IN RED RUST. Fig. 8 18) Pull deck lid down. 19) Attach grommets(F; supplied) to trunk lid (2 locations). Cleaning area See Fig.8. 20) Using a clean, lint free cloth and 90% or greater alcohol, wipe any dirt and oil from the mounting surface. Let area dry thoroughly. See Fig.8. Grommets(F) (2 locations) 21) Turn tape liner on the surface of rear spoiler (A). in Tape liner (8 locations) Fig. 9 direction shown by arrow. Masking tape See Fig.9. Rear spoiler(A) 22) Fold tape liner onto rear spoiler(A) surface and apply masking tape to ensure that tape liner is accessible. See Fig. 9. *Under view NOTE: Masking tape Tape liner Double-sided tape No tape should be exposed when wrapping (6 locations) and taping the liner pull tabs down. Tape liner Under view Exposure of double-sided tape Tape liner OK NG Page 5 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: Fig. 10 23) Assemble the Cushion(I; supplied) to the stud bolts (B; supplied). Stud bolts(B) See Fig.10. Stud bolts(B; supplied) or (4 locations) Clips(E) 24) Assemble the clips(E; supplied) and stud bolts (B; supplied) to the rear spoiler. Rear spoiler(A) See Fig.10. Cushion (I) Stud bolts(B) Clip(E; supplied) Clip(E; supplied) Fig. 11 25) Align the rear spoiler bolts and clips to the drilled Clips(E) holes and grommets in the trunk lid and engaged (Fixing) Stud bolts（B） rear spoiler (A) clips(E) to the trunk lid. See Fig.11. Rear spoiler(A) Grommets（F） Holes Fig. 12 26) Open deck lid. 27) Attach rubber washers(D; supplied) on the inside of the trunk lid around the stud. (4 locations). See Fig.12. 28) Loosely install nuts(C; supplied) on the stud. See Fig.12. 29) Pull deck lid down. Rubber washers (D; supplied) Nuts (C; supplied) Page 6 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: 30) Center the rear spoiler on the trunk lid measure to Fig. 13 ensure even gap at both ends. ※Even gap ※Even gap See Fig.13. 338mm Masking tape 31) Align the front edge of rear spoiler to the position of the masking tape. See Fig.13. 32) Look at both side edges to ensure an even gap. Rear spoiler(A) See Fig.13. VIEW;α VIEW;α even gap even gap OK gap NG NG gap 33) Remove tape liner A and B. And apply 15lbs. of B Tape liner Fig. 14 pressure 3 times from center to outward. A C D 34) Remove tape liner C and D. And apply 15lbs. of E pressure 3 times from center to outward. F Tape liner Rear spoiler(A) 35) Remove tape liner E. And apply 15lbs. of pressure Push Push 3 times from center to outward. 36) Remove tape liner F. And apply 15lbs. of pressure 3 times from center to outward. 37) Apply at least 15lbs. of pressure to the rear spoiler to ensure that the rear spoiler is attached. Pressure Above 49N See Fig.14. Rear spoiler (A) Pressure Double- Above 49N sided tape Page 7 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: Fig. 15 38) Open deck lid. 39) Tighten nuts(C) on the stud of the trunk lid.(4 locations) See Fig.15. NOTE: Tightening Torque: 3.2 - 4.4 N-m Nuts（C） (4 locations) Fig.16-1 40) Adjust the trunk lid bumper assembly by turning Measure this gap the trunk lid bumper nut clockwise until the gap between the bottom of the trunk lid bumper and the top of the trunk lid bumper nut matches the Trunk lid bumper gap measured in 1.Installation preparation (b). See Fig.16-1 Trunk lid bumper nut Trunk lid bumper assembly Trunk lid bumpers Fig.16-2 41) Reinstall all parts that were labeled reuse, using (2 locations: reuse) the reverse of the removal process. See Fig.16-2. 42) Pull deck lid down. Pull handle Trunk lid trim (reuse) 43) Remove masking tape. (reuse) Clips (8 locations: reuse) Emergency release (reuse) Page 8 of 9 999J1 Q3xxxII Rev. 11/11/2014 INSTALLATION PROCEDURE: Fig.17 b Rear spoiler(A) a f c d e Limit gap a b c d e f X mm 1.0 1.5 1.0 1.5 1.0 1.5 ACCESSORY CHECK: Please check that installation has no problem.
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