Mastclimbers and Hoists Operations Projects in London Helped to Build Manager
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The complete c&a Brogan Group package UK-based Brogan Group is one of just a handful of sizeable companies in the country offering a mastclimber rental service, in spite of the growing awareness and their increased take-up over the past 10 years. Although very slow to adopt new ideas and methods, the UK construction industry is gradually recognising the many advantages, including cost and time savings that mastclimbers provide. Mark Darwin talks to Jim Casey, Brogan’s mastclimber and hoist operations manager about the company and the Two Scanclimber SC5000s industry. on the Tower West, The last two years has seen year on year, expanding its client Liverpool contract a noticeable improvement in base and successfully tendering awareness and usage. For Brogan for larger and more this now means that about half of prestigious projects. all its access enquiries involve the Like many scaffolding companies, use of mastclimbers in the overall the mid to late 1990s saw Brogan package. Unfortunately the poor move from tube and coupler to returns in the sector means a system scaffolding. Its first contract general lack of investment in new at the University of East London for equipment, resulting in a fairly Carillion consisted of a number of static national fleet of around circular student accommodation 1,500 workable units. buildings, ideal for the Cuplok Due to the size and complexity system scaffold that it had selected. of most building designs, the During the early years Brogan also decision to use scaffolding, opened several depots outside of hoists or mastclimbers is never the UK, including Dublin, Ireland and straightforward and in many cases Vilnius, Lithuania. The gallows bracket can be a combination of all three. “In the early days many of the For the past 25 years Brogan has allows the mastclimber Eastern European countries used to be set up avoiding grown and expanded from a pure mastclimbers rather than scaffolds low level obstructions scaffolding company and now offers and with many Lithuanian workers a complete package of longer term in the UK - including some working access solutions, including scaffold, for Brogan - we thought we would Westfield Shopping hoists and mastclimbers. Centre in Stratford set up a scaffold depot and training London used a total of Formed in 1988 by James Brogan centre in Vilnius with the hope 28 mastclimbers the company’s aim at that time of modernising the antiquated was to become a strategic supplier scaffolding methods in the of contract scaffolding to major UK country,” says Jim Casey, Brogan contractors. Work on high profile mastclimbers and hoists operations projects in London helped to build manager. “Experienced scaffold the company’s reputation for service trainers would travel from the UK to and performance. For several years Lithuania to train operatives before the company doubled its revenues they came to the UK to work.” The 120 metre high Tower West building in Liverpool used the gallows bracket so that the mastclimber could be positioned at the second floor level November 2013 cranes & access 37 38 cranes & access November 2013 Over the years the company has 550kg with 260 degrees of slew. had depots in Cork, Liverpool and “We have been very particular in c&a Brogan Group Manchester. Currently operations our choice of equipment when in the UK include the head office in expanding our fleet,” says Casey. New Southgate, North London and “There are many cheaper machines a depot in Bedfordshire to support available but we decided to stay and service operations in the south with the market leaders. Last east. It also has an office and depot year we purchased 45 new units in Rathcoole, Dublin, and offices in and we have been expanding our Dubai and Abu Dhabi. fleet year on year since the start Having seen mastclimbers in in 2005. Sometimes clients are use in Scandinavia and North aware of their benefits and ask for America and on display at trade them specifically, while with other shows, Brogan decided to expand contracts we might suggest that its range by investing in the they use mastclimbers as a more technology, purchasing its first time and/or cost effective solution Scanclimber machines in 2005. to scaffolding.” Scanclimber models are still a “In the UK there are only a handful major part of Brogan’s heavy duty of sizeable mastclimber companies fleet today. Given the wide variety in the market, although there are of applications that mastclimbers a number of companies that run are used for – from brickwork and a couple of units in their fleet. cladding to fixing windows – several Because of the wide variety of ranges are required, including heavy, access required on many modern medium and light duty machines. contracts a combination of solutions Brogan currently has more than 220 is often the ideal solution. Crash mastclimbers - the majority less decks and pedestrian access would Installing a mastclimber than six years old - and in excess of be done by scaffolding however a 50 hoists. Scaffolding however still on a tower block great deal of thought and planning refurbishment contract accounts for over 85 percent of the has to be given to providing the group’s £13 million annual revenues. best solution between scaffolding Mastclimber investment and mastclimbers depending on The 32 storey City Lofts, After much research Brogan decided the height, length, contract time St Paul’s will be Sheffield’s to purchase from three different and schedule of work that needs tallest building manufacturers, Scanclimber, Camac to be carried out. There is never a and Fracco covering its requirement straight-forward solution.” for lightweight, medium and heavy “There are many benefits for clients duty machines. With these three from dealing with just one company brands in the fleet Brogan claims to for all of its access requirements, have the correct sized mastclimber particularly when a range of no matter what the contract. The different equipment is needed heavier duty machines are used for throughout the contract. It is difficult applications such as brick laying, for smaller companies to offer a being able to cope with the heavier decent mastclimber service, and loads. They can also be fitted with I do not think that this is the way running rails, gantries and weather forward for the sector as it requires protection. Loading jibs/davit are a great deal of design, installation, also available on the heavy duty certification and accreditation machines. These have a working resources. If you only have a few radius of six metre and a capacity of machines you cannot make the Mastclimbers can be used internally with similar savings in time and costs Brogan is one of a handful of sizeable mastclimber companies in the UK November 2013 cranes & access 39 from scaffolding, but mastclimbers additional cost of a hoist and driver Brogan Group c&a now account for about half of which has to be added into the all new enquiries, an enormous scaffolding quote to move materials improvement over the last year or up and down to the work levels two. Bricklayers in particular are and the materials then have to be resistant to change and still request distributed from the hoist to the scaffolding. However once they place of work. When all this is taken have used a heavy duty mastclimber into account it tends to work out at with a five tonne capacity for the 20 weeks contract length, rather bricks, muck and tools – they see than heights or lengths.” the benefits of always working at the right height, protection from Other factors may include the the weather etc... For window and aesthetics of the different solutions, cladding installation and bricklaying particularly important on large there is also a corner wrap around tower block refurbishment or work which gives up to 1.5 metres work on historic or landmark buildings. platform around the corner of the Residents or sightseers don’t want building.” to look at a scaffold every day, whereas a mastclimber is only seen Scaffold v mastclimbers? when the platform is working. When Tower block refurbishment, Newcastle There is no fixed rule about the platform is retracted it is often resulting overhead pay off.” safety issue when manually filling in the gap between the platform and Platform extensions and the extension which is repeated innovations when the extension is removed. Our Over the years Brogan has worked system moves forward and back as with mastclimbers manufacturers one piece, with no gaps between to develop and improve the product the platform and the extension.” for the UK market. The company On heavy duty machines with has for example designed a platform widths of 1.6 metres the mechanical sliding mechanism platform extension can be up to fixed to the platform - approved by three metres wide and on the lighter manufacturers - which cantilevers units with 1.2 metre wide platforms a small platform extension on the up to a one metre extension. The inside, allowing workers to get sliding platforms can be offered in closer to the face of the building. different shapes, or even profiled, The system was designed by Casey depending on the building shape. who prior to joining Brogan was One added safety feature of the a mechanical engineer, designing system is that the main platform can chassis in the commercial vehicle only move when the extension has sector. “The platform extension has been fully retracted into the main been used extensively by clients as platform, removing the risk of hitting it offers a ready-made safe solution Installing external cladding to Alberta a person or part of the building. House - the £25 million East London for a tricky access problem,” says affordable housing scheme Casey.