Fabricating Reflective Coatings in the Vacuum of Space
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Fabricating Reflective Coatings in the Vacuum of Space Elliot Carol, CEO Lunar Resources, Inc. Houston, TX © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Wake Shield Facility Program Demonstrate Fabrication in Space Vacuum of Critical Building Blocks for Advanced Semiconductor Development and Production STS – 60, 69, 80 Free-flying platform for Thin Film Growth in Space Ultra-Vacuum -7 ~10 Torr ~10-14 Torr Flight Path Vacuum Wake Formation –Redirect Atmospheric and Other Particles Around Spacecraft © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Wake Shield Facility Program Top-hat Source Cell Assembly Wake Side Flight Direction Kernco Flux (TPG K2) Chassis Chassis Carousel Outer Shield Side view (mid-line section) Side view (mid-line section) © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Wake Shield Facility Program Designed and Built at University of Houston Assembly and Launched at KSC © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Wake Shield Facility Program 190 Nm circular orbit Unberth WSF from Payload Bay Ram AO cleaning © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Wake Shield Facility Program Deploy from arm 30 Nm separation Move Away from Shuttle Vacuum Deposition Ops with Nitrogen Thruster © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Wake Shield Facility Program Results Results CRHEA-CNRS 05-30-96 gaspace4 D0-C0 (1S -2P ( )) 104 3/2 5/2 8 • Highest Quality GaAs Semi-Conductors A0X [C0 (1S -2S )] D0-C0 (1S -2P ( )) 2h+ 3/2 3/2 3/2 5/2 7 D0-C0 (1S -2S ) • Proved Vacuum Wake Concept 3/2 3/2 • Raised In-Space Vacuum Deposition D0-C0 (1S -2P ) 3/2 3/2 Technology to TRL 7 103 • Advanced thin film fabrication and semi- SPL Intensity (cps) Intensity SPL conductor technology on Earth and Space Sample 1 2x102 1.8K Basis for LRI’s Technology and Team to 1.485 1.490 1.495 1.500 PL Energy (eV) Fabricate Reflective Coatings In-Space to create Ulta-Large Space Mirrors © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Lunar Resources, Inc. • Founded: 2018 in Houston TX • Heritage: Wake Shield Program • Technology: In-Space Vacuum Elliot Carol Dr. Alex Ignatiev Dr. Peter Curreri Deposition CEO Chief Technical Officer Chief Science Officer • Products: In-Space functional materials o Coatings o Thin-Films o Semiconductors Dr. Alexandre Freundlich Dr. Donald Sadoway Director of Material Director of Metallurgy Deposition © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent In-Space Vacuum Deposition Applications Satellite Servicing of Existing Space Asset In-Space Manufacturing o Repair of Functional Coatings o Mirrors o Restoration of Thin Film Materials o Reflectors o Upgrade of Space Components o Antennas o Radars o Power Systems © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Vacuum Deposited Products Class Materials/Product Type Class 1 Optical Reflective Coatings Metallic Coating Deposition Elements Infrared Reflective Coatings Metallic Coating Ultra-Violet Reflective Coatings Metallic Coating Ag GaAs Anti-Reflective Coatings Metallic Coating Anti-Radiation Coating Metallic Coating Al InCuSe Anti-Corrosion Coating Metallic Coating Au K Sensitivity Coatings Metallic Coating Dielectric Coatings Metallic Coating Be Mg RF Coatings Metallic Coating CdS Ni Thermal Coating Metallic Coating Conductive Film Metallic Coating CdT Si Cr Ti Class 2 Planar Antennas (Dipole) Thin Film Conductive Wires Thin Film Fe Tin Solar Cells Epitaxial Thin Film Ga Zn Solar Sails Thin Film Wave Pass Filters Thin Film Band Pass Filters Thin Film And alloys… © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent In-Space Vacuum Deposited Optical Coatings Direct Deposition of Mirror Coatings: - Visible/UV (Ag, Al) - Infrared (Au) - Other (Be, Mg, Ti) Substrate Material: - Polymer - Ceramic - Metallic - Hybrid (mesh) Earth manufactured or in-space manufactured substrates © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent In-Space Vacuum Deposited Optical Coatings Advantages of Coating in Space: - Ultra-Large Aperture Mirrors - Eliminate Corrosion Issues - Deposition of Pure Al - Eliminate handling and packaging challenges - On-Orbit Repair Mirror Applications: - Remote Sensing Satellites - Visible Light In-Space Observatories - UV and Infrared In-Space Observatories © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent Astrophysics Offering Enabling Future Large-Scale Space Astrophysical Observatories by Fabricating Functional Materials In-Space Overview Products Elements • Type: Coatings and Thin-Film Materials Mirror Coatings Ag, Al, Au, Be, Mg, Ti • Size: 1m – +1000m in Diameter Sunshield and Al, Si, SiC Starshade Coatings In-Space Production Capabilities: Solar Cells CdS, CdT, Ga, InCuSe, • Antennas (Thin-Film) Si • Optical Surface Coatings Solar Sail Coatings Al, Si, SiC • Mirror Coatings Radio Antennas Ag, Al, Ca, Cu, Mg, Au • RF Coatings (Thin-Film) • Sunshield Coatings In-Orbit Asset Servicing Material Fabrication Infrastructure Construction • Starshade Coatings • Solar Cells (and Semiconductors) • Transmission Cables • Thermal Surface Coatings Satellites, Telescopes Functional Materials and Coatings for In-Orbit and Planetary and Space Stations Astrophysical Observatories Surface Infrastructure © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent 13 Lunar Resource Inc., Contact information Elliot Carol, CEO Dr. Alex Ignatiev, CTO [email protected] [email protected] +1-646-455-8382 +1-713-202-6043 Houston, TX www.lunarresources.space © 2018 Lunar Resources, Inc., - Confidential and Proprietary Information - Do not copy or distribute without express written consent.