SMARTDRIVE PHASES SOFTWARE
T E C H N I C A L C A T A L O G SMARTDRIVE PHASES POCLAIN HYDRAULICS
This document is provided to machine manufacturers integrating POCLAIN-HYDRAULICS hydrostatic transmission systems driven by our SmartDriveTM ECUs. It suggests the processes that manufacturers can implement in order to customize these systems.
It is recommended that all operations be performed by properly trained engineers. The engineers should read and understand the information given in this document and be authorized by the machine manufacturer. It is essential that the engineers comply with safety instructions to prevent injury.
POCLAIN HYDRAULICS designs products that are integrated by its customers in the machines they design. Subsequently POCLAIN HYDRAULICS disclaims liability for consequences of improper integration of its products and of improper set-up of adjustable devices. In the same way, POCLAIN HYDRAULICS may not be liable for incomplete or improper operating and maintenance instructions provided to the end user by the machine manufacturer nor for failures resulting from operations performed by any person using these suggested procedures.
A re-certification of the machine may be required for every change in set-up of adjustable devices.
In order to offer the best quality service, Poclain Hydraulics recommends to its customers to have applications approved by Poclain Hydraulics. In accordance with its policy of continuous improvement, Poclain Hydraulics reserves the right to modify the specifications of all products described herein without prior notice.
The illustrations are not contractual. ©Poclain Hydraulics Industrie 2007.
The trademark Poclain Hydraulics is the property of Poclain Hydraulics S.A. This document is the property of Poclain Hydraulics Industrie. It is strictly confidential. It must not be used, duplicated, copied or disclosed to a third party in full or in part without our prior written consent.
2 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES CONTENT 1 1 FUNCTIONAL DESCRIPTION 5 Functional description
USER INTERFACE 6 Upper area 6 Lower area 7 User Sensitivity to working context 7 User actions 7 interface
INSTALLATION AND INITIAL USE 8 Required elements 8 Software installation 8 SD ECU connection 8 Initial launch of the PHASES application 9 Installation Installation
Selecting the dialog language 9 use initial and Selecting the serial communication port 10 USUAL OPERATIONS 11 Sending a new version of the on-board software to the SD ECU 11 Receiving the parameters 11
Managing the SD ECU parameters files 13 Usual Performing diagnostics of the SD ECU 15 operations Calibrating the hydrostatic system 16
DESCRIPTION OF FUNCTIONS 17 The main menu 17 Send/Receive/Open 17 Customize 18 Calibration 19 Description Diagnostic 19 of functions
PHASES CONFIGURATION 25 User level 25 Language 25 Password 25
Advanced options 26 PHASES Communication port 26 configuration About 26 EASY DESIGN 27 Processes 27 Design 28 Wiring plan 30 Downloading the software from the Internet 31
Saving your design 31 Easy Design Programming the SmartDriveTM Easy 32 ERRORS DESCRIPTION 33 Errors description
GLOSSARY 41 Glossary
INDEX 43 Index
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4 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES FUNCTIONAL DESCRIPTION
The PHASES Off-road™, PHASES Master™, PHASES Premier™, PHASES Easy™ et PHASES Easy Design™software are components of the SMARTDRIVETM hydrostatic transmission control system developed by POCLAIN HYDRAULICS (see brochure CAR F Elloder).
Installed on a computer running a Windows OS and connected to a SD ECU (Electronic Control Unit) via its serial port or USB Functional thanks to the USB/Serial adapter, the PHASES software can be description used to carry out configuration, optimization and maintenance operations for the SMARTDRIVE hydrostatic transmission systems in the best possible ergonomic conditions.
In particular, it allows the user: User
1 - to update the embedded software loaded in the SD ECUs via interface downloads;
2 - to adjust and control the operating parameters of the SD ECU;
3 - to calibrate and to check the functioning of the sensors connected to the SD ECU; Installation Installation and initial use 4 - to diagnose the possible malfunctions of the hydrostatic transmission by displaying the logical error log memorized by the SD ECU;
5 - to define the software loaded for the Easy Design option. Usual Usual operations
Using the PHASES application requires the previous acquisition of an operating license from Poclain Hydraulics. The validity of this license is monitored by a license file linked to the workstation. Description of functions BILL OF MATERIAL
Kit of cable for SmartDrive Easy, Auto, Premier, Offroad, Master
B29587J KIT-CABLE-PHASES-EASY PHASES configuration Part number Designation Description
A23062S CABLE-USB-RS232 USB<->Serial RS232 gateway
006142212S COM-CABLE-SD-PC-LT Communication cable with circular connector SubD-9 Easy Design
COM-SD-CONNECTOR-PLUG- A49773B Sealing plug for diagnostic PT06A Errors Errors B29591N-A DOC-FLYER-PHASES-LICENSE The flyer explains “How to get a license?” description Glossary Index
21/06/2016 5 SMARTDRIVE PHASES POCLAIN HYDRAULICS USER INTERFACE
The user interface provides a simple and intuitive access to the functions.
The screen is divided into two areas, which group together:
• menus to access the functions of the software or data edit grids in the upper area; • user interface commands in the lower area.
In the example below, the screen was visually changed to show both display types:
Upper area Upper area (data grids) (function buttons)
Lower area (command icons)
Save Return to previous menu Print screen Previous screen Next screen
Upper area This contains one of the two following types of feature:
• The function selection buttons of the PHASES software programs. These buttons are grouped together on several screens, access to which is hierarchized depending on the usual logic used to access the different functions of the software programs (send, receive & open file, customization, calibration, diagnostic).
• The edit data grids, each line of which represents a parameter used by the SD ECU to command the hydrostatic transmission and the traction control system. These parameters are recorded in the SD ECU memory or in a PC file. Depending on the grid, the information describes the parameter, the value read in the SD ECU memory and the units. The values that can be changed by the user can be edited directly in the grid cells as is done with a spreadsheet.
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Lower area This groups together the user interface commands:
Save the displayed data in a user-specified file. By clicking with the mouse, and if the SD ECU is connected, the inputs/outputs, display and current errors will be read, then the file selection dialogue box is displayed. All active values and known PHASES parameters are then saved.
Print the information displayed, by clicking with the mouse, a window appears prompting the entry of a comment, which will be
printed, followed by a second window enabling the selection of the target printer. Functional description
Display the previous page. User
Display the next page. interface
Return to the previous menu.
Display the top of the page. Installation Installation and initial use and initial
Display the bottom of the page. Usual Sensitivity to working context operations The user interface automatically adapts to the working context by changing its command menus and data edit grids according to:
• the SD ECU type to which the software is connected (Off-road, Master, Premier, Easy Design);
• on-board software within the SD ECU (can be specific to the vehicle);
• the status of the connection to the SD ECU: Description of functions of - On-line mode providing direct access to SD ECU parameters; -Off-line mode providing access to parameters that were previously downloaded into a file on the PC;
• the operating level selected from the following three options: -Service: Access restricted to the functions used by the manufacturer after-sales department engineers; -Manufacturer: Access to the functions used by the manufacturer development departments (password);
-Expert: Access restricted to Poclain Hydraulics experts (password). PHASES configuration User actions In this document, the current actions of the user are specified in the following way:
• Click on a button located in the upper area of the screen: "Click on [Button title]" (example "Click on [PHASES Configuration]"). Easy Design • Click on an icon in the lower area of the screen: "Click on {Icon name}" (example "Click on {Record}").
• Press a keyboard key on the PC: "Press
• Press two keyboard keys on the PC at the same time: Errors "Press
21/06/2016 7 SMARTDRIVE PHASES POCLAIN HYDRAULICS INSTALLATION AND INITIAL USE
Required elements Before proceeding to installation, ensure that you have the following items:
• PC type computer configured with: - Processor: 600 MHz minimum - Memory (RAM): 512 Mb minimum - Hard disk: free space 250 Mb - Operating system: Microsoft Windows XP, Vista, 7, 8, 8.1 or 10; - Colour monitor with minimum resolution of 1024 x 768 points, 256 colors - USB port for communication
• Connection cable between the PC and SD ECU: - USB-Serial gateway - A23062S - CABLE-USB-RS232 - Communication cable for PC <-> SD -006142212S - COM-CABLE-SD-PC-LT Software installation Proceed as follows:
• Download PHASES software on Poclain-Hydraulics download center http://phases.poclain-hydraulics.com/downloadcenter/
• Unzip archive file to get the installer • Close all active programs • Deactivate any antivirus that may be running on the PC • Double click on « Setup PHASES XXXXXXX-X.exe » to install the software • Grant an exception if you have a firewall • Follow instructions at screen • Install the security key driver (if needed) • Install the USB-Serial gateway (if needed)
Note: in the setup filename, XXXXXXX-X represents the software Part Number of the installer. License request Poclain-Hydraulics authorizes to use its software freely but under license and control of its support. A license could be reused in case of no justified request. At software launching, if no license is detected, the Poclain-Hydraulics Licenses Utility software appears. You need to complete the 5 following steps to activate your own license:
• 1st step: Agree the terms • 2nd step: Complete the form online at: http://smartdrive.poclain-hydraulics.com/licenses/
• 3rd step: Once you received per email your license file from Poclain-Hydraulics phases support, save it on your local disk and localize your file • 4th step: Activate your license • 5th step: Congratulation. Close Utility and launch PHASES again
Note: see the B29591N flyer for more information, which delivery with the cable. SD ECU connection
With the SD ECU installed on the vehicle and connected to the hydrostatic transmission system sensors and actuators, proceed as follows:
• Plug the USB-Serial gateway (ref. A23062S – CABLE-USB-RS232) on your workstation to an USB 1.1 port (or higher) • Plug the communication cable (ref. 006142212S – COM-CABLE-SD-PC-LT) to the Sub-D 9 connector from the USB-Serial gateway (ref. A23062S – CABLE-USB-RS232) • Plug the communication cable (ref. 006142212S – COM-CABLE-SD-PC-LT) on the E.C.U. connector
Note: if the work station has a Sub-D 9 connector, use the communication cable (ref. 006142212S – COM-CABLE-SD-PC-LT) connected directly to the E.C.U.
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Initial launch of the PHASES application Proceed as follows:
• In succession, select Start > Programs > PHASES xxxx xxx xxx and PHASES xxxx xxx xxx (xxxx xxx xxx being the P/N number).
• The main screen will be displayed (see opposite). Functional description
The greyed-out items displayed correspond to functions that cannot be accessed owing to the working context. User interface
If you have the Easy Design option, an additional button appears in the main screen. This button allows access to the design module (see page 25). Installation Installation and initial use initial and Usual operations
Selecting the dialog language Description Proceed as follows: of functions
• In the PHASES Main menu, click on [PHASES Configuration] and then on [Languages].
• Click on the relevant button for the desired language. PHASES
• Once the corresponding files have been loaded, PHASES configuration will automatically return to the main menu. The language will now be as selected. Easy Design Errors description Glossary Index
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Selecting the serial communication port Proceed as follows:
• From the Main menu, click on [PHASES Configuration] and then on [Communication port].
• Select the serial communication port used and then return to the Main menu.
Note on the configuration files During initial access to SD ECU data (by opening a PHS parameters file or direct connection to an SD ECU), PHASES opens a window requesting the designation of a source file containing the configuration required for operation. After designation of the source, usually the CD Rom, PHASES copies the configuration from the source to the hard disc, then loads the data to the memory. When this data is accessed again, PHASES will load the configuration automatically and directly from the data saved to the hard disc.
10 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES USUAL OPERATIONS
After installing the software and selecting the dialog language and serial communication port using the SD ECU (please see previous section), it is possible to access its various functions. N.B.: The menus and data edit screens can vary depending on the SD ECU type to which the PHASES software is connected (Off-road, Master, Premier or Easy), the status of the connection to the SD ECU (On-line or Off-line modes) and the operating level selected: Service, Manufacturer, Expert (see [Configuration] [User level]).
The greyed-out features displayed correspond to functions that cannot be accessed owing to the fact that the relevant data has not yet been fully downloaded. Functional description
Sending a new version of the on-board software to the SD ECU This procedure updates the on-board software within the SD ECU by transferring a new version from the PC to the SD User ECU. interface
Proceed as follows:
• Check that the SD ECU is correctly connected to the PC (cable ref. 006142212S and cable A05362D for an Easy ECU). Installation Installation
• Check that the SD ECU is not connected to the power and initial use supply (ignition key off).
• In the Main menu, click on [Send/Receive/Open].
N.B.: The SD ECU will be switched on during the downloading procedure. Usual operations • Click on [Send a program file].
• Case of PHASES Off Road, Premier & Master -In the open window, select the H86 extension file that corresponds to the version of the on-board software to be sent and then click on [Open]. Description of functions • Case of PHASES Easy or Easy Design - In the open window, select the file with the EAS extension that corresponds to the software version loaded to be sent and click on [Open].
• Follow the procedure displayed on the screen. Do not switch off the Electronic Control Unit until a message tells you PHASES
that downloading is finished. configuration
• To return to the main menu, click on {Return to previous menu}.
Receiving the parameters Easy Design Receiving a file from the SD ECU to the PC This procedure copies the SD ECU parameters in a PC file for subsequent consultation or modification.
Proceed as follows: Errors description • Check that the SD ECU is correctly connected to the PC;
• Check that the SD ECU is not connected to the power supply (ignition key off);
• From the main menu, click on [Send/Receive/Open]. Glossary Index
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• Click on [Receive a parameters file].
• In the open window, enter the name of the file that is to be saved (extension PHS for Off-Road, Premier or Master, extension PHE for Easy Design and Easy imposed by the software), select the folder where the file is to be stored and then click on [Save].
• Follow the instructions on the screen. Click on {Return to previous menu} to return to main menu. The received file can then be consulted (see “Consulting a parameters file”, page 13).
N.B.: 'Receive parameters' allows the exact content of the parameters memory to be copied to a file. This includes parameters, calibration values , the error log and the time counter . The file created does not contain the input/output values , nor the displays, nor the list of current errors.
Send a PC parameters file to the SD ECU This procedure sends a parameters file that is created or backed up on the PC to the SD ECU (see “Receiving a file from the SD ECU to the PC”, page 11 or “Modifying a parameters file”, page 14).
Proceed as follows:
• Check that the SD ECU is correctly connected to the PC;
• From the main menu, click on [Send/Receive/Open].
• Click on [Send a parameters file].
• In the open window, select the PHS (for PHASES Off-Road, Master and Premier) or PHE extension file (for Easy and Easy Design) including the parameters to be sent, then click on [Open].
• Follow the instructions on the screen. Click on {Return to previous menu} to return to main menu.
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Managing the SD ECU parameters files When the parameters have been transferred into a PC file (see section on 'Transferring parameters files'), you can view them, create a new parameters file or modify them.
Consulting a parameters file This operation enables you to view a parameters file. Functional Functional Proceed as follows: description
• In the Main menu, click on [Send/Receive/Open]. User interface
• Click on [Open a parameters file] (extension PHS for Off-
Road, Premier or Master, extension PHE for Easy Design Installation
and Easy imposed by the software). and initial use
• In the open window, select a PHS or PHE extension file and click on [Open].
• Click on [OK] once the file has loaded, then click on Usual {Return to previous menu}. operations Description • Click on [Customize] then on the desired category to view of functions the corresponding parameters. PHASES configuration Easy Design
• The parameters table is displayed. Errors description Glossary Index
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Modifying a parameters file This operation is used to modify a parameters file already transferred to the PC (see section on 'Transferring a parameters file to the PC').
Proceed as follows:
• In the Main menu, select [Send/Receive/Open] (see the previous section for details).
• Click on [Open a parameters file], select the file to be modified in the displayed window, click on [Open] [OK]. Click on {Return to previous menu} to return to the main menu.
• Click on [Customize] then on the button relating to the properties to be modified.
• In the displayed window click on the value to be changed, key in the new value and press
• To record the displayed values in a parameters file, click on {Save to PC} and/or click on {Print} to print them.
• Return to the Main menu by clicking on {Return to previous menu}.
N.B.: A specific file name and path may be assigned to the parameters file when saving the values through {Save to PC}.
Modifying and transferring the parameters directly with the SD ECU connected This procedure enables you to receive SD ECU parameters, modify them and then send them straight back to the SD ECU.
Proceed as follows:
• Check that the SD ECU is correctly connected to the PC;
• From the Main menu, click [Customize];
• Click the button corresponding to the desired category.
• Modify the parameters in the table by clicking on the Value column, then keying in the new value. After typing each new value, press the
• To transfer these new values to the SD ECU (lines highlighted in blue), click on [Send selected parameters].
• To record the displayed values in a parameters file, click on {Save to PC} and/or click on {Print} to print them.
• Return to the main menu by clicking on {Return to previous menu}.
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Restoring original parameters This procedure restores the SD ECU to its factory settings.
Proceed as follows:
• Check that the SD ECU is correctly connected to the PC.
• In the Main menu, click on [Customize]. Functional Functional description • Click on [Restore factory configuration]. The SD ECU restores its original parameters. User interface N.B.: Depending on the software loaded in the ECU, restoring the factory parameters may require the machine to be made safe, for example, by application of the parking brake.
Performing diagnostics of the SD ECU
This procedure displays on the PC screen the status of the Installation various SD ECU input and outputs, the corresponding and initial use calculated values regarding the hydrostatic transmission application (e.g. displacement, speed, etc.), the errors that are currently occurring and the error log.
Proceed as follows: Usual
• Check that the SD ECU is switched on and correctly operations connected to the PC;
• In the main menu, click on [Diagnostics].
• Input/Output: displays in real time the input and output data Description of functions for the SD ECU in the correct electrical units (e.g.: Hz, mV, etc.) (see note).
• Displays: displays this data converted into user units (e.g. : km/h, %, etc.).
• Error display: displays the errors detected by the SD ECU PHASES
and the time counter. For more information, please refer to configuration Errors description chapter.
• Graphics: provides curves from the Input/Output signals and displays. Easy Design N.B.: in the input-output screen, moving the mouse over an item will display a floating box specifying the number of the contact pin corresponding to the input-output of the SD ECU. For an SD Premier, J1 corresponds to the 'Master' connector and J2 to the 'Off road' connector. For an SD Easy, only the number of the contact pin is mentioned. Errors description Glossary Index
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Calibrating the hydrostatic system The calibration function checks that the sensors are working correctly and stores their electrical response in the SD ECU from characteristic positions (beginning and end of run for example).
Proceed as follows:
• Check that the SD ECU is switched on and correctly connected to the PC.
• In the main menu, click on [Calibration].
• Select the component to be calibrated (if the 'Automatic Sequencing of Calibrations' option has not been selected).
• The area on the right-hand side of the screen displays the actions to be carried out for each stage of the calibration procedure.
• The cursor displays the measurement read by the SD ECU and moves about a vertical axis depending on the value that is being measured.
16 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES DESCRIPTION OF FUNCTIONS
The main menu Automatically displayed after the software's start-up, the main Functional Functional
menu displays the buttons that let you access the various description functions of the software. User interface
Send/Receive/Open Installation Installation
This menu accesses the data transfer functions between the use initial and SD ECU and the PC.
• Send a program: this function, used to update the on-board software, opens a window that lets you select the program file on the PC (extension H86 or EAS)(see page 11). Usual
• Send a parameters file: this function, used to update the operations parameters in the SD ECU's memory, opens a window that lets you select parameters files on the PC (extension PHS or PHE)(see page 12). Description N.B.: 'Send a parameters file' allows the SD ECU parameters of functions to be modified. The calibration values , error log and the time counter, which is information specific to each machine, will not be modified by this procedure.
• Receive a parameters file: this function, used to transfer PHASES
the parameters saved to the SD ECU memory to the PC, configuration opens a window that allows the user to select the file to be received (extension PHS or PHE)(see page 11).
N.B.: ''Receive parameters' allows the exact content of the parameters memory to be copied to a file. This includes parameters, calibration values , the error log and the time Easy Design counter . The file created does not contain the input/output values , nor the displays, nor the list of current errors.
• Open a parameters file: this function, used to open the parameters file from the PC, displays a window that lets you Errors Errors select the file to be modified (extension PHS or PHE)(see page 13). description Glossary Index
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Customize This menu is only accessible when an SD ECU has been connected or a parameters file has been loaded using [Send/ Receive/Open] & [Receive a parameters file] or [Open a parameters file].
N.B.: the access menus to functions and data edit screens may vary according to the type of SD ECU connected, the status of the connection to the SD ECU (On-line and Off-line modes) and the user level selected: Service, Manufacturer, Expert (see [Configuration] [User Level]).
Machine characteristics This screen displays parameters relating to the properties of the machine, and allows you to modify them. You can:
• View the parameters ('Value' column), the corresponding units ('Unit' column), the minimum and maximum authorized limits ('Min/Max' column) and the default values ('Default value' column).
• Modify the parameters in the grid by clicking on the value, then keying in the new values. Validate each new value using the
N.B.: The lines modified during the working session are highlighted blue. Values entered off limit values are corrected (default values) and displayed in red.
• Send the modified parameters to the SD ECU (lines highlighted blue) by clicking [Send selected parameters].
• Receive the parameters of one or more lines of the grid from the SD ECU by clicking successively on the corresponding lines and then [Receive selected parameters].
• Save the values of the parameters in a PC file by clicking {save to PC}.
• Print the grid on the default printer connected to the PC by clicking {print}.
• Close the window by clicking {Return to previous menu}.
Calibration values This screen displays the sensor settings and allows you to modify them.
The modification of these values should be car- ried out by a qualified individual only.
It is used in the same way as the screen displaying the machine characteristics.
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Restoring original configuration This function restores the SD ECU to its factory parameters. Functional Functional description User interface Calibration The calibration function lets you check the sensors are working correctly, and stores their electronic reply in the SD ECU's memory from characteristic positions (the beginning and end of travel for instance).
Proceed as follows: Installation and initial use initial and • Check that the SD ECU is correctly connected to the PC.
• From the main menu, click [Calibration].
• Select the component for calibration (if automatic Usual sequencing is not available). operations
• The right-hand zone of the screen displays the actions to be performed by the user at each stage of the calibration procedure.
• The cursor displays the measurement read by the SD ECU and moves along the vertical axis according to the level of Description the measured value. of functions
N.B.: This screen is only accessible when an SD ECU has been connected or a parameters file has been loaded (Main menu: [Send/Receive/Open] [Receive a parameters file] or [Open a parameters file]).
Diagnostic PHASES configuration The diagnostic functions assist troubleshooting by displaying the operating data of the SD ECU. Easy Design
N.B.: This screen is only accessible when an SD ECU has been connected or a parameters file has been loaded (Main menu: [Send/Receive/Open] [Receive a parameters file] or [Open a parameters file]). Errors Errors description Glossary Index
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Input/Output This screen displays in real time the input and output data of the SD ECU in electrical units (e.g.: Hz, mV, etc.). The data in this grid cannot not be modified.
Click on {Save to PC} to save all known PHASES values in a PHS or PHE file, including the displayed errors (see note on page 17).
Display This screen displays these values converted into user units to allow a better understanding of the functioning of the hydrostatic transmission (e.g.: km/h, %, etc.). The data in this grid cannot not be modified.
Click on {Save to PC} to save all known PHASES values in a PHS or PHE file, including the displayed errors (see note on page 17).
Error display This screen displays current errors in tabular form (upper grid) and the error log (lower grid) from the ECU since it was last purged by clicking on [Purge error log]. The data in this grid cannot not be modified.
Each line in the grid reflects a particular error event identified by its error code, time counter and description.
Double clicking an error line then [Help on error] brings up the errors dedicated on-line help, which describes the error, consequences and probable cause.
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Help regarding hydraulic faults is also available (select 'Contents' in the errors dedicated on-line help).
Click on {Save to PC} to save all known PHASES values in a PHS or PHE file, including the displayed errors (see note below).
N.B.: by clicking on Save to PC, if an SD ECU Functional Functional is connected, PHASES reads the input/out- description put values, the displays and the current er- rors, and then displays the file selection dialogue box. All values measured or calcu- lated by the application loaded and all known
PHASES parameters are then saved. User interface Installation Installation and initial use initial and
Graphics
The Graphic function enables to visualize the evolution in the Usual time of the Input/Output signals connected to SmartDrive and operations of the displays. Description of functions
Six channels are available. It enables to plot from one to six signals simultaneously with a sampling frequency from 2 to PHASES
10 Hz. configuration
Each channel is represented by a block at the bottom of the screen. By default, the channels are not affected and the blocks are in grey. Easy Design Errors Errors description Glossary Index
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Click on one of the six grey blocks at the bottom of the screen. A window is displayed.
This window contains on its left-hand part the list of the signals available (Input/Output and displays). On the right- hand side, it is possible to choose the color of the curve associated with the signal chosen, and to select the display range of the curve. Predefined display ranges are proposed by default (0.5 V for an analogical input, 0..100% for a display whose unit is the percentage...). However, it is possible to choose another display range. It is also possible to type in the desired display range.
Once your choices are made, you can click on OK to return to the graphics screen.
The block which was grey is now the same color than the curve you have just chosen, and you can read the name of the selected signal there.
The check marck on the left of the block allows to display (or not) the curve. This function is useful when several curves are simultaneously displayed on screen, and when you want to focus on one or some of these curves.
The check mark on the right of the block allows to display the scale for the selected channel. If two channels (or more) use the same unit and the same range of display, it is thus possible to display only one scale for these different channels.
To start the curves record, you just need to push the Record button.
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Command buttons
This button allows you to start and stop data recording. During the recording, the curve slips towards the left. Later on, you will be able to visualize the whole curve.
With the Hand tool you can browse in the curve. Click on the curve and make it slip horizontally and/or vertically. You can also Functional Functional
browse in the curve by using the vertical and horizontal scrowlers (it is not necessary to select the hand tool to use the scrowlers). description
The Cursor tool displays on the curve a cross (a cursor) which follows the mouse. When the mouse moves, the cursor displays the value you pass on. While clicking then moving the mouse, a second cursor is displayed with its values. The difference between these two cursors is also displayed.
The cursor takes the color of the nearest curve. User interface The Magnet tool (selected by default) enables the Cursor tool to cling to the nearest curve. When the Magnet tool is selected, you are sure that the displayed value is the curve’s one. When the cursor is positioned on a real point (corresponding with a sample), the cursor highlights this point, enabling you to make the difference with an interpolated point (between two sampled points). When the Magnet tool is not selected, the cursor moves freely under the mouse.
The Zoom tool allows to zoom on the curve. Installation
Select this tool, then click on the curve and move the mouse while maintaining the button pressed to define the new displaying use initial and window. As soon as you release the button of the mouse, the curve is displayed again according to the new defined window.
The Sample tool displays a small square on each sampled point. This function is useful to differentiate the sampled points from
the interpolated points (between two sampled points). Usual operations
The Position tool displays, on the left-hand part, a vertical segment for each curve displayed. Click on the tip of one of these segments, and then move it, to define the height of the curve concerned. Click on the middle of one of these segments, and then move it, to define the vertical position of the curve concerned. This function is useful to organize the position of the curves and thus facilitate their interpretation. Description The Background color tool allows to choose the background color of the curves. This function allows to make curves more of functions readable according to the lighting conditions (outside, in particular).
The scrowlers at the right and at the bottom allows to browse in the curve. It is possible to move in the curve by clicking on the middle of a scrowler, or to modify only one tip of the scrowler. Then, you obtain a zoom effect. Double-click on a scrowler to give it its maxima values. This ensures that all the vertical or horizontal range is displayed. PHASES configuration The Floppy disk tool allows to save the curves displayed on this screen. The file obtained has a GPH extension. A non visible curve (which visibility check mark is not selected) is also saved. Information from the other screens such as parameters, for example, are not saved. If a zoom is applied, the points non visible on screen will be also saved. When opening the file, the zoom window will be restored. This is useful to highlight a phenomenon, before saving the file and
sending it to an expert. Easy Design It is not necessary to have the configuration associated with the software to open a GPH file again.
The Printer tool allows to print the curve. If a zoom is selected, the printed curve will consider this zoom. Errors Errors description The Copy tool allows to copy the curve such as displayed on screen in the clipboard. If a zoom is selected, the curve copied in the clipboard will consider this zoom. Then, you can paste the curve in any software accepting the "metafile" clipboard format.
Button Erase curves allows to reset curve’s data. Chanels configurations remain unchanged. After erasing curves, it is possible to start a new recording immediately. The scale of time sets out again to zero. A nonvisible curve is also erased. Glossary This command does not erase any file. Index
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24 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES PHASES CONFIGURATION
This screen allows you to access the configuration sub- menus of the PHASES software.
N.B.: At 'Expert' level, all of the functions are accessible, whereas at Functional Functional description 'Manufacturer' and 'Service' levels several functions are not displayed. User interface
User level Installation Installation This screen selects the user access level. The text of the use initial and currently selected user level appears in red.
Access to 'Manufacturer' and 'Expert' levels is password- protected. Depending on the level selected, PHASES adapts Usual the data displayed to the various functionalities. operations Description of functions
Language This screen selects the display language. When it is selected, the Main menu is displayed again in the language selected after the configuration file has been loaded. The currently PHASES
selected language appears in red. configuration Easy Design
Password Errors This screen lets you change the access password for description 'Manufacturer' and 'Expert' user levels.
• Manufacturer level: lets you change the access password to ' Manufacturer' level. Enter the current password and then the new password, and confirm in the field 'Confirm new
password' and click [OK]. Glossary
• Expert level: allows you to change the access password to both 'Manufacturer' and 'Expert' levels by selecting the corresponding button. Enter the current password, then the new password, and confirm in the field 'Confirm new password' and click [OK]. Index
21/06/2016 25 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Advanced options
• Automatic calibration sequencing If this option is set to 'yes' (default setting), the calibrations will be performed one after the other. This option is useful when all of the sensors have to be calibrated. If this option is set to 'no', the [Calibrate] menu will let you select the sensor(s) to be calibrated.
• Reading of all the variables If this option is set to 'Yes', all the parameters and input- outputs on the SD ECU will be displayed in the edit grids, whether they are used by the on-board software or not. If this option is set to 'No' (the default status), only the parameters used by the on-board software will be displayed in the grids. This option is preferable for diagnostic of possible cabling faults on the vehicle. This option is only available at 'Expert' level.
Communication port This screen lets you define the serial communication port that will be used to connect the PC to the SD ECU.
N.B.: Port Com1 may not be available as the mouse for the PC may be connected to it.
About Displays a window showing:
• The Part/Number of the PHASES executable; • The Part/Number of the configuration loaded; • The Part/Number of the CD Rom used to install PHASES.
Click on [OK] to close the window.
N.B.: The P/N (article code) of the software loaded is shown the top right of each configuration window.
For any query relating to the functioning of this software, it is essential to provide us with all information displayed in this window.
26 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES EASY DESIGN
For use with the SD Easy ECU only.
Access to the design module Easy Design is subject to the purchase of a specific PHASES licence. Please contact your Poclain Hydraulics Functional Functional sales centre for further information. description
Design
Design module User
When designing a machine, you will first need to define its characteristics: interface • Number of wheels; • Type of pump; • Type of joystick or pedal; • …
Then you will need to select the functions you wish to implement: • Speed control;
• Power limitation; Installation • Control of the parking brake; use initial and • …
The design module will help you to choose the functions you require.
Database of available functions Usual operations The database of available functions (updates available on the website www.poclain-hydraulics.com/sdeasy) allows the user to choose the functions he/she requires.
Design file At the end of the design phase, you must save your work (your various choices) in a design file. This design file describes the selections you have made and contains coded information allowing you to obtain the software from the Description Poclain Hydraulics Internet server. of functions This downloaded software can then be sent to a SmartDriveTM Easy using PHASES.
You will also be able to open your design file to view it. Processes PHASES PHASES
Updating the design database (BCD) configuration When you access the design module, the first screen offers you the option to update your design database via "Internet Update". By updating your design database, you can ensure you have access to the latest available options. To carry out the Internet update, your PC must be connected to the Internet and configured correctly. Easy Design The "Internet Update" button opens the default Web browser and connects to the SmartDrive Easy Web server. Errors
You must identify yourself using the confidential information description provide in the PHASES software package (user ID & password). Glossary Index
21/06/2016 27 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Design During the design phase, you will move from one screen to another. Each screen gives you choices that you can select.
The screenshots that follow have been created using a ver- sion of the design database that may be different to the version you are running. The lists of options shown on these screenshots may therefore differ from the options available to you.
The qestion mark next to each option leads to a function description. After selecting all options (all choices) that you need, building-up continues by clicking on "Next >>" button. The "<< Previous" button allows you to return to the previous screen. The "Summarize" button opens a window summarizing your selections for all screens.
Some options are in grey because they can't mix with other choices already made. After each function selection, choices are sorted to show the disabled functions at the bottom of the list. Available choices are located at the top of the list.
The selections you make will thus affect the list of available selections you will encounter later on. As a consequence, deleting a selection will affect all selections you have made after the deleted choice. If you deselect a choice (a function), PHASES will inform you that all selections made for this screen and for subsequent screens will be deleted. You can confirm or cancel deletion of the selection.
An option "Graphic display management" is present in functions list. This function allows SmartDriveTM Easy to communicate using CAN-Bus with monochrome graphical display (P/N A21373G: SD-DISPLAY-5.5) or color graphical display (P/N A21372F : SD-DISPLAY 5C). Another option "Text display management" allows SmartDriveTM Easy to communicate using Bus-CAN with text display (P/N A19509F: SD-DISPLAY-1.5).
Summary of choices made After making your choices, PHASES displays the list of all the choices you have made. This list is a mini specification of your application. At this point you should ensure that there are no omissions and that all selections made are correct.
28 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES
If you select "Graphic display management" in functionalities screen, PHASES will show you the Graphical Display Designer. What you will produce will be compatible with color and monochrome graphical displays. A list of all input/output and displays managed by onboard software is present on the left of the screen. Every value from this list can be displayed on displays. Functional Functional description User interface To add a value on display, click on line containing desired value. A box appears in front of selected value, and proposes you a choice of different display formats : • Gauge. • Digital display. • Barrgraph display (horizontal bar growing to the right). Click on desired format and move mouse cursor to the right,
on desired position. Installation and initial use initial and Usual operations
Click on desired destination area, the display is updated. On the upper part appears a bar containing display properties for added value. You can modify: • The title of the value (8 characters maximum) Description Click on title to modify or translate it. of functions • The display range of value • The display coefficient of value. A display range (0..25) and a coefficient (x100) will correspond to full range of 2500. • The unit: Software uses a default unit, but you can choose another unit from proposed list. A speed is for example displayed with km/h but you can choose MPH or m/s.
Conversion between units will be made automatically. PHASES
• The trash on the right allows to remove selected value. configuration
After adding gauges, digital values and barregraph, you can click on one of these elements. This will update upper property panel. You can modify the elements by making new
choices in properties bar. Easy Design Errors description Glossary Index
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Bellow display area are two buttons: "Color" and "Monochrome". These two buttons allow to have a preview of result on a color display or on a monochrome display.
In bottom of list are on/off values like "Road mode", "Work mode", "1C" … When you click on one of these values, PHASES displays a box containing a status light. Click on status light and move the mouse to one of the six status light areas on bottom of display area. Click again and the status light is displayed. Properties bar is displaying information of status. You can change : Title of status (8 characters maximum). You can click on that text to modify or translate it. Color of status: If you use a color display, you can define the color of status when it is active. Possible colors are: • Green: This color must be used for nominal working information • Blue: This color must be used for nominal working information • Red : Use this color for errors which need to stop the machine • Orange: Use this color for miss-working which do not need to stop the machine immediately. When status are not active (off), they are displayed with dark gray background.
If needed, "Reset" button allows to restart the design.
"Next >>" button at bottom right will bring you to wiring diagram. Display layout data will be stored at the end of design in EAS file and sent to SmartDriveTM Easy which will initialize display.
Wiring plan The wiring plan contains all the information that will allow you to electrically connect the SmartDriveTM Easy to the various components in your system. You can zoom in on this plan and print it out by clicking on the Print button at the bottom of the screen.
30 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES
Saving your design Once your design is complete, you are prompted to save it (extension .EAS). The file created will contain all the selections you have just made. This file will be used to program and configure your SmartDriveTM Easy ECU. When you put your machine into service, you must ensure that you are using the correct design file. Functional Functional description User
In the event of confusion between different design files, interface the machine will not function according to your expectations and may be dangerous. Therefore care must be taken with the file name that you intend to use to save your design and to program your SD Easy ECU.
Downloading the software from the Internet Installation Installation
The software download from the Internet allows you to copy use initial and the software version for the SmartDriveTM Easy ECU to your PC. The "Download Software" button opens the default Web browser and connects to the WEB SmartDrive Easy server. Usual operations Description of functions You must then identify yourself using the confidential information provided with the PHASES software package.
Go to the "On-board Software" page, and then select your design file (extension "EAS"). Click on the "Download" button - the Web server will then send you the on-board software for SmartDriveTM Easy PHASES (extension .S2) that corresponds to your application. Save file configuration (extension .S2) in the same folder (extension .EAS) previously selected. Easy Design
N.B.: After clicking on the "Download" button, a window opens. Make sure you save the S2 file in the same folder as the EAS file, so that when you open the EAS file, PHASES will know where to locate the corresponding S2 file. Errors
Do not modify the file name S2 or its extension. description Glossary Index
21/06/2016 31 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Programming the SmartDriveTM Easy Programming the SmartDriveTM Easy allows information corresponding to the choices you made during the design phase to be sent to the SmartDriveTM memories. In the main screen of PHASES, click on "Send / Receive/ Open". In the Send screen, click on "Send a programme to SmartDrive". In the file selection window, select your design file (EAS), then OK.
Follow the instructions on the screen. PHASES will open a dialogue for programming the SmartDriveTM Easy. Do not switch off the Electronic Control Unit until a message tells you that downloading is finished.
32 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES ERRORS DESCRIPTION
Error displayed: 001 Battery voltage too low Unloaded battery.
Possible reasons: Excessive consumption by auxiliary functions. Functional description Machine electrical supply.
Error displayed: 002 Battery voltage too high Machine electrical supply Possible reasons: SmartDrive. User interface Error displayed: 003 12V sensors power supply too low Unloaded battery. Possible reasons: Excessive consumption by auxliary functions. Machine electrical supply.
Error displayed: 004 12V sensors power supply too low Installation Installation
Machine electrical supply. and initial use Possible reasons: SmartDrive.
Error displayed: 005 5V sensors power supply too low
Unloaded battery. Usual
Possible reasons: Excessive consumption by auxiliary functions. operations Machine electrical supply. Outcomes: The machine comes to halt.
Error displayed: 006 5V sensors power supply too high Excessive consumption by auxiliary functions. Possible reasons: Description SmartDrive. of functions Outcomes: The machine comes to halt.
Error displayed: 007 Stack overflow SmartDrive. Possible reasons: Onboard software. PHASES PHASES
Error displayed: 008 E2prom error configuration SmartDrive. Possible reasons: Onboard software.
Error displayed: 009 Flash error
Possible reasons: SmartDrive. Easy Design
Error displayed: 010 RS232 link error Communication error. SmartDrive.
Possible reasons: PC software. Errors
Onboard software. description Hand Held terminal.
Error displayed: 011 CAN bus link error CAN bus electrical wiring. CAN bus electrical connectors. Possible reasons: Other equipments connected to CAN bus. Glossary SmartDrive. Index
21/06/2016 33 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Error displayed: 012 Current sensing protection (GND Protection) Wiring. Possible reasons: SmartDrive. All outputs cut-off. Outcomes: Error permanent (until next machine restart).
Error displayed: 020..45 System internal error Onboard software. Possible reasons: SmartDrive. Outcomes: Vehicle will not start.
Error displayed: 050 MAF loading error Corrupted EAS file. Possible reasons: PC software. SmartDrive. Outcomes: Vehicle will not start.
Error displayed: 052 KEY not consistent Corrupted EAS file. Possible reasons: PC software. SmartDrive. Outcomes: Vehicle will not start.
Error displayed: 053 MAF not consistent Corrupted EAS file. Possible reasons: PC software. SmartDrive. Outcomes: Vehicle will not start.
Error displayed: 054 I/O not consistent Corrupted EAS file. Possible reasons: PC software. SmartDrive. Outcomes: Vehicle will not start.
Error displayed: 055 Error on sensible parameter Possible reasons: Parameters and onboard software are not compatible. Outcomes: Vehicle will not start.
Error displayed: 056 Error on SDPHASE code PC software. Possible reasons: SmartDrive.
Error displayed: 057 Error on parameter checksum New paremeters update not processed. Possible reasons: SmartDrive. Outcomes: Vehicle will not start.
Error displayed: 058 Error on parameter value (Min/Max) Downloading of a bad parameter file. Possible reasons: SmartDrive. Outcomes: The default value of the perimeter will be used in the onboard software.
Error displayed: 059 Hardware not compatible with software EAS file is corrupting. Possible reasons: SmartDrive Easy embedded software. SmartDrive Easy. Outcomes: Vehicle will not start.
34 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES
Error displayed: 060 Error on display configuration EAS file is corrupting. Possible reasons: SmartDrive Easy Embedded software. SmartDrive Easy. Outcomes: No data on display.
Error displayed: 061 Error MAF is different in RAM and in EEPROM Functional Memories of SmartDrive Easy are corrupting. description Possible reasons: EEPROM memory corrupted. Outcomes: Time counter cannot be saved.
Error displayed: 062 Error on time counter User
Voltage too low. interface Possible reasons: EEPROM memory corrupted. Outcomes: Time counter cannot be saved.
Error displayed: 070 PWM1 current loop error SmartDrive. Possible reasons:
Electrical wiring. Installation Time machine comes to halt. and initial use Outcomes: PWM1 is no more powered.
Error displayed: 071 PWM2 current loop error
SmartDrive. Usual Possible reasons: Electrical wiring. operations Time machine comes to halt. Outcomes: PWM2 is no more powered.
Error displayed: 072 PWM3 current loop error SmartDrive. Possible reasons: Description Electrical wiring. of functions Time machine comes to halt. Outcomes: PWM3 is no more powered.
Error displayed: 073 PWM4 current loop error
SmartDrive. PHASES Possible reasons:
Electrical wiring.. configuration The machine comes to halt. Outcomes: PWM4 is no more powered.
Error displayed: 074 Pump#1 control loop error Pump command electrovalves´ wiring. Easy Design Pump command electrovalves electrical connectors. Possible reasons: Pump command electrovalves. SmartDrive. The machine comes to halt.
Outcomes: This fault is disabled provided that a corrective action is applied and the Errors
SmartDrive is switched off and on. description
Error displayed: 075 Pump#2 control loop error Pump command electrovalves´ wiring. Pump command electrovalves electrical connectors. Possible reasons: Pump command electrovalves.
SmartDrive. Glossary The machine comes to halt. Outcomes: This fault is disabled provided that a corrective action is applied and the SmartDrive is switched off and on. Index
21/06/2016 35 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Error displayed: 076 Pump#1 feedback sensor signal out of range Pump command electrovalves´ wiring. Pump command electrovalves electrical connectors. Possible reasons: Pump command electrovalves. SmartDrive The machine comes to halt. Outcomes: The machine comes to halt.
Error displayed: 077 Pump#2 feedback sensor signal out of range Pump command electrovalves´ wiring. Pump command electrovalves electrical connectors. Possible reasons: Pump command electrovalves. SmartDrive. The machine comes to halt. Outcomes: This fault is disabled provided that a corrective action is applied and the SmartDrive is switched off and on.
Error displayed: 078 Pump#1 feedback sensor drift too high Pump command electrovalves´ wiring. Pump command electrovalves electrical connectors. Possible reasons: Pump command electrovalves. SmartDrive. The machine comes to halt. Outcomes: This fault is disabled provided that a corrective action is applied and the SmartDrive is switched off and on.
Error displayed: 079 Pump#2 feedback sensor drift too high Pump command electrovalves´ wiring. Pump command electrovalves electrical connectors. Possible reasons: Pump command electrovalves. SmartDrive. The machine comes to halt. Outcomes: This fault is disabled provided that a corrective action is applied and the SmartDrive is switched off and on.
Error displayed: 080 Brake pressure sensor signal out of range Brake pressure sensor´s electrical wiring. Brake pressure sensor´s electrical connectors. Possible reasons: Brake pressure sensor. SmartDrive. Brake pressure too high. Bad vehicle performances. Outcomes: The machine may come to halt.
Error displayed: 081 Error on pump speed reading: value too low. Pump speed sensor´s electrical wiring. Pump speed sensor´s electrical connectors. Possible reasons: Pump speed sensor. SmartDrive. Performance may decrease, concerning for instance: Power limitation, Outcomes: Braking.
Error displayed: 083 Error on CAN bus communication: signal not received CAN bus electrical wiring. CAN bus electrical connectors. Possible reasons: Other equipments connected to CAN bus. SmartDrive.
Error displayed: 084 High pressure sensor out of range 36 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES
High pressure sensor´s electrical wiring. High pressure sensor´s electrical connectors. Possible reasons: High pressure sensor. SmartDrive. High pressure overtaking. Performances may decrease. Outcomes: Power limitation degratation. Functional Displacement shifting may be impossible. description
Error displayed: 086 Error on pump #1 solenoid #1 (wiring, overtemperature, ...) Wiring. Pump #1 solenoid #1. Possible reasons: Overt-emperature. User interface SmartDrive.
Error displayed: 087 Error on pump #1 solenoid #2 (wiring, overtemperature, ...) Wiring. Pump #1 solenoid #2. Possible reasons: Over-temperature. Installation Installation
SmartDrive. and initial use
Error displayed: 088 Error on pump #2 solenoid #1 (wiring, overtemperature, ...) Wiring. Pump #2 solenoid #1. Possible reasons: Usual Over-temperature. operations SmartDrive.
Error displayed: 089 Error on pump #2 solenoid #2 (wiring, overtemperature, ...) Wiring. Pump #2 solenoid #2. Possible reasons: Over-temperature. Description of functions SmartDrive.
Error displayed: 090 Error on high pressure sensor Rev: signal out of range Reverse high pressure sensor´s electrical wiring. Reverse High pressure sensor´s electrical connectors. Possible reasons: Reverse high pressure sensor. PHASES configuration SmartDrive. Reverse High pressure overtaking. Performances may decrease. Outcomes: Power limitation degradation. Displacement shifting may be impossible. Easy Design Error displayed: 091 Error on travel pedal sensor Short cut to ground. Possible reasons: Short cut to +5V. Wire cut. Errors
Error displayed: 092 Error on joystick sensor description Short cut to ground. Possible reasons: Short cut to +5V. Wire cut. The machine stops according to deceleration ramps (see deceleration Outcomes: ramps parameters). Glossary
Error displayed: 093 Error on direction switches Short cut to ground. Possible reasons: Mechanical ground. The machine stops according to deceleration ramps (see deceleration Outcomes: ramps parameters). Index
21/06/2016 37 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Error displayed: 096 Speed regulator loop error Problem on vehicle speed information acquisition. Possible reasons: Speed sensor. Electrical wiring. Outcomes: Machine performances will decrease.
Error displayed: 100 Error on cmd limitor joystick Short cut to ground. Possible reasons: Short cut to +5V. Wire cut. The machine stops according to deceleration ramps (see deceleration ramps Outcomes: parameters).
Error displayed: 101 Error on analog brake pedal01 Short cut to ground. Possible reasons: Short cut to +5V. Wire cut. The machine stops according to deceleration ramps (see deceleration ramps Outcomes: parameters).
Error displayed: 102 Error overtemperature in transmission Temperature too high. Possible reasons: Temperature sensor. Bad settings of temperature sensor parameter. Outcomes: Machine performances are reduced.
Error displayed: 107 Error on manual engine command Short cut to ground. Possible reasons: Short cut to +5V. Wire cut. The machine stops according to deceleration ramps (see deceleration ramps Outcomes: parameters).
Error displayed: 131 Error on joystick signals not consistent (neutral - signal) Short cut to ground. Possible reasons: Short cut to +5V. Wire cut. The machine stops according to deceleration ramps (see deceleration ramps parameters). Outcomes: Joystick signal is deleted out of neutral range but neutral switch is not closed.
Error displayed: 153 Error on battery voltage between machine and software Machine change. Possible reasons: Wiring. Onboard software. Outcomes: Vehicle performances may be altered.
Error displayed: 161 Error on wheel speed sensor If only one speed sensor is used: error is triggered when measured speed is below 0.5 km/h while computed speed (flow) is over 3.0 km/h for 1 second. Possible reasons: If two speed sensors are used: error is triggered when mean measured speed (average of both sensors) is below 0.5 km/h while computed speed (flow) is over 3.0 km/h for 1 second. Sensor is broken. Wiring. Outcomes: Speed control loop disabled.
Error displayed: 215 Embedded software test Embedded software used only for test. Possible reasons: Do not used this embedded software for a serial production.
38 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES
Outcomes: Error lamp blinking. Functional description User interface Installation Installation and initial use Usual Usual operations Description of functions PHASES PHASES configuration Easy Design Errors description Glossary Index
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40 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES GLOSSARY
Advanced options Special options for certain functions of the PHASES software.
Part number Product identifier. The article code of the PHASES software and the Functional description article code of the configuration must be stated in all communication relating to the functioning of the software.
Automatic sequencing Set to 'Yes', calibrations will take place in succession. This option is useful when all sensors must be calibrated. Set to 'No', only the
sensor(s) selected will be calibrated. This selection is preferable User
where one or several sensors only must be calibrated. interface
Calibrate (the sensors) Ensures that the sensors are working properly and stores their electronic reply in the SD ECU's memory from characteristic positions (beginning and end of travel for example).
The eight serial communication ports on the PC. The SD ECU must be connected to one of these ports. COM 1 to COM 8 If a USB/Serial adapter is used, this adapter will be seen by Installation and initial use PHASES like a standard communication port.
Comment Text box containing comments on a parameter, an input-output etc. This information is not taken into account either by the PHASES software, or the on-board SD ECU software. Usual
Serial communication connector (COM 1 to COM 8) on the PC, to operations which the SD ECU is connected. Communication port If a USB/Serial adapter is used, this adapter will be seen by PHASES like a standard communication port.
Configuration Settings that define the operating mode of the PHASES software. Description Customize Entry or modification of the data required for operation of the SD of functions ECU.
Delete stored errors Erase the list of errors from the SD ECU's memory.
Download/Upload Transfer of files selected by the user, either from the SD ECU to the PC or vice-versa. PHASES PHASES
Error code Reference number of an error detected by the SD ECU. configuration
Expert (Level) User level above 'Service' and 'Manufacturer' levels. This level, which is reserved for Poclain Hydraulics experts, enables some internal properties of the PHASES software and the on-board SD ECU software to be modified.
Factory configuration All standard values of the parameters defined by the manufacturer. Easy Design These parameters can be restored by the SD ECU using the function 'restore factory settings'.
Input (Inputs/Outputs) Information read by the SD ECU on the sensors (speed, position, etc.) that are fitted on the hydrostatic transmission. Errors
Languages Language used by the PHASES software user interface. description
Log List of errors in the SD ECU's memory.
Manufacturer (Level) Access level above service level, which is dedicated to development departments of manufacturers. Glossary Off-line The SD ECU is not connected to the PC. The data displayed can only come from a file saved on the PC.
On-line The SD ECU is connected to the PC and the power switched on. The data displayed comes directly from the SD ECU or from a file saved on the PC. Index Output Information sent from the SD ECU to the peripheral units (motors, LEDS, relays, etc.). 21/06/2016 41 SMARTDRIVE PHASES POCLAIN HYDRAULICS
Parameters Data required for the SD ECU to function.
Parameters file The parameters are used by the SD ECU to regulate the hydrostatic transmission. These parameters are saved in the SD ECU's memory or in a PC file.
Part-number Product identifier. The part number of the PHASES software as well as the part number of the configuration must be mentioned in any communication regarding the PHASES software.
P/N Part/Number (Poclain Hydraulics identification number).
Password Code that enables access to 'Manufacturer' and 'Expert' levels.
Purge log Deletes the list of errors saved to the memory by the SD ECU
Reading of variables When set to 'Yes', all the variables and inputs/outputs from the SD ECU will be read and transferred to grids, including those not used on the machine. When set to 'No', only the parameters used by the on-board software will be read and transferred to grids.
Receive Transfers data (file or parameters) from the SD ECU to the PC
SD SmartDrive
Send Transfers the data (file or parameters) from the PC to the SD ECU.
Service (Level) User level that gives access to information and functions used by the machine manufacturer's after-sales department engineers.
Customize The customization functions enable the operating capabilities of the hydrostatic transmission and the traction control system to be optimized.
Unit Unit of measurement of the displayed value.
User level Some information may be displayed, modified or non-accessible, depending on the user level (Service, Manufacturer and Expert). In the same way, some of the software's functions can only be accessed from specific user levels. Access to the 'Manufacturer' and 'Expert' levels requires entry of a password.
Value Data keyed into the PC by the user or displayed by the PHASES software, from the SD ECU.
42 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES INDEX
A Off-line 7, 11, 18 About 26 Off-line mode 7, 11, 18 Advanced options 26 Off-Road 12, 13 Functional Functional C Off-road 5, 7, 11 description Calibration 12, 16, 18, 19 On-line 7, 11, 18 CD Rom 26 On-line mode 7 CD Romdrive 8 Operating license 8 User
Com1 26 Operating system 8 interface Communication port 26 Original configuration 19 Consulting a parameters file 13 P D P/N 8, 9, 26 Diagnostic 19 Parameters
Dialog language 9 Consulting 13 Installation and initial use initial and Display 20 Modifying a file 14 E Restoring original 15 Enchaînement automatique des calibrations 26 Send a file 17
Error display 15, 20, 21 Transfer 14 Usual Error log 5, 15, 20 Part/Number 26 operations Errors 15 Password 7, 25, 27 Expert 7, 11, 25, 26 PHASES configuration 25 Expert level 25 PHS 10, 17, 20, 21 H Premier 7, 11, 12, 13 Description H86 11 Processor 8 of functions Hard disk 8 R I Reading of all the variables 26 Input/Output 15 Restore factory configuration 15
Installation of software 8 RS 232 8 PHASES L S configuration Language 9, 25 Send a program 17 M Send/Receive/Open 17 Machine characteristics 18 Service 7, 11 Manufacturer 7, 11, 25 Setup.exe 8 Easy Design Manufacturer level 25 Start 9 Master 5, 7, 11, 12, 13 T Memory 8 time 12
Monitor resolution 8 Time counter 12, 15 Errors
N U description New version 11 User interface 6 O User level 25 Off Road 11 Glossary Index
21/06/2016 43 Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted. Illustrations are not binding. The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
21/06/2016 801 378 161B 801 378 162C
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