ENGINEERING HANDBOOK Steelmaking: Materials, Attributes, and Manufacturing Processes
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ENGINEERING ENGINEERING World Class Master Manufacturing Non-Threaded Fasteners Distributor and Grease Fittings ENGINEERING A C M M A HANDBOOK B A K C C Y A HANDBOOK Steelmaking: Materials, Attributes, B K H and Manufacturing Processes A C B A A B C H B A A F Df C B C M PINS B A E A F S Max RETAINING RINGS G S Min L MACHINE BUSHINGS B D A BEARINGS A KEYSTOCK B X A MACHINE KEYS L A H SHAFTING/SHAFT COLLARS C TOOLS & ASSORTMENTS Y A B C L GREASE FITTINGS A SHIMS G www.huyett.com B E H E E B C D C A B X A B B C OD A ID ØA H T H Y A www.huyett.com PURVEYORS OF A WAY OF LIFE™ FROM THE OLD TIN SHED he Old Tin Shed houses the story of G.L. Huyett. According to newspaper accounts, a German immigrant named Guy Lamson Huyett bought the Thardware stock of the Globe Department Store in 1899 and moved it to a location on Main Street in Minneapolis, Kansas. He incorporated the business in 1906 which is the date that we trace to our founding over 100 years ago. From 1906 until 1994, the shed sheltered our Friendly people from We make your entire company. The shed was originally an old Kansas We Serve You! life easier! hotel that was hitched to a team of horses and answer our phones! dragged a quarter mile down South Concord over to his son, Louis, who was already a successful entrepreneur. Who We Are What We Do How We Do It Street so G.L. Huyett could be closer to the local Later, Louis allowed his son, Bob, to join the firm, which at the rail spur. time centered on machinery bushings. A group of residents was G.L. Huyett is a low-overhead We serve our customers by reducing total costs With 95,000 parts in one known to gather on Sunday afternoons under a big tree and count manufacturer, master through a combination of competitive prices, place, and a complete in-house machinery bushings into 10’s and 25’s and wire them up while distributor and importer value-added services, and an inventory of more manufacturing facility to sipping whiskey. The group was affectionately known as the “South of non-threaded industrial than 95,000 non-threaded industrial fasteners. produce special orders, you Side Sunday Sipper’s Society,” or “SSSSS.” fasteners and grease fittings. We save our customers time and money by can consolidate items normally Located just fifty miles from the offering the opportunity to quote, order, ship, and purchased from multiple Soon Bob took to the road and expanded G.L. Huyett’s product geographic center of the United receive an array of parts on one purchase order. suppliers into one box. lines to include pins, keystock, grease fittings, snap rings, and more. States, we are two days shipping Bob worked days packing, shipping orders, and answering the phone time from 60% of the country. We serve our partners by providing programs nnIn stock items ship next while his wife, Dolly, worked at nights pounding out invoices on and opportunities to facilitate the achievement business day. a Smith Corona typewriter. Sometimes, when going to bed, Bob We were founded by a German of business and professional goals. We have would meet Dolly just as she was arising to start typing. Some immigrant over 100 years ago established partnerships with key manufacturers nnAll parts ship from one customers were known to “appreciate” Dolly’s penny-pinching ways in a tin shed located in a place on a worldwide basis to pass on cost-savings to location, one Purchase Order, and would mail coins taped to postcards so that Dolly would stop some call the Great American you. We have also forged relationships with key one Bill of Lading, and one calling to collect for small billing differences. Desert. The experience of manufacturers worldwide so that you can receive receipt. trying to work the land and the benefit of global sourcing on standard items, Our story isn’t unique…and that is exactly what Today, G.L. Huyett has grown into a highly entrepreneurial business make a life here has been and cost effective solutions on short run parts nnFriendly people answer the we love about it. It is a story you have heard a with an interest in personal improvement and commitment to formative to our entire culture that are made right here in Kansas. phone from 7:00 a.m. to 6:00 hundred times before…a story that is filled with community that is inherent to the spirit of the pioneers who made and we are here to serve you. p.m. CT. human drama, pain, struggle, and triumph. It is the Great American Desert into America’s Breadbasket. We We serve our employees by creating a work a story lived by millions of lucky people. It is the now manufacture a large part of our products and are committed G.L. Huyett, an ISO environment that is productive, exciting, and full nnOur entire inventory can be American Dream. to improving our community and the life of our customers by 9001:2008 certified company, of possibility. We help our employees meet their ordered online 24/7/365. upholding the principles of our humble past. has a complete in-house professional and personal goals through training During the Great Depression, Henry Hahn, manufacturing facility programs, mentoring, and “employer of choice” nnAll documented using “The successor to Guy Huyett, sold alfalfa seed to We call this our “Way of Life™” and we are proud to have you as producing a wide range of pay and benefits. Pack List That Will Change supplement lost hardware sales so that he could part of our lives. Our job is to make your job easier, and we thank non-threaded fasteners and Your Life.™” stay in business. Henry turned the business you for the opportunity. ¾ special assemblies. Our shop We serve our community by working with is equipped to make exotic organizations and individuals to create solutions material products in Monel™, for their local needs. We are committed to Inconel™, Carpenter™ 20, and helping education, family-life, and local non-profit other alloys. organizations in a manner that improves quality of life. Learn more at: www.huyett.com 785-392-3017 • huyett.com Global Sourcing and In-house Manufacturing © 2014 G.L. Huyett © 2014 G.L. Huyett ENGINEERING HANDBOOK Steelmaking: Materials, Attributes, and Manufacturing Processes ISO 9001:2008 CERTIFIED G.L. Huyett, P.O. Box 232, Minneapolis, KS 67467 Engineering Handbook, Second Edition, 2014 Copyright © 2014 by G.L. Huyett, Minneapolis, Kansas. Printed in the USA. All rights reserved. This book, or parts thereof, may not be reproduced, stored in a retrieval system, or transmitted in any form without the permission of the publishers. ENGINEERING HANDBOOK INTrodUCTion This book was created based on years of research and Other glossary definitions are taken fromCutting Tool B experience of G.L. Huyett staff and is intended to be a Engineering (ISSN:0011-4189) Chicago, Illinois, CTE consolidated reference source for technical information Publications Inc. related specifically to the manufacture and sale of non- threaded industrial fasteners for our customers, vendors, Some information regarding differences of steel grades and associates. This handbook is not a design standard, and their properties came from the McMaster-Carr design guide, or otherwise. G.L. Huyett does not engage Supply Company website at www.mcmaster.com, in designing, developing, or changing the design of McMaster-Carr Supply Company, 2003. products it manufactures or sells. Much of the basic and helpful information about steel Invaluable technical information, including statistical properties and usage came from Drake H. Damerau, C data contained in the tables, is from Machinery’s Metallurgy FAQ v1.0, Survivalist Books, 1999. Handbook, 26th & 28th ed. New York, New York: Industrial Press, Inc., 2000. Other resources were gathered from the Society of Automotive Engineers at www.sae.org. Many technical definitions are from Michelle Applebaum, Everything You Always Wanted to Know G.L. Huyett assumes no ownership of the above referenced About Steel…But Were Afraid to Ask: A Glossary of Terms material nor liability of any kind, implied or expressed, L and Concepts, New York, New York, Salomon Smith for the accuracy, scope, or completion of the information Barney, Inc., 2000. contained herein. Suggested Reading G ASM Handbooks. Vol. 1-22. Materials Park, Ohio: ASM Jones, Denny A. Principles and Prevention of Corrosion. International, 2003. Of specific interest: Vols. 1 & 2: Second ed. Upper Saddle River, New Jersey: Prentice Properties and Selection of Metals and Vol. 13 A – C: Hall, 1996. Corrosion. Avallone, Eugene A., Theodore Baumeister, and Ali Gale, William F., and Terry C. Totemeier, eds. Metals Sadegh. Marks’ Standard Handbook for Mechanical Reference Handbook. Eighth ed. Elsevier, 2004. Engineers. Eleventh ed. New York, New York: McGraw- Hill, 2006. 785-392-3017 • huyett.com A ii © 2014 G.L. Huyett TABLE OF ConTENTS 1. Steelmaking . .2 12L14 ......................................28 Smelting Iron: The Blast Furnace .....................5 1144 .......................................28 Smelting Iron: The Direct Reduction Furnace ..........6 4140 Alloy ..................................28 B Smelting Iron: The Basic Oxygen Furnace .............7 4140 ASTM-A193 Grade B7 Alloy ...............28 Smelting Iron: The Electric Arc Furnace ...............8 8630 Alloy ..................................28 Steel Casting: Continuous Casting ...................9 Common Grades of Stainless Steels ................29 Hot-working Steel ...............................10 302 ........................................29 Advantages of Hot-working: ....................10 303 ........................................29