Pre – Feasibility Report Expansion of existing Manufacturing capacity of Veer Hues Limited at Dhatir Village, Palwal- Sohna Road, NH 919, Palwal District, Haryana Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) Project Category: 5(h), Integrated Paint industry 1 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana REPORT HEADING Headings Description Page no 1 Executive Summary 5 2 Introduction of the Project/ Background Information 6 3 Project Description 7 4 Site Analysis 29 5 Planning Brief 34 6 Proposed Infrastructure 36 7 Rehabilitation and Resettlement (R & R) Plan 38 8 Project Schedule & Cost Estimates 38 9 Analysis of Proposal 39 Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 2 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana Figure Figure Description Page no Site location for Proposed Expansion of existing Fig. 1 Manufacturing Capacity of Veer Hues Limited at Dhatir village, 8 Palwal, Haryana Fig. 2 Proposed site for Process Extension with coordinates 8 Site Plan showing regularized construction of M/S. Veer Hues Fig. 3a 9 Limited, Dhatir, Palwal (Existing) Fig. 3b Site Plan after Expansion 10 Topographic Map of Proposed site (Ref. survey of india,1st Fig. 4 12 edition 2007, map no. H43×3, H43×4, H43×7, H43×8) Fig. 5 Process Flow chart diagram of Acrylic polymer emulsion 14 Fig. 6 Mass Balance for 2 Ton Batch of Acrylic polymer emulsions 15 Fig. 7 Flow diagram of Lacquer, Solvent based Priming material 16 Fig. 8 Mass balance of Lacquer, Solvent based Priming material 16 Fig. 9 Process flow diagram of Water based White Priming materials 17 Fig. 10 Mass Balance of Water based White Priming Material 18 Fig.11 Water Balance after proposed expansion process 26 Fig.12 Liquid Waste to Effluent Treatment Unit (Schematic Diagram) 27 Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 3 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana Table Table no Description Page no Table 1 Nearby water bodies of the proposed site 10 Table 2 Production details (existing & after Expansion) 13 Table 3 Raw Material for Priming Material Production 18 Table 4 Raw materials used for production Acrylic polymer emulsion 20 Table 5 Details of Existing Bore wells 23 Table 6 Details of Stacks 24 Table 7 Effluent Generation after expansion of production 25 Table 8 Design Parameters of Effluent 25 Table 9 Environmental Sensitive area’s distance from Unit periphery 31 Table 10 Water bodies near Proposed project site 31 Table 11 Social Infrastructure 33 Table 12 The detail break-up of covered area 35 Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 4 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana 1.0 EXECUTIVE SUMMARY Veer Hues Limited was registered at Registrar of Companies Delhi on 25 April, 1994 and is categorised as Company limited by Shares and a Non-govt company. Veer Hues limited has an existing production unit on Palwal-Sohna Road, at Dhatir village, in Palwal district of Haryana. The Company planned for expansion of production capacity at existing Dhatir village Unit. The total production capacity would be increased to 45,000 KL/Annum for Lacquer, Priming material & Acrylic polymer emulsion in place of previous capacity of 27,000 KL. The production capacity of Resin will be same as existing 9,000 KL as per proposed expansion plan. The existing and proposed Unit is well connected by NH-919 (Palwal-Sohna road) and also well connected with the national capital New Delhi with a distance of ~55 km through Prithla-Dhatir road and NH-19 (Mathura Road). The nearest city is Palwal with a distance of ~10 km towards East from the proposed site. The nearest populated area is Dhatir village with a distance of ~1.5 km towards NW. The total requirement of raw water will be 200 m³/ day after proposed expansion of production capacity. The only source of water in existing Unit is Groundwater, there are 2 bore well is already exist in running process, NOC for extraction of 200 m³/ day groundwater is already in process with CGWB. The requirement of power will be 750 kVA after expansion of production. The basic source of power is The Dakshin Haryana Bijli Vitran Nigam (DHBVN) substation (capacity 220 kV) at NH-919 Palwal-Sohna Road. Additionally, the Unit has 2 DG sets with a capacity of 500 kVA & 200 kVA respectively for alternative power generation during power failure from Grid. The Unit has a 2 nos. of Thermic Fluid Heater (Capacity: 6,00,000 Kcal each) for heat generation. The Unit also has a cooling tower system with a capacity of 15 TR. The Unit Currently has 74 numbers of direct Human resource and 100 plus contract labours, who are working in the existing Unit. After expansion of production, the manpower will be increased to 200. Currently the Unit has a load of 32 KLD waste water generated from process as well as from domestic use. Generated waste treated at their existing Effluent Treatment Unit, there is no provision of Sewage Treatment Unit, Domestic waste flows to Septic tank, and septic tank overflow comes within the ETP process. The load of effluent will not be increased after production increment, because all the utility facilities will remain same, only water requirement in production will be increase, but production of increased products will not generate any trade water effluent, so Effluent generation will be same as existing. The Unit generates Hazardous Waste viz. from process (from Mill wash & cleaning), Sludge from ETP Process and Used Oil. Entire quantity of Hazardous waste stored in properly designated Hazardous Waste store and transferred to authorised hazardous waste TSDF, i.e. GEPIL. Used Oil will be transferred to Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 5 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana the facility of M/s. Divya Petro Products, Ballabhgarh (Authorised recycler under Haryana State Pollution Control Board). Other Solid Waste like plastic, paper, gatta and metallic scrap also transferred to authorised recycler. Manure is used in gardening purpose. The Unit management thoroughly follows & managed as per the MSIHC rules and Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2015. The Unit has Explosive licence for storage of Solvent/ Raffinate/ Slop with a quantity of 6,000 KL/Annum. 2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION Veer Hues Limited was registered at Registrar of Companies Delhi on 25 April, 1994 and is categorised as Company limited by Shares and a Non-govt company. Veer Hues Limited's Corporate Identification Number (CIN) is U74999DL1994PLC058603 and Registration Number is 058603. Its authorized share capital is Rs. 30,000,000 and its paid-up capital is Rs. 15,732,000. It is involved in Business activities catering pre-materials of paints manufacturers. Veer Hues Limited’s registered address is 207, DSIDC COMPLEX, OKHLA INDUSTRIAL AREA - I, New Delhi. - 110020, India. Veer Hues Limited currently has 4 Active Directors / Partners: Neeta Jain, Sharat Chandra, Abhishek Jain, Nikita Jain, and there are no other Active Directors / Partners in the company except these 4 officials. Veer Hues limited has an existing production unit on Palwal-Sohna Road, at Village: Dhatir, District: Palwal, Haryana with a production capacity of 27,000 KL/ Annum (Lacquer, Priming material & Acrylic polymer emulsion) & Resin (9,000 KL/ Annum). The company is a supplier of Asian Paints for last several years. The Company planned for expansion of production capacity at existing Dhatir village Unit with 18,000 KL of extra production. The total production capacity would be increased to 45,000 KL/Annum for Lacquer, Priming material & Acrylic polymer emulsion in place of previous capacity of 27,000 KL. The production capacity of Resin will be same as existing 9,000 KL as per proposed expansion plan. The company has planned to improve their business with Asian Paints Limited by increasing their production capacity as per increased demand of Asian Paints. 21st century has witnessed massive urbanisation and extraordinary stylish lifestyle of urban society, which demands improved and highly improvised infrastructures industry, Priming material and Lacquers are the basic ingredients to present those infrastructures in a formal dressed condition. Asian Paints has worldwide demand of modern Priming materials and Lacquers, which automatically creates increased demands on Veer Hues Limited’s state of art production unit. The company Project Category: 5(f), Synthetic Organic Chemicals Industry (…other synthetic organic chemicals and chemical intermediates) 6 Pre-Feasibility Report Expansion of manufacturing capacity of Veer Hues Limited Dhatir Village, Palwal-Sohna Road, NH 919, Palwal District, Haryana has enough resource to develop their expansion plan in respect to qualified and experienced human resources, technologies as well as financial view, because the existing Unit in active condition and with a good shape to sanctioned the monetary loans from respective bodies. The proposed expansion will lead to demand higher quantities of raw materials as well as resources. The raw materials require for their products are available at local market, as well as with import facilities. Resources like land, power, water, Human resources are easily available at their existing state of art production unit in Dhatir village with all basic facilities build in position.