Everything for Diesel Service Diagnosis, Testing and Repair Tools Diesel Service from Bosch: Precise, Professional and Fast
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Everything for diesel service Diagnosis, testing and repair tools Diesel service from Bosch: precise, professional and fast Bosch offers a comprehensive range of professional diag- nostic and repair solutions for modern and conventional diesel systems. From the uncomplicated troubleshooting and efficient component testing to the repair of diesel vehicles, systems and components in line with current market values, Bosch can provide you with everything you need from a single source. 06 Diagnosis tools on vehicle Professional all-round equipment: Bosch has an extensive range of tools for the simple and fast diagnosis of diesel vehicle components. 10 Repair tools on vehicle Besides competent service offers Bosch offers you high-quality tools for a more efficient component repair on the vehicle. 2 14 Test equipment for components Intuitive, precise and efficient: With Bosch as your partner you always have access to modern and easy to use testing technology for the professional testing of dismounted diesel components. Common Rail Systems 18 DCI 700 CR injector test benc 22 EPS 708 CR test bench 26 EPS 205 CR injector & nozzle holder tester 27 EPS 118 CR injector tester Conventional Systems 28 EPS 625 conventional pump test bench 32 EPS 100 Nozzle holder tester Accessories 34 EPS 815 40 36 EPS 205 Repair tools 38 EPS 118 for components 39 DCI 700, EPS 708 und EPS 815 Besides competent service offers Bosch offers you high-quality tools for a more efficient repair of individual components. 3 Fit for today and tomorrow Proven diesel technology Many years of experience in diesel technology, workshop equipment and testing technology make Bosch one of the leading suppliers in this field worldwide. Innovations in development and production have resulted in modern high-pressure systems in recent years. Bosch is pursuing a holistic approach to mobility: solutions become devel- oped around the vehicle and beyond. This is how Bosch meets the changing requirements and makes an important contribution to the sustainability of the industry. With the competence from the original equipment, innovative test devices including the corresponding software ESI[tronic] were developed in parallel. They enable the diesel systems to be diagnosed on the vehicle, in order to then specifically replace defective components. Bosch is thus paving the way for all work- shops to use modern diesel systems and to contribute to achieve current and future emission targets. The innovative developments in diesel technology com- bine high performance and economical fuel combustion. With its components and systems Bosch makes the diesel future-proof – and offers solutions for professional service. Efficient and flexible component testing and repair Thanks to Bosch diagnostic and testing solutions and of the numerous retrofit kits, component testing and repair can be conducted according to manufacturer’s specifications. This ensures that accurate and reproducible measured values are determined a warranty assessment according to manufacturer specifications is possible a contribution to achieve current and future emission targets is made 4 The Configurator Configure your test bench according to your requirements and experience Diesel component testing and repair more about our wide range of services bit.ly/AA_Configurator 5 Diagnosis tools on vehicle Professional all-round equipment: Bosch has an extensive range of tools for the simple and fast diagnosis of diesel vehicle components. Diagnosis tools on vehicle Diesel sets Diesel set 1 Diesel set 2 for testing low pressure circuits for venting of low 0 986 613 100 pressure systems 0 986 610 234 Measuring instruments and accessories Backflow meter Adapter set for Bosch CRI2-18, Adapter set for Bosch CRI2-18, to determine the fuel return flow -20, 90° angled type -20, straight type rate on CR injectors 0 986 613 696 0 986 613 926 0 986 612 950 Denoxtronic Denoxtronic 1 test kit Denoxtronic 2 test kit Denoxtronic PC/LD test kit for testing supply and dosing to test the metering and supply for exhaust aftertreatment on module on the vehicle volumes Denoxtronic 3.1 and Denoxtronic 5.x 0 986 610 800 0 986 610 450 0 986 613 900 Denoxtronic PC/LD Upgrade Kit 3.1 to 5.x retrofit kit for Denoxtronic test kit 0 986 610 930 Substitute loads Adapter leads Accessories CRI substitute load HFM-7 adapter lead PSG-5 test box for testing the triggering signal hot film air mass meter, 4-pin for testing the PSG5 inputs and at solenoid valve CR injectors 1 684 463 835 CAN-L and CAN-H signals (passenger cars only) 0 986 612 447 0 986 612 745 Designation Description Order number Diesel sets Special gel-damped pressure gauge for measuring supply pump pressure during Pressure gauge 1 687 231 906 operation on vehicle, recommended for UI systems Diesel Set 3 and Upgrading existing Diesel Set 3 and Diesel Set 3.1 (from FD 109) for checking the Diesel Set 3.1 0 986 613 925 RDS function (operation range) during engine running extension kit Upgrade kit from Diesel Upgrading existing Diesel Set 3 for testing CP4.1 and CP4.2 0 986 614 310 Set 3 to Diesel Set 3.1 Common Rail high-pressure pumps Substitute loads Check trigger signal on solenoid valve CR injectors (passenger cars and commercial CRI-Piezo substitute load vehicles): To enable the triggering signal to be checked, a substitute load must be 0 986 612 793 used instead of a functioning injector Check trigger signal on solenoid valve CR Piezo injectors (passenger cars only): CRI/CRIN substitute load To enable the triggering signal to be checked, a substitute load must be used instead 0 986 610 099 of a functioning injector 8 Designation Description Order number Measuring instruments and accessories Closure part-set: For return lines pipes made of hard plastic to close these pipes Sealing parts set 0 986 612 900 (1 set = 6 pcs) for back flow measuring device 0 986 612 950 Connection adapter set, Hydraulic backflow connector to Delphi injectors for testing the 0 986 613 902 Delphi CR injectors backflow quantity with 0 986 612 950 (1 set = 6 pcs) Connection adapter set, Hydraulic backflow connector on Siemens/ VDO/Continental injectors Siemens and VDO CR 0 986 613 906 for testing the backflow quantity with 0 986 612 950 (1 set = 6 pcs) injectors Connection adapter set, Hydraulic backflow connector with pressure holding valve on Bosch Piezo injector 0 986 613 922 Bosch Piezo CR injectors (CRI3-x) for testing the backflow quantity with 0 986 612 950 (1 set = 6 pcs) Connection adapter set, Hydraulic backflow connector to Denso injectors for testing the 0 986 613 923 Denso CR injectors backflow quantity with 0 986 612 950 (1 set = 6 pcs) Connection adapter, Hydraulic backflow connector 45° angeld to Delphi CR injectors for testing the 0 986 610 976 Delphi CR injectors 45° backflow quantity with 0 986 612 950 (1 set = 1 pc) Connection adapter, Hydraulic backflow connector 90° angeld to Delphi CR injectors for testing the 0 986 610 979 Delphi CR injectors 90° backflow quantity with 0 986 612 950 (1 set = 1 pc) Connection adapter, Hydraulic backflow connector 90° angeld to Siemens, VDO injectors for testing the Siemens and VDO CR 0 986 610 908 backflow quantity with 0 986 612 950 (1 set = 1 pc) injectors Adapter leads Adapter lead with voltage stabilizer chip for testing the HFM5 HFM5 0 986 610 129 (hot film air mass meter) in both the mounted and dismoutned state Adapter lead for electrical checking of HFM6 (hot film air mass meter, 4-pin) HFM6 0 986 610 067 on vehicle Adapter lead for electrical checking of HFM6 (hot film air mass meter, 4-pin) HFM6 0 986 610 195 on vehicle Adapter lead for electrical checking of HFM6 (hot film air mass meter, 5-pin) HFM6 0 986 610 196 on vehicle Adapter lead for electrical checking of HFM6 (hot film air mass meter, 5-pin) HFM6 0 986 610 441 on vehicle Adapter lead for electrical checking of HFM6 (hot film air mass meter, 5-pin) HFM6 0 986 610 651 on vehicle Adapter lead for electrical checking of HFM7 (hot film air mass meter, 4-pin) HFM7 1 684 463 738 on vehicles of Fiat Group, Ford and Suzuki Adapter lead for electrical checking of HFM7 (hot film air mass meter, 8-pin) HFM7 1 684 463 836 on vehicles of GM Group Denoxtronic In order to be able to assess the delivery rate of the Denoxtronic 2.2 delivery Denoxtronic 2.2 0 986 610 522 module, a special dosing module must be used Accessories Measuring device, length 48 mm with an M10x1 internal thread Setting device for mounting the injection pump at the engine. To measure the 0 986 612 480 KDEP 1880 prestroke or K1 measureing point of distributor pump (VE.F, VE.E) 9 Repair tools on vehicle Besides competent service offers Bosch offers you high-quality tools for a more efficient component repair on the vehicle. Repair tools on vehicle Cleaning tool Mounting sleeves Measuring devices Suction device O-Ring mounting sleeve Measuring device for cleaning surfaces for mounting O-Rings on to set the start of the conveyor 0 986 613 111 Common Rail injectiors (CRIN) 1 687 233 012 0 986 612 930 Puller and extractor tools Puller CRI/CRIN extractor CRI Extractor Pull extractor to remove for removing CRI/CRIN injectors CR injector puller in conjunction Common Rail injectors from Iveco Turbo Daily with 0 986 612 727 or 0 986 611 499 0 986 612 727 0 986 612 374 0 986 612 782 CRI Extractor claw CRI Piezo exctractor Universal extractor claw for dis- Adapter for removing Bosch CR mounting Common Rail injectors Piezo injectors and unit pumps from on Mercedes- Benz and PSA pas- the engine in combination with: senger cars in combination with: 0 986 611 499 or 0 986 612 727 0 986 611 499 or 0 986 612 727 0 986 612 885 0 986 612 872 Diesel sets Accessories Diesel Set 2 Workbench Denoxtronic 3.1 tool kit for venting of CR systems especially for the repair for dismantling of the heating pot 0 986 610 234 of diesel components from the tank 0 986 613 300 0 986 610 680 12 Designation Description Order number Cleaning tool Sealing pin set dia.