Latte Art: Works of Art from a Carton
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Packaging "Easy Rider": The Seaming Roll of the Future is Ready for Operation The Swiss can seamer manufacturer less torque - therefore the name "Easy applied forces makes the seaming roll Ferrum is introducing a new generation Rider". The new tapered roller bearing free of play. Günter Hell explains further: of seaming rolls to the market. The "Easy with a pretension optimized to the "With Easy Rider, we achieve even better Rider" seaming roll is easy to handle, seam results when sealing the can." has an extremely long service life and loses absolutely no oil. It lives up to the Tour Stop No. 71: Beverage No maintenance, no readjustment well-known Swiss quality standards and Once the "Easy Rider" seaming roll is about ready for the market. What does a has been assembled, it is completely maintenance-free. The seaming roll Günter Hell can pride himself to have 3D quality check neither needs to be readjusted nor helped develop a central can seamer look like for maintained. The assembly functions as component, which will go on sale soon: beverage containers in the past by one bolt; depending on the the "Easy Rider" seaming roll. "Ferrum located in type with or without thread (with grease has thoroughly field-tested the new or oil lubrication). seaming roll." said Günter Hell, who a carton? directs the spare part service in the "Easy Rider" can output 70 million cans Canning technology division. "Easy Rider" is suited for sealing steel Details on the sensor solution at: as well as aluminum ends. Hell said, Seaming roll thoroughly tested for years "There are versions with ceramic or Hell explained, "The Easy Rider was gold-colored titanium nitride coating." utilized on the complete range of The stable rotation also ensures a high machines with various processing service life: "On conventional tapered products. Easy Rider prototypes were roller bearings, the play needs to be installed in our machines in Spain and adjusted and the roll moves during the Netherlands and tested intensively. Now seaming." An Easy Rider stellite seaming the 'Easy Rider' is ready to go into serial roll with ceramic bearing and coating production." can seal about 70 million cans. For comparison: The conventional seaming Frictionless and without play www.sick-solutions-tour.com roll, with tapered roller bearing, can Less friction surfaces in the center of achieve around 35 million – that is about the seaming roll means that it runs with Key No. 75437 half. Tested by the Bavaria Brewery Hans van Vijfeijken ! ! is responsible as Hans van Vijfeijken: Yes, we are We go back a long way with Ferrum. Production Man- quite satisfied. Till now, we've had no We always have kept in close contact. 35 ager for the entire problems with "Easy Rider". years ago, Ferrum installed its first high- process, from the ? performance seamer at Bavaria. When I raw supplies to the Where do you see, in brief, the ad- participated in a training course at shipping at Bavar- vantages of "Easy Rider"? Ferrum about six years ago, we got to ia. Having worked ! talking about the newly developed for 26 years for Most important for me as a customer seaming rolls. I suggested that Ferrum the Dutch brew- is the long service life of the "Easy should try testing the seaming rolls in Hans van Vijfeijken ery, he has initiat- Rider" seaming rolls. With that, I also our company. We kind of see ourselves ed several Ferrum pilot projects. Since mean that no oil leaks out; that the as a "test company" of Ferrum. 2009, Bavaria tests the latest genera- seaming roll is sealed. That is a matter of ? tion of the "Easy Rider" seaming rolls course for me and is the proof for the How did the development of the on a Ferrum can seamer. long service life. The down times of our "Easy Rider" go since, from the custo- ? machine could be reduced further mer's point of view? The "Easy Rider" seaming rolls thanks to "Easy Rider". ! have sealed over 30 million cans. Are ? At first, there was a small problem you satisfied with the new seaming Why did your company make itself with the first "Easy Rider" generation. rolls? available for the "Easy Rider" project? After some modifications and improve- 28 drink Technology + Marketing · September 2011 Packaging a huge variety of industrial sectors with products and services that form the base for countless end user products. The company was founded in 1917. With over 430 employees, Ferrum is one of the largest family-owned companies in Switzerland. Benefits at a Glance: • Worldwide experience • Customer-specific solutions • Planning and coordination • Quality backed by references • System-integration components and modules With the "Easy Rider" can seamer Ferrum has pioneered once more. Photos: Ferrum AG Ferrum seaming machines continue to set the worldwide standards for state- Seal for demanding customers drinkAbout Techn.the company & Market., Sleevematic ES,of-the-art 136 x 191 technology mm, CC-en21-AZ101 as well as quality 08/11 "New cleaning agents that affect the Ferrum AG – five different business and reliability for the beverage industry. seals and demanding customers that units united under one roof, supplying Key No. 76654 do not want to see any more drops of oil pressured us to look for a new seal," said Hell. Key No. 75204 The double-seam principle The seaming roll is included with the core seaming equipment that is needed for air-tight sealing of cans. Cans are closed normally in two steps. Each seaming roll is responsible for one step. The first seaming roll (1st operation) produces a 1st OP seam, while the second seaming roll seals the can completely with a 2nd operation. ments, the problem was solved. Besides that, we hardly have any downtimes anyway with Ferrum seamers. For 35 years now, the same Ferrum technician maintains our can seamers. Ferrum and Bavaria are both family-owned companies. Maybe that is the reason for the good cooperation. Bavaria - the brewery in numbers • Founding of the brewery: 1719 Sleevematic ES – the sensa- by Laurentius Moorees, currently tionally saving-savvy system owned by the Swinkels family • Number of cans produced: for super-elastic sleeves. 5,000,000 / day PACK EXPO 2011 Las Vegas, 26 – 28 Sep. • Number of bottling lines: www.krones.com South Hall, Stand 1800 6 BTH/Ferrum AG CC-en21-AZ101_08-11.indd 1 19.08.11 08:52 Packaging Latte Art: Works of Art from a Carton Polish dairy co-operative SM Rotr is Creamy and thick Under the brand name "Rosan", the long- offering a UHT milk developed specially Bartosz Wieckowski, Key Account Man- established Austrian Gmundner Molkerei for baristas and their coffee art. The co- ager at Rotr: "Our Blanco Rotr for dairy enterprise offers a milk that is especially operative's "Blanco Rotr for Baristas" Baristas UHT milk is far and away suitable for steaming and frothing. The product, milk (3.2 % fat content), packaged in the most popular milk brand among sold in the combiblocSlimline 1,000 ml carton carton packs from SIG Combibloc, is the coffee experts, as it's perfect for pack, has a higher proportion of milk protein perfect for creating the "Latte Art". preparing exquisitely beautiful cap- than normal milk. "Blanco Rotr for Baristas" even helped puccinos, Latte Macchiatos and other the champion to triumph in the 2010 coffee drinks. Blanco Rotr for Baristas Polish barista championships, contested has a fat content of 3.2 %, and its unique at last year's EuroGastro event. feature is that when steamed and frothed the milk develops a texture that The daily coffee-to-go meanwhile is a is creamy and thick, but still flowing. The part of everyday city life for many people frothed milk has a density and a swirling not just in Poland, but also in the Czech flow consistency that is absolutely per- Republic, Slovakia, Latvia, Bulgaria and fect for creating coffee masterpieces Hungary. The SM Rotr dairy co-operative out of milk and espresso". is one of the biggest providers of dairy products for bulk consumers in Poland. Baristas the world over are perfecting The UHT milk for baristas is offered the skill of "Latte Art" – the art of under the brand name "Blanco Rotr" preparing a Café Latte or a cappuccino in the combiblocSlimline 1,000 ml from in such a way that when it is poured in, SIG Combibloc. The carton pack is fitted the milk directly below the surface of with the combiSwift screw cap, making the coffee produces a pattern that is it extremely convenient to open and to clearly recognizable on a glance into the use. And after initial opening, the carton cup. To do this, the milk must lie below pack can be easily re-closed – ensuring the cream of the coffee. The artwork is of 1.5 % and a higher proportion of milk the barista milk is safeguarded against created not by marking on the surface, protein than normal milk. Johannes flavor loss. but rather by the swirling flowing motion Schmid, Product Developer at Gmundner of the milk that is produced when it is Molkerei: "The protein content in the Polish dairy co-operative SM Rotr offers a UHT poured. Admittedly, this requires a great milk is key to the texture of the steamed milk developed specially for baristas and their deal of practice and highly skilled staff. and frothed milk. Our frothing milk has coffee art, packaged in a carton pack from SIG a milk protein content of 3.9 g/100 ml. Combibloc. The "Blanco Rotr for Baristas" milk, Milk protein is the key When it is steamed, the frothed milk with 3.2 % fat content, is perfect for creating Under the brand name "Rosan", the is created through the mixing of the the "Latte Art" popular with modern coffee- long-established Austrian company milk proteins with air".