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Smartdrive Phases Software SMARTDRIVE PHASES SOFTWARE T E C H N I C A L C A T A L O G SMARTDRIVE PHASES POCLAIN HYDRAULICS This document is provided to machine manufacturers integrating POCLAIN-HYDRAULICS hydrostatic transmission systems driven by our SmartDriveTM ECUs. It suggests the processes that manufacturers can implement in order to customize these systems. It is recommended that all operations be performed by properly trained engineers. The engineers should read and understand the information given in this document and be authorized by the machine manufacturer. It is essential that the engineers comply with safety instructions to prevent injury. POCLAIN HYDRAULICS designs products that are integrated by its customers in the machines they design. Subsequently POCLAIN HYDRAULICS disclaims liability for consequences of improper integration of its products and of improper set-up of adjustable devices. In the same way, POCLAIN HYDRAULICS may not be liable for incomplete or improper operating and maintenance instructions provided to the end user by the machine manufacturer nor for failures resulting from operations performed by any person using these suggested procedures. A re-certification of the machine may be required for every change in set-up of adjustable devices. In order to offer the best quality service, Poclain Hydraulics recommends to its customers to have applications approved by Poclain Hydraulics. In accordance with its policy of continuous improvement, Poclain Hydraulics reserves the right to modify the specifications of all products described herein without prior notice. The illustrations are not contractual. ©Poclain Hydraulics Industrie 2007. The trademark Poclain Hydraulics is the property of Poclain Hydraulics S.A. This document is the property of Poclain Hydraulics Industrie. It is strictly confidential. It must not be used, duplicated, copied or disclosed to a third party in full or in part without our prior written consent. 2 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES CONTENT 1 1 FUNCTIONAL DESCRIPTION 5 Functional description USER INTERFACE 6 Upper area 6 Lower area 7 User Sensitivity to working context 7 User actions 7 interface INSTALLATION AND INITIAL USE 8 Required elements 8 Software installation 8 SD ECU connection 8 Initial launch of the PHASES application 9 Installation Installation Selecting the dialog language 9 use initial and Selecting the serial communication port 10 USUAL OPERATIONS 11 Sending a new version of the on-board software to the SD ECU 11 Receiving the parameters 11 Managing the SD ECU parameters files 13 Usual Performing diagnostics of the SD ECU 15 operations Calibrating the hydrostatic system 16 DESCRIPTION OF FUNCTIONS 17 The main menu 17 Send/Receive/Open 17 Customize 18 Calibration 19 Description Diagnostic 19 of functions PHASES CONFIGURATION 25 User level 25 Language 25 Password 25 Advanced options 26 PHASES Communication port 26 configuration About 26 EASY DESIGN 27 Processes 27 Design 28 Wiring plan 30 Downloading the software from the Internet 31 Saving your design 31 Easy Design Programming the SmartDriveTM Easy 32 ERRORS DESCRIPTION 33 Errors description GLOSSARY 41 Glossary INDEX 43 Index 21/06/2016 3 SMARTDRIVE PHASES POCLAIN HYDRAULICS 4 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES FUNCTIONAL DESCRIPTION The PHASES Off-road™, PHASES Master™, PHASES Premier™, PHASES Easy™ et PHASES Easy Design™software are components of the SMARTDRIVETM hydrostatic transmission control system developed by POCLAIN HYDRAULICS (see brochure CAR F Elloder). Installed on a computer running a Windows OS and connected to a SD ECU (Electronic Control Unit) via its serial port or USB Functional thanks to the USB/Serial adapter, the PHASES software can be description used to carry out configuration, optimization and maintenance operations for the SMARTDRIVE hydrostatic transmission systems in the best possible ergonomic conditions. In particular, it allows the user: User 1 - to update the embedded software loaded in the SD ECUs via interface downloads; 2 - to adjust and control the operating parameters of the SD ECU; 3 - to calibrate and to check the functioning of the sensors connected to the SD ECU; Installation Installation and initial use 4 - to diagnose the possible malfunctions of the hydrostatic transmission by displaying the logical error log memorized by the SD ECU; 5 - to define the software loaded for the Easy Design option. Usual Usual operations Using the PHASES application requires the previous acquisition of an operating license from Poclain Hydraulics. The validity of this license is monitored by a license file linked to the workstation. Description of functions BILL OF MATERIAL Kit of cable for SmartDrive Easy, Auto, Premier, Offroad, Master B29587J KIT-CABLE-PHASES-EASY PHASES configuration Part number Designation Description A23062S CABLE-USB-RS232 USB<->Serial RS232 gateway 006142212S COM-CABLE-SD-PC-LT Communication cable with circular connector SubD-9 Easy Design COM-SD-CONNECTOR-PLUG- A49773B Sealing plug for diagnostic PT06A Errors Errors B29591N-A DOC-FLYER-PHASES-LICENSE The flyer explains “How to get a license?” description Glossary Index 21/06/2016 5 SMARTDRIVE PHASES POCLAIN HYDRAULICS USER INTERFACE The user interface provides a simple and intuitive access to the functions. The screen is divided into two areas, which group together: • menus to access the functions of the software or data edit grids in the upper area; • user interface commands in the lower area. In the example below, the screen was visually changed to show both display types: Upper area Upper area (data grids) (function buttons) Lower area (command icons) Save Return to previous menu Print screen Previous screen Next screen Upper area This contains one of the two following types of feature: • The function selection buttons of the PHASES software programs. These buttons are grouped together on several screens, access to which is hierarchized depending on the usual logic used to access the different functions of the software programs (send, receive & open file, customization, calibration, diagnostic). • The edit data grids, each line of which represents a parameter used by the SD ECU to command the hydrostatic transmission and the traction control system. These parameters are recorded in the SD ECU memory or in a PC file. Depending on the grid, the information describes the parameter, the value read in the SD ECU memory and the units. The values that can be changed by the user can be edited directly in the grid cells as is done with a spreadsheet. 6 21/06/2016 POCLAIN HYDRAULICS SMARTDRIVE PHASES Lower area This groups together the user interface commands: Save the displayed data in a user-specified file. By clicking with the mouse, and if the SD ECU is connected, the inputs/outputs, display and current errors will be read, then the file selection dialogue box is displayed. All active values and known PHASES parameters are then saved. Print the information displayed, by clicking with the mouse, a window appears prompting the entry of a comment, which will be printed, followed by a second window enabling the selection of the target printer. Functional description Display the previous page. User Display the next page. interface Return to the previous menu. Display the top of the page. Installation Installation and initial use and initial Display the bottom of the page. Usual Sensitivity to working context operations The user interface automatically adapts to the working context by changing its command menus and data edit grids according to: • the SD ECU type to which the software is connected (Off-road, Master, Premier, Easy Design); • on-board software within the SD ECU (can be specific to the vehicle); • the status of the connection to the SD ECU: Description of functions of - On-line mode providing direct access to SD ECU parameters; -Off-line mode providing access to parameters that were previously downloaded into a file on the PC; • the operating level selected from the following three options: -Service: Access restricted to the functions used by the manufacturer after-sales department engineers; -Manufacturer: Access to the functions used by the manufacturer development departments (password); -Expert: Access restricted to Poclain Hydraulics experts (password). PHASES configuration User actions In this document, the current actions of the user are specified in the following way: • Click on a button located in the upper area of the screen: "Click on [Button title]" (example "Click on [PHASES Configuration]"). Easy Design • Click on an icon in the lower area of the screen: "Click on {Icon name}" (example "Click on {Record}"). • Press a keyboard key on the PC: "Press <Key>"(example: Press <Return>). • Press two keyboard keys on the PC at the same time: Errors "Press <Key 1><Key 2>"(example: Press <Ctrl><A>). description Glossary Index 21/06/2016 7 SMARTDRIVE PHASES POCLAIN HYDRAULICS INSTALLATION AND INITIAL USE Required elements Before proceeding to installation, ensure that you have the following items: • PC type computer configured with: - Processor: 600 MHz minimum - Memory (RAM): 512 Mb minimum - Hard disk: free space 250 Mb - Operating system: Microsoft Windows XP, Vista, 7, 8, 8.1 or 10; - Colour monitor with minimum resolution of 1024 x 768 points, 256 colors - USB port for communication • Connection cable between the PC and SD ECU: - USB-Serial gateway - A23062S - CABLE-USB-RS232 - Communication cable for PC <-> SD -006142212S - COM-CABLE-SD-PC-LT Software installation Proceed as follows: • Download PHASES software on Poclain-Hydraulics download center http://phases.poclain-hydraulics.com/downloadcenter/ • Unzip archive file to get the installer • Close all active programs • Deactivate any antivirus that may be running on the PC • Double click on « Setup PHASES XXXXXXX-X.exe » to install the software • Grant an exception if you have a firewall • Follow instructions at screen • Install the security key driver (if needed) • Install the USB-Serial gateway (if needed) Note: in the setup filename, XXXXXXX-X represents the software Part Number of the installer. License request Poclain-Hydraulics authorizes to use its software freely but under license and control of its support.
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