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Installation & Operation Guide

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Installation & Operation Guide Operation I/O Descriptions • Intended for use with 3-Phase, 50/60Hz • Accepts 208-600VAC, +10% Use 14-26AWG wire for I/O Terminals, Torque to 3.5 lb-in • Short Circuit (RMS, Symmetrical) Stand-Alone Overload Unit - 200 KAIC, 600V Max. TERMINAL DESCRIPTION Standard Starter - 5 KAIC, 600V Max. Wet Remote Input - Accepts wetted customer input. Input Combination Starter - 100 KAIC, 240V Max. voltage must be within 12 - 250 VAC/VDC (4.2mA Max.). 30 KAIC, 480V Max. V3 / V4 Sending voltage to the contact will send a run command to 10 KAIC, 600V Max. Installation & Operation Guide the starter when in Remote Mode. • Ambient Operating Temperature = -20°C to 60°C This manual is available for download at • Ambient Storage Temperature = -40°C to 85°C Shutdown Input - Accepts wetted customer input. Input www.franklin-controls.com voltage must be within 12 - 250 VAC/VDC (4.2mA Max.). DANGER V1 / V2 When the input is active, the contactor will open in all modes. START/STOP/REMOTE LED’s will flash indicating a • Ensure that all connections are properly torqued and enclosure is closed shutdown. prior to applying power to the device. Precautions • Ensure all mechanical equipment operated by the starter is clear for safe Status and Fault Relay Output - O1 - Fault Terminal: Con- To prevent injury and property damage, follow these instructions. operation in case of starter activation. nects to a relay contact that closes in a fault condition. Failure to adhere to installation/operation procedures and all • When in REMOTE mode, starter may be activated remotely by the O - Common: Common connection for the fault and status applicable codes may result in hazards as indicated by warning control system relays. Keypad Interface codes outlined below: O2 - Run Status: Connects to a relay contact that closes 15 V4 when the motor draws 60% of the FLA setting. 10 20 OFF ON 12-250V REMOTE V3 O1 / O / O2 See below for Relay Output current ratings 5 25 1 DANGER 2 V2 110VDC, 0.3A Resistive 1 30 3 12-250V 4 V1 SHUTDOWN 125VDC, 0.5A GP indicates an imminently hazardous situation which, if not avoided, will 35 5 TUS O2 A 30VDC, 2.0A Resistive result in death or serious injury. This signal word is to be limited to the T YS A FLA (A) 40 O T S REL L 120VAC 50/60Hz, 0.5A Resistive most extreme situations. U A F O1 125VAC 50/60Hz, 1.0A GP D6 240VAC 50/60Hz, 0.25A Resistive START D5 WARNING D4 Start - Pilot Device Input - N.O. dry contact input. May be PILOT DEVICES REMOTE D3 D5 / D6 pre-configured to pilot device to place the starter in START indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. D2 mode. 24VDC, 2.4mA Max DRY REMOTE D1 Remote - Pilot Device Input- N.O. dry contact input. May be A+ pre-configured to pilot device to place the starter in REMOTE DAMPER/ D3 / D4 A- ACTUATOR CAUTION L+ mode. 24VDC, 2.4mA Max LIMIT SWITCH indicates a potentially hazardous situation which, if not avoided, may L- Dry Remote Input - When closed, the starter will run when in result in minor or moderate injury. It may also be used to alert against C+ D1 / D2 COIL Remote Mode. (N.O. dry contact or transistorized input) unsafe practices. C- Operation Modes CONTACTOR Damper Motor Output - 24 VDC 1A maximum. Provides a START 24VDC damper motor output when the motor starter is com- Press the START mode button to manually engage motor. A- / A+ manded in either Remote or Start Mode.. The damper motor STOP (RESET) output must be wired with a damper end switch input as noted This is the safety alert symbol. Read and follow instructions carefully to Press the STOP mode button to manually disengage the motor. below to prevent overloading of control circuit. avoid a dangerous situation. Additionally, the STOP button serves as a manual Reset. Press and Damper Switch Input - Switch input dry contacts must be hold STOP for 5 seconds to Reset the starter after a fault trip. rated for at least 24VDC, (2.4mA Max). When used with REMOTE L- / L+ the damper motor output, the contactor coil is in series with When utilizing Remote mode, the starter is controlled by a remote customer provided damper contacts which disables the motor This symbol alerts the user to the presence of “dangerous voltage” Start/Stop command. starter until the damper is in position. (NO open dry contact) inside the product that might cause harm or electrical shock. - Provides a 24V output to the contac- LED Status Indicators Contactor Output tor when the motor starter is commanded in either Start or MODE LEDs C- / C+ Remote mode and the damper switch input is closed. Illuminates with corresponding mode selection (START/STOP/ (Wired from manufacturer) Safety Instructions REMOTE). Flashing mode LED signals a fault trip during the last 24V, 0.42A Max. for FCS contactor with 24VAC coil. operating mode. All 3 mode LEDs will flash simultaneously during DANGER Shutdown operation. • To conform to the EMC directive a ferrite core is required on the input of the Equipment can start automatically. Lockout/tagout before servicing. starter module. Consult the factory for the recommended part number. RUN LED For a CE compliant installation, all electrical connections must be made by a Illuminates when starter is given a Run signal and 20% of FLA is qualified electrical technician. CAUTION detected. LED will flash when Run signal is present without proof of As with all electrical products, read manual thoroughly. Only qualified, flow to the motor. expert personnel should perform maintenance and installation. Contact the Product improvement is a continual process. Franklin Control Systems, FAULT LED nearest authorized service facility for examination, repair, or adjustment. Mira and associated logos are trademarks of Franklin Control Systems. Blinks when current reaches 1.15% of FLA or greater and illuminates Do not disassemble or repair unit unless described in this manual; death All sales subject to Cerus Terms & Conditions. upon a fault condition or overload trip. Starter must be returned to or injury to electrical shock or fire hazard may result. Specifications and the STOP mode in order to Reset. 800.962.3787 | www.franklin-controls.com manual data subject to change. Consult factory for additional information. QSTART-ISS-V2 Program Switches Installation Electronic Overload Operation When an alarm occurs, the fault LED will illuminate. The type of alarm will be DANGER indicated by flashing a combination of the START/STOP/REMOTE LED’s as indicated in the table below. HAZARDOUS VOLTAGE • Disconnect and lock out all power before installing or servicing equipment. Smartstart Disable - The following protective functions FAULT FLASHING LED • This equipment may require locking out multiple power sources prior will be disabled when in the on position. Cycle Fault Alarm NONE to service SWITCH 1 • Install and wire in accordance with all applicable local & national Locked Rotor / Stall Short 24V Alarm REMOTE LED electrical and construction codes Default = OFF Max Start Time Locked Rotor Alarm STOP LED Out of Calibration FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN Phase Unbalance Max Start Time Alarm STOP & REMOTE LED’s DEATH OR SERIOUS INJURY SWITCH 2 Selects overload trip class 10 when on and overload trip Out of Calibration Alarm START LED Default = ON class 20 when off. Default: ON Mounting Stall Alarm START & REMOTE LED’s Mount the starter on a vertical surface, with the line terminals facing up. (ON) - Fault reset: Depress the “OFF” button for 5 Overload Alarm START & STOP LED’s Install using 1/4” diameter hardware suitable for the mounting surface. seconds to reset a fault trip. Starter will return to “OFF” SWITCH 3 mode. Phase Unbalance Alarm START, STOP & REMOTE LED’s Default = ON (OFF) - Automatic Fault Reset: The starter will make 3 *Run and Fault LED’s will flash together in the event of a hardware fault. WARNING attempts at auto overload reset separated by 5 minutes intervals. Also allows manual reset as above. • To maintain overcurrent and short-circuit protection, the manufacturer’s instructions for selecting current elements and setting Wiring Schematic* the instantaneous-trip circuit breaker must be followed. SWITCH ISS4 CONTROL WIRING POWER FAIL MODES • Tripping of the instantaneous-trip circuit breaker is an indication that 15 Remote Run 12-250VAC/DC Input 4 5 10 20 a fault current has been interrupted. Current-carrying components Voltage 5 25 Inputs of the magnetic motor controller should be examined and replaced if Default Mode - Always return to last mode with no delay ON ON 1 30 Shut Down 12-250VAC/DC Input damaged to reduce the risk of fire or electric shock. in the event of a power failure. • Do not locate starter in an environment subject to flammable gases, 35 Status FLA (A) 40 Relay dusts or materials. Contact arcing can induce explosion or fire. Default Mode - Always return to last mode with no delay Outputs Common OFF OFF Overload Setting Fault • Locate starter in a location appropriate to enclosure ratings and in the event of a power failure. STOP START REMOTE operational ratings. Start Always return to last mode with a 10 second delay in the Pilot X (e.g. NEMA 1 should only be located in a dry, protected environment). ON OFF Devices event of a power failure. Remote X • Do not allow any metal shavings or debris from installation to Normally enter enclosure. Dry Remote Run Input Open Input OFF ON Upon a power failure, return to off mode. Motor A+ 24VDC, Actuator G 1A Output Wiring Control A- Normally Limit Switch Wire main power input and motor leads to the appropriate terminals Keypad Open Input tightened to specified torques indicated in the Torque Table below.
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