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ENVIRONMENT MANAGEMENT PLAN for Expansion of Grain Based Distillery Unit of M/S

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ENVIRONMENT MANAGEMENT PLAN for Expansion of Grain Based Distillery Unit of M/S ENVIRONMENT MANAGEMENT PLAN For Expansion of Grain Based Distillery Unit of M/s. Ankur Biochem (P) Limited Village Dubhi, Tetulia Mode, Nirsa-Chirkunda, District Dhanbad, Jharkhand (Addition of 300 KLPD Ethanol Unit to make total capacity of Grain based Distillery unit to 500 KLPD) EIA Consultant VASANTDADA SUGAR INSTITUTE Manjari (Bk), Pune, Maharashtra 412 307 Telephone: (020) 2690 2100, 2690 2343/7; Fax (020) 26902244 Web Site: www.vsisugar.com NABET accreditation No.: NABET/EIA/1720/SA106 July 2021 VSI/EMP/ABPL/FR01/20210701 CHAPTER 1: ENVIRONMENT MANAGEMENT PLAN 1.1 PURPOSE M/s. Ankur Biochem Private Limited (ABPL) has already obtained an “Environmental Clearance” for expanding their 60 KLPD Grain Distillery unit to 200 KLPD and the implementation & construction of the same is already in progress. Recently, the Government of India gave impetus to National BioFuel Policy & promoted Ethanol production from Waste/Damaged Grains. It created huge opportunities for further expansion of Grain Distilleries in every State of India. It is likely that over 400 Crore Liters of alternative feedstock based Ethanol Capacity is added in next two years in India. Hence, with rising demand of Fuel Ethanol, ABPL has decided to undertake further capacity expansion to 500 KLPD Capacity (i.e. 200 KLPD ENA/Ethanol unit + addition of new 300 KLPD Ethanol unit). Grain ENA capacity however, will be limited to 200 KLPD only as existing and further 300 KLPD capacity addition will be solely of Fuel Ethanol for contributing to the EBP (Ethanol Blending Program). The different grains presently utilized in the process are mainly Broken Rice, Corn, Sorghum, etc. Proposed unit will be installed within the existing unit. No additional land required for the said expansion. Along with these main product Ethanol, the distillery also produces animal feed called Distillers' Dried Grains with Soluble (DDGS) that not only fetches additional income by value added Cattle Feed, but also reduces the effluent to zero level. The whole integrated approach and production of DDGS will result in ‘zero liquid discharge’ i.e. there shall be no discharge of any process effluents released out from the Distillery. 1.2 DETAILS OF PROJECT PROPONENT ABPL is a private limited company registered under the Companies Act 1956, with Corporate Identity Number U24100WB2008PTC128390. Its registered address is M/s. Ankur Biochem Private Limited (ABPL), 33, Masjid Bari Lane, Asansol, District Burdwan, West Bengal 713301. 1.3 LOCATION OF THE PROJECT M/s. Ankur Biochem Private Limited(ABPL) is operating a grain based distillery unit, located at village Dubhi, plot no. 99 to 108, 111 to 121, 124, 167 & 168,P.S. Nirsa, district Dhanbad, in Jharkhand state. The site meets the guidelines prescribed by Ministry of Environment, Forest and Climate Change (MoEFCC) for setting of an industry. There is no any sanctuary, national park or biosphere reserve in 10 km radius of the project. Environment Management Plan M/s. Ankur Biochem (P) Limited Page 2 Geographical Coordinates of the distillery site are as follows. 1) 23047’2.44” N 86038’40.45” E 2) 23047’2.47” N 86038’53.77” E 3) 23047’11.36” N 86038’52.51” E 4) 23047’12.86” N 86038’45.62” E Average elevation 160 m above MSL Seismic Zone III Nearest national/state highway NH-19 (Old Grant Trunk road or NH 2) ~ 1.5 Km towards North Nearest city, district place and major railway Dhanbad 25 Km from station Nearest major village/local block place Nirsa ~6 km Nearest Airport Dhanbad airport approx. 25 Km from site Ranchi ~150 km Kolkata ~250 km Nearest water body Khudiya River ~0.6 Km (S) Panchet reservoir (Back waters) 11 km (S) Nearest settlement Village Dubhi 0.6 Km (N) In the immediate surroundings, agricultural plots are located towards east, residential area of few houses and open plots located towards north, in the west approach road and open plots are located, whereas towards south Khudia River is observed. Villages in the surrounding area of the project site Direction Locations N Village Tetulia~ 1.5 km, Jambad ~4.5 km NNE Baidpur ~6 km, Baruigara~3 km, Salgaria~4 km ENE Dubhi~0.5 km, Dhura~3.5 km, Kusumkanali~4.5 km, Patarakuli~4 km, Bhalkhuria~5 km, Debiana~4 km, Gopalganj~3 km NE Ramkanali~2.5 km E Kuhuka~3.5 km, Nirsa~6 km ESE Belkupa~2 km, Jitpur~2.5 km, Kadamkanali~3.50 km, Nayadi~4.5 km, Kulkunri~4 km, Panredi~4.5 km SE to SSE Jhirka~2 km, Naripahari~3.5 km, Kalubathan~4 km, Patharkua~4.5 km, Keliasole~4.5 km Environment Management Plan M/s. Ankur Biochem (P) Limited Page 3 S Simuldone~4.5 km SSW Lakhyabad~1 km, Bili ~1.5 km, Katajani~3 km, Kayrabank ~3.5 km, Elakend ~4 km, Pirrahat~5 km SW Fatepur~3.5 km WSW Parasi~3 km, Ghoramurga~4 km W to WNW Dumdumi~1.5 km, Khariabad~3.5 km, Phaphuadi~4.5 km NW Barba~2.5 km NNW Daldali~3.5 km, Kaladabar~4.5 km, Gargaro~5.5 km Figure 1.1: Site Location Map [ Environment Management Plan M/s. Ankur Biochem (P) Limited Page 4 Figure 1.2: Google earth image of Project site Figure 1.3: Toposheet showing 10 km radius area Environment Management Plan M/s. Ankur Biochem (P) Limited Page 5 Figure 1.4: Layout of the 300 KLPD unit (proposed 300 KLPD ethanol plant will be developed within the same premises) Environment Management Plan M/s. Ankur Biochem (P) Limited Page 6 Land use breakup of project site: A Grain Unloading Section 18.0*10 B1,B2 Grain Silo (Capacity 500 MT) Dia. 24.0 C Grain Cleaning & Milling Section 20.0*13.0 D Liquefaction & Fermentation Section 40.0*30.0 E MSDH Section 9.75*9.0 F Distillation + Evaporation Section 34.0*22.25 G Cooling Tower for Liquefaction/Evaporation/Distillation 31.550*9.225 H Cooling Tower for Fermentation/MSDH 15.0*7.70 K AA Storage Section (PESO) 62.5*120.0 L ENA Storage Section (Non-PESO) 60.0*37.5 M DDGS Dryer Section & Decantation 26.20*26.00 N DDGS Storage 18.0*10.0 P MCC for Dryer 18.0*8.0 Q RS Feed tank and Pumps Dia. 5.910*6.250 R Thin Slop Holding Tank Dia. 8540*8750 HT S1,S2 MCC Room 14.0*9.0 T Boiler + Turbine House 46.0*40.0 U Chimney for Boiler 4.5 Dia. * 53.0 m Ht. V Process condensate Treatment plant 40.0*20.0 1.5 SCOPE (Nature, size and category of the project) The purpose of this EMP report is to get “Environmental Clearance” for Capacity Expansion of Grain Distillery unit from present approval of 200 KLPD Capacity to 500 KLPD Capacity by addition of 300 KLPD Ethanol Plant Unit. The EIA notification (number S.O. 1533) promulgated on 14th September 2006 (and its amendments till date) has covered distillery industry under project activity 5 (ga) and the proposed expansion is placed under category ‘B’ (grain based distillery with Zero liquid Discharge). Recognizing the importance of increasing the fuel ethanol production, MoEF&CC issued notification no S.O. 2339(E) dated 16.06.2021 in order to expedite environmental clearances to the projects for manufacturing of bio-ethanol for the purpose of blending with Petrol under the EBP programme. As per this notification, to promote environmentally friendly activities under National Programmes or Schemes or Missions all expansion of grain based distillery projects, having ZLD and valid environmental clearance for their present industrial operations and intending to produce fuel ethanol for EBP will be appraised at the central level as per procedure applicable to category ‘B2’ projects, subject to certain conditions. Therefore, environment management plan has been prepared to appraise the project. 1.6 PROJECT IMPORTANCE Environment Management Plan M/s. Ankur Biochem (P) Limited Page 7 The product ethanol of the proposed project is very important to the country. It will help the Union Government for successful implementation of EBP programme. Ethanol is having an excellent domestic as well as international market potential. This project will be developed within existing plot of Land, and the proposal does not involve any new land acquisition. Captive power from own Cogeneration plant will be used for 500 KLPD production. The unit has proposed to set up Steam based ~10 MW Captive Power Turbine Generator. Steam requirement will be met from 72 TPH (under installation) and proposed new 70 TPH Boiler for additional 300 KLPD capacity. EXISTING FOR 200 ADDITIONAL FOR TOTAL FOR 500 KLPD DISTILLERY 300 KLPD KLPD DISTILLERY DISTILLERY COAL REQUIREMENT 320 TPD 300 TPD 620 TPD WATER REQUIREMENT 1684 Cum/Day 2080 Cu/Day 3764 KL/DAY (DISTILLERY+POWER 8.4 KL/KL 6.93 KL/KL 7.5 KL/KL COGENERATION) Water requirement of existing 200 KLPD Operation is 1684 cum per day and proposed 300 KLPD Ethanol will be 2080 cum per day ; Hence collectively, the 500 KLPD capacity operation will require 3764 cum per day. The process is straight line and the technology even for the pollution control/disposal is available indigenously. State government will get revenue from the taxes. Local people will get jobs. Indirect employment will be sizable as the feed stocks (i.e. grains) are agro based. Apart from this, the project is anticipated to give indirect employment to transporters as well as local shopkeepers, refreshment centers, and linked entities. 1.7 PROJECT HISTORY Environmental Clearance Details: Environmental Clearance for 60 KLPD unit was issued on June 01, 2010 [file No.
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