Saving Technologies in Mineral Mining and Processing
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RESOURCES AND RESOURCE- SAVING TECHNOLOGIES IN MINERAL MINING AND PROCESSING Multi-authored monograph UNIVERSITAS Publishing Petroșani, 2018 UDС 622.002 Recommended for publication by the Academic Board of the Kryvyi Rih National University, Minutes №1, 30.08.2018 Reviewers: Mihaela TODERAS, Ph.D.Habil.Eng., Professor, Vice-Dean Faculty of Mines University of Petroșani, Romania; Farit NIZAMETDINOV, Academician of the National Academy of Mining Sciences of the Republic of Kazakhstan, Doctor of Science (Engineering), Professor, SATBAEV UNIVERSITETY, Republic of Kazakhstan Leon MAKHARADZE, Full Member of International Academy of Mineral Resources, Doctor of Science (Engineering), Professor, Head of Complex Mechanization Laboratory, LEPL G.Tsulukidze Mining Institute, Georgia Resources and resource-saving technologies in mineral mining and processing. Multi-authored monograph. – Petroșani, Romania: UNIVERSITAS Publishing, 2018. - 363 р. ISBN 978-973-741-592-9 The multi-authored monograph combines promising developments of mining processing ore and nonmetallic minerals by using resource- saving technologies into a single subject.. The book is intended for a broad mining audience of scholars, practitioners, postgraduates and students. UDС 622.002 The materials of the multi-authored monograph are in the authors’ edition. References are obligatory in case of full or partial reproduction of the monograph content. All rights are reserved by the monograph contributors including their scientific achievements and statements. ISBN 978-973-741-592-9 © Composite author, 2018 Table of contents Preface ....................................................................................................... 3 Stupnik N.I., Kalinichenko V.A., Fedko M.B., Kalinchenko Е.V. Technology of underground block leaching at underground mines of “vostgoc” ................................................................................................... 4 Storozh Ya. , Kruzhilko O., Maystrenko V., Polukarov O. Information and analytical support improvment for production risk assessment in mining and processing industry ................................................................. 16 Kalybekov T., Sandibekov M.N., Rysbekov K.B. Management of land reclamation on opencast mining ............................................................... 37 Malanchuk Z., Zaiets V., Vasylchuk O.,Novak A. Current status and problems of new technologies for coal mining in the western region Ukraine ...................................................................................................... 54 Glikina I., Kudryavtsev S., A., Zubcov E., Luhovskoi Artur The perspective technologies for the processing of fossil fuels ...................... 78 Tomiczek Krzysztof A note on the application of the distinct element method (dem) to geomechanics ................................................................ 128 Chukharev S.,Pysmennyi S., Brovko D. Resource-saving technology of magnetite quarzite underground mining ................................................... 150 Nigmatullin A.M., Abdrakhmanova Z.T., Kan A.N.,.Yefimenko S.A. Nuclear-geophysical technologies of “on-line” control of the chemical composition of copper-containing polymetallic ores ................................ 162 Sholokh M. V. Estimation of content of quality indexes of minerals in array of rogitinums of magnetite and in stream of iron-ore mass ............ 180 Korniyenko V.Ya., Malanchuk E.Z., Soroka V.S., Khrystyuk A.O. Analysis of the existent technologies of amber mining ............................ 209 Shashenko Oleksandr, Shapoval Volodymyr, Solodiankin Oleksandr, Khalymendyk Oleksiy Considering excessive rock pressure by using various failure criteria ............................................................................. 233 Svietkina Olena Yu., Perkov Yevgen S., Bas Kostiantyn M., Ziborov Kyrylo A. Problems and prospects of lithium production technology in Ukraine .................................................................................................... 253 Tverda O., Terentiev O., Hrebeniuk T., V. Prokopenko The research of the environmental situation around the mining complexes for the production of gravel .................................................................................. 273 Remez N., Dychko A., Kraychuk S., Ostapchuk N. Interaction of seismic- explosive waves with underground and surface structures ....................... 291 Tarasov V., Zakharova O., Zaika R., Zakharova A. Occupational safety and health in the coal industry .................................................................. 311 Sadykov B.B., Baygurin Zh.D., Imansakipova B.B., Kozhaev Zh.T. Development of methods for optimizing geodesic monitoring based on zoning ........................................................................................................ 330 Chernenko V.Yu., Shekhunova S.B., Chуhуrуnets O.E., Stadnichenko S.M. Innovative technology of phosphorites processing ........................... 351 PREFACE We are glad to present the multi- authored monograph "Resources and resource-saving technologies in mineral mining and processing" The problem of introduction of re- source-saving technologies is one of the essential ones facing the mining and processing industry and scientists look- ing for its solution. The multi-authored monograph deals with the essence of resource-saving as well as arising problems of introducing resource-saving tech- nologies and ways to solve them. The authors consider technologies of mining and processing iron ores, coal, copper bearing poly-metallic and uranium ores. All the monograph papers are united by a common aim of developing and introducing efficient resource-saving technolo- gies enabling us to mine mineral deposits and process mineral products. The authors hope that the monograph materials will be of in- terest to a wide audience of specialists in mining. Сhief Editor,Academician of the Academy of Mining Sciences of Ukraine, DSc (Engineering), Professor, Kryvyi Rih National University, Ukraine V.A. Kalinichenko 3 TECHNOLOGY OF UNDERGROUND BLOCK LEACHING AT UNDERGROUND MINES OF “VOSTGOC” Stupnik N.I. Doctor of Sciences (Engineering), professor, State Institution of Higher Education “Krivoy Rog National University”, Ukraine Kalinichenko V.A. Doctor of Sciences (Engineering), professor, State Institution of Higher Education “Krivoy Rog National University”, Ukraine Fedko M.B. Ph.D. (Engineering), associate professor, State Institution of Higher Education “Krivoy Rog National University”, Ukraine Kalinchenko Е. V. Ph.D. (Economics), associate professor, State Institution of Higher Education “Krivoy Rog National University”, Ukraine Annotation The article is aimed at enhancement of the uranium ore mining technology at underground mines of the state enterprise “VostGOK”. The investigation task con- sists in determining impacts of various factors on the crown stability when mining uranium ore deposits by vertical double blocks applying underground block leach- ing. In the course of the investigation there is used mathematical modelling of the stress-strain state of crowns applying the finite-element technique, analytical study of the degree of crown disturbance caused by mining and laboratory study of ura- nium ore strength under impacts of block leaching reagents. To cut costs for final products, vertical double blocks are suggested for under- ground mining of uranium ores by block leaching. There are determined impacts of deposit dips and workings on the stress-strain state of crowns. Correction of crown thickness is suggested taking into account the above factors and applying corresponding coefficients. There is also determined the degree of impact of acid solutions used in under- ground leaching on uranium ore strength depending on the exposing time. The determined dependencies enable correcting the crown thickness when min- ing uranium deposits by vertical double blocks applying the underground block leaching technology and therefore provides safety of works. 4 Introduction The state enterprise Vostochnyi Mining and Processing Works (SE “VostGOK”) is one of the world’s 28 uranium production cen- ters. It is the largest in Europe and the only one in Ukraine in mining uranium ore and concentrating natural uranium. The enterprise com- prises three underground mines: Ingulskaya, Smolinskaya and No- vokonstantinovskaya. The enterprise is among the first ten uranium producers (about 2% of the world’s production) supplying uranium raw materials to about 40% of national nuclear power stations. In Ukraine uranium deposits are mainly exploited in densely populated areas under various protected objects (water bodies, build- ings and facilities). To protect the environment from possible emis- sions of radioactive elements room mining is applied with subse- quent backfilling of the dead area with consolidating mixtures. This technology is cost intensive if the ore body morphology is complex and economically reasonable at deposits with the increased uranium content. For economic and environmental reasons, under- ground block leaching should be used for mining lean uranium- containing ores to exclude a number of labour-consuming and envi- ronmentally dangerous operations from the production process [1, 2]. This enables, on the one hand, reaching maximum values of mineral extraction and, on the other hand, avoiding considerable material expenditures on backfilling mixture preparation and backfilling dead rooms as, when applying underground block