Lithographic Blanket Washes
Total Page:16
File Type:pdf, Size:1020Kb
Cleaner Technologies Substitutes Assessment: Lithographic Blanket Washes September 1997 Developed by the Design for the Environment Program in Cooperation with: The University of Tennessee Center for Clean Products and Clean Technologies, Printing Industries of America, The Environmental Group (formerly, the Environment Conservation Board of the Graphic Communications Industry), and The Graphic Arts Technical Foundation NOTICE 7KLVGRFXPHQWKDVEHHQUHYLHZHGE\WKH86(QYLURQPHQWDO3URWHFWLRQ$JHQF\ (3$ DQGDSSURYHGIRUSXEOLFDWLRQ7KHLQIRUPDWLRQFRQWDLQHGKHUHZDVGHYHORSHGE\WKH(3$ 'HVLJQIRU7KH(QYLURQPHQW 'I( 3URJUDPª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ii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¦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iii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iv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Ù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v PARTICIPATING SUPPLIERS (CONTINUED) 5\FROLQH3URGXFWV 8QLFKHPD,QWHUQDWLRQDO1$ 0U-DPHV.:KLWHKHDG 0U'DYLG:ROII 1RUWKZHVW+LJKZD\ 0V'HEELH'HPSVH\ &KLFDJR,/ 0U0DUFR.DUPDQ 7KH1HWKHUODQGV 3KRQH 6RXWK5DFLQH$YH &KLFDJR,/ 6LHEHUW,QF 3KRQH 0U3DXO-DGULFK :HVWWK6WUHHW :LWFR /\RQV,/ 0U3DWULFN.LOEDLQ 3KRQH $PHULFDQ/DQH *UHHQZLFK&7 7RZHU3URGXFWV,QF 3KRQH 0U5LFN3ULQFLSDWR 32%R[ 3DOPHU3$ 3KRQH vi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vii TABLE OF CONTENTS Page Executive Summary .............................................................. ES-1 Chapter 1 Introduction .............................................................. 1-1 1.1 PROJECT BACKGROUND ................................................ 1-1 1.1.1 Design for the Environment Lithography Project ........................ 1-1 1.1.2 Document Overview .............................................. 1-2 1.1.3 DfE Lithography Project Methodology ............................... 1-3 1.2 OVERVIEW OF LITHOGRAPHIC PRINTING .................................. 1-7 1.2.1 Products Printed ................................................ 1-7 1.2.2 Printing Mechanism .............................................. 1-7 1.2.3 Types of Lithography ............................................. 1-8 1.2.4 Blanket Washing ................................................ 1-8 1.3 PROFILE OF THE BLANKET WASH USE CLUSTER ........................... 1-9 1.3.1 Traditional Blanket Washes ........................................ 1-9 1.3.2 Alternative Blanket Washes ........................................ 1-9 1.4 MARKET PROFILE ..................................................... 1-10 1.4.1 Blanket Wash Market ............................................ 1-10 1.4.2 Blanket Wash Manufacturers .....................................