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Toxics Substance Reduction Plan Summary for Ethyl Acetate Ethyl

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Toxics Substance Reduction Plan Summary for Ethyl Acetate Ethyl Toxics Substance Reduction Plan Summary For Ethyl acetate Ethyl alcohol Isopropyl alcohol Methyl ethyl ketone Methyl isobutyl ketone Co-Ex-Tec (Staffern) 140 Staffern Drive Concord, ON L4K 2X3 Revision Approved By Revision Date Issued By: Description (Facility): Rev.0 Nov 8/13 Original N.Lewis (Pinchin Environmental) November 8, 2013 Toxics Substance Reduction Plan Summary– Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone & Methyl isobutyl ketone 140 Staffern Drive, Concord November 8, 2013 Co-Ex-Tec (Staffern) INTRODUCTION Facility Summary Co-Ex-Tec (Staffern) Co-Ex-Tec (Staffern), also known as CET South, manufactures trim and exterior parts for the automotive industry using extrusion, co-extrusion, and injection molding using plastic (PVC – polyvinyl chloride and/or EPDM – ethylene propylene diene monomer rubber and/or TPV – thermo plastic vulcanized), stamping of metal (stainless steel, aluminum or bi-metal) and assembly operations. Stainless steel and aluminum is received in coils (sheet and wire) which are used within the co- extrusion or extrusion departments. The metal is uncoiled and roll-formed (sheet metal only), washed and rinsed and dried. An adhesive and/or promoter is then applied, and the metal is sent through a curing oven. After curing, rubber or PVC is extruded to create the profile. Two (2) flock booths are also used to apply flock to extruded parts. After extrusion and flocking (where applicable), parts are then cooled and cut to length. Extruded parts are then sent to assembly where the extrusions are bent, pierced, punched etc., as required. Received components, foam tapes or protective tapes are also added to the extrusions during the assembly process as required. All final parts are then inspected and shipped off-Site. CET South’s Environmental Management System (EMS) has been certified to the ISO14001 standard since July 21, 2001, and recertified on September 10, 2010. CET South is actively engaged in seeking environmentally sustainable opportunities, such as: APQP includes alternative recycled material use in the product Substitute TPV for EPDM where possible. Upgrade air compressors (VFDs) Compressed air audits Changing out lights to more efficient lights Site capacitors repaired and a new capacitor added to improve Power Factor Improvements to blowers on the south extrusion lines Continue to look for a buyer/recycler of scrap metal with EPDM and PVC Page i Toxics Substance Reduction Plan Summary– Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone & Methyl isobutyl ketone 140 Staffern Drive, Concord November 8, 2013 Co-Ex-Tec (Staffern) Magna International Inc. Magna International Inc. (Magna) is a leading global automotive supplier with over 300 manufacturing operations and over 80 product development, engineering and sales centres in over 25 countries. Our over 120,000 employees are focused on delivering superior value to our customers through innovative processes and World Class Manufacturing. Our product capabilities include producing body, chassis, interior, exterior, seating, powertrain, electronic, vision, closure and roof systems and modules, as well as complete vehicle engineering and contract manufacturing. Our common shares trade on the Toronto Stock Exchange (MG) and the New York Stock Exchange (MGA). For further information about Magna, visit our website at www.magna.com. Innovation has long been a key driver within Magna, focussing on our internal process efficiencies and our products. Magna’s Health, Safety & Environmental Policy states that innovative design and engineering are to be utilized to reduce the environmental impact of Magna’s products during vehicle operation and at end of life. It also states that Magna Facilities are to improve the efficient use of natural resources (including energy) and minimize waste streams and emissions. The majority of our facilities in Ontario are ISO 14001 registered with site specific targets and objectives. Magna is committed, through its Corporate Constitution, to allocate a minimum of 7% of its pre-tax profits annually on research and development to ensure its long term viability. R&D activity includes work on green and fuel efficient technologies. The Innovation page of Magna's web site identifies some of our current innovations which include making our customers' vehicles cleaner, using the earth’s energy most efficiently with the smallest impact to the environment over the entire vehicle life cycle; and lighter, engineering the vehicle as mass efficient as possible and optimizing the use of raw materials. Page ii Toxics Substance Reduction Plan Summary– Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone & Methyl isobutyl ketone 140 Staffern Drive, Concord November 8, 2013 Co-Ex-Tec (Staffern) TABLE OF CONTENTS INTRODUCTION .............................................................................................................................I 1.0 BASIC FACILITY INFORMATION....................................................................................1 2.0 STATEMENT OF INTENT (FOR ETHYL ACETATE, ETHYL ALCOHOL, ISOPROPYL ALCOHOL, METHYL ETHYL KETONE & METHYL ISOBUTYL KETONE) ...2 3.0 SUBSTANCES REQUIRING PLANS .................................................................................2 4.0 OBJECTIVES OF THE PLAN & ANY TARGETS .............................................................3 5.0 OPTIONS TO BE IMPLEMENTED (OR STATEMENT THAT NONE ARE TO BE IMPLEMENTED)..............................................................................................................................3 6.0 CONTENTS OF THIS PLAN SUMMARY REFLECTS THE PLAN .................................3 7.0 CERTIFICATION BY HIGHEST RANKING EMPLOYEE ...............................................4 8.0 CERTIFICATION BY LICENSED PLANNER ...................................................................5 Page iii Toxics Substance Reduction Plan Summary– Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone & Methyl isobutyl ketone 140 Staffern Drive, Concord November 8, 2013 Co-Ex-Tec (Staffern) 1.0 BASIC FACILITY INFORMATION Substance Information Name Ethyl acetate CAS # 141-78-6 Name Ethyl alcohol CAS # 64-17-5 Name Isopropyl alcohol CAS # 67-63-0 Name Methyl ethyl ketone CAS # 78-93-3 Name Methyl isobutyl ketone CAS # 108-10-1 Facility Information Company Name Magna International Inc. Facility Name Co-Ex-Tec (Staffern) Facility Address 140 Staffern Drive, Concord ON, L4K 2X3 UTM Co-ordinates 4853911 N, 621659 E; Zone 17 NPRI ID 3026 MOE ID N/A Number of Full-Time 643 Employees in 2012 2-Digit NAICS Code 31-33 - Manufacturing 4-Digit NAICS Code 3363 – Motor Vehicle Parts Manufacturing 6-Digit NAICS Code 336390 – Other Motor Vehicle Parts Manufacturing Parent Company Information Company Name Magna International Inc. Toxics Substance Reduction Plan Summary– Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone & Methyl isobutyl ketone 140 Staffern Drive, Concord November 8, 2013 Co-Ex-Tec (Staffern) Company Address 337 Magna Drive, Aurora (Ontario) Percent Ownership by Parent 100% Company Public Contact Information Tracy Fuerst [email protected] Director, Corporate Communications Magna International Inc. and Media Relations 337 Magna Drive Phone: (905) 726-7025 Aurora, ON L4G 7K1 Fax: (905) 726 - 7180 2.0 STATEMENT OF INTENT (FOR ETHYL ACETATE, ETHYL ALCOHOL, ISOPROPYL ALCOHOL, METHYL ETHYL KETONE & METHYL ISOBUTYL KETONE) In accordance with the Magna’s Health, Safety & Environmental (HSE) Policy (www.magna.com) and CET South’s ISO 14001 Environmental Policy, we are committed to an operating philosophy based on fairness and concern for employees, customers and the communities in which we operate. Magna’s objective as expressed in the HSE Policy is to be an industry leader in health, safety and environmental practices in all of our operations with the intention, through technological innovation and process efficiencies, to minimize the impact of our operations on the environment and to provide safe and healthful working conditions. In keeping with Magna’s decentralized organizational structure, facilities are responsible for setting site specific objectives and targets under their ISO 14001 system and to meet the objectives within the Magna HSE Policy to: improve the efficient use of natural resources, including energy; minimize waste streams and emissions; and implement effective recycling programs in our manufacturing operations, through the use of locally set continuous improvement targets. With reference to the Ontario Toxics Reduction Act, the reduction objectives are outlined in Section 4 of this Plan Summary for the reportable substances Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and Methyl isobutyl ketone at CET South. 3.0 SUBSTANCES REQUIRING PLANS The following substances require plans - Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and Methyl isobutyl ketone - based on 2012 Toxics Reduction Act accounting information. Toxics Substance Reduction Plan Summary– Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone & Methyl isobutyl ketone 140 Staffern Drive, Concord November 8, 2013 Co-Ex-Tec (Staffern) 4.0 OBJECTIVES OF THE PLAN & ANY TARGETS Magna International Inc. prides itself on technical innovation in order to produce high quality automotive components in an environmentally responsible manner. This plan documents the options available to CET South’s to optimize the use of
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