MODELS M890 and M891 CACHET APE® UNIT VOLUME I OPERA TION and MAINTENANCE Cipher Data Products 10225 Willow Creek Road San Dieg

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MODELS M890 and M891 CACHET APE® UNIT VOLUME I OPERA TION and MAINTENANCE Cipher Data Products 10225 Willow Creek Road San Dieg 799816-006 Revision AA MODELS M890 AND M891 CACHET APE® UNIT VOLUME I OPERA TION AND MAINTENANCE Cipher Data Products 10225 Willow Creek Road San Diego, California 92131 Cipher Data Products Inc. © 1983, 1987 March 1987 All rights reserved. Federal Communications Commission (FCC) Notice Warning: This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference. ii RECORD OF REVISIONS Revision Description Date AA Released by ERO 50-87-0009 3/87 iii Cipher Data Products, Inc. provides this manual "as is," without warranty of any kind either expressed or implied. Cipher may make improvements and/or changes in the products described in this manual at any time. All information contained in or disclosed by this document is considered proprietary by Cipher Data Products, Inc. By accepting this material the recipient agrees that this material and the information contained therein are held in confidence and in trust and will not be used, reproduced in whole or in part, nor its contents revealed to others, except to meet the purpose for which it was delivered. It is understood that no right is conveyed to reproduce or have reproduced any item herein disclosed without express permission from Cipher Data Products, Inc. iv TABLE OF CONTENTS Section Title Page No. DESCRIPTION, UNPACKING, INSPECTION, • • • • • • • • • • • • • • • • I-I AND INSTALLATION GENERAL •••••••••••••••••••••••••••••••••••••••• I-I UNPACKING AND INSPECTION • • • • • • • • • • • • • • • • • • • • • I-I POWER CONNECTION ••••••••••••••••••••••••••••• 1-3 INITIAL CHECKOUT ••••••••••••••••••••••••••••••• 1-6 RACK MOUNTING. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1-7 INTERFACE CONNECTIONS ••• • . • • • • • • • • • • • • • • • • • • • 1-9 SPECIAL SOFTWARE OPTIONS. • • • • • • • • • • • • • • • • • • • • • 1-12 MULTIPLE-TRANSPORT OPERATION. • • • • • • • • • • • • • • • 1-13 COMMANDS •••••••••••••••••••••••••••••••••••••• 1-22 II OPERATION........................................... 2-1 GENERAL •••••••••••••••••••••••••••••••••••••••• 2-1 CONTROLS AND INDICATORS. • • • • • • • • • • • • • • • • • • • • • 2-1 LOADING TAPE • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2-1 UNLOADING TAPE ••••••••••••••••••••••••••....•• 2-4 ERROR CONDITIONS •••••••••••••••••••••••••••••• 2-4 MANUAL LOAD ••••••••••••••••••••••••••••••••••• 2-6 MANUAL UNLOAD •••••••••••••••••••••••••••••••• 2-7 III TESTING AND TROUBLESHOOTING •••••••••••••••••••••• 3-1 TESTING. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3-1 Power Up Self Tests. • • • • • • • • • • • • • • • • • • • • • • • • • • 3-1 Service Aids •••••••••••••••••••••••••••••••••• 3-2 Service Aids (No Tape in Un it) •••••••••••••••••• 3-7 Service Aids (Tape in Unit) •••••••••• • • • • • • • • • • • 3-13 TRANSPORT ERROR CONDITIONS. • • • • • • • • • • • • • • • • • 3-13 DA T A RECOVERY EXAMPLE ••••••• • • • • • • • • • • • • • • • • 3-22 IV MAINTENANCE •••••••••••••••••••••••••••••••••••••••• 4-1 GENERAL •••••••••••••••••••••••••••••••••••••••• 4-1 CTU POSITIONS FOR SERVICING. • • • • • • • • • • • • • • • • • • • 4-1 OPERATOR PREVENTIVE MAINTENANCE............ 4-3 SERVICE TECHNICIAN PREVENTIVE MAINTENANCE. • 4-8 CORRECTIVE MAINTENANCE •••••••••••••••••••••• 4-9 REPAIR AND REPLACEMENT OF PARTS............. 4-10 AND COMPONENTS FRONT PANEL ASSEMBLY ••••••••••••••••••••••••• 4-12 Power Switch Replacement. • • • • • • • • • • • • • • • • • • • • 4-12 Touch Switch Replacement. • • • • • • • • • • • • • • • • • • • • 4- r 8 Front Panel Subassembly Replacement. • • • • • • • • • • 4- r 8 Removal and Replacement of Door Assembly ••••• 4- r 9 SUPPLY HUB ASSEMBLY •• . • • • . • • • • • • • • • • • • • • • • • • • • 4-20 HEAD ASSEMBLY. • . • • • • • . • • . • • • . • • • • • • • • • • • • • • • • 4-21 ROLLER GUIDE ASSEMBLY. • • • • • • • • • • • • • • • • • • • • • • • • 4-23 EOT /BOT SENSOR ASSEMBLY. • • • • • • • • • • • • • • • • • • • • • • 4-23 v TABLE OF CONTENTS (continued) Section Title Page No. IV Con't TACHOMETER ASSEMBLY. • • • • • • • • • • • • • • • • • • • • • • • • • 4-25 COVER ASSEMBLY. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4-25 TAKEUP HUB ASS EMBL Y • • • • • • . • • • • • • • • • • . • • • • • • • • • 4-28 COMPLIANCE ARM AND AIR CAPACITOR. • • • • • • • • • • 4-29 ASSEMBLIES TAPE-IN-PA TH SENSOR, TRANSMITTER............. 4-32 TAPE-IN-PA TH SENSOR, RECEIVER. • • • • • • • • . • • . •• • • 4-33 COMPLIANCE ARM BUMPER ASSEMBLY. • • • • • • • • •• • • 4-33 ROLLER TAPE GUIDE ASSEMBLY (SOLID).. • • • • •• • •• • 4-35 FILE-PROTECT SENSOR ••••.•••••• ,................. 4-36 DRIVE MAIN PRINTED WIRING BOARD.. • • • • •• • • •• •• 4-37 POWER SUPPLY ASSEMBLY. • • • • • . • • • • • • • • • • • • • • • • • 4-38 POWER SUPPLY PWB • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4-41 TAKEUP MOTOR ASSEMBLy........................ 4-41 AIR DUCT. • • • •• • • • • • • • • • • • • • • • •• • • •• • •• • • • • • • • •• • 4-43 SUPPLY MOTOR ASSEMBLY. • • • •• • • • • • • • • • • • • • • • • • • 4-45 HUB LOCK ASS EMBL Y • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4-47 MANUAL UNLOCK ASSEMBLY.. • • • •• • • •• • • • • ••• • •• • 4-47 DOOR LOCK ASS EMBL Y ••••••••••••••••••••••••••• 4-48 TRANSFORMER ASSEMBLY •••••••••••••••••••••••• 4-49 TAPE ALIGNMENT. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4-50 Head Azimuth Adjustment. • • • • • • • • • • • • • • • • • • • • • 4-53 V ILLUS TRA TED PARTS BREAKDOWN. • • • • • • • • • • • • • • • • • • • • • 5-1 VI GLOSSARY. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6-1 VII ENGINEERING DOCUMENTA TION Schematic, Harness 360101-320 Schematic, Power Supply 960026-001 Pictorial, PWB 964283-000 Bi II of Materials, PWB 962233-001 ~ill of Materials, PWB 962234-001 Bill of Materials, PWB 962235-001 Bill of Materials, PWB 962236-001 Bill of Materials, PWB 963459-003 Bill of Materials, PWB 964361-001 Bill of Materials, PWB 964360-001 Schematic, PWB 964283-300 Wiring Diagram 960587-001 Rack Mount, Interface 960264-000 vi LIST OF ILLUSTRATIONS Figure No. Title Page No. I-I Cache Tape Un it •......•.•..••.....•...•.••..••..•..•.•.• 1-2 1-2 Rack Mount j ng •••••••••••••••••••••••••••••••••••••••••• 1-8 1-3 Part ia I PWB Layout ••••••••••••••••••••••••••••••••••••• 1-15 1-4 Daisy Chain Cable Configuration •••••••••••••••••••••••••• 1-16 1-5 Daisy Chain Configuration •••••••••••••••••••••• " ••••••••• 1-17 1-6 Hybrid Daisy Chain With Cache Tape ••••••••••••••••••••••• 1-17 and Embedded Formatter Drives 2-1 Control Panel ••••••••••••••••••••••••••••••••••••••••••• 2-4 2-2 Tape Threading Path ••••••••••••••••••••••••••••••••••••• 2-7 3-1 Front Panel Controls and Indicators •••••••••••••••••••••••• 3-1 (Diagnostic Mode) 3-2 Power Up Self Test Process ••••••••••••••••••••••••••••••• 3-3 3-3 Service Aid 21 Sequence Timing ••••••••••••••••••••••••••• 3-8 3-4 Service Aid 42 Sequence Timing ••••••••••••••••••••••••••• 3-12 4-/ Operator Maintenance Access ••••••••••••••••••••••••••••• 4-2 4-2 Service Access •••••••••••••••••••••••••••••••••••••••••• 4-4 4-3 Tape Path and Related Parts •••••••••••••••••••••••••••••• 4-5 4-4 Air Filter Removal •••••••••••••••••••••••••••••••••••••• 4-8 4-5 Model CTU Tape Transport (Top View) ••••••••••••••••••••• 4-14 4-6 Model CTU Tape Transport (Bottom View) •••••.•••••••••••• 4-16 4-7 Front Panel Assembly •••••••••••••••••••••••••••••••••••• 4-17 4-8 Supply Hub Assembly •••••••••••••• I) ••••••••••••••••••••• 4-20 4-9 Supply Hub Adjustment .................................. 4-21 4-10 Head Asse mb Iy ••••••••••••••••••••••••••••••••••••••••• 4-22 4-11 Roller Guide Assembly ••••••••••••••••••••••••••••••••••• 4-23 4-12 EOT /BOT Assembly ••••••••••••••••••••••••••••••••••••• 4-24 4-/3 Tachometer Assembly •••••••••••••••.•.••••••••••••••••• 4-26 4-14 Top Cover Assembly •••••••••••••••••••.••••••••••••••••• 4-27 4-15 T akeup Hub •••••••••••••••••••••••••••••••.•••••••••••• 4-28 4-16 Takeup Hub Adjustment •••••••••••••••••••••••••••••••••• 4-29 4-17 Compliance ,Arm and Air Capacitor Assemblies •••••••••••••• 4-30 4-18 T ape-In-Path Sensor , Transmitter •••••••.••••••••••••••••• 4-33 4-19 T ape-In-Path Sensor, Receiver •••••••••••••••••••••••••••• 4-34 4-20 Compliance Arm Bumper Assembly •••••••••••••••••••••••• 4-34 4-21 (Solid) Tape Guide Assembly •••••••••••••••••••••••••••••• 4-35 4-22 File Protect Sensor •••••••••••••••••••••••••••••••••••••• 4-36 4-23 Drive Main Printed Wiring Board •••••••..•..•.•••.••..•••• 4-37 4-24 Power Supply Assembly •••••••••••••••••••••••••••••••••• 4-39 4-25 Power Supply PWB •••••••••••••••••••••••••••••••••••••• 4-40 4-26 Takeup Motor Assembly •••••••••••••••••••••••••••••••••. 4-42 4-27 Top Plate Air Duct , Front Panel Air Duct and ••••••••••••.•• 4-44 Air Intake Tube 4-28 Supply Motor Assembly •••••••••••••••••••••••••••••••••• 4-46 4-29 Hub Lock Assembly •••••••••••••••••••••••••••••••••••••• 4-46 4-30 Door Lock
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