Owner S Manual
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BD9:AL&-&' K6G>67A:HE::9EA6C:G$ BDJA9:GL>I=HI6C9 DLC:GHB6CJ6A ;DGBD9:AHB6CJ;68IJG:9H>C8:($%. E]dcZ/(+%,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#W^o 8DENG><=IB6G8=!'%%.7NLDD9HID8@>CI:GC6I>DC6A!>C8#G:K>H:96J<JHI!'%%.IG L6GC>C</CDEDGI>DCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8# &&(..8G Eg^ciZY^cIV^lVc Model W1812 Variable Speed Planer/ Moulder With Stand Manual Update Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz Improvements to this machine were made since the manual was originally printed, and this manual update covers those changes. Keep this page with your owner's manual in case you ever need to refer to it. New and Updated Parts Added For improved shipping stability, we added an updated shipping brace system, which is shown We have added a series of parts to the Model as the numbered items in Figure 2. W1812. For increased machine safety, we added a chain guard shown as item 86 in Figure 1. For increased leadscrew stability, we added the col- 210-1 lar shown as item 95V2. 211 244 211 Updated 207 on Page 48 240V2 210-2 211 86 Updated on Page 47 211 207 95V2 Updated on Page 45 Figure 2. W1812 shipping brace system. REF PART # DESCRIPTION 86 X1812086 SAFETY GUARD 95V2 X1812095V2 COLLAR V2.10.09 207 XPN02 HEX NUT 5/16-18 210-1 XPB03 HEX BOLT 5/16-18 X 1 210-2 XPB12 HEX BOLT 5/16-18 X 1-1/4 211 XPW07 FLAT WASHER 5/16 240V2 X1812240V2 BRACKET V2.10.09 Figure 1. W1812 chain guard and collar. 244 X1812244 PLASTIC WASHER 5/16 COPYRIGHT © OCTOBER, 2009 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT #12268CR THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg# fg\iXk`fe#dX`ek\eXeZ\Xe[j\im`Z\f]k_`jdXZ_`e\&\hl`gd\ek% =X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\`ejkilZk`fej^`m\e`ek_`j dXelXcdXpi\jlck`ej\i`fljg\ijfeXc`ealip#`eZcl[`e^XdglkXk`fe# \c\ZkifZlk`fefi[\Xk_% K_\fne\if]k_`jdXZ_`e\&\hl`gd\ek`jjfc\cpi\jgfej`Yc\]fi`kjjX]\ lj\%K_`ji\jgfej`Y`c`kp`eZcl[\jYlk`jefkc`d`k\[kfgifg\i`ejkXccX$ k`fe`eXjX]\\em`ifed\ek#g\ijfee\ckiX`e`e^Xe[ljX^\Xlk_fi`qX$ k`fe#gifg\i`ejg\Zk`feXe[dX`ek\eXeZ\#dXelXcXmX`cXY`c`kpXe[ Zfdgi\_\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#YcX[\&Zlkk\i`ek\^i`kp# Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek% K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fi`ealipfigifg\ikp [XdX^\]ifde\^c`^\eZ\#`dgifg\ikiX`e`e^#dXZ_`e\df[`]`ZXk`fejfi d`jlj\% Jfd\[ljkZi\Xk\[Ypgfn\ijXe[`e^#jXn`e^#^i`e[`e^#[i`cc`e^#Xe[ fk_\iZfejkilZk`feXZk`m`k`\jZfekX`ejZ_\d`ZXcjbefnekfk_\JkXk\f] :Xc`]fie`XkfZXlj\ZXeZ\i#Y`ik_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid% Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1 C\X[]ifdc\X[$YXj\[gX`ekj% :ipjkXcc`e\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj% 8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i% Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[`e^fe_fnf]k\epfl [fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1 Nfib`eXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$ d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`^e\[kf]`ck\i flkd`ZifjZfg`ZgXik`Zc\j% @EKIF;L:K@FE :fek\ekj @EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%) 8::<JJFI@<J%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%*( Woodstock Technical Support .................. 2 D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ** Controls and Features ...........................3 J8=<KP General .......................................... 33 Machine Specifications ..........................4 Cleaning ......................................... 33 J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%- Cleaning Feed Motor ........................... 33 Standard Machinery Safety .....................6 Table and Base .................................. 33 Additional Safety for Planer/Moulders ....... 8 Lubrication ...................................... 34 <C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0 J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *, 220V Operation ...................................9 General .......................................... 35 <C<:KI@:8C Extension Cords .................................. 9 Changing Feed Motor Brushes ................ 35 Electrical Specifications ........................ 9 Feed Roller-to-Table Alignment .............. 36 Drive Chain Adjustment ....................... 37 J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (' Gib Adjustment ................................. 38 Unpacking ....................................... 10 Electrical Safety Instructions ................. 39 Inventory ........................................ 10 Wiring Diagram ................................. 40 Machine Placement ............................ 11 Electrical Component Locations ............. 41 Cleaning Machine ............................... 11 Troubleshooting ................................. 42 J<KLG Lifting and Moving ............................. 12 Mounting to Shop Floor ........................ 12 G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +, Assembly ......................................... 13 Headstock ....................................... 45 Dust Collection ................................. 16 Headstock Parts List ........................... 46 Test Run .......................................... 17 Main Motor and Cabinet ....................... 47 Parts List ......................................... 47 FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/ Feed Motor and Controls ...................... 48 FG<I8K@FEJ General .......................................... 18 Feed Motor and Controls Parts List.......... 49 Installing Planing Knives ...................... 19 Label Placement ............................... 50 Installing Moulding Knives .................... 20 Feed Roller Height and Spring Tension ..... 21 N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,* Workpiece Inspection ......................... 23 Planing Do's and Don'ts ........................ 24 Planing Operation .............................. 25 D8@EK<E8E:< Moulding Do's and Don'ts ...................... 26 Moulding Operation ............................ 30 J<IM@:< G8IKJ LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK N(/()Fne\ijDXelXcD]^%j`eZ\*&'0 @EKIF;L:K@FE @EKIF;L:K@FE Nff[jkfZbK\Z_e`ZXcJlggfik This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo. Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. If you need the latest edition of this manual, you can download it from _kkg1&&nnn.j_fg]fo.Y`q. If you have comments about this manual, please contact us at: Nff[jkfZb@ek\ieXk`feXc#@eZ. 8kke1K\Z_e`ZXc;fZld\ekXk`feDXeX^\i G.F.9fo)*'0 9\cc`e^_Xd#N80/)). <dX`c1dXelXcj7nff[jkfZb`ek.Zfd -2- N(/()Fne\ijDXelXcD]^%j`eZ\*&'0 :fekifcjXe[=\Xkli\j C D J8=<KP M N F B E G O A H P J I Q K L R =`^li\1. W1812 Front and rear view. 8. Feed Motor A. Headstock Lock Lever 9. Handwheel Scale B. Chip Deflector Lock Pin :. Headstock Height Handwheel C. Cabinet Door ;. Dovetailed Column D. Belt Cover <. Headstock Scale E. Dust Cover w/Port =. Control Panel F. Guide Rail Lock Lever >. Feed Speed Control Dial G. Guide Rail Set ?. Emergency Stop Button H. Cast Iron Table and Wings @. Cutterhead ON Button I. Vented Sheet Metal Cabinet -3- N(/()Fne\ijDXelXcD]^%j`eZ\*&'0 DXZ_`e\Jg\Z`]`ZXk`fej @EKIF;L:K@FE B68=>C: HE:8>;>86I>DCH Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz BD9:AL&-&'H=DE;DM K6G>67A:HE::9EA6C:G$BDJA9:GL>I=HI6C9 Fm\iXcc;`d\ej`fej Weight .................................................................................................................. 306 lbs. 1 Length ...................................................................................................................... 36 ⁄4" Width .......................................................................................................................... 22" 1 Height ...................................................................................................................... 34 ⁄2" Foot Print (Length x Width) ......................................................................................... 21" x 19" J_`gg`e^;`d\ej`fej Total Shipping Weight ................................................................................................. 324 lbs. 1 3 1 Box 1 Length x Width x Height ..................................................................... 40 ⁄8" x 19 ⁄4" x 22 ⁄8" Box 1 Weight ........................................................................................................... 185 lbs. 7 1 1 Box 2 Length x Width x Height ..................................................................... 22 ⁄8" x 21 ⁄4" x 30 ⁄4" Box 2 Weight ........................................................................................................... 139 lbs. <c\Zki`ZXc Switch ................................................................. Magnetic Switch w/Thermal Overload Protection Switch Voltage .............................................................................................................220V