Surface Plates
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CALL US TODAY +1-262-422-1197 BUSCH PRECISION EQUIPMENTcan help you… Improve manufacturing efficiency and quality • Reduce costs and increase profits Worldwide consumer preference for L better products and the accompanying development of international quality standards demands meticulous QUALITY attention to accuracy in all phases of ASSURANCE & manufacturing. PRODUCT This catalog describes over 300 standard SATISFACTION types and sizes of basic precision Since 1907, BUSCH has been equipment designed to: serving industry’s basic precision equipment needs. L Facilitate layout of tooling As a diversified full-service L Speed production and assembly machine center, as well as a L Simplify and speed inspection manufacturer of precision equipment, we know and use the L Provide quality assurance products. Every effort is made to provide the highest quality products consistent with cost and material availability. Each In addition to the standard items item is carefully inspected and calibrated to insure conformance illustrated in this catalog, we also to specified tolerances and for compliance with all recognized design and manufacture custom standards. Inspection and calibration are performed by equipment to meet special applications. qualified technicians using appropriate state-of-the-art instrumentation. We also recondition worn or repair Certification of Accuracy is available for any item on request damaged equipment. This can be a and such certification is traceable to the National Institute of wise financial move in that regrinding Standards and Technology (NIST). Detailed information on our out-of-tolerance items can be calibration and inspection procedures and instrumentation can accomplished at considerable savings be found on page 19. over replacement cost. Reconditioning will greatly extend the life of your For your added assurance, every product carries the BUSCH PRECISION guarantee. If you are not entirely pleased with your investment and contribute to your purchase, any problem will be resolved to your satisfaction or profitability. Your inquiries are invited your purchase price refunded upon return of the product. and will receive a prompt response. Customer satisfaction is more than just words at BUSCH 262-422-1197 PRECISION; it describes our way of doing business. 709 W Wisconsin St We are not satisfied until you are! Hartford, WI 53027 L www.buschprecision.com INDEX SURFACE FINISHES ALUMINUMALUMINUM // CASTCAST IRONIRON // STEELSTEEL AVAILABLE PRODUCTSPRODUCTS 1 Surface Finishes ALUMINUM – CAST IRON – 2 Surface Plates—Stands STEEL PRODUCTS 3 Lapping—Bench Plates 4 Angle Plates GROUND 5 Angle Plates—Slotted, T-Slotted A smooth finish of 16 to 32 RMS* 6 Box/Cube/Block Parallels produced on state-of-the-art precision 7 Steel Parallels surface grinders by skilled technicians. 7 Planer/Boring Machine Parallels This precision ground finish is most 8 Universal Square commonly furnished. It is ideal for 8 Squares—Aluminum and Cast Iron precision layout, gaging, inspection work and 8 V-Blocks facilitates the use of all types of calibration 9 Straight Edges—Cast Iron instruments. This finish provides accuracies in 10 Straight Edges—Aluminum tenths of thousandths (.0001”) in flatness, 10 Scraping Masters straightness, squareness and parallelism. Super 11 Straight Edges—Dovetail, Angle finishes of 8 RMS* or better can be provided at 11 Straight Edges—Machinist additional cost. 12 Carrying Cases 12 Product Care HAND SCRAPED 12 Reconditioning / Recalibration Achieved by skilled artisans using both power and hand manipulated scraping tools, removing flakes of metal to provide a given number of spotting cavities GRANITE PRODUCTS GRANITE PRODUCTS per square inch. This finish is used on tools used for 13 Surface Plates spotting and checking ways on various machine tools 13 Surface Plates––Stands and slides. It is normally furnished in two grades. 14 Angles, Parallels, Straight Edges Commercial 15 Master Angles, Squares, V-Blocks 15 Product Care Fed. Spec. Grade B Providing 8-11 cavities per square inch with a 10 to 40% bearing. CERAMICCERAMIC GAGINGGAGING PRODUCTSPRODUCTS 16 Master Angles—Squares Fine 16 Surface Plates Fed. Spec. Grade A 17 Angles, Parallels Providing 15-18 spotting cavities per 17 Straight Edges—V-Blocks square inch with a 20 to 40% bearing. 17 Carrying Cases 17 Product Care PLANER SPECIALTY SERVICES Produced by skilled technicians on planning equipment. It rates 63 RMS* 18 Custom Equipment, Granite Drilling, Scraping medium commercial finish. This finish is 19 Reconditioning / Recalibration used only on relatively large, awkward or angular shaped items that are difficult to grind and where thousandth accuracies are adequate. ADDITIONAL SERVICES *RMS—A roughness height rating. It is the abbreviation for root mean 20 Full Service Machine Shop square and is a measure of surface roughness in terms of the 21 General Sales Information arithmetic average of the squares of the variances in a given surface. (Fed. Spec. Mil. Std. 10A) IFC Calibration Certification (inside front cover) 262-422-1197 1 SURFACE PLATES – STANDS 1000 SERIES – CAST IRON SURFACE PLATES L Handles provided with Hand Scraped Finished The ideal precision reference base Surface Plate for tooling, layout and inspection, BUSCH PRECISION surface plates offer outstanding features: Ground Surface Plate L Sturdy, modern design, plus minimal weight for handling ease. STOCK APPROX DIMENSIONS - INCHES ACCURACY APPROX L Made from quality, close-grained NO W L H TT* GROUND SCRAPED WT LBS castings, specially heat-treated for 1000 3 5 1 .75 .0002 .0002 5 stress relief, stability and wear 1005 8 12 2.5 .5 .0002 .0002 25 resistance. 1008 10 15 4 .75 .0002 .0002 55 1010 12 12 4 .75 .00025 .0002 60 L Available in precision ground or 1013 12 18 4 .625 .00025 .0002 85 hand scraped finishes in tenths of 1014 12 24 5 .75 .00025 .0002 130 thousandths accuracies. 1022 14 18 5 .75 .00025 .0002 120 1027 16 22 4 .75 .00025 .0002 135 L Can be easily drilled and tapped for 1030 18 18 5 .75 .00025 .0002 140 special gages and fixtures. 1031 18 24 6 .75 .00025 .0002 180 1033 18 36 6 1 .0005 .00035 280 L Complies with all federal 1050 24 24 7 .75 .0005 .00035 345 specifications. 1052 24 36 7 1 .0005 .00035 525 1054 24 48 7 1 .0005 .00035 640 1055 24 60 8 1 .0005 .0004 870 1061 30 36 7 1.25 .0005 .00035 655 HEAVY-DUTY STEEL STANDS 1070 36 36 8 1.25 .0005 .00035 900 1071 36 48 8 1.5 .00075 .00035 1250 For all larger surface plates, these 1072 36 60 9 1.5 .00075 .0004 1500 stands are custom designed and L 1074 36 72 9 1.5 .001 .0004 1860 fabricated to provide the proper 1080 48 48 10 1.5 .001 .0006 1450 support essential to maintain the *Top Thickness precision tolerances required for today’s high quality standards. Retaining lips hold the plate securely in place and there are leveling screws in each leg. Stands L can be furnished with heavy-duty casters. Orders should specify the exact working height desired – Ground Finish Surface Plate from floor to the top of the surface on Stationary plate. Stand www.buschprecision.com 2 LAPPING BENCH PLATES 1200 APPROX SIZE - INCHES APPROX SERIES – STOCK NO ACCURACY WLH WT LBS LAPPING 1200 3 5 1 .00020 5 PLATES 1205 8 12 2.5 .00020 25 1210 12 12 4 .00025 60 The finest 1213 12 18 4 .00025 85 in precision 1222 14 18 5 .00025 120 lapping equipment, BUSCH PRECISION Lapping 1227 16 22 4 .00025 135 Plates are of the same construction as the 1000 1230 18 18 5 .00025 140 1231 18 24 6 .00025 180 Series Surface Plates. Grooves are .078”W x .100”D 1250 24 24 7 .00050 345 on .531” centers. 1252 24 36 7 .00050 525 1270 36 36 8 .00050 900 L Top STOCK APPROX SIZE - INCHES APPROX NO. WL HWT LBS 1500 SERIES – 1515 12 18 2 60 GROUND 1528 16 24 2 135 BENCH PLATES 1530 18 18 2 100 1531 18 24 2 150 Adaptable to numerous 1550 24 24 3 190 applications in layout, 1552 24 36 3 380 tooling/inspection 1562 30 48 4 600 work and wherever a convenient flat reference Bottom surface is required. Sturdy, ribbed construction provides a L rigid, durable surface with minimum weight. Precision ground to an overall surface flatness accuracy of .0005”. L 1600 SERIES – DUPLEX BENCH PLATES Lapped Face Feature two faces with strong internal ribbing that provides the strength for use on a work bench or counter top without affecting accuracy. Each surface has a flatness accuracy of .0003”. STOCK APPROX SIZE - INCHES APPROX NO. WL HWT LBS 1608G 10 14 2.5 50 1608C 10 14 2.5 50 1608L 10 14 2.5 50 Ground Face 262-422-1197 3 ANGLE PLATES 2000 SERIES – L 2400 TOOLMAKERS’ KNEES SERIES – BUSCH PRECISION Toolmakers’ STANDARD Knees are designed for ANGLES - holding and checking work SINGLE RIB during layout, machining and inspection operations. Some have finished pads on the BUSCH PRECISION Standard Angles provide inside of each face to facilitate accurate clamping and convenience and versatility for holding and references. Finished edges permit side positioning. fixturing applications. Made from specially Made from heat-treated, close-grained castings. The stress-relieved quality castings, these standard knee face is precision ground square to the base within angles are ground on all sides and edges with .0002” in 8”. Also available in hand scraped finished. the faces only precision ground square within No. 2003 features a slotted base with alignment keys .0002” in 8”. and a T-bolt. STOCK APPROX SIZE - INCHES APPROX NO. WLHWT LBS STOCK APPROX SIZE - INCHES APPROX 2402 3 6 18 30 NO. WLHWT LBS 2404 4 4 4 10 2001 2.5 4 3 5 2410 6 6 6 25 2003S 2.5 6 12 15 2415 6 8 10 50 2005 4 8 21 55 2430 8 8 8 50 2006* 4.5 5 8 20 *Includes double 2433* 8 10 5 40 2007* 5.5 7 10 25 pads 2435 8 10 24 150 2436 8 12 18 110 L 2439 9 8 16 90 2451 12 12 18 180 2200 SERIES – INSIDE/OUTSIDE *Open-rib construction ANGLES L 2500 SERIES – BUSCH PRECISION STANDARD Inside/Outside Angles are among the most ANGLES - versatile of precision DOUBLE RIB angles.