46 IV. MATERIALS
IV. 1. MATERIAL PREPARATION
IV. 1.1. Crushing and grinding
The substances of interest such as silicate rocks are usually obtained in large blocks or pieces. For the present purposes, it is necessary that they possess a large contact surface at a sufficiently uniform particle size. The large pieces are first reduced in size by crushing and the resulting lumps are ground. After grinding, the product must be sieved, usually in a wet suspension, to obtain the proper size fraction in a dust-free state. To minimize the dust fraction it is necessary that the residence time in the crusher be as short as possible. This is attained by the prompt removal of grains of the proper size from the crusher. The insufficiently crushed material either remains in the crusher or is removed, and after screening returned to the crusher (closed cycle) or transported to further crushing machines (multistage process). The multistage process minimizes the losses of material via the fine fraction, and generally leads to better utili- zation of the energy supplied. Closed-cycle crushing (in conjunction with sieving) is used in small-scale processes or in large-scale processes when a relatively crude final fraction is required. The most regular grains are obtained by the multistage process using sieving between the stages. The greater the size reduction carried out in a single stage, the larger will be the proportion of finer materials. According to Kasatkin, the degree of size reduction in the case of crude and very hard pieces varies between 2 and 6, for medium-size pieces between 5 and 10, for small pieces between 10 and 50, and for fine particles it is greater than 50. According to Rittinger, the work connected with size reduction is proportional to the increase in the surface area. We can compare the work exerted for different degrees of size reduction by using the relation:
Wi : W2 = (Sl - 1) : (S2 - 1) (1) where s is the degree of size reduction (s = D/d, where D and d are the edge of a hypothetical cube, respectively before and after crushing). Measurements with a 1 m3 granite block showed that for crushing to pieces of 0.1 m3, 2 kWh are necessary, while for crushing to pieces of 10 mm3 and 1 mm3, 6 and 20 kWh respectively were consumed, i.e. very much less than indicated by equation (1). The validity of the above and of other existing size reduction rules is dependent on the nature of the crushed material (hardness and cleavage). According to Bond and Wang, the energy (W) necessary for the reduction in size of various materials is related to the degree of size reduction (s),
47 defined as the relation of the dimension of the sieve mesh through which 80% of the incoming material passes, to the dimension of the sieve mesh through which 80% of the crushed material passes; it is also related to the dimension of the particles after crushing (d, inches), according to:
W = k • s^/d* (horse-power • hour/ton) (2)
The value of the constant k is 0. 25 for soft materials, 0. 50 for medium- hard materials and 1„ 0 for hard materials. There are available a broad range of crushing machines for specific purposes. Jaw-crushers are generally most suitable for crushing very crude pieces into about centimetre pieces (and above). The hammer (impact) mill crusher is usually applicable both for crude crushing (size reduction ~ 10- 15) and also for fine crushing (size reduction ~ 30 - 40). A cog-cylinder crusher has applications similar to those of a hammer mill but has advantages in crushing medium-hard and cleavable material (e.g. limestone). A cone crusher (with grooved eccentric truncated cones) can be used both for crude and fine (except very fine) crushing and it can be properly adjusted to either operation. Operation of the cone crusher is smooth and economical, but it is not suitable for soft materials such as gypsum since it gets clogged easily. Rotating wheel mills are applicable both for medium-hard and soft materials, for crude and fine crushing (grinding included), under both dry or wet conditions; they supply fine particles penetrated with dust and under proper circumstances a homogeneous, finely-grained mixture of a few components can be produced. By grinding in mills, material in the form of powders is obtained. The ball mill is very frequently used for grinding medium-hard and soft materi- als. The optimum operation of a ball mill requires that the rotation rate of the drum containing the balls and ground material is carefully adjusted. For drums of diameter (D) under 0.8 m, the optimum number of rotations per minute (n) is given by the relation n = 37/s/b, and for larger drums by n = 31 /%/b. The diameter of the balls (!)[,, mm) increases with that of the
material to be ground (dm, mm). The most suitable values according to Razumov are given in Table X. The optimum mass of the balls (Q,, kg) can be roughly calculated by the relation of Perov and Brand: Gj, = 37.7 (O • D2* L), where O is the volume of the balls as a percentage of the drum volume, D is the inside diameter of the drum (m), and L is the length of the longitu- dinal axis of the drum (m). The assumed apparent weight of the balls is 4800 kg/m3. The weight of the crushed material amounts to ~ 8 - 10% of the whole weight of the drum contents, and can therefore be neglected in the above rough calculation. The optimum ratio of drum length to diameter is 1.56 - 1.64. In the ball mill the process can be made most economical by the continuous removal of the proper sieve fraction. This is done either by dry screening in the drum or by washing out the fine fraction with flowing water. Other types of crushing and grinding equipment are available and are described in the literature.
IV. 1.2. Sieving (screening)
The separation of particulate solids according to grain size can best be done by sieving (screening). Separation of grains of sizes smaller than
48 about 0.05 mm is, however, best accomplished in water suspensions utilizing the different sedimentation rates (see section IV. 1. 3.). Sieves are characterized by mesh size, mesh number per unit length, and wire size. There are two principal systems in use, one in which the mesh size increases arithmetically (i. e. 0.1, 0.2, ... 0.9, 1.0 mm) and one in which the mesh size increases geometrically. Sieves for which mesh sizes increase as an arithmetic series have a serious drawback when handling extremely fine material. The sieve system based upon mesh size increasing in a geometric series has a relatively even gradation in aperture size. The Tyler scale of sieves is based on this system; 200-mesh for example indicates that there are 200 mesh (spaces) in the unit length of 1 in. The basic modulus (coeffi- cient of the geometric series) of the Tyler system was originally \/~2 (and eventually became 2\ for a finer gradation). The Tyler sieve scale (modulus = 2|) is given for the metric system in Table XI. The current Tyler sieve series uses a ratio of screen opening sizes (linear dimensions) varying from one screen to the next by a factor of 2j, corresponding to an aperture area ratio of 2|. Sieve analysis is accomplished by screening the crushed or ground material through a series of sieves (Tyler system, DIN, GOST) so that the grains are divided into separate sieve fractions. This analysis allows the assessment of the mass distribution of different grain sizes in the given material, crushed or ground by a certain size reduction procedure. A logarithmic plot of the weight portions against the mean particle size within each sieve fraction yields roughly a linear dependence, if the finely ground material has the same crystal texture. We can therefore approxi- mately extrapolate the portion of small grains in the mixture, if a sieve system with constant modulus (such as the Tyler system) was used. The main factors governing the screening effectiveness are;
(1) The shape and dimensions of the sieve spaces (mesh) and the shape of the material grains; for round particles, round sieve spaces can be used, while for elongated particles, screens with oblong spaces are preferred. (2) The thickness of the crushed material layer on the screen, the kind of screening and the residence time on the screen. The thinner the material layer, the more efficient is the screening; however, the output drops unless residence time is decreased. Decreased residence time causes decreased screening efficiency. In general, therefore, the charge on the screen must be as uniform as possible, and the material on the screen must be agitated to enhance contact of the grains with the screen surface; consequently the screen is shaken or vibrated. (3) The moisture of the screened material; moisture promotes grain agglomeration which increases the apparent grain diameter and promotes clogging of the sieve mesh. (4) The effect of electrostatic forces disturbs the sieving process by promoting adhesion of particles to the pad. (5) The mesh size must be slightly greater than the desired grain size. The large scale screening of finely grained material is usually done on vibrating screens or drum screens. For detailed information, the reader is referred to the specialized literature.
49 TABLE X. DIAMETERS OF MATERIAL TO BE GROUND IN BALL MILL AND OF BALLS TO BE USED
dm (mm) 38-53 27-38 13-19 6.7-9,5 4.7-6.7 2.4-3.3 1.2-1.7 0.6-0.8
Db (mm) 100 89 70 57 49 40 31 25
TABLE XI. TYLER SIEVE SCALE (MODULUS = 2i)
Mesh No. 3 4 6 8 10 14 20 28 35 48 65 100 150 200 270 400
Mesh size (mm) 6.68 4.699 3.327 2.362 1.651 1.168 0.833 0.589 0.417 0.295 0,208 0.147 0.104 0,074 0.053 0,038 IV. 1.3. Washing
The larger grains obtained by fine crushing or grinding contain a certain portion of very fine particles (dust), unless they are carefully screened. However, dry screened particles still have some dust sticking to them, which is best removed by washing in a stream of water. This process can be accomplished in many devices, the application of which depends upon specific circumstances, especially upon the sedimentation rate of the single particles. This in turn depends upon the particle size and density, so that we may separate particles differing either in size or density. If the particles differ in both, it may happen that their sedimentation rates will be identical, and consequently they cannot be separated by washing procedures. The possibility of separating particles (a, b) differing both in size and density can be qualitatively assessed by means of the sedimentation diagram, an example of which is given in Fig. 3. For the construction of this diagram, it is necessary to experimentally determine the sedimentation rates of species (a) and (b), differing in density, as a function of the particle dia- meters. Let us consider a system containing the substances (a) and (b) of diameters between M and N in Fig. 3. The smallest particles of (a) sedi- ment faster than the largest and most rapid particles of substance (b); in this case these substances can be separated. For cases given by points R and S, the conditions are far more complicated and one cannot separate all particle sizes of (a) from all particle sizes of (b). However, when washing out the crushed or ground substance from its powdered fraction, the case is very simple compared with that in Fig. 3, since we are working with particles varying only in size. The question then becomes one of washing the given batch of material with the smallest possible volume of water, i. e. most economically. The quantity of ground material to be washed out and its mean particle size determines the type of equipment to be used. Smaller lots of materials with grains larger than about 0.2 mm are usually washed during the operation
PARTICLE DIAMETER
FIG. 3. Sedimentation diagram: sedimentation rate vs particle diameter.
51 of column filling; the water suspension of the degassed sorbent is inserted in small lots into the column with water flowing upwards at rates sufficient to remove the fines. This operation is successful and economical if the content of fines is small (screened material). If the material contains a substantial portion of fines (unscreened crushed or ground material), the process is not sufficiently effective and results in bed channelling. If channelling occurs, the stepwise insertion of degassed suspension is supple- mented with a subsequent wash of the whole bed until the flowing water is clear of fines. If the quantity of material is large and/or if the column design does not permit use of the previous operation, it may be advisable to remove the fines in hydrocyclones, which utilize centrifugal force. The inherent advantage of hydrocyclones is their large output, and consequently the superior economy of the process. The operation of a hydrocyclone (see Fig. 4) is as follows: the sus- pension enters tangentially to the periphery of the upper cylindrical part of the cyclone (1), and thereafter it follows a spiral descending path along the cone-shaped walls. In the lower part (2), the water stream advances to the centre, rises again and leaves the cyclone in the centre orifice of the upper cover (3). The solid phase accelerated by the centrifugal force is driven to the sloping inner walls where it slips down by gravity into the bottom narrow part of the cone (2), and thus is removed from the cyclone.
FIG. 4. Hydrocyclone.
2
IV. 2. CHEMICAL AND HEAT PRE-TREATMENT
IV. 2.1. Chemical pre-treatment
By treating various inorganic and organic substances with strong mineral acids, such as sulphonic and phosphoric acid, alkaline hydroxides or salt solutions, under simultaneous or subsequent heat treatment, a product
52 of better sorption properties is usually obtained as compared with the starting material. Since the reaction mechanism involved varies with the chemical nature of the substrate and reacting solution, such treatment is usually known as "activation". If the acid reacts chemically with the substrate, the salt-like product of the anion of the oxy-acid with the cation or hydrolysed cation of the solid body is generally obtained. For example, if aluminium or iron oxides are contacted with phosphoric acid, a certain type of aluminium or ferric phos- phate is obtained. The hydrogen, hydroxy-phosphate of aluminium is a potential sorbent of cations in neutral and slightly acidic media, while aluminium oxide or iron oxide are not. In other cases, especially if the substance does not react with the anion of the acid, only the dissolution of the acid-soluble component may be expected. For example, if bentonite is treated with concentrated hydro- chloric acid, the aluminosilicates decompose with aluminium chloride for- mation, and essentially silica remains. Insofar as the sorption ability is connected with the existence of the aluminosilicate structure, as is the case with strontium sorption for example, then the sorption capability breaks down. If dilute acids are applied, the aluminosilicate may not break down completely, but cations of bases are substituted for hydrogen, probably together with the partial decomposition of the aluminosilicate framework. For example, activated bleaching earth is obtained if bentonite or similar clays are treated with dilute HC1 or H2SO4 at elevated temperatures. Such treatment also removes the undesirable components and loosens the texture of the clay. The resulting state has much in common with the "active" state in that the specific surface area and surface imperfections are in- creased, with a corresponding increase in the reactivity. The resulting "clay acid" reacts by ion exchange with electrolytes, while salt-like com- pounds may arise by reaction with molecularly-dispersed substances. In reaction with colloidal substances, coagulation can take place, essentially by ion exchange [ 54]. Such "clay acids" may be viewed as a product of decomposition and hydrolysis, i.e. as having both H+ and Al3+ (or (A10H)2+) in the outer layer, containing exchangeable bases. The aluminium ions (or their hydrolysed forms) are generally not exchangeable. The natural clays and zeolitic materials, for example clinoptilolite, frequently contain insoluble calcium carbonates which may interfere with the base exchange in certain cases. The treatment of such materials with dilute acid (10% HNO3 or HC1) together with subsequent washing removes the interfering component prior to use as a base exchanger. Humus-rich coals, especially lignite, contain acid hydroxyl and carboxylic groups. They are relatively stable in acidic media, but easily peptize in alkaline media. The ability to peptize is usually associated with their solubility in the alkaline medium. Various organic materials, such as wood, peat, brown coal, black coals and anthracites, can be artificially humified by means of water-extracting and partially oxidizing substances. The product possesses many properties of activated carbons, and moreover has ion exchange properties. Treatment with sulphuric acid creates the substantially dissociated sulphonic acid groups by sulphonation, in addition to the carboxylic and hydroxylic groups created by the humification process. Then the base exchange capacity in an acidic or a neutral medium is essen- tially determined by the sulphur content. Sulphonation is carried out using
53 sulphuric acid or its derivatives, such as oleum, pyrosulphuric acid, pot- assium disulphite, chlor-sulphonic acid or amidosulphonic acid. When the coal-containing substance is contacted with one of the above reagents, the reaction starts suddenly and heat evolution maintains the temperature between 150 and 250°C. Activation is always accompanied by a volume increase and a deterioration of mechanical strength of the material treated, which results in a fine-grained or even pulverized product. Prior application of dilute reagents often leads to a more uniform and solid product. Acti- vation can also be effected by other strong mineral acids, such as nitric acid and especially phosphoric acid. In the latter case, there is neither sulphonation nor oxidation and consequently high temperatures can be applied (500 - 800°C), and the product, beyond having base exchange ability, also possesses the properties of activated carbon.
IV.2. 2. Heat pre-treatment
The reactivity of solids is determined primarily by the magnitude of the specific surface area that is in contact with the other reacting phase, but it is also affected by the character of this surface, especially the degree of structural imperfection. The surface area and structural imperfections are in turn largely determined by the preparation, i. e. the history of the sample. For example, lime obtained from calcining calcite at 900°C reacts violently with water. However, lime formed at 1600°C hydrates very slowly (dead burnt). Similarly, magnesium carbonate yields an active oxide if calcined at 400 - 600°C, and an unreactive oxide from calcination at 1000°C (dead burnt). Active substances may thus be prepared by the decomposition of other solid substances by heat treatment. A substance with a large and imperfect surface area can also be prepared by very fine grinding, or by condensation from the gaseous phase, e.g. carbonyl of iron produces a finely dispersed reactive oxide of trivalent iron. Precipitation from the liquid phase also produces substances with large specific surface areas, if the conditions are such that the forming precipitate has a high nucleation rate and a relatively low crystal growth rate. By drying such a precipitate, the substance in an active state can be prepared. The activity of such substances, however, diminishes with time. By heat treatment to a certain temperature, an active state can be created, and by further heat treatment to higher temperatures, this active state is destroyed (e.g. active and dead burnt lime). Active lime is composed of minute crystallites of CaO 0. 3 nm) forming a pseudomorph of calcite crystal. Between 1150 and 1200°C, a partial sintering of the CaO crystallites takes place and larger crystals are formed. At 1400°C, the apparent density of the product is near to that of CaO and the activity is at a minimum. With MgC03, the processes are qualitatively the same, but are shifted to lower temperatures. There are numerous reports of heat-treated substances being used as sorbents; the following are only a few examples. According to research carried out in the USSR [55, 59, 90], dolomite calcined at 720-750°C into the "magnesium mass" formula (MgO • CaC03) can be used for the decontamination of radioactive liquid waste containing 9(Sr, 95Zr, 95Nb, 106Ru, 144Ce,and 137Cs. The mechanism involved is assumed to be as follows: strontium removal is by chemisorption on the grain surface and co-precipitation with recrystallization of the magnesium mass; cerium
54 and phosphorus are adsorbed on the surface of the material due to the for- mation of weakly soluble compounds (cerium hydroxide and phosphates of calcium and magnesium), and caesium removal is by means of fixation on the silicate components of the dolomite. As a result of laboratory studies carried out with dolomite [ 147], pre- liminary information for designing a pilot plant is available. These data indicate that: (l)itis more advantageous to use the sorbent in dynamic conditions; (2) the size of the sorbent grains must be 0. 5 - 1 mm; (3) the pH of the solution does not have a significant effect on the decontamination factor; (4) the liquid flow rate through the column should be 1. 5 m/h; (5) the height of the sorbent bed should be 1.5 m; (6) the overall decontami- nation factor to be expected for betas is about 25; and (7) almost complete removal of 144Ce and 106Ru is achieved with the passage of 490 and 700 column volumes respectively. In the USA, efficient sorbents have been obtained by the heat treatment of hydrous oxide minerals. A selective sorbent for strontium was obtained at ORNL by heating gibbsite (Al(OH)3) above its decomposition temperature at 150°C. The procedure resulted in formation of aluminium oxides with high specific surface areas (greater than 200 m2/g), in contrast to the low 2 90 specific surface area (about 0.3 m /g) for gibbsite. The KDfor Sr ranged from 4000 to 40 000 when the solid-to-solution ratio was increased from 0.001 to 0.05 g/50 ml. A raw aluminium ore (bauxite from Arkansas) containing 40% gibbsite also exhibited good strontium sorbing properties when the gibbsite component was decomposed by heating. The product was applicable for neutral or slightly alkaline solutions. In distilled water the capacity of the product was approximately 4 meq/100 g for caesium and 12 meq/100 g for strontium. The amount of caesium sorbed remained constant over the pH range 6-10, and caesium could be readily leached with an elutriant containing 0. 01N NaN03. The passage of sodium ions equivalent to 1. 7, 3. 3 and 23 times the concentration of caesium sorbed on the column resulted in the removal of 57, 83 and 96% respectively of caesium. Removal of strontium was more difficult: the passage of
0. IN NaN03 equivalent to over 100 times the concentration of strontium on the sorbent resulted in only 50% of the strontium being desorbed; the pas- sage of sodium ions (as IN NaN03 solution) of over 730 times the strontium concentration desorbed 77%, and the passage of 5N NaN03 solution equivalent to about 7000 times the concentration of strontium on the sorbent was necessary for the removal of over 95% of the strontium. The difficulty with which strontium is desorbed is evidence of a strong bond between the sorbent and this element. However, strontium was desorbed quite readily when the pH of the sodium nitrate solution was dropped below neutral [ 148, 150, 153 ]. Another selective sorbent of strontium was obtained by the heat treat- ment of limonite giving a product with a specific surface area of 93. 2 m2/g compared to 20.8 m2/g for the original mineral. The heat-treated limonite removes strontium best from neutral and weakly alkaline solutions.
Strontium uptake was about 99.6% even from 0.1M NaN03 solutions con- taining IX 10"5 MSr2+ as carrier. Heat-treated limonite is more selective for strontium than heat-treated gibbsite, and is probably the most efficient of all the heat-treated hydrous oxides. The efficiency of natural limonite as an adsorber is proTaably due to its relatively large surface area [153]. In the Czechoslovak Socialist Republic, a selective sorbent for strontium was obtained by the heat treatment of barium sulphate with calcium sulphate
55 above 1000°C, with subsequent rapid cooling. The product is a metastable
substance in which the CaS04 component adjusted structurally to the BaS04 upon rapid cooling, giving rise to sorption-selective sites for cations, the sulphates of which are isomorphous with barium sulphate (radium, stron- tium, etc.). The product is efficient for the uptake of radiostrontium even from solutions containing substantial amounts of soluble calcium salts; uptake is enhanced by the presence in solution of sulphate ions. This product is best used in a finely ground state (particles under about 0.06 mm diameter) in the form of slurries with the radioactive water to be decontaminated. A s Kd of up to 10 can be obtained in the case of one-stage addition of the sor- bent, and may be increased to 106 if similar amounts of sorbent are added in a few increments without removal of the existing admixture from the reaction vessel. The reaction mechanism of this activation process involves
the polymorphy of BaS04 and CaS04 and the different miscibilities of these polymorphic components with SrS04.
IV. 2. 3. Pelletizing
The non-uniform size distribution and shape of mineral fragments makes it difficult to standardize the operating characteristics of mineral ion- exchange columns. This problem of poor hydraulic properties can be circum- vented by pelletizing the minerals. A technique for the conversion of clinoptilolite to uniform pellets has been described [18]. Attapulgite clay in a sodium hydroxide solution is used to plasticize and bind the finely ground clinoptilolite particles. The resultant plastic mass is extruded and dried to form pellets, which have good chemical and physical stability. The use of calcium chloride and sodium silicate with attapulgite rather than sodium hydroxide may be preferable since the latter tends to dissolve the clinoptilo- lite.
IV. 2.3.1. Heat treatment of bentonites
The caesium selectivity of bentonite can be improved by potassium saturation and/or heating to 500 - 700°C [ 20, 21 ]. It is thought that this improved selectivity arises from the collapse of the bentonite structure to a 10A spacing as a result of the above treatment. The significance of the 10A spacing on caesium sorption has, however, been contested [27].
IV. 2.3.2. Heat treatment of alumina and clinoptilolite
Heating of various hydrous alumina compounds to 400°C has been shown to greatly improve the strontium selectivity of these substances [ 1]. Heat treatment of clinoptilolite also increases the strontium selectivity of this mineral [ 1] . The mechanism whereby heat treatment improves strontium selectivity in these materials is not clearly understood, but compound formation is considered to be a possibility in the case of the alumina compounds.
56 V. PLANT SCALE APPLICATIONS
V.l. GENERAL
The principal techniques that have been considered at various instal- lations for use of clay minerals on a plant scale can be broadly categorized under two headings: (1) use of clay minerals as ion exchangers in both the batch and column type of contacting devices; and (2) use of clay minerals as additives and product conditioners as well as barriers in disposal pits and trenches.
V.1.1. Ion exchangers
V.l.1.1. Batch process
The use of the mixer-settler type of unit has been considered for batch contacting of waste solutions with clay materials. This technique has not, however, been adopted for regular operation on a large scale at any instal- lation. It should be noted that the extent of ion exchange in this method is limited by the selectivity of the mineral under equilibrium conditions, and therefore, unless the selectivity for the radioactive ion is very favourable, the efficiency of removal will be poor.
V.l. 1.2. Column operation
(1) Fixed-bed column: Operation of a single column or a series of columns as fixed-bed ion exchangers appears to be the most commonly followed method on a plant scale. Although column operation is essentially a large number of batch operations, it is much less dependent upon the selectivity than the batch contactors, and theoretically a column using a clay mineral can be considered effective regardless of the selectivity coefficient, since large quantities of the clay minerals can be obtained for use at low cost. Accounts of the operational experiences of some instal- lations using the fixed-bed type of clay mineral exchangers are given in section V. 2.
(2) Centrifuge: A modified fixed-bed column method, using a centrifuge, has been developed at Harwell, UK, and Mol, Belgium.
(3) Moving-bed contactors: The use of moving-bed, continuous counter-current exchanger, or pulsed-bed contactors for treatment of wastes on a plant scale using mineral sorbents is not known.
57 TABLE XII. ION EXCHANGE PLANT DATA
Capacity of „ . , Bed dimensions Country Mineral , Particle size . , Flow rate Principal isotopes Decontamination mineral , Diameter x height s „ 2 , pv H (Plant) used (mm) /(m3/v /h, - m) removed factor (meq/g) (m)
United Kingdom Vermiculite 0.60 0.5-1.0 1.52 x 0.45 0.63 Cs, Sr 11.5 25 (Harwell)
India Vermiculite 0.6 0.4-0.8 1.8x0.9 1.29 "Cs, 90Sr 10.5 10-15 (Trombay)
United States of America Clinoptilolite 0.35 0.25-2.0 0.56 x 1.2 0.24 "Cs, Sr 8.2 (National Reactor Testing Station (NRTS), Idaho)
Federal Republic "Filtrolit" 0.22 0.3-1.0 0.3 x 1.8 7.1 "Cs 500 (max) of Germany (Pelagonite tuff) 22 Czechoslovak Baiyte 1.0-3.0 3.4 x 2.0 4.0 %a 3.3 Socialist Republic V. 1. 2. Additives and product conditioners
Clay minerals have been utilized in certain installations as additives to adsorb and immobilize radioelements that are fixed in cement or bitumen. Available details on this aspect of clay mineral utilization are also pre- sented below.
V. 2. OPERATIONAL EXPERIENCE
In this section accounts are given of the operational experience of installations in various countries which use clay minerals on a plant scale. Relevant data on these ion exchange plants are given in Table XII.
V. 2. 1. United Kingdom (Harwell)
For several years, a treatment system using a sludge blanket precipitator and a vermiculite column was in operation at Harwell, UK. After a calcium-iron phosphate treatment at pHll, the supernatant was passed at a rate of 2. 3 m3/h through two parallel columns, each 1. 52 m in diameter with beds 0. 45 m deep. The apparent contact time was 40 min, i.e. a flow rate of 1. 5 bed volumes/h. Grade 1 vermiculite was used. Since the ion exchange efficiency was impaired with treatment at high pH, the vermiculite was converted to the Na-form. The cation exchange capacity of this product was 0. 6 meq/g. Operations over a period of more than nine years showed that the columns could treat 800 bed volumes before a break-through occurred. The decontamination factor achieved by the vermiculite was 25, giving an overall factor of 200 for the two steps. After 1400 bed volumes these figures dropped to 3 and 33 respectively. The particle sizes of the grade 1 and grade 0 vermiculite used at Harwell are given in Table XIII. Disadvantages experienced in the plant were as follows: (1) Due to poor flow characteristics and the low rate of exchange, large columns were needed in order to give the required flow rate, while still
TABLE XIII. PARTICLE SIZES OF GRADE 1 AND GRADE 0 VERMICULITE USED AT HARWELL, UK
Percentage by weight Mesh range Grade 1 Grade 0
16 0.8 0
16-30 89.6 2.9
30-72 8.1 54.8
72 -100 0.9 28.8
100 -200 0.3 10.8
200 - 240 0.2 1.3
240 - 300 0.1 1.4
59 FIG. 5. Flow diagram of centrifuge ion exchange plant, Harwell, UK. maintaining the long contact time necessary for efficient ion exchange. (2) After a short time, the columns were sufficiently contaminated to be a radiation hazard, requiring the use of shielding. (3) Emptying the columns after exhaustion of the vermiculite was a very difficult operation. Digging out was impracticable because of the radiation; thus the only acceptable method was fluidization. This, however, was not very efficient and increased the volume discharged by an amount equivalent to the water necessary to displace the bed. In order to overcome these difficulties, a basket-type centrifuge was developed for the ion exchange treatment [82, 149]. The centrifuge is a vertical discharge machine with a perforated basket, 1. 22 m in diameter, 0. 36 m in height and 0. 15 m in depth. It is connected to two feed systems, one for supplying the effluent to be treated and the other for charging vermiculite to the basket. Discharge is made by a hydraulically operated traversing plough which pushes the vermiculite down the discharge tube. Figure 5 shows the flow diagram of the centrifuge plant [107]. Before use, the vermiculite is washed free of fines in a tank and converted to the Na-form in the centrifuge. The plant used at Harwell has a capacity of 2.3 m3/h. The effluents are pre-treated by a calcium-copper ferrocyanide precipitation in a sludge blanket precipitator. Since a decrease in particle size leads to an increased rate of exchange, the finer grade 0 vermiculite is used in the centrifuge to compensate for the shorter contact times. The bed is about 3. 8 cm thick (50 litres). The results obtained with the basket centrifuge have so far proved promising. It should be mentioned that the very high concentrations of sodium ions tend to shorten the life-time of the vermiculite. Recent work has shown that the varying composition of the waste and the chemical treatment used
60 are the main causes of the occasional problems experienced. In general, however, the procedure has proved satisfactory and is being continued at Harwell.
V. 2. 2. India (Trombay)
The ion exchange unit at Trombay, India, has been in operation since June 1966 [19,91]. With a flow-through capacity of 225 m3 of waste per day, the unit consists of eight cylindrical mild steel columns of 1. 8 m diameter, four of which operate in parallel while the other four constitute a stand-by. Each column holds about 2. 5 t of natural vermiculite of particle size 20 - 40 mesh. The flow diagram of the ion exchange unit is shown in Fig. 6. When the vermiculite bed is exhausted, it is loosened from below using compressed air and water under pressure. The vermiculite is then transferred as a slurry by gravity feed to an underground sump where de-watering of the slurry by settling is carried out. The vermiculite containing 40-50% moisture is collected in 45 gal steel drums with a 2 in. concrete lining. Since the level of radiation at the surface of these containers does not exceed 10-15 mR/h, there is no need for any additional shielding. It has been found that, although vermiculite is very effective for the preferential uptake of radiocaesium, the overall performance of the ion exchange unit is dependent upon the type of chemical treatment adopted in the first stage. Operational data averaged over a period of six months are summarized in Table XIV. It was observed that if a ferrocyanide complexing was combined with the phosphate treatment step, the pH had to be maintained around 9. Under these conditions, Sr removal was not very satisfactory and also the Cs decontamination in the succeeding ion exchange step was not complete. Consequently, the ferrocyanide treatment was omitted and phosphate flocculation was carried out at pHlO. 5. Both Sr removal in this step and Cs decontamination in the vermiculite columns thereby improved considerably. Another modification that was found necessary was to reduce the flow rate in the ion exchange columns; instead of the initially used rate of 2. 58 m3/h • m2, the plant is now operating at a flow rate of 1. 22 m3/h • m2. Under the present conditions, a decontamination factor of 10-15 for the ion exchange unit is obtained, and each column can conveniently handle about 850 - 1000 bed volumes of waste before exhaustion. In general no problems of radiation hazard have occurred in the ion exchange unit operating with a maximum feed concentration of 1 X 10"2/jCi/ml. The maximum radiation levels on the surface of the columns were between 250 and 400 mR/h.
V. 2. 3. United States of America
V. 2. 3. 1. National Reactor Testing Station (NRTS), Idaho
The design of the unit containing the mineral clinoptilolite was based on the results of laboratory work at the Idaho Chemical Processing Plant (ICPP) [44] and other locations [151,152]. This unit, called the Isotope Removal System (IRS), consists of four columns in parallel, each column
61 WASTE LIQUID FROM CLARIFLOCCULATOR
1,
VERMICULITE FEED TANK
LIQUID TO MONITORING AND DISCHARGE
DE-WATERING
WET VERMICULITE (50'/. MOISTURE) FOR MIXING WITH CEMENT AND DISPOSAL FIG. 6. Flow diagram of ion exchange plant, Trombay, India. TABLE XIV. OPERATIONAL DATA OF ION EXCHANGE PLANT, TROMBAY, INDIA
Ion exchange decontamination factor Overall decontamination factor Type of chemical treatment Cs Gross Cs P Gross
75 ppm
P04" = 130 ppm 29.8 8.1 1.8 8.6 66.0 169.9 19.8 40.4
Fe" = 25 ppm Phosphate CaJ+ = 150 ppm
3 P04 " = 300 ppm 10.0 1.54 1.1 3.8 45.6 264.9 11.6 56.5
Fe" = 50 ppm
Ca2^ 150 ppm
PO°- = 300 ppm
4 Fe(CN)6 - = 60 ppm 10.6 2.6 2.0 7.6 37.0 164.5 34.8 35,6
Fe 50 ppm
Phosphate Cu" = 40 ppm +
Ferrocyanide Ca* = 75 ppm
PQ.- = 130 ppm
4 Fe(CN)6 - = 30 ppm 3.7 2.3 2.7 2.8 55.3 40.6 12.5 14.8
Fe" = 25 ppm
Cu" = 20 ppm
a Overall decontamination factor includes that obtained in the chemical treatment unit of the plant. SUPPLY HEADER
FIG. 7. Clinoptilolite column consisting of two drums connected in series.
comprising two 200 litre mild steel drums connected in series. Each drum contains about 60 cm of clinoptilolite making an effective total column length of 1. 2 m. The bottom drum, when exhausted, is drained and used to replace the top drum. When removed from the system, the top drum is capped, the drain on the bottom is sealed and the drum with its contents is buried with other solid radioactive wastes. A single unit consisting of two drums [51] in series is shown in Fig. 7. The total life of each drum is 800 column volumes, and the average decontamination factor achieved is approximately 200. The clinoptilolite has a high selectivity for 137CS (and 90Sr), and the equilibrium distribution coefficient for 137Cs over the pH range 1.0- 10. 0 was found to exceed 1000. For the columns at Idaho Falls, the clinoptilolite is crushed to the size range 0. 25 - 2. 00 mm diameter; initial use of a larger size (1-6 mm diameter) resulted in unsatisfactory removal of 9°Sr. Each month, approximately 375 000 litres of the waste water produced at ICPP is decontaminated by clinoptilolite. The average composition of such waste is summarized in Table XV [44].
V. 2. 3. 2. Oak Ridge National Laboratory
At Oak Ridge, 'Grundite1, a commercial variety of illite, is being used as a caesium sorbent on a plant scale in the soda-lime softening process for liquid wastes [ 25,26 ]. Illite has also beenused as an additive in the process of solidifying wastes in a cement block, and in the same process attapulgite clay has been applied as a rheological conditioner [154]. Either attapulgite or bentonite is added as a conditioner to TBP wastes at Oak Ridge for inclusion either in asphalt or polyethylene [155], In this application, the purpose of the clay is to sorb the TBP so that it may be
64 TABLE XV. COMPOSITION OF WASTE TREATED BY CLINOPTILOLITE AT THE IDAHO CHEMICAL PROCESSING PLANT, USA
Chloride 0.5 mg/1
Nitrate 200 mg/1
Calcium 40 mg/1
Magnesium 12 mg/1
Sodium 95 mg/1
137Cs (0.8-1.3) x 10"3 jiCi/ml
90Sr (3.5-10) x 10"4 (jCi/ml
PH 8.2
included in the asphalt. The general proportions of the waste mixtures studied [156] are: 30% asphalt, 10-30% TBP and 40-50% bentonite or attapulgite. In the incorporation of wastes in asphalt, it has been found that leaching of caesium from the product is considerably reduced by the addition of 2% by weight each of Grundite and sodium metasilicate [156],
V.2.3.3. BattelleNorth West Laboratory, Richmond
Mordenite has been used at Battelle North West as a caesium sorbent in the cement mortar method of waste immobilization [77], In this work, the leaching of caesium from a cement mortar consisting of 540 g Portland cement, 11 g bentonite, 5 g synthetic mordenite and 300 ml water was investigated. It was observed that the addition of mordenite reduced the initial leach rate of caesium from 0. 47 g cm2 day"1 for untreated mortar to 0. 0086 g cm2 day"1 for treated mortar.
V. 2.3.4. Savannah River
Bentonite mineral has been used to provide a water-proof barrier around buried solid wastes to reduce the leaching of radionuclides. This technique has been investigated at the Savannah River facility [157], but does not appear to be routinely used at this or other installations in the USA.
V. 2. 4. Federal Republic of Germany
Prior to its use for removal of radiocaesium, the 'Filtrolit' (pelagonite • tuff), which is heterogeneous and contains several silicate minerals, is treated with sodium chloride which significantly increases its capacity. Pilot plant studies [ 107, 158] have shown that this material has increasing selectivity, not only for Cs but also for Sr. Ba and Ce, with decreasing relative concentration of these ions in the solutions. The pilot plant comprises two columns, 18 and 30 cm in diameter and 180 cm in height, filled with
65 45 and 100 litres respectively of the tuff, and has been used for the decontamination of various laboratory effluents. Using 0. 3 - 1.0 mm tuff, it has been found that the decontamination is very good for normal effluents from chemical laboratories (DF up to 500), but is rather poor in the case of laundry effluents, with a DF value of 15 - 20. For laundry effluents and strongly acidic solutions, the tuff becomes irreversibly damaged.
V. 2. 5. Czechoslovak Socialist Republic
Pilot plant studies using a number of minerals have been carried out in the Czechoslovak Socialist Republic, but the industrial plant scale use of natural minerals for liquid waste treatment has been limited to barytes [159], which are used in two ways [160]. Natural crushed baryte is used for the removal of radium from industrial effluents, which after settling in tailing ponds (catchpits), are pumped onto fixed beds of crushed baryte of 1 - 3 mm grain size. These beds are located in open, high-rate trickling filters in twin rectangular boxes (each box has two parallel beds) made of concrete. Two pairs are connected in series side by side so that the bottoms of the first pair are above the bottom level of the second pair. Each bed has a load area of 9 m2, a volume of 18 m3 and is 2 m deep. Wire netting is used to separate the barytes from the sand base, preventing mixing during the backwash cycle. The drainage system for the purified water is located underneath. Water throughput for each bed is 10 1/sec, while during the backwash, which lasts at least 15 min, it is 5 l/sec. The purified water is stored in a reservoir of 55 m3 capacity (the contents of which are also used for the backwash), from where it overflows into a second reservoir of 19 m3 capacity. From this second reservoir, the purified water is released into a river. The spent backwash is collected in a spherical basin of 32 m3 capacity, from where it is pumped back into the tailing pond. The average decontamination factor for 226Ra thus obtained is 3.3. Radium-contaminated pit water is purified at the rate of 10 m3/min by cation exchangers, and spent regenerating liquors are purified by finely crushed barytes (or a special particulate barium sulphate) in upward-flow columns or by co-precipitation in mixer-settlers. These operations have proved to be relatively successful and are being modified further.
66 VI. FINAL PRODUCT CONDITIONING
VI. 1. CONDITIONING OF EXHAUSTED INORGANIC ION EXCHANGERS
After exhaustion of their exchange capacity, inorganic ion exchangers must be prepared for storage or final disposal. There is no generally applicable treatment for these materials; the preferred method of con- ditioning depends on the history of the exchanger in question and particu- larly on which method of disposal has been selected.
VI. 1. 1. Treatment at Idaho Falls
At the Idaho Chemical Processing Plant, USA, as mentioned earlier, clinoptilolite is used for the treatment of water from storage basins for irradiated fuel elements. It is contained in 200-litre mild steel drums. After exhaustion of the exchange capacity of the mineral, the drum is capped and sealed, and buried in the ground along with other solid radioactive wastes. Since the disposal ground lies in an arid area with a low water table and the radionuclides are firmly fixed, further treatment of the spent ion exchangers is not necessary. Complicated handling of the minerals is thus completely avoided [51] .
VI.1.2. Treatment at Harwell
At Harwell, UK, spent vermiculite is discharged directly into shielded disposal containers. Removal of the mineral from the columns, however, was a difficult operation. Since digging was impracticable due to the high level of radiation, the only feasible method was fluidization. The efficiency of this process was, however, low, since the volume discharged was in- creased by an amount equivalent to the water necessary for displacing the bed. Subsequently, the vermiculite was placed into a basket-type centrifuge, the discharge from which is made by a hydraulically operated traversing plough, which pushes the spent mineral down the discharge chute [82] .
VI. 1. 3. Incorporation into bitumen or concrete
Since the radioactive ions are strongly fixed on the ion exchangers, such materials areina safe form for disposal. However, unplanned re- generation or leaching can take place if contact occurs with, for example, saline solutions. Physical dispersion may also take place. One method of preventing these processes is the incorporation of spent ion exchange materials into bitumen or concrete. Experiments carried out at Harwell indicate that up to 30% of crude vermiculite can be incorporated into bitumen [161] . Investigations at Mol, Belgium, showed that grade 0 or grade 1 vermiculite can be incorporated into bitumen, whereas larger particles of the mineral do not intermix and
67 separate completely from the bitumen. Incorporation of spent inorganic ion exchangers into bitumen has, however, not been practised up to now on a routine basis anywhere; neither has incorporation into concrete.
VI. 1.4. Fixation in glasses
At Trombay, India, a process for the incorporation of low- and inter- mediate-level radioactive residues in glass has been developed. This pro- cess, which is described in more detail in section VI. 2., permits the per- manent fixation of vermiculite in a glass matrix. The volume reduction achieved is in the range 3-5. The cost of incorporating vermiculite in glass is 30-90% higher than direct disposal without preceding treatment [162] .
VI. 1.5. Reduction of leachability by heat treatment
Early work carried out at Brookhaven National Laboratory, USA, showed that radionuclides sorbed on montmorillonite and other clay minerals became very firmly fixed after firing the loaded material to 1000°C and above [163]. These investigations to develop a process for the treatment of high-level radioactive liquid wastes have, however, been abandoned in favour of direct incorporation of the fission products in glasses. At Casaccia, Italy, a fine powder of yellow Neopolitan tuff, a natural inorganic ion exchanger of the zeolite type with high exchange capacities (Cs+, 2.1 meq/g; Sr2+, 0.7 meq/g; Ce4+, 0.5 meq/g), is used on a routine basis as an additive in the chemical treatment of low-level radioactive effluents (10"3-10"4 yCi/ml). For use in columns, larger grains of the product (50-70 mesh) have to be selected. Recent investigations have shown that the exhausted ion exchange material can be rendered virtually un- leachable by heating for 6 h to 1000°C or for 2 h to 1200°C. At temperatures up to 1000°C, the tuff retains its granular structure, whereas at 1200°C vitrification takesr place. For safe disposal, the mineral can also be con- verted into a leach-resistant mortar by reaction with Ca(OH)2 in the presence of water. The former process may be used for the treatment of higher level radioactive effluents, whereas the latter process is intended for low-level wastes [164] .
VI. 2. USE OF INORGANIC MINERALS FOR IMPROVEMENT OF FIXED RADIOACTIVE WASTES
In addition to the use of minerals as ion exchangers in the treatment of low- and intermediate-levelradioactive effluents, these materials can also be applied as conditioners in the processing of radioactive residues. It has been found [156] that the leach rates of caesium from wastes incorporated into asphalt can be lowered by a factor of 2 - 10 when 2% by weight of Grundite (commercial name for a type of illite) and the same amount of sodium metasilicate are added. The purpose of the latter additive is to keep the mineral particles suspended in the aqueous waste. Reduction of the caesium leach rate from a cement mortar by the addition of mordenite, a mineral of the zeolite type, has been investigated at Battelle Northwest Laboratories, USA. This additive lowers the initial leach rate of caesium from 0.47 g • cm-2 • d"1 for untreated mortar to 0. 0086 g • cm-2 • d-l for
68 treated mortar. Although this method is promising and shows the marked effect of mordenite in retaining caesium, it should be noted that the leach rate of caesium from the mordenite mortar was still about ten times that from an asphalt mixture [77], At Oak Ridge National Laboratory, USA, extensive investigations have been carried out on the improvement of cement mixes with a view to the disposal of radioactive wastes by hydraulic fracturing [165]. The composition of the mix (kg/litre liquid waste) which best met the specifications at the lowest cost was as follows: Portland cement, 0.36; fly ash, 0.24; attapulgite, 0.09; illite, 0.05; and retarder, 0. 4004 (g/litre liquid waste). The cement enhances the hardening and the strength of the mix and also combines chemi- cally with radiostrontium in the waste. Fly ash, a highly siliceous pozzolanic material, substitutes a part of the cement and improves strontium retention. Attapulgite clay is added as a rheological conditioner to prevent any phase separation of the slurry, resulting from the low cement content. Retention of caesium is achieved by the addition of Grundite (illite clay). At Harwell, UK, small volumes of highly active liquids or organic solvents are sometimes absorbed on expanded vermiculite as a method of treatment prior to disposal. At Oak Ridge National Laboratory, USA, either attapulgite or bentonite is added as a conditioner to tributylphosphate (TBP) waste to be incorporated into bitumen. In this application, the purpose of the clay is to absorb the TBP. The general composition of the waste mixture studied is 30% (by weight) bitumen, 10-30% TBP and 40-60% bentonite or attapulgite. Mixtures containing 10% TBP were too hard, and those con- taining 30% TBP were too fluid [156] . The use of cement for conditioning radioactive residues, such as chemi- cal sludges, evaporator concentrates, spent ion exchangers, etc. , has been widely studied [166-171], and will not be treated in detail here. Sometimes an improvement of the product can be obtained by addition of vermiculite. Recent investigations at Karlsruhe, Federal Republic of Germany, have shown that replacement of 50% or more of the cement by oil shale ash yields a product which binds about the same amount of water as pure cement. Since the water percolates easily through the product, mechanical mixing can be avoided if only small amounts are to be treated. Oil shale ash is a cheap waste product, and its use as a partial replacement- for cement leads to considerable savings. The costs of the product stem mainly from crushing and transport. A mixture of oil shale ash with cement is being used on a routine basis at Karlsruhe for the fixation of evaporator concentrates (100 kg oil shale ash and 100 kg cement per 100 litre evaporator concentrate) until the large bituminization plant is in operation [171] . At the Bhabha Atomic Research Centre, India, bench scale and pilot plant experiments have been carried out in order to develop a process for the fixation of low- and intermediate-level radioactive wastes in low-melting glasses [162] . Glasses have been produced containing spent vermiculite (50-75 wt%), sludge and sludge cakes arising from chemical treatment of radioactive effluents, or incinerator ash. The incorporation of varying weight fractions, and the addition of combinations of fluxing agents such as
Na^O, CaO, B2Os and Pb304, and additives such as Si02 and A1203, have been investigated. With the exception of incinerator ashes, glass pouring tempera- tures of 900 - 950°C have been obtained by proper choice of fluxing agents. The chemical stability of the product was found to be good; leach rates in water comparable to those of pyrex glass were obtained. Volume reduction
69 factors for sludge, sludge cake, vermiculite and incinerator ash are in the ranges 10-15, 8-10, 3-5 and 2-3, respectively. Based on actual expenditure incurred with a pilot plant having a capacity of 90 litres of glass per day, a unit cost of $0.83/litre of product was achieved. This process, plus sub- sequent disposal, is more economical than the disposal of secondary wastes without preceding treatment, in cases where a volume reduction of 8-10 or more can be achieved, i.e. in the case of sludge and sludge cake. Further- more, the incorporation of secondary wastes into glasses ensures safe dis- posal and makes intensive monitoring of the environment unnecessary.
70 VII. ECONOMIC ASPECTS
Natural ion exchange materials are known to be cheaper than synthetic ones. It should be borne in mind, however, that economic comparisons of the use of these two types of material can be made correctly only on the basis of the total operating and capital costs. Economic aspects are reported in detail in Ref. [172] . If the natural materials are used, several factors most be thoroughly investigated and taken into account in an economic evaluation of their use, as follows: efficiency and selectivity for radioisotope removal, required decontamination level, exchange kinetics, column dimensions required, etc.
VII. 1. CAPITAL COSTS
Capital costs include those of the main and auxiliary equipment and also of the buildings and structures. The principal advantages of the use of natural ion exchange materials compared with synthetic materials are as follows: (1) possible use of cheaper structural materials for equipment (carbon steel can be used), since in nearly all cases natural sorbents are not regenerated; (2) no need for equipment for ion exchange material regeneration; (3) elimination of equipment for the treatment of radioactive regenerating solutions; and (4) use of cheaper pumps in liquid pumping systems. Disadvantages in the use of natural materials are: (1) ion exchange column dimensions need to be considerably larger; and (2) in certain cases, several ion exchange stages may be necessary, using a number of columns each with a different natural selective sorbent. Such requirements can result in an increase in total capital costs. Thus, when comparing capital costs and evaluating any economic advantages of natural materials, it is necessary to determine the sorption capacity of these materials, the degree of treatment needed, the radiochemical, physical and chemical compositions of the liquid wastes to be treated, and other factors. The choice of ion ex- change materials is governed not only by the ion exchange capacity, but also by their selectivity. In addition, it is necessary to assess the total quantity of the materials required for the columns, in order to estimate costs for material handling and storage, shielding, labour for sorbent loading and unloading, and disposal of spent sorbents. At present, a limited number of pilot and industrial radioactive waste treatment plants in various countries use natural sorbents. Two examples of total capital costs are as follows. (1) At Harwell, UK, a plant for radioactive waste water treatment with vermiculite using a vertical centrifuge is in operation; the cost of the plant, equipment and building is $22 000.
71 (2) At the National Reactor Testing Station (NRTS), Idaho, USA, fuel element cooling water is treated with a mineral ion exchange material, clinoptilolite. The plant capacity is 3800 m3/yr, and the capital cost of the equipment is about $12 500.
VII. 2. OPERATING COSTS
The following items of expenditure must be taken into account in the estimation of operating costs:
(1) Labour, i.e. wages, retirement, social benefits, etc.; (2) Material, i.e. cost of ion exchange materials and of sorbent preparation; (3) Power, i.e. charges for water, steam, electricity, etc; (4) Maintenance, i.e. charges for maintaining equipment and buildings under normal conditions; (5) Depreciation, i.e. annual costs or charges according to the depreciation rate appropriate for the country concerned. For comparison with foreign plants, it would be sound practice to accept depreciation charges based upon 7. 5-year equipment life and 20-year life of the plant buildings and structures; (6) Direct and indirect overhead charges, i.e. expenses for administrative and service staff, postage, factory transport, etc. Operating costs may be expected to be lower when natural ion exchange materials are used in preference to synthetic materials. This is due to a considerable relative decrease in the cost of the materials themselves, and to elimination of charges for ion exchange material regeneration. These costs amount to about 10% of the total with synthetic materials, a percentage which may be reduced by a factor of 5-10 if natural materials are used. Operational experience of some plants shows that the cost of radioactive liquid waste treatment with natural sorbents is not very high, as can be seen from the following three examples. (1) The total cost of water treatment with clinoptilolite at NRTS, Idaho, USA, amounts to $0.28/m3, with an annual plant capacity of ~ 3800 m3; clinoptilolite preparation costs total $309/m3. (2) At the Nuclear Research Institute, Czechoslovak Socialist Republic, radioactive wastes are treated with calcium chloride and domestic kieselgur containing natural aluminium silicate of the illite type; treatment of 1 m3 of wastes costs about 400 Czechoslovak crowns (~40 roubles) with low plant capacity (~ 1000 m3/yr) and expenses for materials amount to <1% of this sum. (3) The cost of liquid waste treatment with vermiculite at Harwell, UK, is $7. 93/m3 of wastes treated, with the equipment in use for 15% of the time.
72 APPENDIX I
NATURAL MATERIALS FOR USE IN WASTE TREATMENT
Material Radionuclides Reaction Selected Name Formula type studied mechanism references
Oxide or Corundum A1Z03 Sr Compound formation? 1 hydroxide 90 Diaspore AI2O3 .H2O Sr Compound formation? 1
90 Boehmite AI2O3. H2O Sr Compound formation? 1
90 Gibbsite A1(0H)3 Sr Compound formation? 1
90 Goethite Fe203 .H20 Sr Compound formation 1,2,91 and co-precipitation
90 131 s 106 Limonite Fe203,HzO Sr. I, S. Ru Compound formation 1,2 (Goethite) and co-precipitation
90 51 60 Pyrolusite Mn02 Sr, Cr, Co 3,4,5
Halide Fluorite CaF2 Sr, U, Pm, Pu Isomorphous replacement 7,8, 98
85 133 Carbonate Calcite CaC03 Sr. Ba Isomorphous replacement 1,9,10,35 SrC0 85 133 Stronianite 3 Sr, Ba Isomorphous replacement 6, 9 BaCOj 133„ Witherite Ba Isomorphous replacement 6, 9 PbC0 Cerrussite 3 Pb Isomorphous replacement 6,9 ZnC0 Smitsonite 3 Zn Isomorphous replacement 6,9 CaMg(C0 ) 144 55 95 Dolomite 3 2 Ce, Zr, Nb, Compound formation 3 "Ru. "P, Sr, "S and adsorption
3Z Phosphate Apatite Ca5(P04)3(F,Cl,0H) Sr, P, U, Pu, Pm Isomorphous replacement 7,8,11
Phosphorite Ca5(P04)3(F,C1.0H) °Sr, Co, Cu, Fe Isomorphous replacement 12,13 (Apatite) and sorption APPENDIX I (cont.)
Material Radionuclides Reaction Selected Name Formula type studied mechanism references
85 Phosphate Variscite A1P04.2H20 Sr Compound formation? 11 (cont.)
133 85 Sulphate Gypsum CaS04.2H20 Ba, Sr Isomorphous replacement 6,9
90 Anhydrite CaS04 Sr Compound formation 14,15
85 Celestite SrS04 Sr Isomorphous replacement 9
85 50 226 35 Barite BaS04 Sr, Sr, Ra, S Isomorphous replacement 6,9,14,15,16
Silicate 137 90 (Neso-) Olivine (MgFe)2Si04 Cs, Sr Ion exchange 17
137 90 Humite Mg(0H,F)3Mg2Si04 Cs, Sr Ion exchange 17
137 90 Chrondrodite Mg(0H.F)2.2Mg2Si04 Cs, Sr Ion exchange 17
137 90 Leocophenacite Mn,(Si04)3(0H)2 Cs, Sr Ion exchange 17
137 90 Taumasite Ca3H2Si04(C03)(S04).13H20 Cs, Sr Ion exchange 11
137 90 Zircon ZrSi04 C"s, Sr Ion exchange 17
137 90 Topaz Al2(Si04)(0H,F)2 Cs, Sr Ion exchange 17
137 90 Kyanite Al2Si205 Cs, Sr Ion exchange 17
137 90 Sillimanite Al2Si205 Cs, Sr Ion exchange 17
137 90 Stuarolite (Fe,Mg)2(A1, Fe )906 (Si04)4(O.OH)2 Cs, Sr Ion exchange 17
137 90 Almanidne Fe 3Al2Si3012 Cs, Sr Ion exchange 17
Grossular Cci j A12 Si^ O^ 137 Cs, 90Sr Ion exchange 17
137 90 Andradite Ca3(Fe,Ti)2Si3012 Cs. Sr Ion exchange 17
137 90 Uvarovite Ca3Cr2Si3012 Cs, Sr Ion exchange 17
1I7 Plazolite Ca3Al2Si20s(Si04)(0H) Cs, ">Sr Ion exchange 17 137 90 Vesuvian Ca10(MgFe)2Al4(Si2O7)2(SiO4)5(OH,F)4 Cs, Sr Ion exchange
13, 90 Sphene CaTiOa Cs, Sr Ion exchange
137 90 Rinkite Na(Ca, Ce)2 Ti(Si04) 2F Cs, Sr Ion exchange
137 90 Axinite (Ca, Mn, Fe)3 Al 2B03 (Si4 012 )OH Cs, Sr Ion exchange
137 90 (Soro-) Hemimorphite Zn4Si20, (OH)2 .H20 Cs, Sr Ion exchange
137 90 Me li lite Ca2 (Al, Mg)(Si, Al)2 O 7 Cs, Sr Ion exchange
137 90 (Cyclo-) Beryl Be3 Alz Si6018 Cs, Sr Ion exchange
137 90 Dioptase Cu6 Si6018,6HzO Cs, Sr Ion exchange
137 9 Tourmaline (Na, Ca)(Mg, Fe, Li)3 Al6 B3 Si6 0 2J (OH)„ Cs, °Sr Ion exchange
Wollastonite CaSiO, 111 Cs. 90Sr Ion exchange
Rhodonite MnSiOj 137 Cs, 90Sr Ion exchange
137 90 (Ino-) Hypersthene (Mg,Fe)2Si206 Cs. Sr Ion exchange
137 90 Aegerine NaFeSiz06 Cs, Sr Ion exchange
137 90 Augite Ca(Mg, Fe, Al)(Si, AI)2 q Cs, Sr Ion exchange
137 90 Diopside CaMgSi206 Cs, Sr Ion exchange
137 90 Jeffersonite CaZnSi206 Cs, Sr Ion exchange
137 90 Tremolite Ca2Mg5Si,022(OH)2 Cs, Sr Ion exchange
137 90 Amphibole NaCa2 (Mg, Fe, Al)3(Si, A1)8022 (OH)2 Cs, Sr Ion exchange
137 90 (Phyllo- ?) Chrysotile Mg6Si4°io(OH>s Cs, Sr Ion exchange ]37 90 Sepiolite M H Si OH 6H O Cs, Sr Ion exchange g8 6 l2°30( )l0- 2 137 90 Attapulgite M H Si O OH 6H O Cs, Sr Ion exchange ,17,18,19,37 g8 6 l2 30( )l0- 2
H Si H 2 i37 90 Palygorskite Mg3 2 8°22( 20)6- H20 Cs, Sr Ion exchange
137 90 Zoisite Ca, Al3Si3012(0H) Cs, Sr Ion exchange -J CJ1 APPENDIX I (cont.)
Material Radionuclides Reaction Selected Formula type studied mechanism references
Silicate (cont.) 90 (Phyllo-) Talc Mg3Si4O10(OH)2 Cs, Sr Ion exchange 17
137 90 Pyrophyllite Al2Si4O10(OH)2 Cs, Sr Ion exchange 17
137 90, Biotite K(MgFe)3(AlSi3)O10(OH,F)2 Cs, Sr Ion exchange 3,17,20,21,58,69
131 Muscovite KA12(AlSi3)O10 (OH, F)2 Cs, °Sr Ion exchange 17,49
137 Pennine (MgAl)s (AlSij)O10 (OH)2 Mg3 (OH), Cs, °Sr Ion exchange 17
131 Dellesite (FeMg)3 Si4O10(OH)2 (MgFe)3(0, OH)6 Cs, °Sr Ion exchange 17
137 Vermiculite Mg3(AlSi3)O10(OH)2.nH2O Cs, "Sr. Ion exchange 1,11,17,19,20,23, 131 Xe 5 Kr, 33,40,41,46.48,49, 60,62,67,69,70,82, 83,84,94
137 90 13l Chlorite MgjSi4O10(OH)2Mg3(OH)6 Cs, Sr, I Ion exchange 17,62,66
137 85 90 Hydrobiotite K,H2O(FeMgAl)2(AlSi)Si3O10 (OH)2 Cs, Sr, Sr, Ion exchange 17,36,43,47,69,70 86Rb, 242Cm
Fluorophlogopite K(Mg)3(AlSi3)O10F2 Cs, Sr Ion exchange 20,21
Hydromuscovite K,H2OAl2AlSi3O10(OH)2 Cs, Sr Ion exchange 17
Sericite KAl2AlSi3O10(OH)2 Cs, Sr Ion exchange 17,38
137 90 85 86 Illite KH2O(Al2)(AlSi)Si3O10(OH)2 Cs, Sr, Sr, Rb, Ion exchange 17,20,30,41,46,47, 65 Zn, 60Co, KMn, aNa 50,61,62,65,85,88, 92
Glauconite KH2O(FeMgAl)2(AlSi)Si3O10(OH)2 Cs, Sr. Rb Ion exchange 3,17,20,21,61
Celadonite KH2O(FeMg)2Si4O10(OH)2 Cs, Sr Ion exchange 17
Serpentine Mg3Si2Os(OH)4 Cs Ion exchange 17 137 90 85 Kaolinite Al2Si2Os(OH)4 Cs, Sr, Sr, Ion exchange 1,17,20,23,28,34, 86Rb, 60Co, 42K, B 39,40,42,45,46,47, 48,49,50,61,62
137 90 Halloysite Al2Si205(0H)4.2H20 CS, Sr Ion exchange 17,23
I37 Allophane Al2Oj.Si02.nH20 Cs Ion exchange 17
l37 Hisingerite Fe203 .Si02.nH20 Cs Ion exchange 17
137 134 133 Montmorillonite (MgAl) 3(AlSi)4 O10 (OH)a Cs, Cs, Ba, Ion exchange 1,17,19,20,21,23, or Bentonite 90Sr. 85Sr, 56Mn, 58Co, 24,28,29,33,34,40, 4JK, 24Na, MNa 47,49,50,56,61,63, 67,69,71
137 90 Nontronite Fe2 Si4O10 (OH)2 .nH20 Cs, Sr Ion exchange 1,17
I3, 90 Apophyllite KCa4Si4OI0F,8H2O CS, Sr Ion exchange 17
137 90 (Tecto-) Orthociase KAlSi3Os Cs, Sr Ion exchange 17
137 90 Sanidine KAlSi308 Cs, Sr Ion exchange 17
137 90 Albite NaAlSisOe (= Ab) Cs, Sr Ion exchange 17,28
I 137 90 Oligoclase NaAlSi3Os +10-307oCaAl2Si208( An) Cs, Sr Ion exchange 17
Andesine Ab + 30-50foAn 137Cs, »Sr Ion exchange 17
Labradorite Ab+ 50-70% An 137Cs, 90Sr Ion exchange 17
42 85 Celsian BaAlSi308 Ca, Sr Ion exchange 76
137 90 Scapolite (NaCa)4 Al(AlSi)Si208 (C1,C03) Cs, Sr Ion exchange 17
137 90 Leucite KAlSi206 Cs, Sr Ion exchange 17
137 90 Analcite Na2Al2Si4012.6H20 Cs, Sr, Na Ion exchange 17,57,58
137 90 42 Wairakite CaAl2 Si4012. 2H20 Cs, Sr, Na, Ca Ion exchange 57,76
137 90 Pollucite CsNaAlSijOg (H20) Cs, Sr Ion exchange 17
137 90 Nepheline NaAlSi04 Cs, Sr Ion exchange 17
137 90 Sodalite Na8(AlSi04)6Cl2 Cs, Sr Ion exchange 17 APPENDIX I (cont.)
Material Radionuclides Reaction Selected Name Formula type studied mechanism references
Silicate I37 90 (Tecto-) Cancrinite (NaKCa)3.4(AlSi)6Ol2 (S04C03C5).nH20 Cs. Sr Ion exchange 17 (cont.) Mordenite and CaAl SijoO^ .7H 0 1I7Cs, 90Sr, 42Ca Ion exchange 2 2 17.53.76.77 Ptilolite
137/- Stilbite and CaAl2 Sij 018.6H20 Ion exchange 17,75 Desmine
Heulandite and CaAl2Si7018 .6H20 Ion exchange 5,17,24,33,40,44.51, Clinoptilolite 52,53,56,61,64,72, Na 73.74.76.78
137 90 Fauja site Na2Ca(A)jSi4012)2.16H20 Cs, Sr Ion exchange 17,78
137 Harmotome BaAl2Si6016.6H20 Cs Ion exchange 17
I37 Brewsterite (SrBa)Al2Si60ls.5H20 Cs Ion exchange 17
13T 90 Phillipsite (K2Ca)Al2Si4012.4H20 Cs, Sr Ion exchange 17,74,78
137 Chabazite CaAl2Si4012.6H20 Cs Ion exchange 17,53
137 Natrolite Na2Al2Si3O10.2H2O Cs Ion exchange 17, 58
137 Scolecite CaAl2Si3O10.3HzO Cs Ion exchange 17
137 Thomsonite NaCa2Al5Si5O!0.1H2O Cs Ion exchange 17
Far8elite Ca Thomsonite 137Cs Ion exchange 17
137 24 Erionite (NaKCa)3Al3Si8024.8H20 Cs. Na Ion exchange 33,53,56,74,78
85 4Z Ion exchange Ferrierite (Na2K2Ca)Alz Si8O20. 7H20 Sr. Ca 76
Yugawaralite 85 Sr, 42Ca Ion exchange 76
137 90 Ion exchange Quartz Si02 Cs. Sr 17
Agate SiOj 137 Cs Ion exchange 17
137 Chalcedoney SiO, Cs Ion exchange 17 Opal SiOj.nHjO 137Cs Ion exchange
Geysrite SiOj.nHjO 137 Cs Ion exchange
137 Silica Gel Si02.nH20 Cs Ion exchange , 89
137 Diatomite Si02.nH20 Cs Ion exchange 17
137 Kacholong Si02.nH20 Cs Ion exchange
Igneous rocks Rhyolites 137 Cs, 90 Sr Ion exchange
Volcanic glass 137 Cs, 90Sr Ion exchange
Perlite 137Cs, 90 Sr Ion exchange
Rhyodacite 137 Cs, 90Sr Ion exchange
Dacite 137 Cs, 90 Sr Ion exchange
Quartz porphyry '"Cs, 90Sr Ion exchange
Trachytes 131 Cs, 90 Sr Ion exchange
Andesites 137Cs, 90Sr Ion exchange
Spillites 137Cs, 90Sr Ion exchange
Diabases 137 Cs, 90Sr Ion exchange
Melaphyres 137Cs, 9°Sr Ion exchange
Basalt 137Cs, 90Sr Ion exchange ,79,114
Teschenite picrites 137Cs, 90Sr Ion exchange
Teschenites with olivine 137Cs, 90 Sr Ion exchange
Picrites 137 Cs, 9QSr Ion exchange
Peridotites 137Cs, 9°Sr Ion exchange
Pyroxenites 137Cs, 9»Sr Ion exchange
Phonolites 137Cs, 90 Sr Ion exchange
Tephrites 137Cs, 90Sr Ion exchange APPENDIX I (cont.)
Material Radionuclides Reaction Selected Name Formula type studied mechanism references
Igneous rocks Basanites I37Cs, 90Sr Ion exchange 17 (cont.) Nephelinites 137Cs, 90Sr Ion exchange 17
Leucites 137Cs, 90Sr Ion exchange 17
Melilitites 137Cs. 90Sr Ion exchange 17
Olivine basalt 137Cs, 90Sr Ion exchange 17
Organic Peat moss MNa, 60Co, 6SZn, Ion exchange 80,89 85Sr. 137Cs. I54Eu, J03Hg, 106 Ru, 204 TI
Lignite 90Sr, 137Cs, 60Co, Ion exchange 5,81,95,96 51Cr, MMn
Bitumen 137Cs, 90 Sr Ion exchange 86
Sawdust U, 137 Cs, 106RU Ion exchange 87,91 APPENDIX II
DEFINITION AND DETERMINATION OF CAPACITIES OF NATURAL ION EXCHANGERS*
1. INTRODUCTION
Natural ion exchangers often show more complicated reactions than synthetic organic ion exchangers. Therefore, a quantitative treatment or even qualitative prediction of their behaviour requires a thorough know- ledge of their properties. Quantities of interest are the ion exchange capacity, distribution coefficients, degree of dissociation of the ionic groups, diffusion coefficients, rate constants, swelling properties, resistance to chemical and mechanical attack, pore size, and grain size. The ion exchange capacity is one of the most important and the most often determined quantity. It is defined as the number of ions, which, in a definite amount of material and under specified experimental con- ditions, is available for the ion exchange process. This definition appears to be rather clear and simple. A closer examination, however, reveals that about 18 different definitions of the capacity are at present used concurrently by scientists from different fields. Of these at least 14 are essential. The reason for this variety arises from numerous complications which can arise in the determination of the capacity. The main factors are: (1) Only carefully pretreated ion exchangers in well-defined ionic forms can be expected to give reproducible results; (2) In order to determine the dry weight of the ion exchanger, tempera- tures are sometimes necessary, which may destroy the material to some extent; (3) The rate of the exchange process can be so slow that attainment of the equilibrium is difficult to ascertain; (4) The capacity can depend on the nature of the counter-ion, e. g. for steric reasons; (5) Complex formation of counter- and co-ions in solution as well as in the exchanger; (6) In addition to the counter-ions, additional ions can be absorbed by a Donnan-type electrolyte sorption; (7) In the case of incomplete dissociation of the ionic groups, the capacity will be a function of the solution pH; (8) Some methods give rise to errors by the so-called "salt-free water film"; (9) During the washing procedure, absorbed counter-ions can be washed out by the H+-ions of the water (hydrolysis);
* This Appendix was specially prepared for the May 1969 Panel by K. Bunzl and B. Sansoni, Gesellschaft filr Strahlenforschung mbH Munchen, Institut fur Strahlenschutz, Radiochemisch-Analytische Abteilung, Neuherberg bei Munchen, Federal Republic of Germany.
81 (10) Apart from equivalent exchange, equimolar exchange can also take place; (11) Some ions are absorbed so strongly that their removal by leaching is difficult; (12) Conversion of the ion exchanger to the if'-form destroys many mineral exchangers; (13) Ion exchange capacity may depend on the particle size; (14) Partial solubility of the sample; (15) The nature of the co-ion may have some influence on the capacity; and (16) Oxidation or organic poisoning of the exchangers can cause considerable capacity losses. The great number of different definitions of the ion exchange capacity is further favoured by the fact that the phenomena of ion exchange are studied in so many different fields of science, such as analytical, inorganic, physical, and colloid chemistry, chemical engineering, mineralogy, agriculture, molecular biology, nuclear science, waste disposal and hydrology. Scientists in these various fields have developed their own concepts of ion exchange capacity, and have, particularly in the past, not always defined them accurately.
2. ELEMENTARY PRINCIPLES
In contact with an electrolyte solution, the solid ion exchanger can absorb ions from the liquid phase and exchange them for an equivalent amount of its own ions of the same sign. In order to achieve a reasonably fast ex- change reaction, the material also has to be able to absorb sufficient solvent to facilitate the diffusion of the ions. If, for steric reasons, the ions or the solvent cannot penetrate in depth, the ion exchange process will occur mainly on the surface of the sample. In these cases, crushing of the material will increase the capacity and the rate of exchange. The exchange of monovalent cations may be written as:
A+ X"+ B+ [c]" ^ A+ [c]" + B+ X" (1) or A+ + [B]+^ [A]++B+ where C denotes the exchanger, A and B the counter-ions and X the co- ions in the solution and in the solid phase C; dl means solid phase. For polyvalent cations or anions, similar equations can be formulated. The equilibrium constant of the above reaction indicates whether the ion A or B is absorbed preferentially by the ion exchanger. If the material has to be saturated completely with only one kind of counter-ion, the equilibrium in equation (1), has to be shifted to one side by applying an excess amount of the corresponding electrolyte solution. In this connection it is important to note that the co-ions X can, in equilibrium with the external electrolyte, penetrate the exchanger to some extent. However, due to the simultaneously arising Donnan-potential, their concentration will be much lower than in the electrolyte solution. Since the electro-neutrality of the sample has to be conserved, an additional amount of counter-ions A, equivalent to the absorbed co-ions, will also migrate in the exchanger. This electrolyte penetration depends on the
82 concentration of the external electrolyte, and will become very small if this concentration is sufficiently small (Donnan-exclusion). If no further complicating factors arise (e. g. hydrolysis), this absorbed electrolyte can be washed out completely with water. For amore detailed introduction to ion exchange, the reader is referred1 to the monographs by Amphlett [1], Blasius [2], Griessbach [3], Helfferich[4], Inczedy [5], Kitchener [6], Nachod and Schubert [7], and Samuelson [8],
3. DEFINITIONS OF ION EXCHANGE CAPACITY
In order to characterize the efficiency of an ion exchanger for given applications, it is important to know how many counter-ions can be ex- changed by a certain amount of material. As mentioned above, this ion ex- change capacity is strongly dependent upon the experimental conditions. Its different possible definitions and units are listed in Table A. In the following, they are discussed in more detail.
3.1. Pure ion exchange capacity Kr
This quantity gives the number (in meq) of exchangeable ions of a specified amount of ion exchanger. According to definition, this amount is, after removal of the absorbed water, 1 g in the H+-form for a cation exchanger and 1 g in the CI"-form for an anion exchanger. The condition of weighing the ion exchanger in the H+-form cannot be met in cases where this form is not stable. In this case the capacity has to be determined with another ion, e. g. potassium (K+). Since the dry weight of the K+-form.' exceeds that of the H+-form, too small a capacity will result. The capacity of the H+-form, however, can be correlated to the experimentally determined capacity of the Me-form, according to:
KMe (meq/g) = l-K^(EwJ- 1.008). 10"s (2)
and for an anion exchanger, which is weighed in the A" -form instead of the Cl"-form, according to:
Ka (meq/g) = l-K^Ew/- 35.453). 10-3 (3)
Here EW denotes the equivalent weight of the Me+ or A" ion. and K^ should be given in meq/ g dry exchanger in the Me+- and A"-form respectively, in order to obtain K^1 and Kj'1 in meq/g dry exchanger in the H+- and CI"-form, respectively. For a comparison of ion exchange capacities determined with different ions, reduction of these values to a standard state, i. e. the H+-form, is always necessary.
1 The References to this Appendix are listed separately at the end of the Appendix.
83 TABLE A. DEFINITIONS AND UNITS OF ION EXCHANGE CAPACITY
Name Unit
Pure ion exchange capacity meq/g (Reine Ionenaustauschkapazitat) Kr
Backbone capacity meq/g (Geriist-Austauschkapazitat) K0
Theoretical ion exchange capacity meq/g (Theoretische Ionenaustauschkapazitat) Kt[j
Analytical ion exchange capacity meq/g (Analytische Ionenaustauschkapazitat) K
Sorption capacity meq/g (Adsoiptionskapazitat) Kac]
Total exchange capacity meq/g (Gesamt-AustauschkapazitSt) Ktot
Apparent or useful capacity meq/g (Scheinbare oder nutzbare Austauschkapazitat) Ks
Maximum capacity meq/g (Maximale Austauschkapazitat) Kmax
Pure volume ion exchange capacity meq/ml bed (Reine Volumen-IonenaustauschkapazitSt) Ky
Sorption volume capacity meq/ml (Adsorptions-VolumenaustauschkapazitSt) Kv a(j
Total volume capacity meq/ml bed
(Gesamt-Volumenaustauschkapazitat) Ky tot kg CaO/ft3 bed, Useful volume capacity kg CaO/m3 (Nutzbare Volumen-Austauschkapazitat NVK) Kv nutz
Pure grain ion exchange capacity neq/grain (Reine Korn-IonenaustauschkapazitSt) K^
Microscopic pure volume ion exchange capacity meq/ml exchanger, (Mikroskopische reine Volumen-Ionenaustausch- ^eq/mm3
kapazitat) Kmi Vj r
Breakthrough capacity meq/column or (DurchbruchskapazitSt) K,j meq/g
Concentration of fixed ionic groups m, X meq/g adsorbed water (Konzentration der Festionen)
S-, T-, V-value meq/100 g dry weight
Surface capacity meq/m2 (Oberflachen-Austauschkapazitat) Kg
84 Since drying at high temperatures sometimes destroys the exchanger considerably, it is not always possible to remove all the absorbed water. In these cases the exact drying conditions should be stated.
3.2. Backbone capacity Kp
Another possibility to compare materials, whose ion exchange capacity has been determined with different ions, is to calculate their backbone capacity. This quantity gives the number of exchangeable ions in meq/ g dry backbone or matrix, which is the amount of dry exchanger minus the weight of the countei>ions. It can be obtained from the pure ion exchange capacity, determined for the Me+-form, according to:
KMe (4) K0 (Wg^.j^EW^-lO-a
where EWMe is again the equivalent weight of the Me-ion. For an anion exchanger the index A should be substituted for Me. If no complications arise during the exchange, this quantity should be independent of the particular ion used. If for different ions deviations from a constant value occur, one can conclude that the exchange capacity is different for different ions (e. g. for steric reasons). These possibilities for standardization of ion exchange capacities according to 3.1. and 3. 2. are very useful, but even so they have hardly been used until now.
3. 3. Theoretical ion exchange capacity Kth
If the chemical composition of an ion exchanger is already known, the exchange capacity can be calculated from the molecular weight of the unit which carries one exchangeable ion. This method, which gives good results with resin ion exchangers, can be used to check different structure models of the material. For inorganic ion exchangers, the method has been demonstrated by Baetsle and Pelsmaekers [9],
3.4. Analytical ion exchange capacity Kan
In some cases an analytical determination of the heteroatom of the ionic group in the exchanger is possible. The analytical ion exchange capacity thus obtained may, however, not agree with the pure ion exchange capacity, since not all ionic groups may be available for exchange processes.
3. 5. Sorption capacity Kad
This quantity is the amount of electrolyte (meq) or non-electrolyte (mmol) which can be absorbed by 1 g of dry ion exchanger apart from the exchangeable counter-ions. For comparative measurements, all values should again refer to the dry exchanger in the H+- or CI"-form. If the sorption capacity was determined in the Me-form, its value for the corresponding H+-form will be:
85 KMe (5 (meq/g) = d f3 > ^ l-K^f(EWM - 1.008)- 10'
is again the equivalent weight of the Me-ion. For an anion exchanger, whose dry weight was determined in the A- form, the sorption capacity of the material when weighed in the CI"-form will be: KA (me
where EWA denotes the equivalent weight of the ion A. Here again, it is advisable to eliminate the arbitrary state of the H+- form and the CT-form completely, and refer the amount of adsorbed electrolyte only to the dry backbone of the exchanger (i. e. the weight of the exchanger minus the weight of the counter-ions). This quantity, Ko,ad< can be calculated from the experimentally determined sorption capacity in the Me-form, according to: pjMe 3 (7) Ko.ad (meq/g) = ^ . EWMe• 10"
In the case of an anion exchanger, the index A should be substituted for Me, and EW is then the equivalent weight of the ion A. Depending on the method used for determination of the sorption capacity, it may also include ions adsorbed by other mechanisms, e. g. precipitation.
3.6. Total exchange capacity KIot
If one is interested in the total amount of ions absorbed (counter-ions, absorbed electrolyte, precipitated ions, etc. ), a total capacity of the ex- changer can be defined, as follows:
Ktot = Kr + Kad (8)
For comparative measurements K,.ot should again be referred to the standard state of an exchanger in the H+- or CI"-form. If the dry weight was deter- mined in the Me-form, we obtain from equations (2) and (5) for a cation exchanger: KMe + KMe
(9) K"ot (meq/g) = x ,KMe (EWMe - l^OOB)-10"8 and for an anion exchanger: a kA -f K (10) Kg\ (meq/g) =!_KA . 35.453)-10"3
If the dry backbone of the exchanger is taken as the standard state, we obtain: pj-Me pWvle 1 n K0, tot (meq/g) = x . KMe • ewJ" . 1q-3 ( )
86 where.the symbols have the same meaning as above. For an anion ex- changer, A should be substituted for Me.
3.7. Apparent capacity Ks
Exchangers with weak acid or weak base groups are not always completely ionized. In such cases, depending on the experimental con- ditions, not every ionic group contributes to the ion exchange process, and only an apparent capacity, Ks , will therefore be measured. Obviously, this quantity will depend strongly on the pH of the external electrolyte solution. If the exchanger has weak acid groups, the apparent capacity will be lower in solutions with low or medium pH values than in those with higher pH values. The reverse is true for anion exchangers with weak base groups. Furthermore, if the external electrolyte is itself a weak electrolyte, Ks will depend on the solution pK. K. is also called in many cases the "useful capacity".
3.8. Maximum capacity Kmax
If experimental conditions are selected where all weak acid (or weak base) groups in an exchanger are ionized, a limiting value of the capacity v/ill be obtained, which is called the maximum capacity, Kmax. It may be considered, therefore, as a special case of the apparent capacity.
3. 9. Pure volume ion exchange capacity Kv,r
Instead of referring the number of exchangeable ions to the dry weight of the exchanger, it can also be referred to the unit volume of packed bed in the H+-or CI"-form in equilibrium with pure water. This definition is especially convenient in column operations. The volume ^ of the packed bed is the sum of the volume of the swollen exchanger and the interstitial volume Vz:
3 vs = VA + Vz (cm ) (12) and the density of the swollen exchanger is given by:
3 dA = ^p(g/cm ) (13) where M is the dry weight and w the water content of the sample. From the definition of the pure ion exchange capacity Kr:
Kr (meq/g) (14)
(n = number of exchangeable ions of the sample) and the pure volume capacity Kv r:
3 Kv,r (meq/cm ) (15)
87 we obtain from equations (12) to (15) the correlation between Kr and K^ r, as follows:
Kv r = dA (me cm3 - 1 + w/M q/ ) (16)
Here r (= Va/Vs) is the packing fraction of the bed and w/M is the amount of absorbed water per g dry exchanger. If we denote the density of the bed as:
3 ds = Vg (g/ cm ) (17)
and since ds = dA" r, we obtain:
The bed density ds can be measured easily by weighing the swollen ex- changer and determining the bed volume Vs in a graduated column. It is obvious that the pure volume capacity depends strongly on the swelling properties of the exchanger, its ionic form and the temperature.
3. 10. Sorption volume capacity Kv.ad
The sorption volume capacity is analogous to the sorption capacity
Kad (see section 3. 5. ), except that the number of absorbed ions is referred to the unit volume of the packed exchanger bed. The correlation between
Kv, ad and Kad is given by:
Kv'ad = U^j (meq/cm3) (19) where the symbols have the same meaning as in section 3. 9.
3.11. Total volume capacity Kv.tot
This quantity is analogous to the total exchange capacity Kt0t (see section 3. 6. ), except that the total number of absorbed ions is referred to the unit volume of the packed ion exchanger bed. This means that:
Kv,tot = Kv,t + Kv,ad (20) and dc • K.., Kv,tot = rVw/M" (21)
3.12. Useful volume capacity Ky.nutz
In technical column operations, the capacities are generally expressed as kg CaO/m3 exchanger bed. Instead of the equations (16) and (18), we now obtain:
88 or
28 4 d S KS Knutz = :° ' , M (kgCaO/m3). (23) 1 + w/M where the symbols are the same as in section 3.9.
In equations (22) and (23), the apparent capacity Ks has been used instead of Kr, since due to the kinetics of the exchange or the pH of the solution, it is not possible to use the pure ion exchange capacity. In order 3 to obtain Knutz in kg CaO/m , Ks has to be inserted in equations (22) and (23) as meq/g dry exchanger. Besides the unit kg CaO/m3, other units such
as lb CaC03/cu. ft, lb CaO/cu.ft, g CaO/lOOO ml or eq/cu. ft are also in use. In the case of anion exchangers, CaO equivalents are employed.
3. 13. Pure grain ion exchange capacity Kk. r
By a combination of, e. g. radioactive tracer or microcoulometric methods with microscopic methods, the ion exchange capacity of single exchanger grains can be determined. The obtained values (fieq/mg dry exchanger or neq/ grain) should again be converted to some standard state, i. e. the H+-form, the Cl'-form, or to the backbone of the exchanger. Capacity measurements of single exchanger particles yield information about the homogeneity of the material.
3. 14. Microscopic pure volume ion exchange capacity Km. v.r
In some cases the volume of a single ion exchanger particle can be determined by microscopic methods. It is then possible to refer the number of exchangeable ions to the dry volume \ or the wet volume Vq of the exchanger particle (peq/mra3 or meq/ml). The correlation between these two capacities is:
r (meq/ml dry particle) = ' 1 r (meq/ml swollen particle)(24) vt '
The correlation between the volume system and the weight system is:
(meq/g dry particle) = j ' K^ r (meq/ml dry particle) (25)
where dt denotes the density of the dry exchanger particle.
3. 15. Breakthrough capacity Kd
This quantity is used only in column operations. When a column, filled with an exchanger in the A-form, is leached with a solution containing counter-ions B, the exchange A for B will occur. At the beginning the effluent will contain only the ions A, but after some time the ion exchanger is converted to a large extent to the B-form, and B-ions will appear in
the effluent with a concentration cB, which is small compared to the
89 FIG. A. Breakthrough curve of the ions B. Originally only ions A were in the exchanger. original concentration of B, cB 0 (breakthrough). The amount of B sorbed by the ion exchanger up to this point is called the "breakthrough capacity" of the column. This quantity is always smaller than the pure ion exchange capacity, where the material is converted to the B-form under equilibrium conditions. The behaviour described above is illustrated graphically in Fig. A. Theoretically, the point of exhaustion of the column is reached after an infinite time or an infinite effluent volume. In practice, however, attainment of the equilibrium value between 1 and 5% will be sufficient. The same is true for the point of breakthrough (dashed lines in Fig. A).
The volume breakthrough capacity Kd v corresponds in Fig. A to the area F-j , if we refer to the volume of the packed bed. We thus have:
vD
Kd,v = :f f (l--^)dV (26) VSvJq cBi0
The overall capacity of the column, corresponding to the area FJ+F2 is:
vs
3 Kv.tot = ff (I-" ") dV (27) v B sv=o -°
The degree of utilization (efficiency, E) of the column is given by:
Kdy Fj
Kv.tot Fi + Ej
In practice it is convenient not to determine the whole breakthrough curve but only Vs, VD and VG. We then obtain approximately:
K (29) vs
(30)
90 It is clear that in connection with the value of the breakthrough capacity all operating conditions have to be specified in detail.
3. 16. Concentration of fixed ionic groups m,X
In many theoretical problems, the molality m of the fixed ionic groups in the resin is a very convenient quantity. Its unit is meq/g solvent in the exchanger phase. For the same reason, the volume concentration X of the fixed ionic groups can be defined, which is given as meq/ml swollen ion exchanger without interstitial volume. Both quantities depend strongly on the swelling properties of the sample and are not, therefore, character- istic constants of an exchanger. They vary with the nature of the absorbed ion, the concentration of the external solution and the temperature. If the water content of the exchanger, w' =w/M, is given as g solvent/g dry material, m is derived from the pure ion exchange capacity Kr as:
m =—p (meq/g solvent in exchanger) (32) w
If the amount of solvent w in the exchanger is given as g solvent/ g swollen ion exchanger, we have:
W m = Kr (meq/g solvent in exchanger) (33)
It should be noted that the value of Kr has to be determined in the same ionic form of the exchanger in which the water content has been determined. The volume concentration X of the fixed ionic groups can be deter- mined from the density dA of the exchanger (g swollen exchanger/volume swollen exchanger) by:
X = ^ (meq/cm3 swollen exchanger) (34) or
3 X = Kr • dA (1 - w) (meq/cm swollen exchanger) (35)
The quantities m and X are correlated by:
- 3 X = dA w • m (meq/cm swollen exchanger) (36)
3.17. S-, T-, and V-values [10, 11]
When determining the ion exchange capacity of a clay mineral, it may be sometimes advantageous to denote the amount of exchangeable base forming cations, e. g. Ca2+, Mg2*, Na+, or K+/100 g dry weight as the S- value. The total cation exchange capacity of a clay, including ions such as H+ and Al3+, is then called the T-value. The fraction S/T is sometimes also called the V-value and is given as a percentage. For the difference between the T- and S-values, the term "rest capacity" is used.
91 3.18. Surface capacity Kfi
For comparative measurements of the ion exchange capacity of plant roots, it is advantageous to refer the capacity to the surface area of the roots rather than to their weight or volume. A reasonable unit in this connection is meq/m2 [12],
4. GENERAL METHODS OF DETERMINATION
4.1. Principles
The determination of ion exchange capacity includes: (1) quantitative determination of the milli-equivalents of the ion A in a given amount of ion exchanger AC, according to equation (1) (section 2), either by a non- destructive method, e. g. radiometry, after ashing or fusion of the loaded ion exchanger in solution, or after elution of A and its determination in solution by standard analytical methods; (2) determination of the dry weight of the exchanger in the A-form; (3) calculation from (1) and (2) of the quantity meq A/g dry AC; and (4) discussion of the errors. This procedure appears to be simple, but a number of conditions have to be fulfilled as follows: (1) before determination, the ion exchanger should be completely in the A-form; (2) the A-form should be H+, CI", or another defined standard ion. If other ions have to be used, the capacities obtained must be reduced to the standard forms according to equations (2) - (4) (sections 3.1., 3. 2.); (3) the dry weight has to be determined for the A-form of the exchanger; (4) if no precautions are taken, all ions A in the solid phase AC will be determined as a sum, regardless of whether they are bound by ion exchange, adsorption or precipitation; (5) a definite grain size has to be used if the exchanger shows an inhomogeneous distri- bution of ionic groups within the grain; (6) the sample has to be a single, pure, ion exchanger or at least a reproducible mixture; and (7) sampling of the exchanger material has to be representative for the whole material to be judged — a trivial, but very often unfulfilled requirement in the deter- mination of natural ion exchangers. In the following, some of these points are briefly discussed in the order in which they occur during the deter- mination.
4.2. Sampling
Errors due to sampling may exceed errors in the determination of the ion exchange capacities by an order of magnitude. It is, therefore, of fundamental importance that the sample to be analysed has exactly the same composition as the total material under investigation. The rules for sampling in chemical analysis should be observed; a geologist or soil chemist should be consulted if necessary.
4. 3. Sample preparation
4.3.1. Sieving
From inhomogeneous inorganic material, either only one distinct grain size fraction is taken or, if the whole material has to be analysed, e. g.
92 in the case of soil, a sieving curve is measured and samples from different grain size fractions are taken according to their proportion.
4.3.2. Purification
Natural inorganic ion exchange material can be contaminated by e. g. humic acids, calcite and other carbonates, quartz, feldspar, mica or graphite. Since these components also show ion exchange capacities (capacities for humic acids exceed those for clay minerals by about two orders of magnitude), a purification or at least exact characterization of the different solid phases is necessary. The latter may be achieved by methods of phase analysis, e. g. chemical methods, X-ray fluorescence, electron microscopy, light microscopy, spectroscopy or thermoanalytical methods. Humic acids in clay minerals may be destroyed by treatment with hydrogen peroxide [13, 14], Inorganic contaminants maybe separated by sedimentation or flotation.
4. 3. 3. Loading
According to equation (1) (section 2), a random ionic form of the ion exchanger can be converted in most cases to the A+ -form by treatment with a concentrated solution of the electrolyte A+ X". In order to get a complete shift of the equilibrium (1) to the right-hand side, repeated treat- ment is desirable. This can be done in column or batch operation. The latter, however, is commonly preferred in the case of samples with too small a grain size for column operation or long exchange durations. Criteria for a complete shift of the equilibrium and thus for preparation of the pure A+-form are: (1) concentration A+ of the loading solution before and after treatment of the ion exchanger remains constant; (2) after treatment, ions B+ are no longer in solution; and (3) no changes of the concentration of A+ and B+ according to (1) and (2) with time. The time necessary for complete conversion to the A+-form can vary from several hours to several months in the case of natural inorganic ion exchangers. In order to remove absorbed quantities of the electrolyte A+ X" after loading, the exchanger has to be washed thoroughly, e. g. with distilled water, until no further ions A+ can be detected in the effluent. If concentrated solutions of A+ X" were used, very long washing times may be necessary. In the case of weak acid ion exchangers, e. g. some clay minerals, washing with pure water can cause hydrolysis according to Me+ (clay mineral)" + + + + HzO ==5 H (clay mineral)" + Me + OH", and thus elution of ions A .
4.4. Quantitative determination
The amount of ions A+ per unit weight or volume ion exchanger A+ C" can be determined by direct and non-destructive, destructive or elution methods.
4. 4.1, Direct methods
The direct determination of the ions A+ in the ion exchanger is most rapidly and simply made by one of the modern non-destructive instrumental analytical methods. Of these, only the radiometric method has found
93 general acceptance until now, while X-ray fluorescence and some others have been used only occasionally.
4.4. 1. 1. Radiometric methods
Before loading the ion exchanger, a radioactive isotope of the same element in the same ionic form is added to the solution of the ion A+ in a sufficient amount to obtain precise measurements. For non-destructive radiometric measurements, gamma-ray emitters are preferred. They can be measured in a Nal-detector without mechanical or chemical pre- paration of the sample. Beta-ray emitters may also be used, but fine grinding to small particle size and spreading to a thin layer, as well as preparation of standard samples, are sometimes necessary. Alpha nuclides do not appear to be suitable. The radioactive ions used with the inactive carrier A+ have to fulfill several conditions: (1) monovalent ions in preference to polyvalent ions; (2) preferably long half-lives; (3) if possible, no radioactive daughter nuclides; (4) if radioactive daughter nuclides are unavoidable, their valency should be below or at least equal to that of the mother nuclide; and (5) gamma and especially beta energies not too low. Although radiometric determinations are rapid and convenient, problems of correct loading to the A+-form of the ion exchanger cannot be avoided. In the case of beta nuclides, preparation of standard samples is necessary.
4.4.2. Destructive methods
A standard method of analysis of A+ in A C" is the wet chemical deter- mination, after destroying the matrix C" by incineration or fusion. Con- venient procedures for destroying organic ion exchangers are fuming with nitric acid in combination with sulphuric or perchloric acid, or treatment with hydrogen peroxide alone or with iron(II) (-OH radicals). Inorganic silicate ion exchangers may be fused with soda and/or hydro- fluoric acid.
4. 4. 3. Elution methods
With the methods described in 4. 4. 1. and 4. 4. 2. , it is not possible to determine whether the ions A+ are bound by ion exchange, precipitation, or by adsorption. In the elution (solution) methods, according to:
A+ + B+ [c]" =^A+ jc]" + B+
either the eluted ions B+ in the effluent or the replaced ions A+ in the loading solution can be determined as a difference in both column or batch operations. For the latter, titration curves of the ion exchanger may also be used. The direct determination of the eluted ions B+ in the effluent allows the determination of pure ion exchange capacities by the choice of a suitable elution agent. They are the true reversible capacities if they remain constant with repeated loading and elution. As in most other cases, complete and thorough loading of the exchanger with ions A+ is necessary. Since B+ is directly determined in solution, the method is also well suited for the determination of small ion exchange capacities (for B+).
94 The determination of the amount of ions A+, fixed during loading of the ion exchanger with a highly concentrated solution of A+, is based on the determination of the small concentration of ions A+ left in solution after loading. No differentiation of the binding state of A+ can be made. It is, however, the only method which also allows incomplete loading of the exchanger with ions A+ before starting. Column operations have the advantage of automatic and therefore simple operation. In the case of long reaction times and very small grain sizes, however, batch operation is preferred.
REFERENCES TO APPENDIX II
[1] AMPHLETT, C.B., Inorganic Ion Exchangers, Elsevier, New York (1964). [2] BLASIUS, E., Chromatographische Methoden in der analytischen und prSparativen anorganischen Chemie, Enke Verlag, Stuttgart (1958). [3] GRIESSBACH, R., Austauschadsorption in Theorie und Praxis, Akademie Verlag, Berlin (1957). [4] HELFFERICH, F., Ion Exchange, McGraw Hill, New York (1962). [5] INCZEDY, J., Analytische Anwendungen von lonenaustauschern, Verlag der ungarischen Akad. d. Wiss., Budapest (1964). [6] KITCHENER, J. A., Ion Exchange Resins, Wiley, London (1957), [7] NACHOD. C., SCHUBERT J., Ion Exchange Technology, Academic, New York (1956). [8] SAMUELSON, O. , Ion Exchange Separations in Analytical Chemistry, Wiley, New York (1963). [9] BAETSLE, L., PELSMAEKERS, J., J. inorg. nucl. Chem. 21 (1961) 124. [10] STACH, H., Angew. Chem. 63 (1951) 263. [11] HOFMANN, U. , GIESE, K., Kolloidzeitschrift 87 (1939) 21. [12] SMITH, R. L., WALLACE, A., Soil Sci. 81(1956) 97. [13] WEISS, A., Z. anorg. allg. Chem. 297 (1958) 232. [14] BOEHM, H.P., LIESER, K.H., Z. anorg. allg. Chem. 304 (1960) 207.
95
APPENDIX III
COMMUNICATIONS CONCERNING NATIONAL EXPERIENCE IN VARIOUS COUNTRIES
1. FRANCE
Studies are being made on the solidification of evaporator concentrates into a concrete, improved by the addition of minerals. The various minerals investigated include sepiolite, activated aluminium oxide and crude vermiculite. The best results, with respect to the hardness of the final product, the overall volume reduction and the homogeneity, were obtained with sepiolite. A typical composition is as follows: evaporator concentrates, 50%; cement, 25%; and sepiolite, 25%. The average chemical composition (in g/litre) of the evaporator concentrates (containing 800 g dry matter/litre) is: NaN03, 357; Ca(OH)2, 90; Fe, 11.5; S04, 108; CI, 22.5; P, 22.5; and F, 22. 5. Evaporator sludges are also being solidified in a vermiculite mortar. The facility includes a storage bin for the cement, introduced by blowing, and a storage bin for the vermiculite, introduced by gravity. The sludge and the vermiculite-cement mixture are both introduced into 400 1 or 750 1 drums by means of a special loading lid; the contents of the drums are mixed thoroughly with an electric mixer. The drums are then sealed in a prefabricated concrete container. A typical dosage (litres) for a 400 I drum is as follows: concentrate, 250; cement, 125; and vermiculite, 80.
2. GERMANY, FEDERAL REPUBLIC OF
At the Hahn-Meitner-Institut fur Kernforschung (HMI), Berlin, a pelagonite tuff which is commercially available under the name "Filtrolit" has been used for some time for selective removal of Cs and some other radionuclides from radioactive effluents. The tuff is found in the Eifel area near Bonn. Filtrolit has been used for about 30 years for water softening and filtration. The material has an excellent column performance. The pilot plant used for both test runs and laboratory effluent de- contamination consists of two columns, 18 and 30 cm in diameter and 180 cm in length, filled with 45 1 and 100 1 respectively of the tuff. Usually a specific flow rate of 50 1/h per litre was chosen. The grain size of the tuff particles was 0.3-1 mm and the tuff was pre-treated with NaCl solution. Test runs showed that about 1500 bed volumes of tap water containing 10-5 N CsCl + 137Cs could be passed through the tuff until breakthrough occurred. The mean decontamination factor achieved was of the order of 500. Further, it was observed that the tuff has increasing selectivity not
97 only for Cs, but also for Sr, Ba and Ce, with decreasing relative concen- tration of these ions in the solution. This behaviour renders the tuff suitable for the decontamination of laboratory effluents, although the Sr-selectivity is rather poor. The pilot plant has been used for the decontamination of various labo- ratory effluents, and it has been demonstrated that the decontamination is very good for normal effluents from chemical laboratories but it is rather poor for laundry effluents (DF < 50). In the case of laundry effluents and for strongly acid solutions, the tuff becomes irreversibly damaged.
3. ITALY*
A natural mineral of the zeolite type has been used on a large scale at the Radioactive Waste Treatment Station of the Casaccia Nuclear Study Centre. The grain sizes of this zeolite mineral are such that it can be used for different techniques depending upon the particle size selected: (1) the fraction above 230 mesh size is suitable for contact methods; (2) the 100 - 230 mesh fraction can be used for fluidized bed techniques; and (3) the 20 - 100 mesh fraction can be used for fixed bed techniques. In some pilot scale studies, zeolitic tuff has been investigated in sus- pension alone and also as an additive during ferrocalcium phosphate flocculation treatment. These investigations have shown that this zeolitic tuff has practical advantages, particularly in view of its low cost, and that there exists a definite possibility of decontaminating solutions by a single- stage treatment, instead of the two treatments in series now commonly used. Investigations on the use of the zeolitic tuff in a fixed bed operation have revealed that the mineral has similar permeability characteristics to those of resins. In large-scale fixed bed operations, the effect of three parameters, i.e. the nature of the exchangeable ion, the depth of the bed and the flow rate, was studied. The zeolitic tuff has also been studied in a mixed installation consisting of a flocculator and a column arranged in series. The operating conditions were: throughput, 10 litres/h; retention in clariflocculator, 2 h; height of column, 50 cm; and pH of solution, 9.5. Flocculation with ferrocalcium phosphate alone gave an activity removal of 72%. The addition of the zeolitic tuff (230 mesh) raised this figure to 92%, and the further addition of a column resulted in a removal of more than 99. 9%. The breakthrough of Sr and Ru was reached after passage of 440 bed volumes, while for caesium, breakthrough was reached after 300 bed volumes had passed. This zeolitic tuff has been in use for more than a year on a plant scale as an additive in the flocculation process used to decontaminate low activity solutions (10"3 - 10"4 juCi/ml) containing decayed fission products. The treatment is carried out in a static flocculator with a capacity of 3.5 m3 . Tuff (1000 ppm) in powder form (230 mesh) is used with the ferrocalcium phosphate treatment. The activity removal obtained under these conditions is of the order of 90%.
Material provided by G. Branca andG. Gresson, CNEN, CSN Casaccia, S.M. Galeria, Rome.
98 4. KOREA
Readily available and extensively studied clay minerals at the Atomic Energy Research Institute, Seoul, Korea, are kaolinite, montmorillonite and vermiculite. A three-stage waste treatment facility, in which low-level liquid waste (10-4 -10'6 /uCi/ml) is absorbed by montmorillonite clay, was constructed in the waste treatment plant in 1964 and has since been in operation. The facility consists of three lead-lined 3 mm stainless steel reactor tanks and three settler tanks. It was found that optimum operating conditions are given by a waste feed flow rate of 2 litres/min and a montmorillonite clay dose of 2% by weight. Additions of higher percentages of clay were found not to be useful.
5. UNION OF SOVIET SOCIALIST REPUBLICS
The two natural sorbents investigated for large-scale treatment of radioactive effluents in the USSR are dolomite and pyrolusite. The studies carried out with dolomite have established that: (1) a satis- factory degree of decontamination is obtained when the height of the dolomite bed is greater than 1 m and the grain size is 0.5-1.0 mm; on increasing the bed height to greater than 1.5m, there is no increase in the degree of decontamination; (2) i44Ce is effectively and almost completely removed with the passage of 490 column volumes; 106Ru is removed even more effectively, and with the passage of 700 volumes, no breakthrough of 106Ru was observed; (3) the mineral is significantly more useful for removing radiostrontium than radiocaesium; and (4) the pH of the feed does not have a significant effect on the decontamination factor. The manganese ore (pyrolusite) is another mineral which has been found to decontaminate strontium quite effectively. The results in dynamic conditions establish that decontamination factors as high as 100 000 are obtainable using a grain size of 0. 25 - 1 mm. Almost complete desorption
of strontium is achieved with two volumes of 5% HN03 .
Special Communication, by V. M. Sedov, USSR
RESEARCH IN THE USSR ON THE USE OF NATURAL SORBENTS FOR RADIOACTIVE WASTE TREATMENT
INTRODUCTION
In the USSR, within the last decade, synthetic ion exchangers have come into wide use for the treatment of radioactive waste water of low salt content. They possess the advantages of a high ion exchange capacity, good exchange kinetics, and poor packaging (compaction) ability. Soviet scientists have also carried out extensive investigations on the use of various natural local sorbents for liquid waste treatment. Although these materials have to date found no wide application on an industrial scale, a number of scientists consider that these ion exchangers will be of
99 TABLE B. DATA FOR PILOT AND INDUSTRIAL RADIOACTIVE WASTE TREATMENT PLANTS
Sorbent Solution flow Sorbent layer Expected Sorbent use Solution Ion exchange Sorbent grain size through column thickness decontamination under dynamic conditions pH capacity (mm) (m/h) (m) factor
Dolomite In use 0.5-1.0 No effect on 1.5 1.5 For total isotope a decontamination content: factor 35S, 9«Sr, «Zr, »5Nb, i06Ru, 144Ce, -25
90 Pyrolusite To be used 0.25-1.0 - - - For Sr, 100 000 Some meq/g
Iron May be used - 4-7 1.5 - For 337 Cs, 2600 7 mg Cs/g ferrocyanide precipitate
a Nearly complete removal of 144Ce by passage of 490 column volumes; 106 Ru is fully removed by passage of 700 column volumes. major importance in liquid radioactive waste treatment, and investigations of the problems of large-scale, use of natural sorbents are therefore being made. Compared with synthetic resins, natural ion exchangers offer the fol- lowing advantages: (1) comparatively low cost, for example, in the USSR the cost of mineral sorbents is between 20 and 100 roubles/ton, whereas that of synthetic resins is between 800 and 8000 roubles/ton; (2) stronger fixation of radioactive isotopes, a property which can be considerably improved by thermal treatment; (3) higher selective sorption capacity in the case of certain natural sorbents, e.g. that of clinoptilolite for Cs; and (4) selective sorption of some radioactive isotopes at high salt concentrations. The shortage of plants producing synthetic resins is the principal reason for recourse to local natural minerals for radioactive liquids treat- ment. This is particularly the case in a number of developing countries, since the import of resins from other countries involves a large financial outlay. In the choice of natural sorbents of local origin, the following factors have to be considered: (1) physical, chemical and radiochemical compo- sition of the wastes to be treated; (2) degree of decontamination required; (3) ion exchange capacity of the sorbents; (4) stability of radioisotope fixation; (5) mechanical strength of the sorbent; (6) conditions of used active sorbents disposal; (7) cost of extraction and partial treatment of sorbents; and (8) method of sorbent application, which may depend on the conditions of waste treatments, i. e. static or dynamic, filtration or pre coat.
USE OF NATURAL SORBENTS FOR RADIOACTIVE WASTE TREATMENT IN THE USSR
In the USSR, research has been carried out, and is still underway, on radioactive waste treatment with the aid of the following natural sorbents: dolomite, glauconite, vermiculite, biotite, minerals containing phosphorus, various zeolites, pyrolusite, perlite, diatomite, peat, and other artificial inorganic ion exchangers. Some data for pilot and industrial radioactive waste treatment plants in the USSR are presented in Table B; characteristics of a number of natural sorbents are discussed in more detail below.
Dolomite
Most frequently, dolomite is used in the calcined form (calcination at 720 - 750° C). The mechanism involved is assumed to be as follows: strontium removal is by chemisorption on the grain surface and co-precipitation with recrystallization of the magnesium mass; cerium and phosphorus are adsorbed on the surface, due to the formation of compounds of low solu- bility (cerium hydroxides and calcium and magnesium phosphates); and caesium is fixed on the silicate components of the dolomite. As a result of research carried out with dolomite in water containing 144 Ce, 95Zr, 95Nb, 106Ru, 32P, 85Sr and 35S, Soviet scientists have found
101 that: (1) a satisfactory degree of decontamination for all the isotopes is obtained when the thickness of the dolomite layer is greater than 1 m and the grain size is 0.5-1.0 mm; (2) a dolomite layer thickness of more than 1.5m does not increase the degree of decontamination; (3) the pH of the solution does not affect the decontamination factor; (4) it is more advantageous to use the magnesium mass in dynamic conditions; (5) 144Ce is effectively and almost completely removed by the passage of 490 column volumes. 106Ru is removed even more effectively; after the passage of 700 column volumes no breakthrough of radioruthenium could be observed; and (6) dolomite has poor selectivity for 9°Sr and is ineffective in the case of 137Cs; it has no effect whatsoever in the extraction of 131I. In these studies, the fraction of semicalcined dolomite was 0.5-1 mm and 5-7 mm; column diameter 13 mm; column height 0. 5 - 4 m. The flotation of dolomite gives the best result, the volume of waste pulp being 0. 3% instead of 0. 6 - 1% in the case of coagulation. The activity of a solution containing 90Sr, 95Zr, 95Nb, 10(3Ru, 144Ce and 137Cs was reduced by a factor of 25.
Glauconite
Glauconite is a hydrous ferroaluminosilicate of potassium, sodium, calcium, magnesium and some other metals, and belongs to the group of hydromicas. The cation exchange is an irreversible process. The mineral is a satisfactory material for removal of strontium and caesium in dynamic conditions. The Soviet scientist Gornak has proposed a simple and effec- tive method for increasing the ion exchange capacity of glauconite by heating in a reducing atmosphere, which makes it possible to increase the glauconite exchange capacity by a factor of six, from 0.17 to 1 meq/g.
"Vermiculite
Vermiculite is a natural magnesium-potassium or magnesium-alumina silicate. It is used mainly in the magnesium form, Mg2+, but is, however, preferably used in the Na+ form after treatment with a solution of NaCl, since at high pH values magnesium hydroxide is formed, which precipi- tates on the sorbent granules thereby reducing diffusion. Another way of eliminating this undesirable phenomenon is treatment at pH7. Vermiculite has a fairly high exchange capacity (up to 1. 5 meq/g; in dynamic conditions, up to 0.6 meq/g), and is more efficient in the removal of 137Cs and 90Sr in comparison with synthetic ion exchangers. The decontamination factors for 137Cs and 90Sr in dynamic conditions are in the range 102 - 103. Soviet scientists have shown that the heating of vermiculite to 150° C improves its filtration properties but reduces its ion exchange capacity. It would appear that, upon heating, a compaction of the inter-packet water layers takes place in the vermiculite and access of the ions to the Mg2+ exchange ions becomes difficult.
Biotite
Biotite is a mineral of the hydromica group, and has the approximate formula: (OH)4K2(Si6Al2) (Mg, Fe)602o. The structure of biotite is
102 similar to that of montmorillonite except that K+ is a compensating cation which is distributed in the spaces between the packets. Soviet scientists have studied the sorption of 137Cs and 90Sr on biotite in the presence of macroquantities of alkaline metal and magnesium ions. Biotite of 80 - 140 mesh was used, the finer fractions being separated beforehand. The initial waste contained a mixture of 90Sr, 90Y and 137Cs, and had a specific activity of 10"2 Ci/l, and pH6. 2-6.4. The exchange capacity was found to be 1X10"5 mol Me2+/g of sorbent. Biotite was also used for the treatment of another solution which had a specific activity of 1 X10-5 Ci/l, and contained Ca2+ in an amount equivalent to its content in rivers. The degree of 90Sr removal was slightly dependent on the compo- sition of the solutions, amounting to 70 - 90%.
Minerals containing phosphorus
Spitsyn and associates have studied the sorption capacity of various minerals containing phosphorus. In the treatment of solutions with phos- phorite, it was found that the degree of 90Sr removal varied between 80 and 96%. Phosphorite adsorbs 90Sr fairly effectively at Ca2+ ion concentrations of approximately 100 mg/1. The initial activity of the effluents was 1X10-5 Ci/l. Kibardin has investigated hydroxyapatite for use in removing 90Sr and some other stable metal isotopes. It was found to be efficient only where the pH was not less than 8. For a stable Sr content of 5X10'5 M, the degree of decontamination was 99%; if the stable strontium content was in- creased by a factor of 100, the degree of decontamination became 50%. Hydroxyapatite can be used most effectively in dynamic conditions, as was confirmed by a number of experiments in which this mineral was used for extracting Co, Cu and Fe ions from solutions of their sulphates at pH6. 8. These metals were not found in the filtrate. The disadvantage of using hydroxyapatite in dynamic conditions is its high degree of dispersion.
Manganese ores — Pyrolusite and ferrocyanides
A method has been developed and experiments carried out using mineral sorbents for removing radiostrontium and radiocaesium from solutions after alkaline precipitation. Because of the high salt content, the use of organic sorbents is not very effective. For 90Sr removal, domestic manganese ores with a grain size of 0. 25 - 1 mm were used. The sorption capacity was a few meq/g of sorbent, and the decontamina- tion factor was as high as 100 000 in dynamic conditions. Almost complete desorption of strontium was achieved with two volumes of 5% HNO3. The removal of caesium was carried out using iron ferrocyanide on a granular carrier of activated charcoal. The iron ferrocyanide was reduced on the surface of the charcoal to a compound which can be considered as ferrocyanide. Quantities in the range 100 - 200 g of precipitate were applied per litre of the charcoal (weight 250 g). For a caesium content of 5 mg/1, approximately 7 mg Cs/g of sorbent were sorbed. Sorption took place at pH4-7, and the decontamination factor was 2600. The sorbent was
103 regenerated with 5% NaOH. The original waste containing Sr and Cs with a specific activity of 10"2 Ci/1 was brought to the maximum permissible concentration (MPC) by two-stage ionization.
FIG.B. Incorporation of radioactive sludge into a ceramic material based on aluminium phosphate binding.
SOLIDIFICATION OF RADIOACTIVE CONCENTRATES
A method has been developed in the USSR for incorporating active sludge into a ceramic material based on an aluminium phosphate binding (see Fig. B). The ceramic material is obtained as a result of binding the sludge particles with the aluminium phosphate. The latter is formed by introducing into the sludge two components of refractory clay and phos- phoric acid (refractory up to 1900°C). The ceramic blocks are resistant to hydration and retain about 65 - 80% of wastes. The volume of the wastes is reduced by a factor of 40, and the elution rate is 10"5 - 10-4 g/cm2/day.
BIBLIOGRAPHY TO SPECIAL COMMUNICATION BY V. M. SEDOV
KUZNETSOV, Yu.V. etal., Principles of Water Deactivation, Atomizdat (1968) (in Russian).
SPITSYN, V.I., BALUKOVA, V.D., NAUMOVA, A . F., GROMOV, V.V., SPIRIDONOV, F.M., VETROV, E.M., GRAFOV, G.I., "A study of the migration of radioelements in soils", Int. Conf. peaceful Uses atom. Energy (Proc. Conf. Geneva, 1958) 1J3, UN, Geneva (1958) 439.
104 BAGRETSOV, V.F., PUSHKAREV, V.V., Radiokhimiya 2 (1960) 446.
PUSHKAREV, V.V., Atomn. Energ. 20 (1966) 53.
ZAITSEV, B.A., Rep. Conf. Members COMECON, Brno (1964) (in Russian).
PUSHKAREV, V.V. et al., Radiokhimiya 4 (1962) 49.
TYUTRINA, A.P., Atomn. Energ. 18 (1965) 56.
BALUKOVA, V.D., KULICHENKO, V.V., NAZAROV, A.I., SIBIREV, A.V., RAUZEN, F.V., Practices in the Treatment of Low-and Intermediate-level Radioactive Wastes (Proc. Symp. Vienna, 1965), IAEA, Vienna (1966) 841.
KIBARDIN, S.A., Prikl. himija 36 (1964) 2757.
BALUKOVA, V.D. et al., The incorporation of radioactive waste, Atomn. Energ. 8 (1967) (in Russian).
GROMOV, V.V., Atomn. Energ. 17 (1964) 13.
BAGRETSOV, V.F. et al., Radiokhimiya 6 (1965) 137.
VOZNESENSKY, S.A. et al., Radiokhimiya 3 (1961) 510.
GORNAK, V.M., Ion Exchange and Sorption from Solutions, Minsk. Publ. Acad. Sci. Byelorussian SSR (1963) 149 (in Russian).
BAGRETSOV, V.F., Prikl. himija 34 (1961) 11.
KHONIKEVICH, A.A., Dezaktivacija Sbrosnych Vod, Atomizdat, Moscow (1964).
105
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112 LIST OF PARTICIPANTS
PANEL ON THE USE OF LOCAL MINERALS IN THE TREATMENT OF RADIOACTIVE WASTE, IAEA, VIENNA, MAY 1969
Chairman
C. GAILLEDREAU France
Panel Members
L. BERÁK Czechoslovak Socialist Republic D. HAWKINS United States of America H. KRAUSE Federal Republic of Germany Sang Hoon LEE Korea V. SEDOV Union of Soviet Socialist Republics K.T. THOMAS India N. Vàn de VOORDE Belgium
Advisers
M. PIRS Yugoslavia B. SANSONI Federal Republic of Germany
Scientific Secretary
E.W. WIEDERHOLD Division of Health, Safety and Waste Management (now Division of Nuclear Safety and Environmental Protection), IAEA, Vienna
113
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ARGENTINA Comisión Nacional de Energia Atómica, Avenida del Libertador 8250, Buenos Aires AUSTRALIA Hunter Publications, 58 A Gipps Street, Collingwood, Victoria 3066 BELGIUM Office International de Librairie, 30, avenue Marnix, Brussels 5 CANADA Information Canada, Ottawa C.S.S.R. S.N.T.L., Spálená 51, Prague 1 Alfa, Publishers, Hurbanovo námestie 6, Bratislava FRANCE Office International de Documentation et Librairie, 48, rue Gay-Lussac, F-75 Paris 5e HUNGARY Kultura, Hungarian Trading Company for Books and Newspapers, P.O.Box 149, Budapest 62 INDIA Oxford Book and Stationery Comp., 17, Park Street, Calcutta 16 Prakash Publishers, Film Colony, Chaura Rasta, Jaipur-3 (Raj.) ISRAEL Heiliger and Co., 3, Nathan Strauss Str., Jerusalem ITALY Agenzia Editoriale Commissionaria, A.E.I.O.U., Via Meravigli 16, 1-20123 Milan JAPAN Maruzen Company, Ltd., P.O.Box 5050, 100-31 Tokyo International NETHERLANDS Martinus Nijhoff N.V., Lange Voorhout 9—11, P.O.Box 269, The Hague PAKISTAN Mirza Book Agency, 65, The Mall, P.O.Box 729, Lahore-3 POLAND Ars Polona, Centrala Handlu Zagranicznego, Krakowskie Przedmiescie 7, Warsaw ROMANIA Cartimex, 3-5 13 Decembrie Street, P.O.Box 134-135, Bucarest SOUTH AFRICA Van Schaik's Bookstore, P.O.Box 724, Pretoria Universitas Books (Pty) Ltd., P.O.Box 1557, Pretoria SWEDEN C.E.Fritzes Kungl. Hovbokhandel, Fredsgatan 2, Stockholm 16 U.S.S.R. Mezhdunarodnaya Kniga, Smolenskaya-Sennaya 32-34, Moscow G-200 YUGOSLAVIA Jugoslovenska Knjiga, Terazije 27, Belgrade
Orders from countries where sales agents have not yet been appointed and requests for information should be addressed directly to: /j£L\ Polishing Section, nternat VryP ß ' '°nal Atomic Energy Agency, ^^ Kärntner Ring 11, P.O.Box 590, A-1011 Vienna, Austria INTERNATIONAL ATOMIC ENERGY AGENCY VIENNA, 1972
PRICE: US$4.00 SUBJECT GROUP: II Austrian Schillings 93,- Health, Safety and Waste Management/ (£1.60; F.Fr. 20,-; DM 1270) Waste Management