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DRAFT ENVIRONMENTAL IMPACT ASSESSMENT AND EMP REPORT FOR PROPOSED EXPANSION OF PHARMACEUTICAL PRODUCTS MANUFACTURING UNIT 138 MTPM (EXISTING 3.25 MTPM AND PROPOSED 134.75 MTPM) AT BLOCK NO. 155/1, 159, CHHATRAL-KADI ROAD, VILLAGE DHANOT, TALUKA KALOL, DISTRICT GANDHINAGAR, GUJARAT PROJECT CATEGORY: A, 5(f), SYNTHETIC ORGANIC CHEMICALS INDUSTRY STUDY PERIOD: OCTOBER TO DECEMBER, 2016 PROJECT PROPONENT: ORBIT PHARMA LABORATORIES PREPARED BY: en -VISIOn ENVIRO TECHNOLOGIES PVT. LTD. 2nd FLOOR, SHRI RAM COMPLEX, ABIVE BANK OF INDIA, NEAR KARGIL CHOWK, SURAT-DUMAS ROAD, ORBIT PHARMA LABORATORIES PIPLOD, SURAT-395007 GUJARAT. Phone No.: (0261) 2223003, 2224004 Email Add.: [email protected] Website: www.en-vision.in Accreditation by QCI / NABET Certificate No. 1417/IA 003 ISO 9001:2008 Certificate No. BN9180/8576:0614 JULY, 2017 171011_116034_170717 en-vιsιn Declaration by Experts contributing to the EIA/EMP Report “Proposed Expansion of Pharmaceutical Products Manufacturing Unit” at Block No. 155/1, 159, Chhatral- Kadi Road, Village Dhanot, Taluka Kalol, District Gandhinagar, Gujarat. I, hereby, certify that I was a part of the EIA team in the following capacity that developed the above EIA. EIA Coordinator : Synthetic Organic Chemicals Industry Name : Smitha Rajesh Signature and Date : 25/04/2016 Period of involvement : October 2016 to December, 2016 Contact information : [email protected] Ph. No. 0261 - 2223003 Functional Area Experts Functional Name of the Involvement Sr. No. Signature Areas Expert/S Period Task Site visit, selection of monitoring locations, selection of parameters, evaluation of air quality results, impact identification and mitigation measures suggestion. Site visit, Selection of monitoring locations for wat er quality, evaluation water quality results, evaluation of AP proposed ETP treatment scheme, impact October to WP identification and mitigation measures 1 Niha r Doctor December, SHW suggestion of the project. 2016 AQ Site visit, Identification of solid and Hazardous Wastes generated storage facility and disposal management. Site visit, selection of monitoring locations, supervision of air quality modeling and prediction, identification of impacts. Collecting GPS reading of proposed site, geo reference of toposheets and satellite image, preparation of base map from October to Dr. Y. toposheets, preparation of landuse/land 2 LU December, Ramamohan cover map from the satellite image. 2016 Identification of impacts and suggest mitigation measures. Prepared list of villages present within October to study area, Collected primary and Dr. Rumjhum Ray 3 SE December, secondary data, identify impact of Caudhuary 2016 project on community, prepare CSR activities, Prepared SE report. M/S. ORBIT PHARMA LABORATORIES, GANDHINAGAR, GUJARAT. en-vιsιn Functional Name of the Involvement Sr. No. Signature Areas Expert/S Period Task Identified locations for the sample collection of terrestrial biodiversity on the basis of Land Use and Land cover October to map. 4 EB Dr. Manoj Eledath December, Identified flora and fauna within study 2016 area. Identification of Impacts and suggested mitigation measures. Suggested the conservation plan for the schedule-1 fauna. Determine the groundwater flow October to direction by measuring the water level in 5 HG Naresh Goar December, existing water wells, study the 2016 groundwater development and hydrology in the study area. Identifying possible source of Noise October to pollution from process equipments and 6 N Haneesh Panicker December, other transportation activity. Delineating 2016 measures to curb Noise Pollution. Monitoring related work. October to Studied project prop osal, Identified 7 RH Sundara Rajulu December, potential hazards of proposed activities. 2016 Suggested safety measures for Hazards. Name of Laboratory: En-Tech Laboratories NABL/MoEF Certificate No.: T-3750 Period of Involvement: October to December, 2016 M/S. ORBIT PHARMA LABORATORIES, GANDHINAGAR, GUJARAT. en-vιsιn Declaration by the Head of the accredited consultant organization/ authorized person I, Nihar Doctor, hereby, confirm that the above mentioned experts prepared the EIA of proposed of Synthetic organic Chemicals Industry at Block No. 155/1, 159, Chhatral-Kadi Road, Village Dhanot, Taluka Kalol, District Gandhinagar, Gujarat by M/s. Orbit Pharma Laboratories. I also confirm that the consultant organization shall be fully accountable for any mis-leading information mentioned in this statement. Signature : Name : Nihar Doctor Designation : Director Name of the EIA consultant : Envision Enviro Technologies Pvt. Ltd. organization NABET Certificate No. & Issue : NABET/EIA/1417/IA 003 valid up to December 03, 2017 Date M/S. ORBIT PHARMA LABORATORIES, GANDHINAGAR, GUJARAT. en-vιsιn INDEX Se. No. Title Page No. EXECUTIVE SUMMARY OF EIA REPORT CHAPTER-1 : INTRODUCTION 1.1 PURPOSE OF EIA 1-1 1.2 IDENTIFICATION OF PROJECT & PROJECT PROPONENT 1-1 1.3 BRIEF DESCRIPTION OF THE PROJECT 1-1 1.4 SCOPE OF THE STUDY 1-1 1.5 STRUCTURE OF THE EIA REPORT 1-2 CHAPTER-2 : PROJECT DESCRIPTION 2.1 BRIEF PROJECT DISCRIPTION 2-1 2.2 TYPE OF PROJECT 2.1 2.3 NEED OF PROJECT 2-1 2.4 LOCATION 2-1 2.4.1 KEY INFRASTRUCTURE F EATURES AND SETTLEME NTS 2-6 2.5 MAGNITUDE OF OPERATION 2-8 2.5.1 PROJECT COST 2-8 2.6 SCHEDULE OF OPERATION AND IMPLEMENTATION 2-8 2.7 TECHNICAL AND PROJECT DESCRIPTION 2-9 2.7.1 CONSTRUCTION ACTIVITIES 2-9 2.7.2 PRODUCTION ACTIVITIES 2-9 2.7.3 RAW MATERIALS REQUIREMENTS 2-10 2.7.4 MANUFACTURING PROCESS 2-11 2.7.5 SOLVENT MANAGEMENT 2-35 2.8 COMPONENTS OF PROJECT 2-35 2.8.1 LAND 2-35 2.8.2 POWER REQUIREMENT 2-35 2.8.3 FUEL REQUIREMENT 2-35 2.8.4 MANPOWER REQUIREMENTS 2-36 2.8.5 WATER SOURCE, UTILIZATION AND WASTE WATER 2-36 2.8.6 AIR POLLUTION 2-37 2.8.6.1 SOURCE OF FUGITIVE OR SECONDARY EMISSIONS 2-38 2.8.7 NOISE POLLUTION 2-38 2.8.8 LAND/SOIL POLLUTION 2-38 2.9 ENVIRONMENNTAL MITIGATION MEASURES 2-38 2.9.1 MITIGATION MEASURES FOR WATER POLLUTION 2-38 2.9.1.1 DETAILS OF EXISTING ETP 2-39 2.9.2 MITIGATION MEASRURES FOR AIR POLLUTION 2-40 2.9.2.1 MITIGATION MEASURES FOR FUGITIVE OR SECONDARY EMISSIONS 2-41 2.9.3 MITIGATION MEASURES FOR NOISE POLLUTION 2-41 2.9.4 MITIGATION MEASURES FOR LAND/SOIL POLLUTION 2-41 M/S. ORBIT PHARMA LABORATORIES, GANDHINAGAR, GUJARAT I - 1 en-vιsιn Se. No. Title Page No. CHAPTER-3 : BASELINE ENVIRONMENTAL STATUS 3.1 DESCRIPTION OF THE STUDY AREA 3-1 3.2 PERIOD OF MONITORING 3-1 3.3 COMPONENTS AND METHODOLOGY 3-1 3.4 BASELINE ENVIRONMENTAL DATA 3-3 3.4.1 METEOROLOGICAL ENVIRONMENT 3-3 3.4.2 AIR ENVIRONMENT 3-6 3.4.3 WATER ENVIRONMENT 3-8 3.4.3.1 PHYSICO-CHEMI CAL CHARACTERISTICS OF WATER 3-12 3.4.4 NOISE ENVIRONMENT 3-12 3.4.4.1 TRAFFIC STUDY 3-14 3.4.5 SOIL ENVIRONMENT 3-15 3.4.5.1 SOIL QUALITY INTERPRETATION 3-15 3.4.6 LANDUSE 3-16 3.4.7 SOCIO - ECONOMIC ENVIRONMENT 3-20 3.4.8 DESCRIPTION OF THE B IOLOGICAL ENVIRONMEN T 3-24 3.5 GEO HYDROLOGY 3-36 3.5.1 GENERAL GEOLOGY 3-36 3.5.2 DRAINAGE PATTERN OF THE AREA 3-38 3.5.3 GROUNDWATER DEVELOPMENT 3-38 CHAPTER-4 : ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION MEASURES 4.1 IDENTIFICATION OF IMPACTS 4-1 4.2 PREDICTION AND EVALUATION OF IMPACTS 4-1 4.3 AIR ENVIRONMENT 4-2 4.3.1 DETAILS OF ENVIRONMENTAL IMPACTS 4-2 4.3.2 MITIGATION MEASURES 4-9 4.4 WATER ENVIRONMENT 4-10 4.4.1 CONSTRUCTION PHASE IMPACTS AND MITIGATION MEASURES 4-10 4.4.2 OPERATION PHASE IMPACTS AND MITIGATION MEASURES 4-10 4.5 SOIL ENVIRONMENT 4-10 4.5.1 CONSTRUCTION PHASE IMPACT AND MITIGATION MEASURES 4-11 4.5.2 OPERATION PHASE IMPACT AND MITIGATION MEASURES 4-11 4.6 NOISE ENVIRONMENT 4-11 4.6.1 DETAILS OF NOISE ENVIRONMENTAL IMPACTS 4-11 4.6.2 CONSTRUCTION PHASE I MPACTS 4-11 4.6.3 OPERATION PHASE IMPACT AND MITIGATION MEASURES 4-11 4.6.4 IMPACT OF THE TRANSPORTATION 4-12 4.7 ANTICIPATED ENVIRONMENTAL IMPACTS AND ITS MITIGATION 4-12 MEASURES FOR LAND USE 4.7.1 IMPACT ASSESSMENT 4-12 4.7.2 IMPACT OF LAND USE 4-12 4.7.3 MITIGATION MEASURES OF LAND USE 4-12 M/S. ORBIT PHARMA LABORATORIES, GANDHINAGAR, GUJARAT I - 2 en-vιsιn Se. No. Title Page No. 4.8 ECOLOGICAL IMPACT ASSESSMENT 4-12 4.8.1 NATURAL VEGETATION 4-12 4.8.2 CROPS 4-12 4.8.3 FOREST, NATIONAL PARKS / SANCTUARIES 4-13 4.9 IMPACT ON SOCIO-ECONOMIC ASPECTS 4-13 4.10 PLACES OF ARCHAEOLOGICAL/HISTORICAL/RELIGIOUS/TOURIST 4-13 INTEREST 4.11 ENVIRONMENTAL HAZARD 4-13 4.12 MATRIX REPRESENTATION 4-16 4.12.1 CUMULATIVE IMPACT CH ART 4-16 CHAPTER-5 : ANALYSIS OF ALTERNATIVES (TECHNOLOGY & SITE) 5.1 ALTERNATIVES OF TECHNOLOGY 5-1 5.2 ALTERNATIVES OF SITE 5-1 5.2.1 DESCRIPTION 5-1 5.2.2 IDENTIFICATION OF ADVERSE IMPACT 5-1 5.2.3 MITIGATION MEASURES 5-1 5.2.4 SELECTION OF SITE 5-1 5.3 NO PROJECT ALTERNATIVE 5-2 CHAPTER-6 : ENVIRONMENTAL MONITORING PROGRAM \ 6.1 INTRODUCTION 6-1 6.2 MONITORING SCHEDULE DURING OPERATION PHASE 6-1 WORK ZONE MONITORING ARRANGEMENTS FOR HAZARDOUS 6.3 6-2 CHEMICALS CHAPTER-7 : ADDITIONAL STUDIES 7.1 PUBLIC CONSULTATION/HEARING 7-1 7.2 RISK ASSESSMENT 7-1 7.2.1 INTRODUCTION 7-1 7.2.2 DETAILS OF MANUFACTURING PROCESS 7-2 7.2.3 STORAGE AND HANDLING 7-2 7.2.3.1 ANTIDOTES OF MAJOR PRDUCTS/RAW MATERIALS 7-5 7.2.3.2 ACTION PLAN FOR SAFETY PRECAUTIONS FOR THE STORAGE OF 7-5 MATERIALS 7.2.4 HAZARD AND ITS CONTR OL MEASURES 7-6 7.2.5 RISK IDENTIFICATION AND ANALYSIS 7-7 7.2.5.1 MAXIMUM CREDIBLE LOSS ACCIDENT SCENARIOS 7-7 7.2.5.2 DAMAGE CRITERIA 7-8 7.2.5.2.1 SOFTWARE USED FOR CALCULATIONS 7-11 7.2.5.3 VULNERABILITY ANALYS IS 7-11 7.2.5.4 MAXIMUM CREDIBLE ACCIDENT SCENARIO 7-12 7.2.6 RISK PREVENTION AND RISK MITIGATION 7-19 M/S.