Pre – Feasibility Report

Expansion of existing Manufacturing capacity of Veer Hues Limited at Dhatir Village, -

Sohna Road, NH 919, ,

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates)

Project Category: 5(h), Integrated Paint industry

1 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal- Road, NH 919, Palwal District, Haryana

REPORT HEADING

Headings Description Page no

1 Executive Summary 5

2 Introduction of the Project/ Background Information 6

3 Project Description 7

4 Site Analysis 29

5 Planning Brief 34

6 Proposed Infrastructure 36

7 Rehabilitation and Resettlement (R & R) Plan 38

8 Project Schedule & Cost Estimates 38

9 Analysis of Proposal 39

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 2 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Figure

Figure Description Page no

Site location for Proposed Expansion of existing Fig. 1 Manufacturing Capacity of Veer Hues Limited at Dhatir village, 8 Palwal, Haryana

Fig. 2 Proposed site for Process Extension with coordinates 8

Site Plan showing regularized construction of M/S. Veer Hues Fig. 3a 9 Limited, Dhatir, Palwal (Existing)

Fig. 3b Site Plan after Expansion 10

Topographic Map of Proposed site (Ref. survey of ,1st Fig. 4 12 edition 2007, map no. H43×3, H43×4, H43×7, H43×8)

Fig. 5 Process Flow chart diagram of Acrylic polymer emulsion 14

Fig. 6 Mass Balance for 2 Ton Batch of Acrylic polymer emulsions 15

Fig. 7 Flow diagram of Lacquer, Solvent based Priming material 16

Fig. 8 Mass balance of Lacquer, Solvent based Priming material 16

Fig. 9 Process flow diagram of Water based White Priming materials 17

Fig. 10 Mass Balance of Water based White Priming Material 18

Fig.11 Water Balance after proposed expansion process 26

Fig.12 Liquid Waste to Effluent Treatment Unit (Schematic Diagram) 27

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 3 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Table

Table no Description Page no

Table 1 Nearby water bodies of the proposed site 10

Table 2 Production details (existing & after Expansion) 13

Table 3 Raw Material for Priming Material Production 18

Table 4 Raw materials used for production Acrylic polymer emulsion 20

Table 5 Details of Existing Bore wells 23

Table 6 Details of Stacks 24

Table 7 Effluent Generation after expansion of production 25

Table 8 Design Parameters of Effluent 25

Table 9 Environmental Sensitive area’s distance from Unit periphery 31

Table 10 Water bodies near Proposed project site 31

Table 11 Social Infrastructure 33

Table 12 The detail break-up of covered area 35

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 4 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

1.0 EXECUTIVE SUMMARY Veer Hues Limited was registered at Registrar of Companies on 25 April, 1994 and is categorised as Company limited by Shares and a Non-govt company. Veer Hues limited has an existing production unit on Palwal-Sohna Road, at Dhatir village, in Palwal district of Haryana. The Company planned for expansion of production capacity at existing Dhatir village Unit. The total production capacity would be increased to 45,000 KL/Annum for Lacquer, Priming material & Acrylic polymer emulsion in place of previous capacity of 27,000 KL. The production capacity of Resin will be same as existing 9,000 KL as per proposed expansion plan. The existing and proposed Unit is well connected by NH-919 (Palwal-Sohna road) and also well connected with the national capital New Delhi with a distance of ~55 km through Prithla-Dhatir road and NH-19 ( Road). The nearest city is Palwal with a distance of ~10 km towards East from the proposed site. The nearest populated area is Dhatir village with a distance of ~1.5 km towards NW. The total requirement of raw water will be 200 m³/ day after proposed expansion of production capacity. The only source of water in existing Unit is Groundwater, there are 2 bore well is already exist in running process, NOC for extraction of 200 m³/ day groundwater is already in process with CGWB. The requirement of power will be 750 kVA after expansion of production. The basic source of power is The Dakshin Haryana Bijli Vitran Nigam (DHBVN) substation (capacity 220 kV) at NH-919 Palwal-Sohna Road. Additionally, the Unit has 2 DG sets with a capacity of 500 kVA & 200 kVA respectively for alternative power generation during power failure from Grid. The Unit has a 2 nos. of Thermic Fluid Heater (Capacity: 6,00,000 Kcal each) for heat generation. The Unit also has a cooling tower system with a capacity of 15 TR. The Unit Currently has 74 numbers of direct Human resource and 100 plus contract labours, who are working in the existing Unit. After expansion of production, the manpower will be increased to 200. Currently the Unit has a load of 32 KLD waste water generated from process as well as from domestic use. Generated waste treated at their existing Effluent Treatment Unit, there is no provision of Sewage Treatment Unit, Domestic waste flows to Septic tank, and septic tank overflow comes within the ETP process. The load of effluent will not be increased after production increment, because all the utility facilities will remain same, only water requirement in production will be increase, but production of increased products will not generate any trade water effluent, so Effluent generation will be same as existing. The Unit generates Hazardous Waste viz. from process (from Mill wash & cleaning), Sludge from ETP Process and Used Oil. Entire quantity of Hazardous waste stored in properly designated Hazardous Waste store and transferred to authorised hazardous waste TSDF, i.e. GEPIL. Used Oil will be transferred to

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 5 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana the facility of M/s. Divya Petro Products, (Authorised recycler under Haryana State Pollution Control Board). Other Solid Waste like plastic, paper, gatta and metallic scrap also transferred to authorised recycler. Manure is used in gardening purpose. The Unit management thoroughly follows & managed as per the MSIHC rules and Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2015. The Unit has Explosive licence for storage of Solvent/ Raffinate/ Slop with a quantity of 6,000 KL/Annum.

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION Veer Hues Limited was registered at Registrar of Companies Delhi on 25 April, 1994 and is categorised as Company limited by Shares and a Non-govt company. Veer Hues Limited's Corporate Identification Number (CIN) is U74999DL1994PLC058603 and Registration Number is 058603. Its authorized share capital is Rs. 30,000,000 and its paid-up capital is Rs. 15,732,000. It is involved in Business activities catering pre-materials of paints manufacturers. Veer Hues Limited’s registered address is 207, DSIDC COMPLEX, OKHLA INDUSTRIAL AREA - I, New Delhi. - 110020, India. Veer Hues Limited currently has 4 Active Directors / Partners: Neeta Jain, Sharat Chandra, Abhishek Jain, Nikita Jain, and there are no other Active Directors / Partners in the company except these 4 officials. Veer Hues limited has an existing production unit on Palwal-Sohna Road, at Village: Dhatir, District: Palwal, Haryana with a production capacity of 27,000 KL/ Annum (Lacquer, Priming material & Acrylic polymer emulsion) & Resin (9,000 KL/ Annum). The company is a supplier of Asian Paints for last several years. The Company planned for expansion of production capacity at existing Dhatir village Unit with 18,000 KL of extra production. The total production capacity would be increased to 45,000 KL/Annum for Lacquer, Priming material & Acrylic polymer emulsion in place of previous capacity of 27,000 KL. The production capacity of Resin will be same as existing 9,000 KL as per proposed expansion plan. The company has planned to improve their business with Asian Paints Limited by increasing their production capacity as per increased demand of Asian Paints. 21st century has witnessed massive urbanisation and extraordinary stylish lifestyle of urban society, which demands improved and highly improvised infrastructures industry, Priming material and Lacquers are the basic ingredients to present those infrastructures in a formal dressed condition. Asian Paints has worldwide demand of modern Priming materials and Lacquers, which automatically creates increased demands on Veer Hues Limited’s state of art production unit. The company

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 6 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana has enough resource to develop their expansion plan in respect to qualified and experienced human resources, technologies as well as financial view, because the existing Unit in active condition and with a good shape to sanctioned the monetary loans from respective bodies. The proposed expansion will lead to demand higher quantities of raw materials as well as resources. The raw materials require for their products are available at local market, as well as with import facilities. Resources like land, power, water, Human resources are easily available at their existing state of art production unit in Dhatir village with all basic facilities build in position. Increased requirement of resources for expansion will much lesser than the new or alternative facilities. Tentative number of employment generation will be around 26 nos. With requirements of skilled and semi-skilled resources during expansion project as well as during expanded production runs.

3.0 PROJECT DESCRIPTION Veer Hues Limited, village - Dhatir, Palwal, Haryana has been planned to expand their production capacity of Lacquers, Priming material, Acrylic polymer emulsion from 27,000 KL to 45,000 KL due the increased demand of market as well as chain industry. The proposed project is expansion of manufacturing facility for higher production capacity having an area of 6.4 Acres (approx.) situated at Dhatir Village, Palwal District, and Haryana. Unit will have total Production Capacity: 45000 MT/ Annum (Lacquer, Priming material & Acrylic polymer emulsion) after proposed expansion. There is no interlinked and interdependent project. Justification for Expansion Spotting opportunities at global scale, also keeping in mind of increasing demand from mother concern M/s. Asian Paints ltd., the Veer Hues Limited has planned to expand their production capacity at their existing Unit at Dhatir, in Palwal district. The Unit has already owned enough land for additional civil expansion, with a 60 m Greenfield border along the NH-71 B/ NH-919 highway and having only 8901.41 m² area approved for build-up structure out of total 26023.41 m² of owned land. So, there is may not be any requirement of additional land area or alternative site. Location of Proposed Site • State: Haryana • District: Palwal • Tehsil: Palwal • Village: Dhatir The total proposed land area is about 6.4 Acres or 26023.41 m².

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 7 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 1: Site location for Proposed Expansion of existing Manufacturing Capacity of Veer Hues Limited at Dhatir village, Palwal, Haryana

Fig. 2: Proposed site for Process Extension with coordinates

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 8 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 3a: Site Plan showing regularized construction of M/S. Veer Hues Limited, Dhatir, Palwal (Existing)

The proposed site is well connected with NH- 919/ 71B (Palwal-Sohana road). The nearest railway stations are Asaoti and Palwal towards East in Delhi-Palwal railway route of Northern Railway connection. The nearest airways connectivity is Indira Gandhi International Airport, New Delhi with distance of 50 km towards North. The nearest city of the Unit site is Palwal with a distance of 10km towards south-east. The surrounding nearby villages are 5.0 km towards east, Prithla 7 km towards NE, Asaoti 10.0 km towards east. There is multiple densely populated area within the 5km radius of the proposed site, which are, Allika, with a distance of 3.6 km towards South-east, Dhatir (1.5 km towards North-west), Dudhola (5 km towards East). There are multiple water bodies near the proposed site (see table 1) but no natural surface/ Fresh water stream in nearby to the unit.

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 9 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 3b: Site Plan after Expansion

Table 1: Nearby water bodies of the proposed site Water body Location Dist.(Km) Direction Gaunchhi Drain Dhatir ~ 0.35 East Pond Dhatir ~ 1.25 NW Pond Dhatir ~ 0.85 NW Pond Dhatir ~ 1.35 NW Pond Dhatir ~ 1.42 NW Pond Patli Khurd ~ 4.24 SE Pond Sikandarpur ~ 2.82 NE Pond Sikandarpur ~ 2.79 NE

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 10 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

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Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 11 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 4: Topographic Map of Proposed site (Ref. survey of india,1st edition 2007, map no. H43X8, H43X4)

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 12 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

There is no alternative site studied because Veer Hues Limited has planned to expand their production capacity at their existing Unit at dhatir, in palwal district. The Unit has already owned enough land for additional civil expansion, with a 60 m. Green-field border along the NH- 919/ 71 B highway and having only 8901.41 m² area approved for build-up structure out of total 26023.41 m² of owned land. Additionally, the Unit is coming within regularized industrial land use structure (Vide letter attached with the TOR application), so there is no loss of agricultural land or ecologically sensitive land or green belt. Also, there is no Ecological sensitive zone or notified forest area within the 10 km radius of the Unit site. Densely populated areas are well away from the site. There are multiple schools observed within the 10 km radius of the site, but all are having a distance of minimum 1.5 km. No monuments or religious place or archaeological site will be affected due the proposed expansion project. The proposed project is the expansion of existing production capacity of Lacquer, Priming materials, Acrylic polymer emulsion form 27000 MT/Annum to 45000 MT/Annum while keeping the resin manufacturing capacity same with 9000 MT/Annum.

Table 2: Production details (existing & after Expansion) Production capacity S. No. Name of Products Unit Existing Proposed 1 Lacquers KL/Annum 6000 -- 2 Priming material KL/Annum 6000 -- Acrylic polymer 3 KL/Annum 15000 -- Emulsion Total KL/Annum 27000 45000 4 Resin KL/Annum 9000 -- Total KL/Annum 9000 --

Process Description of Acrylic polymer emulsion • Acrylic polymer Emulsion is processed in Pug Mixers. • Pug mixer is cleaned and materials are charged in the pug mixer as per the sequence given in the Acrylic polymer emulsion formulations. • Content is then processed for about 5-8 hrs. depending on product, tested and packed. • All materials are added in the same pug mixer, processed and packed. • Intermediates required in Acrylic polymer emulsion are processed separately.

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 13

Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 5: Process Flow chart diagram of Acrylic polymer emulsion

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 14

Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 6: Mass Balance for 2 Ton Batch of Acrylic polymer emulsions

Process Description of Lacquer, Solvent based Priming material • Lacquers and Priming materials are processed in either Bead Mills, Ball Mills or TSHSD. • Powders, resins, solvents and other additives are added in above machines and required level of dispersion is achieved • Processing time is 4-6 hrs. for Bead mill and TSHSD based formulations and 8-10 hrs. for Ball mill-based formulations. • The dispersed material is then stabilized in the above machines and discharged in Mixers. • The remaining quantities of materials like driers, tinters, resins and thinners are also added in mixers. • The consistency & viscosity are adjusted in mixer. • On verification of the product specifications, the batch is approved and the product is filtered and packed. • Packing is done in required pack sizes. The pack size and type of product decide the appropriate packing machine.

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 15

Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig. 7: Flow diagram of Lacquer, Solvent based Priming material

Fig. 8: Mass balance of Lacquer, Solvent based Priming material

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 16

Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Process Description of Water Based White Priming Material • Water Based White Priming materials are processed in either Twin Shaft High Speed Disperser (TSHSD) or High-Speed Mixer (HSM). • Powder RM’s, emulsion, other additives are added in above machines and required level of dispersion is achieved. • Processing time is 3 to 5 hours for the above Mill Base. • The milled/ dispersed material is then stabilized in the above machines and discharged in Mixers. • The remaining quantities of materials like Emulsion, driers, additives, water are also added in mixers. • The consistency, viscosity, colour and drying time are adjusted in mixer. • On verification of the product specifications, the batch is approved and the product is filtered and packed. • Packing is done in required pack sizes. The pack size and type of product decide the appropriate packing machine.

Fig. 9: Process flow diagram of Water based White Priming materials

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Fig 10: Mass Balance of Water based White Priming Material Note:

• Depending on shade and quality of the product the raw materials would change but the % loss will be more or less be the same in all the cases.

Table 3: Raw Material for Priming Material Production

Means of Consumpti Hazard S. No. Chemical State Storage on/ Day Involved (Tentative) (Kg/ Ltr.)

TANKS UNDER 1 Alkyd Resins Liquid Flammable 260.5 Ton COVER CLOSED WITH 2 RED OXIDE 240 MESH Powder Irritant ADEQUATE 45 VENTILATION TITANIUM DIOXIDE ANATASE Corrosive / CLOSED WITH 3 Powder ADEQUATE 12 B101 toxic fumes VENTILATION CLOSED WITH ADEQUATE 4 STEATITE – COLOUR 240# Powder 12 VENTILATION

CLOSED WITH ADEQUATE 5 STEATITE – 500 MESH Powder 1662 VENTILATION

CLOSED WITH WHITING P 240 MESH (OFF ADEQUATE 6 Powder 2495 WHITE) VENTILATION

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

CLOSED WITH Toxic / ADEQUATE 7 DOLOMITE 240 MESH Powder 500 Irritant VENTILATION

CLOSED WITH Toxic / ADEQUATE 8 DOLOMITE 500# Powder 2000 Irritant VENTILATION

Flammable / SHAD-NO SUN 9 CALCIUM OCTOATE (3 %) Liquid Toxic / RAY, RAIN 161 Irritant Flammable / SHAD-NO SUN 10 COBALT OCTOATE (6 %) Liquid Toxic / RAY, RAIN 46 Irritant Irritant / SHAD-NO SUN 11 MANGANESE OCTOATE 10 % Liquid 4 Explosive RAY, RAIN SHAD-NO SUN 12 ZINC OCTOATE 18 % Liquid 15 RAY, RAIN CLOSED WITH Toxic ADEQUATE 13 EFKA 6220 Liquid 18 Fumes VENTILATION

CLOSED WITH ADEQUATE 14 SOYALECITHIN Liquid Flammable 75 VENTILATION

CLOSED WITH RHEOLOGICAL ADDITIVE - ADEQUATE 15 Powder 39 CLAY TYPE VENTILATION

CLOSED WITH ADEQUATE 16 ALUMINUM STEARATE HIGEL Powder 26 VENTILATION

CLOSED WITH ADEQUATE 17 M E K OXIME Liquid 10 VENTILATION

CLOSED WITH ADEQUATE 18 DISTILLED SOYA FATTY ACID Liquid Flammable 134 VENTILATION

TANKS UNDER 19 MINERAL TURPENTINE OIL Liquid Flammable 5892 COVER TANKS IN OPEN 20 WATER Liquid - AREA 14000 TANKS IN OPEN 21 DCO STAND OIL 25 PS Liquid - 215 AREA CLOSED WITH 22 CATALYST ADEQUATE 12 VENTILATION

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Table 4: Raw materials used for production Acrylic polymer emulsion

Means of Consumpti Hazard S. No. Chemical State Storage on/Day Involved (Tentative) (KG/Ltr)

CLOSED WITH 1 ATSOLYN A 1000 Powder ADEQUATE 144 VENTILATION SHAD-NO SUN 2 BUTYL DIGLYCOL Liquid Irritant 60 RAY, RAIN CLOSED WITH ADEQUATE 3 CALASIAN Powder 439 VENTILATION

CLOSED WITH ADEQUATE 4 CEPOL HVP SOL Powder 37 VENTILATION

CLOSED WITH ADEQUATE 5 CHINA CLAY – KCG Solid 748 VENTILATION

CHINA CLAY – PASTEL CLSD ENCLOSR E 6 Solid 100 CREAMISH 500 CLASS MATERIALS IN 7 CHINA CLAY – BCK GRADE Solid 2875 SILO CHINA CLAY – COLOUR (J) CLSD ENCLOSR E 8 Powder 168 240# CLASS TANKS IN OPEN 9 DCO STAND OIL 25 PS Liquid AREA 260 Irritant/ TANKS IN OPEN 10 DIPENTINE Liquid 286 Inflammable AREA CLOSED WITH Irritant/ ADEQUATE 11 DOLOMITE 10 MICRONS Powder 1325 Toxic VENTILATION

CLOSED WITH ADEQUATE 12 DOLOMITE 240 MESH Solid 412 VENTILATION

CLOSED WITH ADEQUATE 13 DOLOMITE 500 # Solid 2959 VENTILATION

SHAD-NO SUN 14 FOAMASTERS Liquid RAY, RAIN 14 CLOSED WITH ADEQUATE 15 GREY BARYTES Powder 1485 VENTILATION

CLOSED WITH ADEQUATE 16 HYDROXY ETHYL CELLULOSE Powder 60 VENTILATION

SHAD-NO SUN 17 IGSURF – 8450 Liquid RAY, RAIN 2

SHAD-NO SUN 18 INDOFIL 850 Liquid RAY, RAIN 95

SHAD-NO SUN 19 INDOFIL G 110 Liquid RAY, RAIN 95

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

SHAD-NO SUN 20 DRIER 36 % Liquid 7 RAY, RAIN CLOSED WITH ADEQUATE 21 LIQUOR AMMONIA Liquid Toxic 127 VENTILATION

CLOSED WITH ADEQUATE 22 M E K OXIME Liquid 8 VENTILATION

MATERIALS IN MARBLE POWDER 10 23 Powder SILO 200 MICRONS MATERIALS IN 24 MARBLE POWDERS 500 MESH Powder SILO 4013

CLOSED WITH ADEQUATE 25 MCEE 10 Powder 102 VENTILATION

CLOSED WITH Irritating ADEQUATE 26 MINERAL TURPENTINE OIL Liquid 5000 Vapor VENTILATION

CLOSED WITH ADEQUATE 27 MOONO ETHYLENE GLYCOL Liquid Irritant 12 VENTILATION

CLOSED WITH ADEQUATE 28 MOWIPLUS XW330 Powder 69 VENTILATION

CLOSED WITH NEW CASEIN SOLUTION FOR ADEQUATE 29 Powder 500 TSD VENTILATION

CLOSED WITH Explosive/ ADEQUATE 30 NIPACIDE CFX Powder 0 Irritant VENTILATION

TANKS IN OPEN 31 R 3405 (RESINS) Liquid 62 AREA TANKS IN OPEN 32 R 9964 Liquid 2215 AREA CLOSED WITH 33 RABAFIL FP70 – 500 MESH Powder ADEQUATE 172 VENTILATION SHAD-NO SUN 34 SAPCO NXZ Liquid 1 RAY, RAIN CLOSED WITH Health ADEQUATE 35 SILICA POWDER 500 MESH Powder 19 Effect VENTILATION

CLOSED WITH Solid/ ADEQUATE 36 SODIUM BENZOATE Toxic 2 Powder VENTILATION

CLOSED WITH SODIUM HEXA META ADEQUATE 37 Solid -- 13 PHOSPHATE VENTILATION

CLOSED WITH SODIUM PENTA CHLORO ADEQUATE 38 Solids Toxic 2 PHENATE VENTILATION

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

CLOSED WITH 39 SOYALECITHIN Liquid -- VENTILATION & 40 SEGREGRATED MATERIALS IN 40 STEATITE – 500 MESH Powder 7718 SILO CLOSED WITH ADEQUATE 41 STEATITE – COLOUR 240# Powder 487 VENTILATION

CLOSED WITH ADEQUATE 42 SYN TINTER PHIL I BLK Powder 22 VENTILATION

CLOSED WITH TETRA POTASSIUM Toxic/ ADEQUATE 43 Powder 8 PYROPHOSPHATE Irritant VENTILATION

TANKS IN OPEN 44 TEXANOL Liquid 2 AREA CLOSED WITH THICKNER SOLN. (2 % NAT ADEQUATE 45 Powder 500 250 HBR) VENTILATION

CLOSED WITH ADEQUATE 46 TINTER AUS FAST VIOLET Powder 1 VENTILATION

CLOSED WITH TITANIUM DIOXIDE ANATASE ADEQUATE 47 Powder 126 B101 VENTILATION

CLOSED WITH TITANIUM DIOXIDE RUTILE ADEQUATE 48 Solid Inflammable 20 RC-822 VENTILATION

CLOSED WITH 49 TROYSAN S 97 Liquid VENTILATION & 5 SEGREGRATED TANKS IN OPEN 50 VISICRYL 7745 40 AREA TANKS IN OPEN 51 WATER Liquid -- 15 KL AREA CLOSED WITH ADEQUATE 52 ZEOLEX 325 Powder -- 2 VENTILATION

CLOSED WITH ADEQUATE 53 ZINC OXIDE SPECIAL Powder Toxic 2 VENTILATION

RESOURCE OPTIMISATION The company is committed to structure their facilities towards Environmental Friendly management & Process to comply with Environmental law & regulations and to meet the requirement of stakeholders and to create a benchmark within the sector to continue to production without affecting its environment. The management has been identified the objectives to optimise resource and already working on it. The first step is to identify the process raw material requirements, also resource requirement like Water, power, human resource, after that there will need to restrict resources only as per requirement and minimising unnecessary

Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 22

Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana wastage. If waste generation will less at process, then there will less requirement of further identification and segregation of complex treatment and reuse, recycle.

The following hierarchy will be followed for waste management with an ultimate aim of “Zero Waste”. 1. Resource Conservation 2. Elimination of Waste Streams 3. Minimizing Waste 4. Reuse of Wastes 5. Treatment and Disposal for making wastes harmless 6. Recycle of Wastes

Wash water generated from cleaning of equipment will be re-used back into the process. The company also have the Waste water treatment facility (Domestic & Effluent) & solid waste segregation facility as per the quality of waste generated and what will be generate. For minimise Power waste, Unit will be installed latest energy saving technologies. In near future the management would also plan to opt renewable energy as a source as per maximum extent of requirements. In terms of Human resource, company has good organisational structure with leadership and planning to utilise human resources properly.

WATER RESOURCE The total requirement of water will be 200 m³/ day after proposed expansion of production capacity in compare to existing requirement of 62 m3/ day. The only source of water in existing Unit is Groundwater, there are 2 bore well is already exist in running process, NOC for extraction of 200 m³/ day groundwater is already in process with CGWB. The details of bore wells are given below in table 6.

Table 5: Details of Existing Bore wells

Name of Discharge Sl. Extraction Diameter of the depth(m) Capacity No. Mode Well(mm) Structure (m³/ hr)

Submersible 1 Bore well 60 230 20 Pump (10 HP) Submersible 2 Bore well 60 230 20 Pump (10 HP)

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

ENERGY RESOURCE The requirement of power will be 750 kVA after expansion of production. The basic source of power is The Dakshin Haryana Bijli Vitran Nigam (DHBVN) substation (capacity 220 kV) at NH- 919 Palwal-Sohna Road, Meghpur Village, Palwal, with a distance of 7 km from the Unit. The company has own transformer (capacity: 500 kVA) within the Unit to use the grid power into their process. Additionally, the Unit has 2 DG sets with a capacity of 500 kVA & 200 kVA respectively for alternative power generation during power failure from Grid.

FUEL CONSUMPTION Fuel will be required approximately 1.0 KL/ day after proposed expansion of production capacity, which will be utilised at Utility area. The type of fuel will be used is Low Sulphur Diesel (LSD).

UTILITY REQUIREMENT The Unit has 2 nos. of Thermic Fluid Heater (Capacity: 6,00,000 Kcal each) for heat generation and 2 nos. of DG set for alternative power generation. The Unit also has a cooling tower system with a capacity of 15 TR. Table 6: Details of Stacks

S. Stack Stack Type of Fuel Stack Operating Capacity No. Attached to Nos. used Height hours 500 KVA 6.0 m Only for power 1 DG set & 200 2 LSD 3.5 m backup KVA 6 LAC Thermic KCAL Continuous 2 2 LSD 30 m Fluid Heater 6 LAC operation KCAL

HUMAN RESOURCES Currently 74 peoples are working in the existing Unit as company pay roll and above 100 contract labours are involved in existing activity. After expansion of production it might be increased to 200.

RAW MATERIAL SOURCE All the raw materials required for production (Existing & after expansion) are easily available at local market as well as nearest metro city, the capital of India – New Delhi. The transportation of raw materials made through Truck & Tankers.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

WASTE GENERATION Currently the Unit has a load of 32 KLD waste water generated from process as well as from domestic use. Generated waste treated at their existing Effluent Treatment Unit, there is no requirement of Sewage Treatment Unit, Domestic waste flows to Septic tank, and septic tank overflow comes within the ETP process. Waste water generation will not be increased after expansion because process would not release any trade effluent and generation of effluent will more or less be same as existing. ETP up gradation will be incorporated as per capacity & influent load after expansion (see Master Plan after expansion for detail of expanded ETP system). ETP process flow diagram and effluent generation details are given below.

Table 7: Effluent Generation after expansion of production

Water Waste Water S. No. Area of Consumption Consumption Treatment Generation (KLD) (KLD) 1 RO Unit + Utility 104.0 10.00 2 Process 84.0 14.10 Treatment 3 Floor washing 2.0 1.70 at ETP 4 Domestic 10.0 6.20 and reuse Raw water consumption 200.00 32.00 Green belt 8.00 0.00 Other Use 14.00 0.00

Process 10.00 0.00 Treated water consumption 32.00 0.00

Table 8: Design Parameters of Effluent

Design flow 32 m3/day

Parameters Inlet Outlet pH 8 6.5-8.5 Design BOD 350 mg/l Less than 30 mg/l Design COD 1500 mg/l Less than 250 mg/l T.S.S. 500 mg/l Less than 100 mg/l

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Raw Water Consumption Effluent Generation

RO + Utility RO Rejects 104.00 KLD 10.00 KLD 10.00 KLD

Process 14.10 KLD 84.00 KLD

Raw Water (Ground water) ETP 200.00 KLD

Floor Washing 2.00 KLD 1.70 KLD

Septic Tank Domestic Use 10.00 KLD 6.20 KLD

Green Belt Use 8.00 KLD

Other Use 14.00 KLD

Fig 11: Water Balance after proposed expansion process

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Process Waste

Screen Equalisation Process Wash Flocculator Primary Chamber Tank Tube settler

RO Reject Semi Solid Sludge

Sludge

Aeration Tank Drying Bed Domestic Waste Septic Tank

Semi Solid Sludge Treated Effluent to be used in DM Disinfection Secondary Sump Tube Settler Process & green belt maintenance Filter

Fig. 12: Liquid Waste to Effluent Treatment Unit (Schematic Diagram)

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The Unit Has Hazardous Waste viz. from process (from Mill wash & cleaning), Sludge from ETP Process and Used Oil. Entire quantity of Hazardous waste stored in properly designated Hazardous Waste store and transferred to authorised hazardous waste TSDF, i.e. GEPIL. Used Oil will be transferred to the facility of M/s. Divya Petro Products, Ballabhgarh (Authorised recycler under Haryana State Pollution Control Board). Other Solid Waste like plastic, paper, gatta and metallic scrap also transferred to authorised recycler. Manure is used in gardening purpose. The Unit management thoroughly flows managed as per the MSIHC rules and Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2015.

4.0 SITE ANALYSIS Connectivity The proposed project site is located in Dhatir Village, Palwal District, Haryana State. By Road Proposed Site is located at an aerial distance of ~ 8 km towards West direction from District Head quarter Palwal. Site is easily approachable through NH 71B/ 919 (Palwal –Sohna Road), which is start from and ends at Palwal. By Railway The nearest railway stations at Palwal and Asaoti are about ~ 12 km in SE direction and ~ 12 km in NE direction respectively from the proposed project site and Palwal railway station is one of the largest railway station in Haryana. By Airway The nearest airport at New Delhi is about ~ 50 km in NW direction from the site.

Land Use pattern Veer Hues Limited had planned to expand their production capacity at their existing Unit at Dhatir village, There is no requirement of addition build-up area also for production, excess production may require improved and expanded facilities like improved Raw water processing unit, and cooling facility, Improved ETP, all facilities might require additional land area for expansion, the existing Unit has 17,122 m² open & green area, so there will be no requirement of additional land acquisition. The existing land is solely owned by M/s. Veer Hues Limited, also regularised under Industrial Regularisation Policy by Office of the Senior Town Planner, , Govt. of Haryana {memo no.: 3282, STP(FBD)p-17/2013} as industrial land.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Topography Palwal is situated at the bottom of . The district is located at a Longitude of 76° 59' east and the Latitude is 28° 40' north. It is situated at a height of 199.49 meters from the Sea level. Palwal is surrounded by in west, Gurugram in North-West, Faridabad in North, and Aligarh in East and Mathura in South. The proposed Unit lies between 28°11’6” to 28°10’58” North latitude and 77°15’19” to 77°15’28” longitude. The average elevation of the area is around 193 m from mean sea level. The detail topographic features of the area will be broadly discussed in EIA study. The topographic map of the area is attached earlier in this report also attached with TOR application (see Fig. 4 of page 13).

Existing Land Use Pattern The proposed Unit location comes within Industrial land use with Regularization of existing industrial unit under Industrial regularization policy issued vide government memo no.: 3282 dated 14-5-2013. There is No Forest land involved in the subjected Project. Also, no clearance required from Forest authorities, or Unit does not come under any CRZ notified area. There is no environmental sensitive zone with the 10 km radius from the periphery of the existing Unit. The nearest Eco Sensitive Zones are Asola Bhatti Wildlife Sanctuary, at Delhi-Haryana Border (~40 km towards North), near Gurugram (~60 km towards NW), Bindhawas Wildlife Sanctuary (~110 km towards NW), Khaparwas WS (~100 km towards NW), and Nahar WS (~ 100 km towards West). Critically polluted area near the proposed site is New Delhi, with a distance of around 50 km towards North. There is no interstate or national boundary within 10 km radius from the periphery of the proposed site. The nearest river is River, with a distance of 25km towards East via NH-919. The high Flood Level of Yamuna is estimated between 199-212 m at Delhi and surrounding (HFL zones estimation by Delhi Govt. report), thus the elevation of the area identified for proposed expansion is more less on same height of Yamuna HFL height, but the area did not experienced flood due to the Yamuna or Ghaggar river basin flood, because the HFL zone of Yamuna, i.e. most of the part of East Delhi, is almost 50 km away from the proposed area. Additionally, the area is notified under Industrial land use, thus the infrastructures are mounted and installed well above the High Flood Level according the engineered design.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Table 9: Environmental Sensitive area’s distance from Unit periphery Area Distance in km Direction Location

Protected Forest Palwal ~ 10.80 SE Mountain Near kherli lala ~ 14.65 NW

Table 10: Water bodies near Proposed project site

Water body Location Dist.(Km) Dir. Gaunchhi drain Dhatir ~ 0.35 SE Pond Dhatir ~ 1.25 NW Pond Dhatir ~ 0.85 NW Pond Dhatir ~ 1.35 NW

Pond Dhatir ~ 1.42 NW Pond Allika ~ 2.61 S Pond Ghugera ~ 2.88 SE Pond Patli Khurd ~ 4.24 SE Pond Sikandarpur ~ 2.82 NE

Pond Sikandarpur ~ 2.79 NE

Existing Infrastructure The proposed site for capacity expansion of products comes under regularized industrial zones by govt. of Haryana. Also, the project is expansion, thus the basic infrastructures are already being in place, there will increment of requirement due the expanded production, the process to obtaining all necessary permission for requirement of higher use of basic infrastructure like application for expanded load of power has already been initiated, application for Groundwater extraction is already under process of CGWB. Further, Unit has owned area, company had installed the internal drainage facility, Waste management facility, bore well facility etc. Company has tied up with M/s. Divya Petro Products for Waste oil recycle, which will be generate at Veer Hues Limited site. The company would upgrade their existing Effluent treatment facility as per requirement after expansion. The Company also obtained the revised building plan.

Soil Characteristics Soils of the area are classified as tropical and brown soils, existing in major parts of the district. Organic contents of the area are 0.2 to 0.4 percent and falls in Low category. The average conductivity of the soil is not more than 0.80 µmhos /cm and the average pH of the soil is

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana between 6.5 and 8.7. The area comprises almost flat plains traversed by one ridge running N- S to NNE-SSW direction, divides the alluvium into two parts.

Climate Condition The climate of Palwal district can be classified as tropical steppe, semiarid and hot which is mainly characterized by the extreme dryness of the Air except during monsoon months. The climate here is classified as BSh by the Köppen-Geiger system. The temperature here averages 25.4 °C. During three months of south west monsoon from last week of June to September, the moist air of oceanic penetrate into the district and causes high humidity, cloudiness and monsoon rainfall. The period from October to December constitutes post monsoon season. The cold weather season prevails from January to the beginning of March and followed by the hot weather or summer season which prevails up to the last week of June. The normal annual rainfall in Palwal district is about 542 mm spread over 27 days. The south west monsoon sets in the last week of June and withdraws towards the end of September and contributes about 85% of the annual rainfall. July and August are the wettest months 15% of the annual rainfall occurs during the non-monsoon months in the wake of thunder storms and western Disturbances. The temperatures are highest on average in June, at around 34.4 °C. In January, the average temperature is 14.5 °C. It is the lowest average temperature of the whole year. The variation in the precipitation between the driest and wettest months is 182 mm. The average temperatures vary during the year by 19.9°C. The area remains cloudy between June –September, which is the active period of the monsoon season. Cloud amount is 1.4-5.1 oktas during monsoon season, while it is 0.4-2.6 oktas in post monsoon, winter and summer season. Most humid conditions are found in the monsoons, followed by winter, summer and post- monsoons in that order. Mornings are more humid than evenings and humidity ranges from some high 55-80% in monsoon mornings to a low of 38-69% in winter evenings. During post- monsoon season, in morning humidity is ~72% and in the evening, it is ~ 47%.

Social Infrastructure available Provisions of additional social infrastructure such as schools, health centres, drinking water facilities, etc. are envisaged. However, these facilities are adequately available in the Region.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Table 11: Social Infrastructure sl. Distance Infrastructure Locality Direction Connectivity through No. (approx.)

Hospital 1 Govt. Hospital Dudhola 4 km NE Prithla-Dhatir road NH 919 (Palwal-Sohna 2 Govt. Hospital Teharki 5 km NW road) NH 919 (Palwal-Sohna 3 Daimond Hospital Dudhola 1 km NW road) School 4 Govt. Primary School Dudhola 5 km NE Prithla-Dhatir road NH 919 (Palwal-Sohna 5 Govt. Middle School Teharki 4 km NW road) then NH-22A (Palwal- Aligarh road) NH 919 (Palwal-Sohna 6 Govt. Senior Sec. School Chandhat 20 km SE road) NH 919 (Palwal-Sohna 7 KRM School Dhatir 2 km NW road) 8 B M Modal School Dudhola 5 km NE Prithla-Dhatir road College World Institute of NH 919 (Palwal-Sohna 9 Dhatir 2 km SE Technology road) Apeejay college of NH 919 (Palwal-Sohna 10 Sohna 12 km NW Engineering road) SVRAN Apeejay Institute NH 919 (Palwal-Sohna 11 Karnki 10 km West of Management road) NH 919 (Palwal-Sohna 12 Apeejay Stya University Karnki 9 km NW road) Bank Oriental Bank of NH 919 (Palwal-Sohna 13 Dudhola 1 km NE Commerce road) Sarva Haryana Gramin 14 Dudhola 4 km NE Prithla-Dhatir road Bank Post Office NH 919 (Palwal-Sohna 15 Post Office 13 km West road) Police Station NH 919 (Palwal-Sohna 16 Police Chawki Near Teharki 3.7 km NW road) Petrol Pump NH 919 (Palwal-Sohna 17 HP Petrol pump Dhatir 2.5 km NW road)

NH 919 (Palwal-Sohna 18 Petrol Pump Ghughera 4 km SE road)

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Religious Place NH 919 (Palwal-Sohna 19 Allika Village Mandir Allika 1 km SE road) NH 919 (Palwal-Sohna 20 Sani Dev Kund Allika 1 km SE road) NH 919 (Palwal-Sohna 21 Bajrangbali Mandir Allika 2 km SE road)

Existing Environment Management The existing processing unit of Veer Hues Ltd. at same premises has Effluent Treatment Plant, and there is no trade effluent for discharge outside the unit. There is separate drainage provision for storm water, thus no mixing of storm water with effluent is happening. All the parameter of effluent is within the prescribed limit of CPCB after treatment process. All the stack is provided with APCM. Regular maintenance of the equipment is in practice. Solid & Hazardous waste materials has separate waste storage area, spillage collection sump is provided with the area. All the hazardous & Inflammable materials are stored within the separate storage, these areas are provided with designated extinguishing facilities. Employees and workers are provided with personal protective equipment as required. The unit has all required safety signages, First-aid facility, safety showers etc. The unit has safety, Health & Environmental management policy and Emergency Response Plan are in practice.

5. PLANNING BRIEF Planning Concept Construction work for expansion of production of the Unit would start subsequent to receipt of Environmental Clearance (EC) and Consent to Establish (CTE) from State Pollution Control Board. The Unit area is coming within the regularised industrial area, the Unit already has basic infrastructure, and necessary up gradation will be done as per the approved design. The Unit is well connected by highway (NH-919/71B – Palwal to Sohna road). Population Projection Human resource requirement for manufacturing facility will be 200 nos. (Permanent and contract basis) in contrast to existing 174 plus. Most of the employment will be generated from local people from nearby villages depending upon the availability of skilled and semi-skilled people. So, there may not be any permanent migration of people. Hence, there should be no population projection.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Land Use Planning Table 12: The detail break-up of covered area

Area Covered Sl. Area Covered (m²) (m²) Unit Unit No. (existing) (after proposed Expansion)

1 B S R 1620.58 B S R 1503.57 2 Block A 242.25 Unit A 432 Packing Material Storage 3 Block B 1816 1789 unit 4 Oil Storage Tank 292.21 Oil Storage Tank 298 5 Storage Tank 316.23 Tank Farm 511.2 6 Raw material storage area 27 Raw material storage area 27 7 ETP area 53.97 ETP area 200 8 Landfill pit 100 Dispatch & Finished 9 1728 material

10 Green Belt ~60% Green Belt ~33%

Infrastructure Demand Stores for raw material storage of civil work will be provided during construction phase. Mechanical parts and production heavy spares and machinery will be transported within the existing Unit just before the commissioning of those machineries. Specified first-aid box, Fire- hydrant system and other facilities are already maintained at existing site. Medical facilities, primary health centres are available in nearby villages (at Dudhola, Teharki Village) for major medical injury requirement. Emergency and necessary Communication services like post office, Police station are available in nearby villages. The Unit has own Bore well facility, Telephonic and Internet connection facility. Additionally, the Unit is well connected with Palwal-Sohna road (NH-919), so there is no requirement of additional approach road to communicate and material transport.

Facilities Greenbelt Development Adequate land will be available for open spaces and other non-building purposes. ~33% area of total plot area will be reserved for green cover / lawn development in the proposed facility.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Suitable Unit species of local varieties are already in place and also will be United with adequate spacing and density for their fast growth and survival shall be ensured by taking due care. Fire-fighting system Fire-fighting facilities will be provided at proposed production area after expansion. In addition to that fire extinguishers, fire detection & alarm system, fire hydrant, etc. will be installed. In order to provide easy access to the fire tenders to extinguish fire in case of fire accidents, the fire tender tracks have been provided at the building blocks. Storm water management plan Storm water drains will be provided and Storm water from the entire plot will be collected through network of storm drains. Most of storm water from plot area will be collected in the rainwater harvesting structures/Fire Hydrant tank after basic filtration steps to provide for better utilization of available rainwater. Rainwater harvesting system Rain Water Harvesting system has been designed to collect and utilize total amount the rain water within the Unit premises activity, which will include the Unit’s process as well as in cooling tower make-up, Green belt development etc.

6. PROPOSED INFRASTRUCTURE The proposed expansion of production capacity will no more required any additional land acquisition, expansion facilities will be constructed within the existing Unit area, so the proposed project will not require any additional land use change, the land use pattern will be same as existing – Industrial use. There will be no residential area within the proposed Unit area. Green Belt The Unit has total area of 51K 9M or 26025.41m², out of which only 6588.77 m² areas will be covered as processing unit after proposed expansion. There will more than 40% area be open, out of which minimum 33% area will be covered as green belt. The Unit has already a 60m wide green belt stretch along the Palwal – Sohna Road (NH-919), beside this, there is plenty of open area as per approved design which has potential to convert as green field area with small and medium sized tree plantation. There is a park provision according to the approved plan at northern side of the ‘A’ block, which is also a designated green belt area. The existing Unit has a total 684 number of trees within the company premises, in which there are 300 nos. small trees and 384 nos. big size trees. The 255 number of trees had been planted during 1st April 2016 to 31st March 2017 within the Unit premises.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Social Infrastructure The Unit is well connected with basic social infrastructure around the Unit, e.g. School, College, Hospitals, Religious places, Amusement areas, food zones, Petrol pumps etc. by Palwal-Sohna road and other state roads. There are multiple social infrastructures within 5km radius of proposed site location (see Table 12 for detail). Connectivity The proposed Unit is well connected by Highways connectivity (by NH-919; Palwal-Sohna road) to other part of the state Haryana as well as New Delhi. The proposed Unit has a distance of ~55 km with National Capital New Delhi, towards North by Prithla-Dhatir road and then Mathura Road (NH-19, previously NH-2). The NH-919 is one of the busiest highway, but in between the stretch of Ballabhgarh to Badarpur border, the NHAI had continuously improving the connectivity, and already constructed multiple Flyover bridge to avoid traffic of congested city like Faridabad and NCR area. So, we can consider the proposed Unit area as well connected by roadways. The nearest railway connectivity is Asaoti and Palwal station with a distance of ~12km each. The Unit is connected by Airways, at Indira Gandhi International Airport, New Delhi with a distance of ~55 km. But Unit don’t have any Inland transportation connectivity or International port connectivity within close proximity, due to there is no port in Haryana state, the nearest port is Dahej, Gujarat with a distance of ~1100 km.

Drinking water Management The only water source of the existing or proposed Unit is Ground water source. There is no connectivity of surface water source or local body water supply system at the Unit. The Unit already has 2 installed Bore well with a capacity of 20 m³/ hr. water extraction; there is no need for extra Bore well installation after proposed production capacity increment. The Unit has internal water pre-treatment facility, which facilitates the requirement of process water as well as drinking water, capacity increment of the system will incorporate as per design. Sewerage System The Unit has already installed internal drainage system as well as storm water drain. Internal drainage facility will also provide entirely in expanded process area, will be connected with centralized drainage system, which ends at Septic tank. The overflow of septic tank will be carried forward to ETP Unit after expansion, as similar to existing process. No sewage water will be disposed off to the outside drain; treated water will be entirely reused and recycled within the Unit (see Fig. 9). Storm water drains will end at storage tank, which will reuse within the Unit after basic filtration.

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

Industrial Waste Management Unit will generate process Liquid waste, Domestic liquid waste, Process Chemical waste, Used Oil as well as solid waste from Process, dust generated from DG, Sludge from ETP etc. Effluent (Process liquid waste, process area wash water, Utility wash water, RO reject) will be treated at ETP, Domestic liquid waste will be transferred to Septic tank and septic tank overflow will be transferred to ETP process (Aeration Tank) for further treatment. Treated effluent will entirely be reused within the Unit premises with accordance to the concept of ‘Zero Liquid Discharge’; water for reuse will be used in process as well as in green belt development. Other Solid waste, Hazardous waste will be transferred to authorized recycler. Recently company has been done an agreement with M/s. Divya Petro Product for used oil recycling at 2nd party facility. ETP sludge will be transferred to authorize recycler and party reused as manure in green belt within the Unit. Solid Waste Management The Unit will generate solid waste from process, plastic waste, gutta, paper waste, scrap as well as ETP sludge after expansion of production. Solid waste from process, plastic waste will be transferred to authorize recycler, Gutta & paper waste, scrap will totally sell off to the authorize party. Ash will reuse within the Unit premises. ETP sludge will partly use as manure and rest will be transferred to authorize hazardous waste recycler. Power Requirement The requirement of power will be 750 kVA after expansion of production. The basic source of power is The Dakshin Haryana Bijli Vitran Nigam (DHBVN) substation (capacity 220 kV) at NH- 919 Palwal-Sohna Road, Meghpur Village, Palwal, with a distance of 7 km from the Unit. The company has own transformer (capacity: 500 kVA) within the Unit to use the grid power into their process. Additionally, the Unit has 2 DG sets with a capacity of 500 kVA & 200 kVA respectively for alternative power generation during power failure from Grid.

7. Rehabilitation & Resettlement (R&R) Plan There is no requirement of R&R plan, because the identified expansion site is entirely belonging to regularised Industrial use as per Haryana Govt.

8. Project Schedule & Cost Estimates The expansion project would complete within 1 year. Construction work for the Unit would start subsequent to receipt of Environmental Clearance (EC) and Consent to Establish (CTE) from State Pollution Control Board. Total estimated cost for the proposed project is INR 4 crores (to be incurred in phases).

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Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana

9. Analysis of proposal However, it shall be pertinent to clarify that these plans shall be carried out after careful study and analysis of market dynamics and relative’s competitiveness at an appropriate time, schedule of which has yet been firmed up. The proposed expansion of Lacquer, Priming material and Acrylic polymer emulsion production capacity from 27,000 MT to 45,000 MT will generate more than 200 nos. Employment of skilled as well as semi or un-skilled, which will develop the social scenario of locality. Additionally, expansion of production would increase requirement of raw materials, which will improve the ancillary units of locality as well as wide spread. Additionally, local market will enrich with the improvement project.

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