REMA TIP TOP/North America, Inc. Repair Materials and Accessories DISCLAIMER

REMA TIP TOP/North America, Inc. TIRE REPAIR MATERIALS AND ACCESSORIES

Editor: REMA TIP TOP/North America, Inc. Automotive Division 240 Pegasus Avenue Northvale, NJ 07647-0076 Phone 800.225.REMA (7362) 201.768.8100 Fax 800.338.REMA (7362) 201.768.0946 www.rematiptop.com

Legal Notice: Copyright© 2021 REMA TIP TOP/North America, Inc.

All information is given to the best of our knowledge. All specifi cations are to be considered non-binding information. Any claim for damages of any kind is excluded. We reserve the right to change technical specifi cations without prior notice, provided that they ensure product improvement. Th e information presented is based on technical experience but does not guarantee a product’s suitability for specifi c applications, and does not relieve the users of the responsibility to undertake their own testing, including where any third-party trademark rights are concerned. Pictures in the catalog may contain optional accessories which are not included in the standard shipment, and need to be ordered additionally.

All relevant product information can be found in the respective documents, including operating instructions, technical datasheets as well as conditions for storage and application. Th e specifi ed qualities of our products are based on information from the accompanying inspections for approval. Th ey represent statistical product data and are not to be considered as guaranteed properties of an individual product. In order to preserve product properties, the storage conditions indicated in DIN 7716 should be followed (including storing the product in the original package and in an area that is dry, cool and dark).

All charts in REMA TIP TOP catalogs refl ect International Repair Standards, determined on the basis of practical experience, bench checks and tests. THEY NEITHER INCORPORATE NOR ARE INTENDED AS A REFERENCE TO LOCAL, STATE, OR NATIONAL STANDARDS THAT MAY EXIST IN YOUR COMMUNITY. When repairing a tire: make a general examination to ensure that the tire can be repaired. Examine the tire for hidden damages. Stay within the maximum limits for repairable injuries indicated by the chart. Make independent assessments based upon your own knowledge and experience, local, state, and national safety limits and regulations, local road and operating conditions, regarding the application of repair criteria and limits more stringent than shown on these charts. Follow all applicable fi tting and processing instruction, as well as other directions for the use of your Tire Repair Equipment Materials. Always consult the Tire Manufacturer for the repair limits.

2 REMA TIP TOP/NORTH AMERICA, INC. Tire Repair Materials and Accessories

1 Tube Repair Materials 4

2 Tire Repair Materials 8

3 Retread & Specialty Rubber Products 26

4 Temporary Repair Products 28

5 Chemical Products 30

6 Tire Mounting Lubricants 33

7 Equipment 36

8 Tire Service Cabinets and Kits 52

9 Shop Supplies 54

10 Air Products 64

11 Tire Valves & Hardware 69

12 Tire Balancing Products 76

13 TPMS Products 78

MINICOMBI - Nail Hole Repair Procedures 81

Part Number Index 82

Master Index 85

Product Shelf Life 87

3 TIRE REPAIR MATERIALS TUBE REPAIR MATERIALS REMA TIP TOP Tube Repair Vulcanizing Patches REMA TIP TOP’s feather edge patches are designed for repair of bicycle, garden, car, truck, and tractor tubes. When installed with REMA TIP TOP Cold Vulcanizing Fluid, REMA TIP TOP tube patches will stretch evenly in all directions, resulting in a perfect bond and seamless repair. • Available in a wide variety of sizes to meet all your Tube Repair needs.

Red Edge, Vulcanizing Patches Our distinctive red feather edge is often copied, but never duplicated.

Part No Description Size (inch) Box/Qty Case/Qty

0 Tube patches, round Ø 1¼ 100 216 • • •

1 Tube patches, round Ø 1½ 30 528 • • •

2 Tube patches, round Ø 1¾ 30 324 • •

3 Tube patches, round Ø 2 30 222 • • •

4 Tube patches, round Ø 3 30 120 • • •

5 Tube patches, round Ø 3¾ 10 180 • •

6 Tube patches, round Ø 4 10 114 • •

7 Tube patches, oval 3 x 1½ 30 264 • •

7B Tube patches, oval 6 x 2 10 160 • •

Red edge, vulcanizing patches

4 TUBE REPAIR MATERIALS REMA TIP TOP Tube Repair Vulcanizing Patches

Black Edge, Vulcanizing Patches REMA TIP TOP’s black feather edge design results in a virtually invisible tube repair. 1

Part No Description Size (inch) Box/Qty Case/Qty

B-0 Tube patches, round Ø 1¼ 100 216 • • •

B-1 Tube patches, round Ø 1½ 30 528 • • •

B-2 Tube patches, round Ø 1¾ 30 324 • •

B-3 Tube patches, round Ø 2 30 222 • • •

B-7 Tube patches, oval 3 x 1½ 30 264 • •

B-7B Tube patches, oval 6 x 2 10 160 • •

Black edge, vulcanizing patches

TUBE REPAIR MATERIALS Cold Vulcanizing Fluid

Cold Vulcanizing Fluid Specifically designed for the vulcanization of tube patches, valve patches and rubber-based tube valve repair units.

201 Part No Description Size Box/Qty 202 201 Cold Vulcanizing Fluid 25 g tube 1

202 Cold Vulcanizing Fluid 50 g tube 1

203-F Cold Vulcanizing Fluid ((flammable), 8 oz. can 10 with brush top 204-F Cold Vulcanizing Fluid (flammable) 32 oz. can 10

203-F 204-F

5 TIRE REPAIR MATERIALS TUBE REPAIR MATERIALS Specialty Tube Repair Valves and Hardware

Specialty Tube Repair Valves And Hardware REMA TIP TOP provides a wide range of screw-on, spud and tube repair valves products for a variety of wheel applications.

Length Base Dia Bending Box/ Part No Description (inch) (inch) angle (°) Qty 1175A Screw-on repair valve, brass 4-1/2 10

1078A Screw-on repair valve, brass 5 10

BAB Motorcycle/garden tractor/utility tire tube valve repair unit 2-1/8 90 10

5 9 Tube valve repair unit, ⁄8 rim hole 10

9-14 Tube valve repair unit, .453 rim hole 10

9A Screw-on spud tube valve repair unit 3-1/4 10

475 Replacement rubber sealing washer for Michelin-style screw-on brass valves 10 only

5 476 Plastic rim hole bushing, reduces hole from ⁄8" to .453" 50

9T-LB (TR218A) Agricultural/OTR tube valve repair unit, fast flow valve 10

218 (CH-1) Core housing for standard valve 9T 10

218-LB (CH-3) Core housing for fast flow valve 9T-LB 10

LN-10 Metal Rim Nut, tractor tube valve 50

LN-10P Plastic Rim Nut, tractor tube valve 50

1175A

9T-LB 218-LB 9-14

Replacement Patches and CFC-Free Cement

Part No Description Size Box/Qty

F0-F Vulcanizing cement 5 g tube 1 F0-F F1-F Vulcanizing cement 10 g tube 1 F0-P

F0-P Tube patches, round 16 mm 100

F1-P Tube patches, round 25 mm 100 F1-F F2-P Tube patches, oval 50 mm x 25 mm 100 F1-P

6 TUBE REPAIR MATERIALS Tube Repair Kits

Two-Wheel Repair Kits REMA TIP TOP offers a variety of bicycle repair kits for tube and tubeless . REMA TIP TOP’s feather edge patches result in a 1 smooth, seamless tube repair, designed to eliminate bulges on high-pressure tires.

Box/ Part No Description Qty 21 TT01 Tour Bike Tire Repair Kit 36 4 x Tube patches size F1 1 x Tube patch size F2 1 x Tube of SVS vulcanizing fluid 3 g 21 1 x Emery paper with special rubberpad 1 x Instruction sheet 22 TT02 Touring Bike Tire Repair Kit 24 6 x Tube patches size F1 1 x Tube patch size F2 1 x Tube of SVS vulcanizing fluid 5 g 1 x Emery paper with special rubberpad 1 x Instruction sheet 22 23 TT06 Mountain Bike Tire Repair Kit 10 2 x Tube patches size F1 2 x Tube patches size F2 2 x Tube patches size 1 1 x Cover patch size F2 blue 1 x Tube of SVS vulcanizing fluid 5 g 2 x Emery paper with special rubberpad 2 x Tyre levers 2 x CO2 cartridges, 1 x CO2 cartridge adapter 23 1 x Rapid valve, 1 x Valve core, 1 x Collar nut 1 x Valve adapter, 1 x Slotted valve cap 1 x Instruction sheet 24 TT04 Sport Bike Tire Repair Kit 36 6 x Tube patches size F0 1 x Tube of SVS vulcanizing fluid 3 g 1 x Emery paper with special rubberpad 1 x Instruction sheet 24

Tubeless & Tube Type Tire Repair Kit REMA TIP TOP’s Tubeless Bicycle repair kit, seals the puncture, prevents tearing damage and reinforces the tire at the point of injury. New: Now with REMAXX Bike Mounting gel

Box/ Part No Description Qty 506 0160 Tubeless Rep Kit TT 13 5 3 x Universal Patch UP 3 Ø 27 mm 1 x Tube of SPECIAL CEMENT BL (4 g), CFC free 1 x REMAXX Bike 5g tube 1 x Emery paper 1 x Instruction sheet 5060160

7 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Repair Units

REMA TIP TOP Radial Tire Repair Units REMA TIP TOP offers a variety of radial-ply repair units to meet the diverse demands of today’s passenger, truck, and OTR tire applications. Due to our fully-integrated blue bonding layer and center over injury design, REMA TIP TOP Radial-Ply repair units are suitable for use with all current vulcanizing systems. For best results, always select the corresponding REMA TIP TOP Stem insert unit, carbide cutter and Special Cement BL (non flammable) or Special Blue Cement (flammable) product for a permanent, reliable repair.

Box/ Case/ Part No Description Plies Size (inch) Size (mm) Qty Qty

9 RAD-0 Radial repair unit Ø 1 ⁄16 40 10 •

3 RAD-1N Radial repair unit 2 ⁄4 x 2 75 x 55 20 328 •

3 RAD-110 Radial repair unit 12 ⁄4 x 2 75 x 55 20 154 •

1 RAD-115 Radial repair unit 13 ⁄2 x 3 90 x 75 20 70 • • •

5 RAD-116 Radial repair unit 1 4 x 2 ⁄8 104 x 67 10 90 •

7 RAD-120 Radial repair unit 24 ⁄8 x 3 125 x 80 10 90 • • • RAD 100 Series 7 RAD-122 Radial repair unit 26 ⁄8 x 3 175 x 75 10 54 • • •

1 RAD-124 Radial repair unit 28 ⁄2 x 3 220 x 75 10 49 •

7 1 RAD-125 Radial repair unit 34 ⁄8 x 4 ⁄2 125 x 115 10 48 •

1 7 RAD-128 Radial repair unit 3 13 ⁄8 x 2 ⁄8 330 x 75 10 26 •

7 100 Series Passenger RAD-135 Radial repair unit 4 8 x 5 ⁄8 203 x 148 10 26 •

7 15 RAD-140 Radial repair unit 37 ⁄8 x 3 ⁄16 195 x 100 10 30 • •

1 RAD-142 Radial repair unit 4 10 ⁄4 x 5 260 x 130 10 16 • •

1 RAD-144 Radial repair unit 4 13 x 5 ⁄4 335 x 130 10 12 • •

1 1 RAD-146 Radial repair unit 4 17 ⁄4 x 7 ⁄4 440 x 180 5 10 • •

3 1 RAD-150 Radial repair unit 5 22 ⁄4 x 7 ⁄8 580 x 180 5 •

3 100 Series Truck RAD-152 Radial repair unit 5 23 x 9 ⁄8 580 x 240 3 •

1 1 RAD-155 Radial repair unit 5 13 ⁄8 x 10 ⁄4 330 x 260 5 12 •

1 RAD-156 Radial repair unit 7 29 x 10 ⁄2 720 x 270 3 •

1 3 RAD-160 Radial repair unit 7 33 ⁄2 x 10 ⁄4 860 x 270 3 •

3 RAD-162 Radial repair unit 740 x 12 ⁄4 1030 x 325 1 •

5 1 100 Series Agricultural RAD-165 Radial repair unit 6 16 ⁄8 x 13 ⁄8 420 x 330 3 •

3 RAD-168 Radial repair unit 7 30 ⁄8 x 14 760 x 350 1 30 •

3 RAD-175 Radial repair unit 821 ⁄4 x 18 530 x 450 3 •

3 RAD-180 Radial repair unit 27 ⁄4 x 6 190 x 150 5 46 •

5 1 RAD-182 Radial repair unit 39 ⁄8 x 7 ⁄2 240 x 185 5 24 •

1 1 RAD-184 Radial repair unit 311 ⁄2 x 8 ⁄2 295 x 215 5 20 •

3 7 RAD-185+ Radial repair unit 8 28 ⁄4 x 20 ⁄8 730 x 530 1 •

1 3 RAD-186 Radial repair unit 2 13 ⁄2 x 9 ⁄4 340 x 245 5 15 •

5 7 RAD-188 Radial repair unit 2 17 ⁄8 x 10 ⁄8 450 x 280 5 • 100 Series OTR

1 1 RAD-190 Radial repair unit 221 ⁄4 x 12 ⁄4 550 x 310 3 •

8 TIRE REPAIR MATERIALS RAD 100 Series Section Repair Chart

Series Series Series Series Series max max max max 100–90 85–80 75–70 65–60 55–45 A x R CØ A x R SØ RAD inch (mm) inch (mm) inch (mm) inch (mm) No. - - 1⁄2 (12) 1⁄2 x 5⁄8 (12 x 15) - 115 2 3⁄8 x 5⁄8 (10 x 15) 5⁄8 (15) 5⁄8 x 3⁄4 (15 x 20) - 120 5 3 7 R – 8,5 R ⁄8 x 2 ⁄8 (15 x 60) 5 5 3 3 3 ⁄8 (15) ⁄8 x 1 (15 x 25) ⁄8 (10) 122* 6.00 – 7.50 205/ – 245/ – – ⁄4 x 1 ⁄8 (20 x 35) 205/ – 235/ 265/ 1⁄8 x 31⁄8 (4 x 80) --- 3⁄8 (10) 124* 235/ 3⁄8 x 23⁄8 (8 x 60) min – 122 LI 3⁄8 x 31⁄8 (10 x 80) 1 (25) 1 x 15⁄8 (25 x 40) 5⁄8 (15) 140 1 x 23⁄8 (25 x 60) - - 3⁄8 (10) 3⁄8 x 1⁄2 (10 x 12) - 115 1⁄4 x 3⁄8 (6 x 10) 1⁄2 (12) 1⁄2 x 3⁄4 (12 x 20) - 120 1⁄8 x 31⁄8 (4 x 80) --- 5⁄16 (8) 124* 3⁄8 x 23⁄8 (8 x 60) 8.25 – - 3 3 3 (20 x 35) 10.00 9 R – 10 R - ⁄4 (20) ⁄4 x 1 ⁄8 - 125 245/ – 275/ – - - 15⁄8 (40) 15⁄8 x 23⁄8 (40 x 60) - 135 – 3 1 245/ – 265/ 315/ ⁄8 x 3 ⁄8 (10 x 80) 3 3 5 5 225/ – 3 3 ⁄4 (20) ⁄4 x 1 ⁄8 (20 x 40) ⁄8 (15) 140 245/ 265/ ⁄4 x 2 ⁄8 (20 x 60) 3⁄8 x 43⁄8 (10 x 110) 11⁄8 (30) 11⁄8 x 2 (30 x 50) 3⁄4 (20) 142 1 x 31⁄8 (25 x 80) 3⁄4 x 53⁄8 (20 x 135) 15⁄8 (40) 15⁄8 x 23⁄4 (40 x 70) 1 (25) 144 15⁄8 x 31⁄8 (40 x 80) - - 3⁄8 (10) 3⁄8 x 1⁄2 (10 x 12) - 115 1⁄4 x 1⁄4 (6 x 6) 1⁄2 (12) 1⁄2 x 3⁄4 (12 x 20) - 120 - - 3⁄4 (20) 3⁄4 x 1 (20 x 25) - 125 1 1 ⁄8 x 3 ⁄8 (4 x 80) 5 11 R – 13 R 3 3 --- ⁄16 (8) 124* 12.5 R – ⁄8 x 2 ⁄8 (8 x 60) 11/ – 13/ 1⁄8 x 43⁄4 (4 x 120) 14.75 R 12/ – 14/ --- 5⁄16 (8) 126* 325/ – 355/ – 1⁄2 x 23⁄8 (12 x 60) 14.75/ 5 5 3 11.00 – 275/ – 385/ 385/ - - 1 ⁄8 (40) 1 ⁄8 x 2 ⁄8 (40 x 60) - 135 375/ 3⁄8 x 23⁄8 (10 x 60) 13.00 275/ – 3⁄4 (20) 3⁄4 x 11⁄8 (20 x 30) 3⁄8 (10) 140 385/ 5⁄8 x 13⁄8 (15 x 35) 3⁄8 x 4 (10 x 100) 1 (25) 1 x 2 (25 x 50) 3⁄4 (20) 142 1 x 31⁄8 (25 x 80) 3⁄4 x 51⁄8 (20 x 130) 15⁄8 (40) 15⁄8 x 23⁄4 (40 x 70) 1 (25) 144 15⁄8 x 31⁄8 (40 x 80) - - 3⁄8 (10) 3⁄8 x 5⁄8 (10 x 15) - 120 - - 5⁄8 (15) 5⁄8 x 1 (15 x 25) - 125 1⁄8 x 43⁄4 (4 x 120) --- 5⁄16 (8) 126* 1⁄2 x 23⁄8 (12 x 60) 15 R – 24 R 1⁄8 x 51⁄2 (4 x 140) 14.00 – --- 5⁄16 (8) 128* 3⁄8 x 31⁄8 (8 x 80) 16.00 15.5 – 445/ – 395/ – 425/ – - - 13⁄8 (35) 13⁄8 x 2 (35 x 50) - 135 1 1 5 5 3 375/ – 605/ 525/ 495/ ⁄2 x 1 ⁄8 (12 x 30) ⁄8 (15) ⁄8 x 1 (15 x 25) ⁄8 (10) 140 395/ – 3⁄8 x 4 (10 x 100) 445/ 3⁄4 (20) 3⁄4 x 11⁄8 (20 x 30) 3⁄4 (20) 142 475/ 3⁄4 x 23⁄8 (20 x 60) 3 1 ⁄4 x 5 ⁄8 (20 x 130) 1 1 max – 177 LI 1 3 1 ⁄8 (30) 1 ⁄8 x 2 (30 x 50) 1 (25) 144 1 ⁄8 x 2 ⁄8 (30 x 60) 11⁄8 x 51⁄2 (30 x 140) 15⁄8 (40) 15⁄8 x 23⁄4 (40 x 70) 11⁄8 (30) 146 13⁄4 x 4 (45 x 100) *RSR Compliant Repair Method

Th is repair chart supersedes all previous versions. Always refer to the repair chart and safety advice packed with the product! Consult the Tire Manufacturer for the repair limits. RTTNA-RAD-100-1 01/2018 RTTNA-RAD-100-1 9 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS RAD 100 Series Section Repair Chart

Series Series Series Series Series 85–80 75–70 65–60 55–45 max max max max 100–90 A x R CØ A x R SØ RAD inch (mm) inch (mm) inch (mm) inch (mm) No. - - 1⁄2 (12) 1⁄2 x 1⁄2 (12 x 12) - 115 3⁄4 x 3⁄4 (20 x 20) 3⁄4 (20) 3⁄4 x 11⁄8 (20 x 30) 3⁄8 (10) 120 3⁄4 x 21⁄8 (20 x 55) 3⁄4 (20) 3⁄4 x 15⁄8 (20 x 40) 3⁄8 (10) 124 6.5–12.4 2 x 23⁄4 (50 x 70) 15⁄8 (40) 15⁄8 x 23⁄8 (40 x 60) 1 (25) 180 9–11 265/–320/ 260/–360/ 275/–340/ – 23⁄4 x 2 (70 x 50) 180/–290/ 23⁄8 x 4 (60 x 100) 23⁄8 (60) 23⁄8 x 3 (60 x 75) 13⁄4 (45) 182 4 x 3 (100 x 75) 23⁄8 x 5 (60 x 125) 3 (75) 3 x 31⁄2 (75 x 90) 21⁄8 (55) 184 4 x 31⁄8 (100 x 80) - - 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) - 115 5⁄8 x 1 (15 x 25) 5⁄8 (15) 5⁄8 x 5⁄8 (15 x 15) 3⁄8 (10) 120 5⁄8 x 23⁄8 (15 x 60) 5⁄8 (15) 5⁄8 x 11⁄8 (15 x 30) 3⁄8 (10) 124 15⁄8 x 23⁄8 (40 x 60) 11⁄8 (30) 11⁄8 x 2 (30 x 50) 3⁄4 (20) 180 23⁄8 x 15⁄8 (60 x 40) 13.6–18.4 3 2 ⁄8 x 4 (60 x 100) 12–15 23⁄8 (60) 23⁄8 x 23⁄4 (60 x 70) 15⁄8 (40) 182 335/–420/ 375/–520/ 420/–560/ 600/–650/ 33⁄8 x 23⁄4 (85 x 70) 3 x 5 (75 x 125) 300/–400/ 31⁄8 (80) 31⁄8 x 4 (80 x 100) 2 (50) 184 4 x 3 (100 x 75) 31⁄2 x 51⁄2 (90 x 140) 4 (100) 4 x 51⁄2 (100 x 140) 3 (75) 186 5 x 43⁄8 (125 x 110) 4 x 77⁄8 (100 x 200) 5 (125) 5 x 6 (125 x 150) 31⁄8 (80) 188 51⁄2 x 61⁄4 (140 x 160) 3⁄8 x 3⁄4 (10 x 20) 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) 3⁄8 (10) 120 1⁄2 x 2 (12 x 50) 3⁄8 (10) 3⁄8 x 3⁄4 (10 x 20) 3⁄8 (10) 124 1 x 23⁄8 (25 x 60) 1 (25) 1 x 15⁄8 (25 x 40) 3⁄8 (10) 180 15⁄8 x 4 (40 x 100) 15⁄8 (40) 15⁄8 x 23⁄8 (40 x 60) 11⁄8 (30) 182 23⁄8 x 5 (60 x 125) 20.8–30.5 23⁄4 (70) 23⁄4 x 31⁄2 (70 x 90) 15⁄8 (40) 184 33⁄8 x 3 (85 x 75) 460/–650/ 540/–800/ 580/–900/ 700/–1050/ 33⁄8 x 43⁄4 (85 x 120) 420/–500/ 33⁄8 (85) 33⁄8 x 43⁄4 (85 x 120) 23⁄8 (60) 186 43⁄4 x 31⁄8 (120 x 80) 31⁄2 x 71⁄8 (90 x 180) 4 (100) 4 x 67⁄8 (100 x 175) 23⁄4 (70) 188 5 x 5 (125 x 125) 5 x 97⁄8 (125 x 250) 5 (125) 5 x 6 (125 x 150) - 190 61⁄4 x 77⁄8 (160 x 200)

Series Series Series Series Series 85–80 75–70 65–60 55–45 max max max max 100–90 A x R CØ A x R SØ RAD inch (mm) inch (mm) inch (mm) inch (mm) - - 1⁄4 (6) 1⁄4 x 1⁄4 (6 x 6) - 115 3⁄8 x 3⁄8 (10 x 10) 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) 1⁄4 (6) 120 5.00–7.00 150/–200/ 3⁄8 x 2 (10 x 50) 3⁄8 (10) 3⁄8 x 3⁄4 (10 x 20) 1⁄4 (6) 122 5⁄8 x 11⁄8 (15 x 30) - - 1⁄8 (3) 1⁄8 x 1⁄8 (3 x 3) - 115 3⁄8 x 3⁄8 (8 x 10) 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) 1⁄4 (6) 120 3⁄8 x 11⁄8 (8 x 30) 3⁄8 (10) 3⁄8 x 5⁄8 (10 x 15) 1⁄4 (6) 122 7.50–10.00 225/–315/ 250/-355/ 3⁄4 x 23⁄4 (18 x 70) 3⁄4 (18) 3⁄4 x 11⁄8 (18 x 30) 3⁄8 (10) 140 5⁄8 x 2 (15 x 50) 3⁄4 x 23⁄4 (18 x 70) 1 (25) 1 x 13⁄8 (25 x 35) 1⁄2 (12) 142 1 x 2 (25 x 50)

Th is repair chart supersedes all previous versions. Always refer to the repair chart and safety

advice packed with the product! Consult the Tire Manufacturer for the repair limits. 01/2015 RTTNA-RAD-100-2 10 TIRE REPAIR MATERIALS RAD 100 Series Section Repair Chart / OTR

Series Series Series Series 100–90 80–75 70 65 max max max max A x R CØ A x R SØ RAD inch (mm) inch (mm) inch (mm) inch (mm) No. 2 7.50 R 15 10.5 R 20 3⁄8 x 3⁄8 (10 x 10) 1⁄2 (12) 1⁄2 x 5⁄8 (12 x 15) - 120 8.25 R 15 16.5 R 20 16/70 R 20 - - 3⁄4 (20) 3⁄4 x 15⁄8 (20 x 40) - 125 10.00 R 20 400/80 R 15 16/70 R 10 - - 15⁄8 (40) 15⁄8 x 23⁄8 (40 x 60) - 135 11 L R 16 275/80 R 20 16/70 R 24 3⁄8 x 23⁄8 (10 x 60) 10 R 16.5 - 335/80 R 20 365/70 R 18 5⁄8 (15) 5⁄8 x 11⁄8 (15 x 30) 3⁄8 (10) 140 3⁄4 x 2 (20 x 50) 18 R 22.5 335/80 R18 405/70 R 18 350/65 R 15 9.00 R 20 - 340/80 R 18 400/70 R 20 3⁄8 x 31⁄2 (10 x 90) 525/65 R 20.5 1 (25) 1 x 2 (25 x 50) 3⁄4 (20) 142 16.00 R 20 470/80 R 18 405/70 R 20 3⁄4 x 23⁄4 (20 x 70) 425/95 R 20 11/80 R 20 405/70 R 24 3⁄4 x 43⁄4 (20 x 120) 24 R 21 13/80 R 20 440/70 R 24 13⁄8 (35) 13⁄8 x 23⁄4 (35 x 70) 1 (25) 144 14.00 R 21 375/75 R 20 460/70 R 24 11⁄8 x 4 (30 x 100) 11.00 R 21 365/80 R 20 540/70 R 24 15⁄8 x 6 (40 x 150) 2 (50) 2 x 4 (50 x 100) 11⁄8 (30) 146 495/90 R 21 425/75 R 20 23⁄8 x 43⁄4 (60 x 120) 17/80 R 24 - - 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) - 120 385/95 R 24 15.5 R 25 5 5 3 12.00 R 24 17.5 R 25 - - 1 ⁄8 (40) 1 ⁄8 x 2 ⁄4 (40 x 70) - 135 13.00 R 24 17.5 LR 24 3⁄4 x 4 (20 x 100) 11⁄8 (30) 11⁄8 x 23⁄8 (30 x 60) 1 (25) 144 14.00 R 24 19.5 R 24 22/65 R 25 15⁄8 x 31⁄8 (40 x 80) 15.00 R 24 20.5 R 25 25/65 R 25 1 (30 x 150) 23.5 R 25 1 ⁄8 x 6 3 3 1 1 20 R 24 30/65 R 25 3 1 ⁄4 (45) 1 ⁄4 x 3 ⁄2 (45 x 90) 1 ⁄8 (30) 146 13.00 R 25 26.5 R 25 555/70 R 25 32/65 R 25 2 ⁄8 x 4 (60 x 100) 395/80 R 25 555/70 R 24 5 7 14.00 R 25 550/65 R 25 1 ⁄8 x 9 ⁄8 (40 x 250) 3 3 3 3 29.5 R 25 625/70 R 25 3 1 2 ⁄8 (60) 2 ⁄8 x 4 ⁄4 (60 x 120) 1 ⁄8 (35) 150 16.00 R 24 440/80 R 24 705/70 R 25 555/65 R 25 2 ⁄8 x 7 ⁄8 (60 x 180) 16.00 R 25 600/65 R 25 3 3 440/80 R 28 755/70 R 25 2 ⁄4 x 11 ⁄4 (70 x 300) 18.00 R 25 650/65 R 25 4 (100) 4 x 71⁄8 (100 x 180) 21⁄8 (55) 152 480/80 R 26 4 x 77⁄8 (100 x 200) 21.00 R 25 445/80 R 25 750/65 R 25 385/95 R 25 525/80 R 25 850/65 R 25 - - 23⁄4 (70) 23⁄4 x 43⁄8 (70 x 110) - 155 445/95 R 25 570/80 R 24 31⁄8 x 133⁄4 (80 x 350) 585/80 R 24 51⁄8 (130) 51⁄8 x 81⁄4 (130 x 210) 23⁄8 (60) 156 480/95 R 25 43⁄8 x 97⁄8 (110 x 250) 505/95 R 25 605/80 R 25 685/80 R 25 - - 4 (100) 4 x 6 (100 x 150) - 165 - - 3⁄8 (8) 3⁄8 x 3⁄8 (8 x 8) - 120 - - 13⁄8 (35) 13⁄8 x 23⁄8 (35 x 60) - 135 3⁄4 x 31⁄8 (20 x 80) 1 (25) 1 x 2 (25 x 50) 3⁄4 (20) 144 15⁄8 x 23⁄8 (40 x 60) 11⁄8 x 6 (30 x 150) 15⁄8 (40) 15⁄8 x 31⁄8 (40 x 80) 13⁄8 (35) 146 23⁄8 x 4 (60 x 100) 15⁄8 x 97⁄8 (40 x 250) 21⁄8 (55) 21⁄8 x 43⁄8 (55 x 110) 13⁄8 (35) 150 23⁄8 x 71⁄8 (60 x 180) 33.25 R 29 26.5 R 29 775/65 R 29 18.00 R 33 800/65 R 29 23⁄8 x 113⁄4 (60 x 300) 29.5 R 29 1 1 1 (80 x 140) 1 21.00 R 33 875/65 R 29 1 7 3 ⁄8 (80) 3 ⁄8 x 5 ⁄2 2 ⁄8 (55) 152 33.5 R 33 3 ⁄8 x 7 ⁄8 (80 x 200) 21/90 R 33 875/65 R 33 - 1 1 (65 x 100) 21.00 R 35 37.5 R 33 1050/65 R 39 - 2 ⁄2 (65) 2 ⁄2 x 4 - 155 29.5 R 35 3 3 24.00 R 35 30/65 R 29 2 ⁄8 x 13 ⁄4 (60 x 350) 3 3 1 3 4 ⁄4 (120) 4 ⁄4 x 7 ⁄2 (120 x 190) 2 ⁄8 (60) 156 37.5 R 39 7 (100 x 250) 33.25 R 35 40.5/75 R 39 35/65 R 33 4 x 9 ⁄8 37.25 R 35 40/65 R 39 4 x 153⁄4 (100 x 400) 51⁄8 (130) 51⁄8 x 91⁄2 (130 x 240) 21⁄2 (65) 160 51⁄8 x 113⁄4 (130 x 300) 4 x 187⁄8 (100 x 480) 51⁄2 (140) 51⁄2 x 11 (140 x 280) 23⁄4 (70) 162 51⁄8 x 113⁄4 (130 x 300) - - 31⁄2 (90) 31⁄2 x 51⁄2 (90 x 140) - 165 51⁄2 x 113⁄4 (140 x 300) 6 (150) 6 x 85⁄8 (150 x 220) 31⁄8 (80) 168 6 x 97⁄8 (150 x 250) - - 43⁄4 (120) 43⁄4 x 63⁄4 (120 x 170) - 175 3⁄8 x 23⁄8 (10 x 60) 3⁄4 (20) 3⁄4 x 15⁄8 (20 x 40) 5⁄8 (15) 144 11⁄8 x 2 (30 x 50) 1 x 6 (25 x 150) 13⁄8 (35) 13⁄8 x 23⁄4 (35 x 70) 11⁄8 (30) 146 2 x 4 (50 x 100) 24.00 R 49 13⁄8 x 97⁄8 (35 x 250) 2 (50) 2 x 4 (50 x 100) 13⁄8 (35) 150 27.00 R 49 31/80 R 49 2 x 71⁄8 (50 x 180) 31/90 R 49 44/80 R 57 2 x 97⁄8 (50 x 250) 30.00 R 51 50/80 R 57 23⁄4 (70) 23⁄4 x 43⁄4 (70 x 120) 21⁄8 (55) 152 33.00 R 51 55/80 R 57 23⁄4 x 6 (70 x 150) 1050/65 R 45 3 3 1 36.00 R 51 53/80 R 63 45/65 R 45 - - 2 ⁄8 (60) 2 ⁄8 x 3 ⁄2 (60 x 90) - 155 39/90 R 53 55/80 R 63 3 45/65 R 39 2 x 11 ⁄4 (50 x 300) 3 3 3 3 27 R 56.5 59/80 R 63 7 4 ⁄8 (110) 4 ⁄8 x 6 ⁄4 (110 x 170) 2 ⁄8 (60) 156 546/90 R 57 53.5 R 57 50/65 R 51 4 x 7 ⁄8 (100 x 200) 65/65 R 57 1 3 37.00 R 57 55.5/80 R 57 3 ⁄8 x 15 ⁄4 (80 x 400) 67.5/65 R 51 43⁄4 (120) 43⁄4 x 85⁄8 (120 x 220) 21⁄2 (65) 160 40.00 R 57 52/85 R 57 43⁄4 x 113⁄4 (120 x 300) 42/90 R 57 58/85 R 57 1 7 3 ⁄8 x 18 ⁄8 (80 x 480) 1 1 1 3 45 R 57 60/80 R 57 3 3 5 ⁄8 (130) 5 ⁄8 x 10 ⁄4 (130 x 260) 2 ⁄4 (70) 162 46/90 R 57 56/80 R 63 4 ⁄4 x 13 ⁄4 (120 x 350) 50/90 R 57 - - 31⁄8 (80) 31⁄8 x 43⁄4 (80 x 120) - 165 51⁄8 x 97⁄8 (130 x 250) 51⁄2 (140) 51⁄2 x 77⁄8 (140 x 200) 31⁄8 (80) 168 51⁄2 x 77⁄8 (140 x 200) - - 43⁄8 (110) 43⁄8 x 6 (110 x 150) - 175 - - 113⁄4 (300) 6 x 85⁄8 (150 x 220) - 185+ RTTNA-RAD-100-3 11/2018 RTTNA-RAD-100-3 11 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Radial Repair Units

REMA TIP TOP Radial PREVENT Tire Repair Units The REMA TIP TOP PREVENT Repair Units are used for Tread or Shoulder Area repairs only, or for partial Belt damage to 57" and 63" tires. Until now, only section Repair Units existed for this type of repair to the large tires. PREVENT Repair Units are used when there is damage to the 1st, 2nd, 3rd, and 4th working belt, with no damage to the Body (or Radial) ply. For the correct application, see the Repair Chart below. These Repair Units have less reinforcement plies than the traditional RAD 165, RAD 175, and RAD 185 Repair Units. PREVENT Repair Units may be used with the REMA TIP TOP OTR Chemical Cement or the MTR Heat Cure Cement, depending upon the repair system. For detailed application instructions for both kinds of systems (Chemical and Heat), refer to the REMA TIP TOP OTR Repair Manual. IMPORTANT: Do not use the Prevent Repair Units for section repairs, or full body ply damages.

Part No Description Size (inch) Size (mm) Box/Qty

1 RAD 165 TL PREVENT PREVENT repair unit 16 ⁄2 x 13 420 x 330 3 •

3 RAD 175 TL PREVENT PREVENT repair unit 21 x 17 ⁄4 530 x 450 3•

3 RAD 185 TL PREVENT PREVENT repair unit 28 ⁄4 x 21 730 x 530 1•

REMA TIP TOP Radial PREVENT tire repair units

• Disregard steel breaker measurements. RAD 165 TL PREVENT Measurements are only the working belts. Tire Size 1st Working Belt 2nd Working Belt 3rd Working Belt 4th Working Belt • Th ere must be no exposed, cut through, or damaged casing (body) ply. 51"-57" 4-3/4" (120mm) 3-5/8" (90mm) 0 0 • REMA TIP TOP PREVENT Repair Units are 51"-57" 4" (100mm) 2-3/4" (70mm) 2" (50mm) 0 for Tread and Shoulder Belt Package repair reinforcement only. 51"-57" 3-1/4" (80mm) 2-5/8" (60mm) 1-5/8" (40mm) 3/4 (20mm) • For tires which operate with very little casing movement (less than 51”) a full strength Repair Unit for preventative and RAD 175 TL PREVENT full penetration repair reinforcement is Tire Size 1st Working Belt 2nd Working Belt 3rd Working Belt 4th Working Belt suitable and recommended. • REMA TIP TOP PREVENT Repair Units may 51 "- 63" 6" (150mm) 4" (100mm) 0 0 not provide suitable reinforcement for repairs on Nylon Radial Tires e.g. Titan 51" - 63" 4-3/4" (120mm) 3-1/4" (80mm) 2" (50mm) 0 Tires. 51" - 63" 3-5/8" (90mm) 2-3/4" (70mm) 2" (50mm) 1-1/4" (30mm) • If the injury sizes exceed these measurements the Technician needs to assess whether a full strength Repair Unit RAD 185 TL PREVENT is suitable and appropriate for the tire and injury size. In this case refer to the RAD 100 Tire Size 1st Working Belt 2nd Working Belt 3rd Working Belt 4th Working Belt Standard Repair Chart. 57 " -63" 16 (400mm) 8" (200mm) 0 0 • All measurements shown are in millimeters and inches. 57" - 63" 12" (300mm) 6" (150mm) 4" (100mm) 0 57" - 63" 8" (200mm) 4" (100mm) 2" (50mm) 1-1/4" (30mm)

12 TIRE REPAIR MATERIALS Radial Repair Units

RAD 500 ARAMID Repair Units for Agricultural Tires • Easier application due to an increased flexibility. • Less heat generation. • Optimized weight, therefore less influence on the tires balance and a better rolling behavior. • Better dynamic behavior which avoids tensions between tire and patch. • Repair material for the new generation of Agricultural tires (high speed, low pressure). 2 • Can be used in a Chemical or Heat Cure environment.

Part No Description Size (inch) Size (mm) Box/Qty

RADIAL 581 ARAMID Radial repair unit for agricultural tires 8.2 x 6.6 208 x 168 5 • RADIAL 583 ARAMID Radial repair unit for agricultural tires 10 x 8 258 x 203 5 • RADIAL 585 ARAMID Radial repair unit for agricultural tires 14.25 x 9.1 363 x 233 5 • RADIAL 587 ARAMID Radial repair unit for agricultural tires 18 x 11.3 458 x 288 5 • RADIAL 589 ARAMID Radial repair unit for agricultural tires 23.75 x 13.5 603 x 343 3 •

RAD 500 ARAMID Agricultural Repair Units Section Repair Chart

Series Series Series Series Series Series 85–80 75–70 65–60 55–45 max max max max 100 95–90 A x R CØ A x R SØ RAD inch (mm) inch (mm) inch (mm) inch (mm) No. - - 1⁄2 (12) 1⁄2 x 1⁄2 (12 x 12) - 115 3⁄4 x 3⁄4 (20 x 20) 3⁄4 (20) 3⁄4 x 11⁄8 (20 x 30) 3⁄8 (10) 120 3⁄4 x 21⁄8 (20 x 55) 3⁄4 (20) 3⁄4 x 15⁄8 (20 x 40) 3⁄8 (10) 124

3 4 1 2 (45 x 65) 8.3-12.4 1 ⁄ x 2 ⁄ 3 3 1 1 ⁄4 (45) 1 ⁄4 x 2 ⁄8 (45 x 55) 1 (25) 581 230/ – 290/ 275/ – 320/ 300/ – 360/ 320/ – 340/ – 21⁄2 x 2 (65 x 50) 180-270 23⁄8 x 4 (60 x 100) 21⁄2 (65) 21⁄2 x 3 (65 x 75) 13⁄4 (45) 583 31⁄2 x 23⁄4 (90 x 70) 31⁄2 x 61⁄4 (90 x 160) 33⁄8 (85) 33⁄8 x 41⁄2 (85 x 115) 23⁄8 (60) 585 41⁄2 x 43⁄4 (115 x 120) - - 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) - 115 3⁄8 x 1 (10 x 25) 5⁄8 (15) 5⁄8 x 5⁄8 (15 x 15) 3⁄8 (10) 120 5⁄8 x 23⁄8 (15 x 60) 5⁄8 (15) 5⁄8 x 11⁄8 (15 x 30) 3⁄8 (10) 124 13⁄4 x 23⁄8 (45 x 60) 15⁄8 (40) 15⁄8 x 2 (40 x 50) 3⁄4 (20) 581 13.6-18.4 23⁄8 x 2 (60 x 50) 300/ – 400/ 335/ – 420/ 375/ – 520/ 420/ – 540/ 600/ – 650/ 23⁄8 x 33⁄4 (60 x 95) 23⁄8 (60) 23⁄8 x 23⁄4 (60 x 70) 15⁄8 (40) 583 12-15 33⁄8 x 23⁄4 (85 x 70) 33⁄8 x 6 (85 x 150) 31⁄8 (80) 31⁄8 x 43⁄8 (80 x 110) 21⁄8 (55) 585 43⁄8 x 41⁄2 (110 x 115) 43⁄8 x 81⁄4 (110 x 210) 5 (125) 5 x 61⁄2 (125 x 165) 31⁄8 (80) 587 6 x 61⁄2 (150 x 165) 3⁄8 x 3⁄4 (10 x 20) 3⁄8 (10) 3⁄8 x 3⁄8 (10 x 10) 3⁄8 (10) 120 1⁄2 x 2 (12 x 50) 3⁄8 (10) 3⁄8 x 3⁄4 (10 x 20) 3⁄8 (10) 124 13⁄4 x 23⁄8 (45 x 60) 11⁄8 (30) 11⁄8 x 2 (30 x 50) 5⁄8 (15) 581 23⁄8 x 2 (60 x 50) 23⁄8 x 31⁄2 (60 x 90) 13⁄4 (45) 13⁄4 x 23⁄4 (45 x 70) 13⁄8 (35) 583 31⁄8 x 23⁄4 (80 x 70) 20.8-30.5 420/ – 500/ 460/ – 650/ 540/ – 710/ 600/ – 800/ 700/ – 1050/ 31⁄8 x 53⁄4 (80 x 145) 23⁄4 (70) 23⁄4 x 43⁄8 (70 x 110) 2 (50) 585 41⁄16 x 43⁄8 (105 x 110) 41⁄16 x 77⁄8 (105 x 200) 41⁄16 (105) 41⁄16 x 61⁄2 (105 x 165) 23⁄4 (70) 587 51⁄2 x 61⁄4 (140 x 160) 53⁄8 x 11 (135 x 280) 53⁄8 (135) 53⁄8 x 81⁄4 (135 x 210) - 589 63⁄4 x 85⁄8 (170 x 220) RTTNA-RAD-500-AG 01/2015 RTTNA-RAD-500-AG 13 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Radial Repair Units

REMA TIP TOP Radial Tire Repair Units (ARAMID) Today’s varied tire designs, unique wheel applications and demanding driving conditions require a broad range of tire repair products. REMA TIP TOP’s ARAMID repair units are lightweight, provide optimal flexibility and will prove to be the most reliable truck repair units you have ever handled. For best results, always select the corresponding REMA TIP TOP Stem insert unit, carbide cutter and Special Cement BL (non flammable) or Special Blue Cement (flammable) for a permanent, reliable repair. • Precise contour suits critical positions in low-profile tires. • High strength ARAMID belts do not elongate, thus reducing repair bulge

Part No Description Size (inch) Size (mm) Box/Qty

1 7 RAD-531 ARAMID Radial repair unit for low profile tires 6 ⁄2 x 3 ⁄16 165 x 75 10 •

3 RAD-533 ARAMID Radial repair unit for low profile tires 8 x 4 ⁄8 205 x 90 10 •

3 RAD-535 ARAMID Radial repair unit for low profile tires 10 x 4 ⁄8 245 x 95 10 •

1 3 RAD-537 ARAMID Radial repair unit for low profile tires 11 ⁄4 x 4 ⁄8 285 x 100 10 •

3 1 RAD-539 ARAMID Radial repair unit for low profile tires 12 ⁄4 x 4 ⁄2 325 x 105 10 •

RAD-531 RAD-533 RAD-535

RAD-537 RAD-539

1 Textile cord forms a large-surface cover layer within the repair unit.

2 ARAMID layer provides reinforcement, reducing deformation in the repair area. 4 3 Cord end overlay 3-step overlay made of high-strength rubber compounds, on the aramid cord ends, prevents 5 1 cord end break out.

6 4 Top cover protects cord body. 2 5 Bonding layer enables homogeneous bonding of the repair unit to the tire. 3 6 Cushion layer between fabric package and bonding layer.

ARAMID repair unit

14 TIRE REPAIR MATERIALS RAD 500 Series Section Repair Chart

Series Series Series Series Series 85–80 75–70 65–60 55–45 max max max max 100–90 A x R CØ A x R SØ RAD inch (mm) inch (mm) inch (mm) inch (mm) No. - - 1⁄2 (12) 1⁄2 x 5⁄8 (12 x 15) - 115 2 5⁄8 x 11⁄8 (15 x 30) 5⁄8 (15) 5⁄8 x 5⁄8 (15 x 15) 3⁄8 (10) 531 7 R – 8,5 R 3⁄8 x 3 (10 x 75) 6.00 – 7.50 205/ – 235/ 245/ – 265/ – 3⁄4 (20) 3⁄4 x 11⁄8 (20 x 30) 1⁄2 (12) 533 3⁄4 x 23⁄8 (20 x 60) min – 122 LI 205/ – 235/ 3⁄4 x 31⁄2 (20 x 90) 1 (25) 1 x 15⁄8 (25 x 40) 5⁄8 (15) 535 11⁄8 x 23⁄8 (30 x 60) - - 3⁄8 (10) 3⁄8 x 1⁄2 (10 x 12) - 115 1⁄2 x 11⁄8 (12 x 30) 5⁄8 (15) 5⁄8 x 5⁄8 (15 x 15) 3⁄8 (10) 531 3⁄8 x 3 (10 x 75) 3 4 (20) 3 4 1 8 (20 x 30) 5 8 (15) 3 3 ⁄ ⁄ x 1 ⁄ ⁄ 533 8.25 – 10.00 9 R – 10 R ⁄4 x 2 ⁄8 (20 x 60) 245/ – 265/ 275/ – 315/ – 3 4 1 2 (20 x 90) ⁄ x 3 ⁄ 1 1 3 225/ – 245/ 245/ – 265/ 1 ⁄8 (30) 1 ⁄8 x 2 (30 x 50) ⁄4 (20) 535 1 x 31⁄8 (25 x 80) 3⁄8 x 51⁄2 (10 x 140) 1 x 43⁄4 (25 x 120) 13⁄8 (35) 13⁄8 x 23⁄4 (35 x 70) 1 (25) 537 13⁄8 x 31⁄8 (35 x 80) - - 3⁄8 (10) 3⁄8 x 1⁄2 (10 x 12) - 115 1⁄2 x 1 (12 x 25) 1⁄2 (12) 1⁄2 x 1⁄2 (12 x 12) 3⁄8 (10) 531 1⁄2 x 21⁄2 (12 x 65) 3 4 (20) 3 4 1 8 (20 x 30) 1 2 (12) 3 ⁄ ⁄ x 1 ⁄ ⁄ 533 11 R – 13 R ⁄4 x 2 (20 x 50) 12.5 R – 5 1 11/ – 13/ ⁄8 x 3 ⁄2 (15 x 90) 14.75 R 12/ – 14/ 1 (25) 1 x 2 (25 x 50) 5⁄8 (15) 535 325/ – 385/ 355/ – 385/ 3 (25 x 70) 14.75/ 1 x 2 ⁄4 275/ – 375/ 11.00 – 13.00 5⁄8 x 51⁄8 (15 x 130) 3 8 (35) 3 8 3 4 (35 x 70) (25) 275/ – 385/ 3 3 1 ⁄ 1 ⁄ x 2 ⁄ 1 537 1 ⁄8 x 2 ⁄4 (35 x 70) 5⁄8 x 6 (15 x 150) 11⁄8 x 4 (30 x 100) 15⁄8 (40) 15⁄8 x 31⁄8 (40 x 80) 1 (25) 539 15⁄8 x 33⁄8 (40 x 85) 3⁄8 x 3⁄4 (10 x 20) 1⁄2 (12) 1⁄2 x 1⁄2 (12 x 12) 3⁄8 (8) 531 3⁄8 x 2 (10 x 50) 5⁄8 (15) 5⁄8 x 1 (15 x 25) 3⁄8 (10) 533 3⁄8 x 31⁄2 (10 x 90) 3⁄4 (20) 3⁄4 x 11⁄8 (20 x 30) 5⁄8 (15) 535 3⁄4 x 23⁄8 (20 x 60) 1⁄2 x 43⁄8 (12 x 110) 15 R – 24 R (25) 5 8 (25 x 40) 3 4 (20) 3 1 1 x 1 ⁄ ⁄ 537 14.00 – 16.00 1 x 2 ⁄4 (25 x 70) 15.5 – 445/ – 605/ 395/ – 525/ 425/ – 495/ 3⁄8 x 61⁄4 (10 x 160) 375/ – 445/ 5⁄8 x 43⁄4 (15 x 120) 11⁄8 (30) 11⁄8 x 2 (30 x 50) 1 (25) 539 395/ – 475/ max – 177 LI 11⁄8 x 31⁄8 (30 x 80) 3⁄4 x 51⁄8 (20 x 130) 15⁄8 (40) 15⁄8 x 23⁄8 (40 x 60) 1 (25) 541 15⁄8 x 31⁄8 (40 x 80) 5⁄8 x 63⁄4 (15 x 170) 15⁄8 (40) 15⁄8 x 23⁄4 (40 x 70) 11⁄8 (30) 543 13⁄4 x 4 (45 x 100)

Th is repair chart supersedes all previous versions. Always refer to the repair chart and safety advice packed with the product! Consult the Tire Manufacturer for the repair limits. RTTNA-RAD-500-1 01/2015 RTTNA-RAD-500-1 15 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Radial Repair Units

M-RCF Repair Units, Series 400 Cement-free repair of injuries on radial tires for one-step vulcanizing systems. • Cement Free Repair System • Solvent Free Liner Cleaner • Eliminates OSHA regulated VOC’s at repair. • Environmentally Safe • Major increase in production throughput. • Excellent adhesion • Modular repair unit design results in significant reduction of SKU’s • Condensed repair chart layout means easier repair unit selection • Simple process change for technicians. REPAIR SEQUENCE - RCF • Injury Inspection • Injury Skiving/Preparation • Measuring/Repair Selection via Repair Chart • Pre-Heat Selected Repair in Heater Box • Buff Tire Liner/Post-Buff Cleaning • Install Heated Repair Unit & Stitch • Fill External Cavity with Extruder Gum (Cementing & Drying time eliminated) RCF repairs require heat and mechanical pressure methods. For most pre-cure retreaders that means an Inside Envelope is required.

# of Size Size Box/ Part No Description plies (inch) (mm) Qty

512 3100 M-RCF 410 1 31⁄4 x 23⁄8 83 x 60 20 •

512 3200 M-RCF 420 1 47⁄8 x 31⁄8 124 x 80 10 • • •

512 3210 M-RCF 420+ 2 47⁄8 x 31⁄8 124 x 80 10 • •

512 3240 M-RCF 424 285⁄8 x 31⁄8 220 x 80 10 • •

512 3250 M-RCF 425+ 3 51⁄4 x 413⁄16 133 x 122 10 •

512 3270 M-RCF 426 2105⁄8 x 31⁄8 270 x 80 10 • •

512 3400 M-RCF 440 2 77⁄8 x 45⁄16 200 x 110 10 • •

512 3410 M-RCF 440+ 3 77⁄8 x 45⁄16 200 x 110 10 • •

512 3420 M-RCF 442 3 105⁄8 x 51⁄2 270 x 140 10 • •

512 3430 M-RCF 442+ 4 105⁄8 x 51⁄2 270 x 140 10 • •

Pre-Heating Box for M-RCF Repair Units • Preset temperature with a (15) minute timer for selected heating time. • Multiple RCF Repair Units can be placed inside the Pre Heating Box. • The Pre Heating Box warms the repair unit bonding layer to provide sufficient tack for installation without the use of cement. • RCF Repair Units can be rewarmed up to three times with successful installation. • Audible alarm and flashing light to indicate the completion of the timed heating cycle. • On/Off toggle switch.

Part No Description Box/Qty 517 3270 Pre-Heating Box 1 115 volt 15.75” x 12” x 5.25” (L x W x H) Pre-Heating Box for M-RCF Repair Units

MTR/RCF Cement Free Rope Rubber • Solvent Free Extruder Rope Rubber • Eliminate VOC compounds in tire repair • Optimum bond to the rubber of the tire MTR/RCF Rope Rubber is a solvent free extruder rope rubber. MTR/RCF Rope Rubber is designed to extrude into the skive area without any application of Cement/Solution and provides an immediate optimum bond to the rubber of the tire. RCF Fast Dry Buffer Th e MTR/RCF Rope Rubber can be used to fi ll the entire skive • Completely solvent-free in most applications. cleaning of the innerliner NOTE: Do not mix REMA TIP TOP MTR/RCF Rope Rubber with other • Water base pumice media brands of rope rubber. Extruder settings are the same as • Apply with brush & other rope rubber settings in the range of 150F to 180F. vacuum out

Part No Description Box/Qty Part No Description Box/Qty

516 0970 RUBBER MTR-RCF, 26.5 lbs bucket 1 593 2010 Fast Dry Buffer, 800 g Bucket 1

16 TIRE REPAIR MATERIALS Modular 400 Series Repair Chart

M-RCF Standard Series Series Series Series M-RCV 100-90 85-80 75-70 65-60 55-45 max max. max. max. No. A x R C Ø A x R S 2 inch (mm) inch (mm) inch (mm) inch (mm)

- - 1⁄4 (6) - - - 410 - - 3⁄8 (10) - - 1⁄4 (6) 420 7 R - 8.5 R 3⁄8 x 5⁄8 (10 x 15) 5⁄8 (15) 5⁄8 x 3⁄4 (15 x 20) 5⁄16 (8) 420+ 6.00 - 7.50 205/ - 235/ 245/ - 265/ NA 3⁄8 x 2 (10 x 50) 3⁄4 (20) 3⁄4 x 11⁄4 (20 x 30) 3⁄8 (10) 440 205/ - 235/ 3⁄4 x 13⁄8 (20 x 35) 3⁄8 x 31⁄8 (10 x 80) 1 (25) 1 x 15⁄8 (25 x 40) 5⁄8 (15) 440+ 1 x 23⁄8 (25 x 60) - - 1⁄4 (6) - - - 410 - - 5⁄16 (8) - - 1⁄4 (6) 420 1⁄4 x 3⁄8 (6 x 10) 1⁄2 (12) 1⁄2 x 3⁄4 (12 x 20) 5⁄16 (8) 420+/424 - - 3⁄4 (20) 3⁄4 x 13⁄8 (20 x 35) - 425+ 3 8.25 - ⁄8 x 2 (10 x 50) 5 5 1 1 9 R - 10 R 5 3 ⁄8 (15) ⁄8 x 1 ⁄4 (15 x 30) ⁄2 (12) 440/424 10.00 245/ - 265/ 275/ - 315/ NA ⁄8 x 1 ⁄8 (15 x 35) 245/ - 265/ 3⁄8 x 31⁄8 (10 x 80) 225/ - 245/ 3⁄4 (20) 3⁄4 x 15⁄8 (20 x 40) 5⁄8 (15) 440+ 3⁄4 x 23⁄8 (20 x 60) 3⁄8 x 31⁄2 (10 x 90) 1 (25) 1 x 2 (25 x 50) 5⁄8 (15) 442 3⁄4 x 23⁄4 (20 x 70) 3⁄8 x 43⁄8 (10 x 110) 11⁄4 (30) 11⁄4 x 2 (30 x 50) 3⁄4 (20) 442+ 1 x 31⁄8 (25 x 80) - - 1⁄4 (6) - - - 410 - - 5⁄16 (8) - - 1⁄4 (6) 420 11 R - 13 R 1⁄4 x 1⁄4 (6 x 6) 1⁄2 (12) 1⁄2 x 3⁄4 (12 x 20) 5⁄16 (8) 420+/424 12.5 R - - - 3⁄4 (20) 3⁄4 x 1 (20 x 25) - 425+ 14.75 R 12/ - 14/ 11/ - 13/ 3⁄8 x 23⁄8 (10 x 60) 325/ - 385/ 355/ - 385/ 3⁄4 (20) 3⁄4 x 11⁄4 (20 x 30) 3⁄8 (10) 440+ 10.00 - 14.75 275/ - 375/ 5⁄8 x 13⁄8 (15 x 35) 13.00 3⁄8 x 31⁄8 (10 x 80) 3⁄4 (20) 3⁄4 x 15⁄8 (20 x 40) 5⁄8 (15) 440+/442 275/ - 385/ 3⁄4 x 15⁄8 (20 x 40) 3⁄8 x 4 (10 x 100) 1 (25) 1 x 2 (25 x 50) 3⁄4 (20) 442+ 1 x 31⁄8 (25 x 80) - - 5⁄16 (8) - - 1⁄4 (6) 420+/426 - - 3⁄8 (10) - - 5⁄16 (8) 426/440 15 R - 24 R 5 5 14.00 - - - ⁄8 (15) ⁄8 x 1 (15 x 25) - 425+ 1 1 5 5 3 16.00 15.5 - 445/ - 605/ 395/ - 525/ 425/ - 495/ ⁄2 x 1 ⁄4 (12 x 30) ⁄8 (15) ⁄8 x 1 (15 x 25) ⁄8 (10) 440+ 3⁄8 x 23⁄8 (10 x 60) 375/ - 445/ 5⁄8 (15) 5⁄8 x 11⁄4 (15 x 30) 5⁄8 (15) 442 395/ - 475/ 3⁄4 x 15⁄8 (20 x 40) 3⁄8 x 4 (10 x 100) 3⁄4 (20) 3⁄4 x 11⁄4 (20 x 30) 3⁄4 (20) 442+ 3⁄4 x 23⁄8 (20 x 60)

M-RCF M-RCV No.

This chart is only valid for use with Modular 400 Series Repair Units. DO NOT USE WITH OTHER REPAIR UNITS RTTNA-M-RCF-400-2 02/2016 RTTNA-M-RCF-400-2 17 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Bias Repair Units

REMA TIP TOP Bias-Ply Tire Repair Units REMA TIP TOP offers a wide selection of bias-ply (cross ply) repair units for applications on passenger, truck, OTR, agricultural and industrial bias-ply tires. Due to our fully-integrated blue bonding layer, REMA TIP TOP bias-ply repair units are suitable for use with all current vulcanizing systems. For best results, always select the corresponding REMA TIP TOP Stem insert unit, carbide cutter and Special Cement BL (non flammable) or Special Blue Cement (flammable) for a permanent, reliable repair.

Sidewall Tread, Part No Description Size (inch) Plies Box/Qty Case/Qty injuries Shoulder

9 PN-0 BIAS repair unit PN-0 • 1 ⁄16 1 50 200 • PN-3 BIAS repair unit PN-3 • 4 2 10 72 • •

3 PN-4 BIAS repair unit PN-4 • 5 ⁄4 21064••

1 PN-5 BIAS repair unit PN-5 • 6 ⁄2 41027•

1 PN-6 BIAS repair unit PN-6 • 9 ⁄4 61016•

3 PN-7 BIAS repair unit PN-7 • 11 ⁄4 61012•

1 PN-8 BIAS repair unit PN-8 • 13 ⁄2 659•

1 PN-9 BIAS repair unit PN-9 • 15 ⁄2 8 3 15 •

3 PN-10 BIAS repair unit PN-10 • 17 ⁄4 839• PN-20 BIAS repair unit PN-20 • 10 4 10 12 •

1 PN-21 BIAS repair unit PN-21 • 14 ⁄2 45 • PN-22 BIAS repair unit PN-22 • 20 4 3 • PN-23 BIAS repair unit PN-23 • 10 6 10 10 •

1 PN-24 BIAS repair unit PN-24 • 14 ⁄2 65 • PN-25 BIAS repair unit PN-25 • 20 6 3 • PN-40 BIAS repair unit PN-40 • 7 4 2 •

3 PN-41 BIAS repair unit PN-41 • 8 ⁄4 62 •

1 PN-42 BIAS repair unit PN-42 • 10 ⁄4 82 •

PN-3 PN-4

PN-7

PN-9

PN-5 PN-10

PN-22

PN-6 PN-8 PN-21 PN-20 PN-23 18 TIRE REPAIR MATERIALS Bias-Ply Repair Chart

C 2 max. PR -4 6-8 10-12 14-16 18-20 22-24 -12 14-18 20-24 inch (mm) PLY RATING

5⁄16 (8) PN No. FRU 1 FRU 1 FRU 2 03 03 04 FRU 1 FRU 2 03

3⁄8 (10) PN No. FRU 2 FRU 2 03 03 04 04 FRU 2 03 03

1⁄2 (15) PN No. 03 03 04 04 05 05 FRU 2 03 04

1 (25) PN No. 03 04 05 06 06 06 03 04 05

13⁄8 (35) PN No. 04 04 05 06 07 07 03 04 05

2 (50) PN No. 05 05 06 07 08 08 05 05 06

3 (75) PN No. – – 07 07 09 09 06 06 07

4 (100) PN No. – – 08 08 09 010 07 07 08

5 (125) PN No. – – – 010 010 - - 08 08

C -6 8-10 12-14 16-18 C -8 10-12 14-16 18-20 22-24 max. PR max. inch PR inch (mm) PLY RATING (mm) PLY RATING

1 (25) PN No. 020 020 020 020 1 (25) PN No. 040 041 041 042 042

2 (50) PN No. 020 020 021 023 2 (50) PN No. 040 041 042 042 –

3 (75) PN No. 020 023 023 024 3 (75) PN No. – 042 042 – –

5 (125) PN No. 021 024 024 025

7 (175) PN No. 022 025 025 – RTTNA-PN-1 01/2015 RTTNA-PN-1 19 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Bias Repair Units

REMA TIP TOP Bias-Ply OTR & Grader Tire Repair Units REMA TIP TOP offers a wide selection of bias-ply (cross ply) repair units suitable for tread, shoulder and sidewall repair of OTR & grader bias-ply tires. Due to our fully-integrated blue bonding layer, REMA TIP TOP bias-ply repair units are suitable for use with all current vulcanizing systems. For best results, always use the appropriate REMA TIP TOP accelerator solution for a permanent, reliable repair.

Tread Shoulder Sidewall Part No Description Size (Inch) Size (mm) Plies Box/Qty injuries injuries injuries

1 PN-050 BIAS repair unit PN 050 • • • 9 ⁄2 240 4 3 •

1 PN-050+ BIAS repair unit PN 050+ • • • 9 ⁄2 240 6 3 •

1 PN-052 BIAS repair unit PN 052 • • • 14 ⁄4 360 6 3 •

1 PN-052+ BIAS repair unit PN 052+ • • • 14 ⁄4 360 8 3 •

PN-054 BIAS repair unit PN 054 • • • 19 480 8 2 •

PN-054+ BIAS repair unit PN 054+ • • • 19 480 10 2 •

PN-056 BIAS repair unit PN 056 • • 26 660 10 2 •

PN-056+ BIAS repair unit PN 056+ • • 26 660 12 2 •

PN-056S BIAS repair unit PN 056S • 26 660 10 2 •

PN-058 BIAS repair unit PN 058 • • 32 810 12 1 •

PN-058+ BIAS repair unit PN 058+ • • 32 810 14 1 •

PN-058S BIAS repair unit PN 058S • 32 810 12 1 •

PN-058S+ BIAS repair unit PN 058S+ • 32 810 14 1 •

PN-050

PN-052 PN-052+

PN-054 PN-054+

PN-050+

REMA TIP TOP Bias-Ply OTR & grader tire repair units

20 TIRE REPAIR MATERIALS Bias-Ply Repair Chart/OTR

C max. PR 10-14 16-20 22-26 28-32 34-38 40-44 46-50 52-58 60- 2 inch (mm) PLY RATING

1⁄2 (15) PN No. 050 050 050 050 050+ 050+ 050+ 050+ 050+ 1 (25) PN No. 050 050 050 050+ 050+ 050+ 050+ 052 052 2 (50) PN No. 050 050 050 050+ 052 052 052+ 054 054 3 (75) PN No. 050 050+ 052 052 052 052+ 054 054+ 056 4 (100) PN No. 052 052 052 052+ 054 054+ 056/052+ 056/052+ 056/052+ 5 (125) PN No. 052 052+ 052+ 054 054+ 056+ 056/052+ 056+/054 056+/054+ 6 (150) PN No. 054 054 054 054+ 054+ 056/052 056+/054 056+/054 058/056 7 (175) PN No. 054 054 054 054+ 056+ 056+/052 058+/054 058+/054 058+/056 8 (200) PN No. – 054 056 056+ 058+ 056+/052 058/056 058+/056 060/056+

C max. PR 10-14 16-20 22-26 28-32 34-38 40-44 46-50 52-58 60- inch (mm) PLY RATING 9 (225) PN No. – – 056 056+ 058+ 058/054 058+/056 060/056 060/056+ 10 (250) PN No. – – 056 056+ 058/052 058/054 060/056 060/056+ 060/056+

Non penetrating injury (up to 50%)

C max. PR 10-14 16-20 22-26 28-32 34-38 40-44 46-50 52-58 60- inch (mm) PLY RATING 2 (50) PN No. 050 050 050 050+ 052 052 052+ 052+ 052+ 4 (100) PN No. 050 050 052 052 052+ 052+ 054 054+ 054+ 6 (150) PN No. 052 052 054 054 054 054 054+ 054+ 056+ 8 (200) PN No. – 054 054 054 054 056+ 056 056+ 058+ 10 (250) PN No. – – 054 056 056 056+ 056+ 058 058+ RTTNA-PN-2 01/2015 RTTNA-PN-2 21 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS Plug Stem Repair

MINICOMBI Tire Repair Inserts REMA TIP TOP’s most popular repair unit for crown repair of passenger/light truck tires. Our MINICOMBI’s are available in a wide range of sizes and establish new standards in one-piece repair technology. For best results always use with REMA TIP TOP carbide cutters and Special Blue Cement (flammable) for a permanent, reliable repair. Improved Blue coating enhances the bonding process.

Use for tread Use for tread Part No Description damage up to damage up to Box/Qty Case/Qty (inch) (mm)

1 A-3 MINICOMBI A-3 ⁄8 3 50 100 • • • •

1 A-3-R MINICOMBI A-3-R ⁄8 3 10 ••••

3 A-4.5 MINICOMBI A-4.5 ⁄16 4.5 4025••••

1 A-6 MINICOMBI A-6 ⁄4 6 4025••••

1 A-6-R MINICOMBI A-6-R, kit ⁄4 6 8 •••• Includes: • 8 A-6 repair inserts • 1 tube BL-5F

5 B-8MC MINICOMBI B-8MC ⁄16 82018•••

5 B-8-R MINICOMBI B-8-R, kit ⁄16 88••• Includes: • 8 B-8MC repair inserts • 1 tube BL-5F

3 B-10 MINICOMBI, B-10 ⁄8 10 20 18 • •

3 B-10-R MINICOMBI, B-10-R ⁄8 10 6 • •

190 Awl for REMASTEM & MINICOMBI repairs 1

199 Rasp for REMASTEM & MINICOMBI repairs 1

Advice: Maximum number of repairs carried out with Combi repair inserts in one tire. Always check whether repairs carried out in the tire are defective. Axial distance between repairs: minimum 15cm/6"

Repairable area in mm 34.56810 ←%→ of the tread Speed ø = max. damage size width Index A3 A4.5 A6 B8 B10 A-3 -V • A-4.5 B-10 -V ••• ZR-W •

3 A-6 •••• B-8MC A-3-R •••••

B-10-R ••••• A-6-R B-8-R

22 TIRE REPAIR MATERIALS Plug Stem Repair

REMA TIP TOP Stem Inserts REMA TIP TOP’s pre-cured, self-vulcanizing Inserts are specially contoured for easy installation. For best results always select the corresponding REMA TIP TOP repair unit, carbide cutter and Special Cement BL (non flammable) or Special Blue Cement (flammable) for a permanent, reliable repair. • Compatible for use in hot or cold vulcanization processes. 193-WL-10 2

Injury Box/ Part No Description (inch) (mm) Qty

1 193-WL-50 193-WL-10 Stems with Wire Lead, 1/4" max ⁄4 (6) 10

1 193-WL-50 Stems with Wire Lead, 1/4" max ⁄4 (6) 50

5 RS-8 REMA STEM 8 max ⁄16 (8) 60 • •

3 RS-10 REMA STEM 10 max ⁄8 (10) 20 • RS-8 RS-12 1 RS-12 REMA STEM 12 max ⁄2 (12) 20 • •

5 194 REMA STEM 8 (RS-8) max ⁄16 (8) 10 • •

RS-10 194 2-Piece Repair Kits Conveniently Packaged Repair Kits with: REMA TIP TOP Universal Tire Repair Units REMA TIP TOP’s rubber-reinforced, Universal repair units are specially formulated to provide maximum flexibility and strength. These non-directional, center over injury repair units perform flawlessly in both radial or bias-ply tire designs. Stems with Wire Lead (included with 2PC-P, 2PC-WL-KIT) - Eliminate the need for 626 Pull Wires for Two-Piece Tire Repair applications. REMA TIP TOP Stem inserts (included with 2PC-T) - REMA TIP TOP’s pre-cured, self-vulcanizing Inserts are specially contoured for easy installation. Compatible for use in hot or cold vulcanization processes. 626 Pull wires (included with 2PC-T)

Part No Description

2PC-P 2-Piece Repair Kit • for Passenger Nail Hole Tire Repairs Includes: UP6 Universal Tire Repair Units: 30 units 2PC-P 193-WL-10 ¼" Stems with Wire Lead: 30 inserts

2PC-WL-KIT 2-Piece Repair Kit • for Passenger Nail Hole Tire Repairs Includes: UP6 Universal Tire Repair Units: 50 units 193-WL-10 ¼" Stems with Wire Lead: 50 inserts 2PC-WL-KIT

2PC-T 2-Piece Repair Kit •• for Med/Heavy Truck Nail Hole Tire Repairs Includes: UP8 Universal Tire Repair Units: 30 units RS-8 5⁄16" Stem inserts: 30 inserts 626 Pull wires: 3

For best results, use with REMA TIP TOP Special Cement BL (non flammable) or Special Blue Cement (flammable) and CC-6 (2PC-P) or CC-8 (2PC-T) carbide cutter 2PC-T for a permanent, reliable repair.

23 TIRE REPAIR MATERIALS TIRE REPAIR MATERIALS UNIVERSAL Repair Units

REMA TIP TOP Universal Tire Repair Units (UP) REMA TIP TOP’s rubber-reinforced, Universal repair units are specially formulated to provide maximum flexibility and strength. These non-directional, center over injury repair units perform flawlessly in both radial or bias-ply tire designs. For best results, always select the corresponding REMA TIP TOP Stem insert unit, carbide cutter and Special Cement BL (non flammable) or Special Blue Cement (flammable) product for a permanent, reliable repair.

Injury Size Repair unit Repair unit Part No Description Box/Qty Case/Qty (inch) Size (inch) Size (mm)

1 UP-3 Universal repair unit UP 3 Small 1 ⁄16 27 100 140 • • Nailhole

3 7 UP-4.5P Universal repair unit UP 4.5, pail ⁄16 1 ⁄16 37 300 • •

1 11 UP-6 Universal repair unit UP 6 ⁄4 1 ⁄16 43 50 70 • •

1 11 UP-6P Universal repair unit UP 6, pail ⁄4 1 ⁄16 43 200 • •

5 3 UP-8 Universal repair unit UP 8 ⁄16 2 ⁄16 55 50 70 •

5 3 UP-8P Universal repair unit UP 8, pail ⁄16 2 ⁄16 55 150 •

UP Cø Universal max. Repair Unit mm - T 6 UP 6 H - V 6 UP 6 6 UP 6 8 UP 8 UP-3 UP-6 UP-8 UP-4.5P

FRU Series of Repair Units The FRU Series of Repair Units is a fabric reinforced series to satisfy those technicians who require additional ply support within the patch body of the repair unit. This series of Universal Repair Units are round, non-directional units suitable for placement in the tread area of tires and can be safely used in both Bias and Radial constructed tires. The FRU Repair Units utilize the same BL cement as all our blue-bonding system repair units. (The FRU Series of Repair Units should be used in conjunction with REMA TIP TOP RS Stem Units, or cavities filled with extruder rope & vulcanized)

Part No Description Repair unit Size (inch) Plies Pail/Qty

1 FRU1-MP FRU Repair Unit 2- ⁄8 1 Ply 25

1 FRU1-P FRU Repair Unit 2- ⁄8 1 Ply 100 Injury Size FRU2-MP FRU Repair Unit 25 32 Ply1/4" (6mm) FRU-1 FRU-1 FRU-1 FRU-1 FRU-2 FRU2-P FRU Repair Unit 32 Ply100 5/16" (8mm) - FRU-1 FRU-1 FRU-2 FRU-2 3/8" (10mm) - - FRU-2 FRU-2 FRU-2

24 TIRE REPAIR MATERIALS UNIVERSAL Repair Units

Section Repair ID Patches The accepted and approved method for identifying section repairs in radial and bias truck tires.

Part No Description Box/Qty 90 Blue Triangle Section ID patches 50

90B Blue Triangle Section ID patches 1000 3

RETREAD & SPECIALTY RUBBER PRODUCTS Cushion Gum, Rope Rubber

Blue Floater Gum REMA TIP TOP self vucanizing cushion gum is specially designed for laminating REMA TIP TOP repair units in chemical cure applications. • Always use with REMA TIP TOP OTR/Special Blue Cement when installing in OTR/earthmover tires and agricultural tires

Part No Description Size (inch) Size [L x W x H mm] Box/Qty

1 5570 Blue Floater Gum ⁄32 X 20 10,000 x 500 x 0.8 11 lb. 5570, 5571

1 5571 Blue Floater Gum ⁄32 X 7 8,000 x 250 x 0.8 4.5 lb.

Multiple Temperature Rubber (MTR) & Black Cushion Gum Repair Products REMA TIP TOP offers a variety of uncured rubber MTR products with excellent green tack and outstanding flow & vulcanization characteristics. • MTR Cushion Gum and Rope Rubber products are designed for Heat Cure Systems with lamination of REMA TIP TOP repair units and filling prepared injuries. • MTR Rubber products perform best when used with REMA TIP TOP MTR Solution.

Size [L x W x H Part No Description Box/Qty Case/Qty mm] 5567-26.5 5561 REMA MTR Cushion Gum 24' x 10" x 0.050 6 lb

5562-125 REMA MTR Cushion Gum 8000 x 500 x 1.0 11 lb

5562-18 REMA MTR Cushion Gum 2600 x 500 x 3.0 12 lb

5563 REMA MTR Cushion Gum 2600 x 30 x 3.0 2 lb

5567-26.5 MTR Rope Rubber, 26.5 lb/ 36/pallet OTR Repairs pail 5161180 MTR Cut Resistant Rope 26.5 lb/ 36/pallet Rubber, OTR Repairs pail 5161180

25 TIRE REPAIR MATERIALS RETREAD & SPECIALTY RUBBER PRODUCTS Vulcanizing Compounds

REMA TIP TOP Vulcanizing Compounds are uniquely designed for cosmetic repair to tire and conveyor-belt surfaces. (Not for use where cord damage exists.) When thoroughly mixed in equal portions, these materials chemically cure (at room temperature) producing a durable, permanent repair. • Vulcanizing compounds are limited to bead repair of truck/OTR tires or sidewall repair of OTR tires only. • CFC-free formula requires shorter drying times.

A & B Compound Repair System (Flammable) REMA TIP TOP’s Vulc Compound has no equal when it comes to cold vulcanization injury filling. Equal quantities of A compound and B compound, thoroughly mixed, produce a durable permanent repair.

Part No Description Box/Qty

50F A+B Vulc Compound Kit Set 650g can of A compound 650g can of B compound 1 can Special Cement BL (CFC Free), 225g 50F 51F A+B Vulc Compound Kit Set 300g can of A compound 300g can of B compound 1 can Special Cement BL (CFC Free), 40g each

51F

T-2 Compound Repair System REMA TIP TOP’s T-2 Compound is abrasion resistant while maintaining it’s elasticity and has been developed to help save time and money when repairing rubber only damage to the sidewall and bead areas of OTR tires. • Always prepare repair area with T-2 Solution

Part No Description Size Box/Qty

5177323 T2-Compound "A" 2 kg 1

5177330 T2-Compound "B" 2 kg 1

5177300 T2-Compound "A" Rope Rubber 6 kg 1

5177310 T2-Compound "B" Rope Rubber 6 kg 1 5177323, 5177330, 5177300, 5177310, 101000069, 101000070, 5177402 101000069 T2-Solution "A" 1 kg 1

101000070 T2-Solution "B" 1 kg 1

5177402 T2-Cleaning Rubber 5

26 RETREAD & SPECIALTY RUBBER PRODUCTS Retread Rubber Products - Specialty Chemicals

Expandable Hub Lube REMA TIP TOP Spray-On Expandable Hub Lube - a specialized lubricant for retread shops. • Excellent Lubricant for Expandable Hubs • Quick/Easy Application • Petroleum/Silicone Free • No mess or product build-up on equipment • 70+ tires per application • Specifically designed for use for expandable hubs utilized in retread shops

Part No Description Size Box/Qty 3 EHL-32 Expandable Hub Lube 32 oz. spray bottle. 4

EHL-32

BLACK-OUT RTU Ready to Use Water Based Black Tire Paint. • Restores the original appearance of retreaded and used tires • Covers crayon marks, scuffs and dirt to give the tire a new fresh look • Works with pump style tire painter and/or hand application

Part No Description Size Box/Qty

BLACKOUT-5 BLACK-OUT RTU 5 US gal. 1

BLACKOUT-55 BLACK-OUT RTU 55 US gal. drum 1

BLACKOUT-5

27 TIRE REPAIR MATERIALS TEMPORARY REPAIR PRODUCTS Emergency Repairs

REMA SEAL

Part Box/ Case/ Description No Qty Qty 560 REMA SEAL for passenger and light truck tires, workshop kit 1•• Contents: 50 Sealastic repair units, 1 Special Blue Cement can, 1 #565 insertion tool 570 REMA SEAL for truck tires, workshop kit 1• Contents: 20 Sealastic repair units, 1 Special Blue Cement can, 1 #575 insertion tool 580 REMA SEAL for OTR tires, workshop kit 1• Contents: 20 Sealastic repair units, 1 Special Blue Cement can, 1 #585 insertion tool 561 REMA SEAL for passenger and light truck tires, refill pack 50 50 • •

571 REMA SEAL for truck tires, refill pack 20 50 • 581 REMA SEAL for OTR tires, refill pack 20 40 • INSERTING TOOLS

918 Pistol grip open-eye needle 1 • •

565 REMA SEAL inserting tool for passenger and light truck tires 1 • •

575 REMA SEAL inserting tool for truck tires 1 •

585 REMA SEAL inserting tool for OTR tires 1 •

197 Inserting tool 1

560 570 580

561 571 581

565

918 575 197 585

28 TEMPORARY REPAIR PRODUCTS Emergency Repairs

ANCHOR SEAL

Box/ Case/ Part No Description Qty Qty 760 ANCHOR SEAL Kit 1 • Contents: 50 Super Radial ANCHOR SEAL repair units, 1 Special Blue Cement can, 1 #6002 insertion tool

761 ANCHOR SEAL, refill pack 50 • 760 INSERTING TOOLS

6002 Insertion Tool for REMA SEAL and 1 ANCHOR SEAL repair units (Included in RAD-104 Kit) 6002 4 6003 Hand Rasp for REMA ANCHOR SEAL 1 Repairs 1-3/4" Shank (Included in RAD-104 Kit)

6003-T Hand Rasp for REMA ANCHOR SEAL 1 6003 6003-T Repairs 2-3/4" Shank

Radial ANCHOR SEAL Emergency Repairs The Radial ANCHOR SEAL Emergency Repair Kit is ideal for repair of radial passenger, ATV, lawn and garden tractor tires.

Box/ Part No Description Qty RAD-104 Radial ANCHOR SEAL Emergency Repair Kit 1 •• Contents: 25 Super Radial ANCHOR-SEAL emergency repair units, 1 Special Blue Cement can, 1 #6002 insertion tool, 1 #6003 hand rasp, 1 plastic handle knife, 1 marker

RAD-104

Inserting Tools

901 902 Part No Description Box/Qty Case/Qty

901 Pistol grip split-eye needle 1 10

902 Pistol grip spiral cementing tool 1 10

918 Pistol grip open-eye needle 1 10 918

928 Metal T-handle split-eye needle 1 10 Closed Spiral Open Split 931 Replacement needle for 928 1 10 Eye Probe Eye Eye

197 Inserting tool 1 928

931 197

29 TIRE REPAIR MATERIALS CHEMICAL PRODUCTS Vulcanizing Cements

Cold Vulcanizing Fluid Specifically designed for the vulcanization of tube patches, valve patches and rubber-based tube valve repair units.

201 Part No Description Size Box/Qty 202

201 Cold Vulcanizing Fluid 25 g tube 1

202 Cold Vulcanizing Fluid 50 g tube 1

203-F Cold Vulcanizing Fluid ((flammable), 8 oz. can 10 with brush top 204-F Cold Vulcanizing Fluid (flammable) 32 oz. can 10

203-F Special Blue Cement (Flammable) 204-F The key to REMA TIP TOP’s exclusive Blue Bonding System, Special Blue Cement (flammable) creates a nearly indestructible bond between tire and repair unit. REMA TIP TOP’s newest Special Blue Cement (flammable) is free of CFC and aromatic compounds. Specifically designed for the application of REMA TIP TOP Radial, Bias- Ply and Universal, Minicombi & RemaStem repair units. Use for chemical installation of REMA TIP TOP blue bonding layer repair units, Blue Floater Gum and chemical vulcanizing compounds.

Part No Description Size Box/Qty

BL-5F Special Blue Cement (flammable) 30 gm tube

BL-8F Special Blue Cement (flammable), 8 oz. can 10 with brush top BL-32F BL-8F BL-32F Special Blue Cement (flammable) 32 oz. can 10

OTR-F Cement (flammable) Specifically designed for the chemical application of REMA TIP TOP Radial (RAD) and Bias Ply (PN) repair units, optimizing the service performance of long haul earthmover and agricultural tires.

Part No Description Size Box/Qty Case/Qty

OTR-F 700 OTR-F Cement 700 g can 1 10

OTR-F 700 MTR-F Solution (flammable) Specifically designed for heat cure repair processes utilizing REMA TIP TOP repair units and uncured MTR rubber products.

Part No Description Size Box/Qty Case/Qty

MTR-F 700 MTR-F Solution 700 g can 1 10

MTR-F 700

30 CHEMICAL PRODUCTS Pre-Buff Cleaners

Liquid Pre-Buff Cleaners (flammable) REMA TIP TOP Pre-Buff Cleaners are specially formulated to dissolve mold- release lubricants and other contaminants creating a clean surface prior to innerliner buffing. Available in spout-top liquid or spray-top aerosol dispensers. • CFC-free formula requires shorter drying times. • Same formula for tube or tire preparation.

Part No Description Size Box/Qty

70F Pre-Buff Cleaner 16 fl. oz. spray can 12

71F Pre-Buff Cleaner 32 fl. oz. spout can 10 70F

71F

5 CHEMICAL PRODUCTS Sealer Products

Rim & Bead Sealer (flammable) REMA TIP TOP CFC-Free Bead Sealer is designed to prevent leaks between the tire and rim. • Designed to be applied to tire beads during the mounting process. • Ideally suited for use with new or old tires. • CFC-free formula requires shorter drying times.

Part No Description Size Box/Qty

960F Rim & Bead Sealer, with brush cap 32 fl. oz. can 10 CFC-free formula Flammable

960-F

Innerliner Repair Sealant (flammable) REMA TIP TOP offers two distinct Repair Sealer formulations to accommodate unique customer preferences or requirements. • Properly applied, Repair Sealer creates an airtight seal around a finished repair, over buffed areas or porous tire innerliners. • Prudent use of Repair Sealer maintains the integrity of the repair. • CFC-free formula requires shorter drying times.

Part No Description Size Box/Qty

76F Repair Sealant, with brush cap 16 fl. oz. can 10 CFC-Free formula, Flammable 76-F

31 TIRE REPAIR MATERIALS CHEMICAL PRODUCTS Specialty Chemical Products

Leak Detector REMA TIP TOP Spray-On Leak Detector makes locating air leaks easier! • Ideal for locating Air Leaks • Quick/Easy Application • Can be used on all types of Tires, Tubes, Valves and Rims.

Part No Description Size Box/Qty RLD-32 Leak Detector 32 oz. spray bottle. 4

RLD-32C Leak Detector, concentrate 32 oz. 4

RLD-32RLD-32 RLD-32CRLD-32C

REMA TIP TOP Leak Detector Th e fi rst step in repairing leaks.

REMA SHINE REMA SHINE is quick and easy to use and gives your tires a deep long lasting shine. • Water Based Silicone Dressing • Ideal for Tires and Exterior Moldings. • Excellent for Interior Plastic and Vinyl Trim • Provides High Gloss restoring original beauty • Deep Long Lasting Shine • Convenient, Ready-to-Use Formula • Pleasant Odor and VOC Compliant

Part No Description Size Box/Qty 101000110 REMA SHINE 32 oz. spray bottle. 4

Anti-Stick Foil REMA TIP TOP’s heat resistant Anti-stick foil helps to keep spotter heads clean by preventing rubber from sticking to the plates or attachments.

Part No Description Size (inch) Box/Qty Case/Qty

5550 Anti-stick Foil 3 x 6 sheets 1000 6 5550

32 TIRE MOUNTING LUBRICANTS Universal Mounting Paste, Mounting Compounds

NEW FORMULA * NON-HAZARDOUS NON-TOXIC* BIODEGRADABLE

74 75 75N 2282 2183 2180X 2178 2280 2278 Universal Mounting Paste REMA TIP TOP’s simple to use mounting paste is easily applied and will not corrode or discolor aluminum or alloy wheels. This fast drying formula will not freeze or harden and reduces wear and tear on tire changing equipment. • New Formula: Non-Hazardous*, Non-Toxic*, Biodegradable • Excellent Lubrication • Superior “Tack” • Reduces tire/rim slippage *None of the ingredients in this product are classified as hazardous under the GHS as adopted in OSHA’s Hazard • TPMS compatible Communication 29 CFR 1910.1200. (March 26, 2012) • Great for low profile and run flat tires Tire Mounting Lubricants make mounting/demounting tires easier, faster, and reduces stress and damage to the . 6

Part No Description Size Box/Qty Pallet/Qty

75 Universal mounting paste 7.7 lbs. 4 120 ••••••

75N Universal mounting paste, Lo-profile 7.7 lbs. 4 120 ••••••

74 Universal mounting paste 22 lbs. 1 48 ••••••

Tire Mounting Compounds REMA TIP TOP Tire Mounting Compounds contain rust inhibitors and will not separate or liquefy. These versatile compounds function as an excellent tire lubricant and for tire bead packing. • Proper application provides damage-free removal of tires. • Concentrated; water soluble, can be diluted

Part No Description Size Box/Qty Pallet/Qty

HONEY COLOR

2178 Mounting compound, concentrated 8 lbs. pail 4 120 ••••••

2180X Mounting compound, concentrated 25 lbs. pail 1 48 ••••••

2183 Mounting compound, concentrated 40 lbs. pail 1 36 ••••••

2014 Mounting compound, concentrated 55 US gal. drum 1 4 ••••••

BROWN COLOR

2278 Mounting compound, concentrated 8 lbs. pail 4 120 ••••••

2280 Mounting compound, concentrated 25 lbs. pail 1 48 ••••••

2282 Mounting compound, concentrated 40 lbs. pail 1 36 ••••••

2214 Mounting compound, concentrated 55 US gal. drum 1 4 ••••••

33 TIRE REPAIR MATERIALS TIRE MOUNTING LUBRICANTS Liquid Mounting Lubricants

2492 81515 81505 24902490 2052054B4B 2053B20533B 81511 2480 Tire Mounting Lubricant (Black-Ice Stop Rust Rim Release) REMA TIP TOP BLACK-ICE Stop Rust Rim Release prevents rim and bead from bonding together. • Lubricates rim and tire for easy mounting & demounting • Protects against rust & corrosion • Prevents rim and bead from bonding together • Performs well in Sub-Zero temperatures • Non-evaporating formula contains no water

Part No Description Size Box/Qty Pallet/Qty

2480 Black-Ice Stop Rust Rim Release 25 lbs. pail 1 48 •••••

OTR Tire Mounting/Packing Compound REMA TIP TOP Tire Mounting Compounds contain rust inhibitors and will not separate or liquefy. These versatile compounds function as an excellent tire lubricant and for tire bead packing. • Extra thick for Superior Bead Packing on OTR tires • Makes OTR Tire Mounting Faster and Easier • Will not separate or liquefy • Excellent for Bead Packing of OTR Tires

Part No Description Size Box/Qty Pallet/Qty

2490 OTR Tire Mounting Compound 25 lb. pail 1 48 • 2492 OTR Tire Mounting Compound 40 lb. pail 1 36 •

Tire Mounting Liquid Lube REMA TIP TOP’s Liquid Tire Lubricants are non-toxic and contain no petroleum products. Lubricants can be applied by brush, swab, or spray bottle.

Part No Description Size Box/Qty Pallet/Qty

BEAD BUTTER BLUE 2053B Bead Butter Blue, concentrate 1 US gal./4-case 4 144 ••••• 2054B Bead Butter Blue, concentrate 5 US gal. 1 36 ••••• 2055B Bead Butter Blue, concentrate 55 US gal. drum 1 4 ••••• LIQUID LUBE BLUE 81511 Liquid Lube Blue, concentrate 1 US gal./4-case 4 144 ••••• 81505 Liquid Lube Blue, concentrate, 2 US gal. 1 48••••• 5 gal. mixing bucket concentrate 81515 Liquid Lube Blue, concentrate 5 US gal. 1 36 ••••• 81555 Liquid Lube Blue, concentrate 55 US gal. drum 1 4 •••••

34 TIRE MOUNTING LUBRICANTS Tire Mounting Lubricant Brackets, Brushes, Swabs

73 73W

73T 2990 75B 75NB

Tire Mounting Lubricant Brackets, Brushes, Swabs REMA TIP TOP Mounting paste brackets are manufactured of heavy-duty steel, and fit a variety of tire changing machines. Heavy- duty mounting paste brushes and cotton swabs apply paste, compound or liquid products without waste or mess.

Part No Description Box/Qty Case/Qty

73 Mounting paste brush, 45° 1" brush head 1 10 • •

73W Mounting paste brush, 45° 1" brush head 1 10 • •

73T Mounting paste brush, 45° 2" brush head 1 10 • • •

75B Mounting bracket for 75 paste, hardware included 1

75NB Mounting bracket for 75N paste, hardware included 1 2990 Swab 112 6

DILUTION RATIO Ready REMA TIP TOP Tire Lubricants to use Parts Tire Parts Water Lubricant (up to)

UNIVERSAL MOUNTING PASTE ✓ do not dilute TIRE MOUNTING COMPOUNDS ✓ 14 (“Honey” & “Brown”)

OTR MOUNTING COMPOUND ✓ 15 BLACK-ICE ✓ do not dilute Stop Rust Rim Release

BEAD BUTTER LUBE ✓ 12

LIQUID LUBE BLUE ✓ 14

35 TIRE REPAIR MATERIALS EQUIPMENT Tire Spreaders

RHS-300-2 Tire Spreader German Designed Tire Spreader for Retreaders & Commercial Facilities. • Greater Lift Capacity with minimum dimensional footprint. • Handles tires sizes from Passenger, Truck, Ag and small OTR. • Tilt function for operator comfort • Controls/Pneumatic Cylinder can be installed/mounted on either side permitting the Technician to efficiently maximize the table tilt feature.

Part No Description Box/Qty

RHS-300-2 RHS-300-2 Tire Spreader 1 Technical Specifications: Tire Size: up to 62.5" diameter tires Lifting Capacity: 660 lbs. Spreader Table: Max. Height: 34.5" Roll-on Height: 11" Table Tilt Range: 0 to 40 degrees Operating Pressure: 145 psi Machine Weight: 507 lbs. Dimensions: 54.3"L x 31.5"W x 59"H

Controls/Pneumatic Cylinder can be installed/mounted on either side permitting the Technician to efficiently maximize the table tilt feature.

Tool tray, tools, and Air Vacuum bag optional.

36 EQUIPMENT Tire Spreaders

6551 Economy Tire Spreader The Air Powered REMA TIP TOP 6551 Economy Tire Spreader is designed for servicing and repairing passenger, light truck, medium/heavy truck and small agricultural and OTR tires up to 20.5-25” in size.

FEATURES: • Extremely low eight-inch working platform, lifting power up to 500lbs. • Adjustable spreading jaws that are shorter on the operator’s side for improved access and safety. • Integrated lifting device with a lifting height of 17-½" • Working Height: 30" • Integrated lighting, a ramp that automatically retracts as tire is lifted. • Dimensions: 45" x 30-½" x 35" • Weight 310 lbs.

Part No Description Box/Qty

6551 Economy Tire Spreader 1

7

37 TIRE REPAIR MATERIALS EQUIPMENT Tire Spreaders

3050 Tire Spreader This portable tire spreader performs passenger and light truck tire inspections with ease. REMA TIP TOP's portable tire spreader fits over the center post of most tire changers (up to 1¾" post diameter). Hand-operated spreading device allows easy access to any portion of the tire.

Part No Description Box/Qty 3050

3050 Tire Spreader 1 • •

3050-RB REP-BOY Tire Repair Spreader The Rep Boy provides easy access for repairing passenger and light truck tires. The adjustable tire spreader can accommodate all tires from garden service through light truck. The Tire spreader has a foot-control swivel, tilts, and is equipped with a tool tray and a floor stand base-plate. FEATURES • Heavy Duty Steel Construction • Repair Platform rotates 360º • Spreading claws fit 13”-20” Passenger & Light Truck Tires • Improved Ergonomic design reduces Operator fatigue • Oversized Base-Plate provides safe & stable workstation • Weight: 74lbs. • Platform Height: 39¼”

Part No Description Box/Qty 3050-RB Rep-Boy Deluxe Tire Repair Station 1• • Specifications: 3050-RB Weight: 74lbs. Platform Height: 39¼"

5199222 EM Tire Spreader Simple to use and heavy duty construction makes REMA TIP TOP's portable OTR/EM Tire spreader a must for OTR/EM tire repairing.

Part No Description Box/Qty 5199222 5199222 EM Tire spreader, portable 1• • Specifications: Weight: 8 kg (18 pounds) Spreading range: 4" - 24"

38 EQUIPMENT Extruders

6792-GO

6794 6790LP-110V 196 66019

REMA TIP TOP Extruder Guns All Extruders feature a high quality drive, and adjustable heat controls. Models available for Light Truck, Truck and Earthmover applications. (Never exceed Rubber Output or Operating Pressure standards.)

Connection Rubber throughput Operating Part No Description Box/Qty (volt/watt) (lbs./h) pressure (psi) 6792-GO REMA TIP TOP Extruder NAIL HOLE, 110V gun only 110/400 13.2 90 1

196 66019 Heat Box for Extruder NAIL HOLE, 110V 110/400 1

6792-220V REMA TIP TOP Extruder NAIL HOLE, 220V 220/400 13.2 90 1 6790LP-110V REMA TIP TOP Extruder MINI, 110V 110/550 39.6 90 1 7 6790LP-220V REMA TIP TOP Extruder MINI, 220V 220/550 39.6 90 1

6794-110V REMA TIP TOP Extruder GIANT, 110V 110/550 61.6 90 1

6794-220V REMA TIP TOP Extruder GIANT, 220V 220/550 61.6 90 1

Accessories - REMA TIP TOP Extruders REMA TIP TOP offers you an extensive range of practical accessories for optimum use of your extruders.

Part No Description Box/Qty

Accessories - 6790LP REMA TIP TOP Extruder MINI

196 14009 Extruder screw 1

196 14013 Heating element - 110V 1

196 14014 Heating element - 220V 1

196 14015 Thermostat 1

Accessories - 6792 REMA TIP TOP Extruder NAIL HOLE

670/20 Extruder screw 1

196 14013 Heating element - 110V 1

196 14015 Thermostat 1

39 TIRE REPAIR MATERIALS EQUIPMENT Regroover

Rubber Cut 414 Regroover Ergonomic handle design makes working with this tool easier and reduces hand-fatigue. An 8-position heat control modulates cutting intensity resulting in fast and accurate regrooving of Truck or Tractor tires. (Not intended for Passenger vehicle tires). • Ergonomic design for fatigue-proof regrooving • 4-step temperature switch on main transformer with MIN/MAX- selector allows 8 heating levels for different cutting speeds • Automatic overheating cutout according to DIN 30600 • Insulated cutting head • Greater freedom of movement and easy guiding due to separation of handle and transformer Blades are not included. • Cutting width with FIX regrooving blades 0.118“ to 1.102“ (3 - 28 mm) • Prepared for wall mounting • GS-tested, meets recognized safety standards

Part No Description Voltage (V) Box/Qty

5641231 RC 414 Rubber Cut 414 Regroover 115 1 •

Rubber Cut 414 Regroover - cutting blades R Fix = round blade, W Fix = angle blade. Cutting Cutting Part No Description Box/Qty width (mm) depth (mm) R-1 R Fix 1 3 - 4 max. 7 20 R-2 R Fix 2 5 - 6 max. 8 20 R-3 R Fix 3 6 - 8 max. 10 20 R-4 R Fix 4 9 - 10 max. 14 20 W-4 R-5 R Fix 5 10 - 14 max. 16 20 R-3 W-1 W Fix 1 3 - 4 max. 7 20 W-2 W Fix 2 5 - 6 max. 8 20 W-3 W Fix 3 6 - 8 max. 10 20 R-1 R-2 R-3 R-4 R-5 W-4 W Fix 4 9 - 10 max. 14 20 W-5 W Fix 5 10 - 14 max. 16 20

W-6 W Fix 6 22 - 28 max. 16 10 W-1 W-2 W-3 W-4 W-5 W-6

Rubber Cut 414 Regroover - Spare parts

Part No Description Box/Qty

SE-36 Clamping jaw - left side 1

SE-37 Clamping jaw - right side 1 SE-36 SE-37 SE-38 Holding block 1 SE-39 Screw 1 SE-40 Allen screw 1 SE-40

40 EQUIPMENT Thermopress II Vulcanizing Machine and Accessories

Thermopress II ECONOMY REMA TIP TOP Thermopress II ECONOMY (5171525)is an excellent tool for minor repairs to car, truck and tractor radial and bias-ply tires. Most minor injuries in radial and bias tyres can be repaired in a short time. • For economic repairs of all type of tires • Most minor injuries in radial and bias tires can be repaired in a short time • Vulcanizing temperature of approx. 160 °C (320 °F)

Part No Description Box/Qty

5171525 THERMOPRESS II Economy 1••••• Includes: 2 Heating plates, 1 U-clamp 1 Extension for heating plate 1 Set of pressure equalizing pads 1 Rubber cover for car tires 1 Rubber cover for truck tires 1 Heating plate cover, truck, top 1 Base plate, 1 User's manual

Pressure Equalizing Pads - Thermopress II

Part No Description Size (inch) Box/Qty 6734 6734 Pressure equalizing cushion, small 7¼ x 5¼ 1 • • • 6735 Pressure equalizing cushion truck, large 8¾ x 6¾ 1 • • • 6735 7 6736 Pressure equalizing cushion tractor, 11 x 4¼ 1 • • • rectangular 6736

Accessories - Thermopress II

Part No Description Size (inch) Box/Qty

6725 Sidewall tire adaptor 1 • 6725 6729 5173570 TP Heating Plate, 160°C 1 • • • 6727-220 Heat plate, 220V 1 • • • 6728 Metal attachment for heat plate 1 • • • 6729 Rubber/metal attachment for heat plate 4 x 7 1 • • • 67288 6731 Aluminum contour plate, bendable 1 • • •

6743 Rubber/metal attachment for heat plate 3½ x 6½ 1 • 6731

Spare Parts - Thermopress II

Part No Description Box/Qty 5172452 2 hour timer 1

Aluminum Heating Plate Profile Shapes - Thermopress II

Part No Description Size (inch) Box/Qty

6740 Shoulder segment 4 x 6 1 • 6740740 6741 Metal attachment upper 6 x 9 1 • • • 6742 Metal attachment lower 5 x 8 1 • • • 6741 6742

41 TIRE REPAIR MATERIALS EQUIPMENT Thermopress EM Vulcanizing Machines

REMA TIP TOP produces the toughest, most reliable Thermopress Equipment within this demanding industry. These hot vulcanizing machines are engineered to repair tread, shoulder, sidewall injuries of radial or bias-ply OTR tires. For best results, always use REMA TIP TOP OTR tire repair materials.

6580

Thermopress EM I Hot vulcanizing machine for repairing injuries in the tread, shoulder, and sidewall of radial and bias-ply tires on truck, agricultural and OTR/EM tires, with the use of REMA TIP TOP repair units.

Part No Description

6580 Thermopress EM I, pneumatic Hot Vulcanizing machine for repairing injuries in the tread, shoulder, and sidewall of radial and bias-ply tires on truck, agricultural and OTR/EM tires, with the use of REMA TIP TOP repair units. It’s strong construction provides easy maintenance and a long service life. With an integrated tilt and swivel mechanism the machine can be adapted to suit most repair positions. Technical Data: Electrical requirements: 1 Phase, 230/400 V, 50/60 Hz power supply Temperature control: Digital-electronic thermostat with temperature display Curing time control: Digital-electronic timer Pressure system: Pneumatic pressure system Operating pressure: Approx. 145 psi. Includes: • 1 movable undercarriage • 1 energy block/control unit • 1 complete frame • 2 pressure plates • different -on contour segments • 5176001 1 Thermopress heat plate No. 1 • 5176025 1 Thermopress heat plate No. 2 Repairable tire sizes: 12.00-24, 14.00-24, 16.00-25, 18.00-25, 21.00-25, 18.00-33, 30.00-33, 15.5-25, 17.5-25, 20.5-25, 23.5-25, 26.5-25, 29.5-25, 29.5-29, 33.25-35 REMA TIP TOP reserves the right to incorporate technical improvements on all EMTP machines.

42 EQUIPMENT Thermopress EM Vulcanizing Machines

Thermopress EM II Hot Vulcanizing machine for repairing injuries in the tread, shoulder, and sidewall of radial and bias-ply tires on truck, agricultural and OTR/EM tires, with the use of REMA TIP TOP repair units.

Part No Description 6575 Thermopress EM II, electrohydraulic Professional repair of OTR/EM tires on site or in the tire workshop. Suitable for most radial and bias-ply, agricultural or OTR/EM tires up to size 36.00- 51. The Thermopress EM II can be moved anywhere in the shop or to the job site. Precision electronics for setting and monitoring pressure, temperature, and cure time. The reliable loading mechanisms help assure safe operation. Hydraulic pressure system up to 160 bar/2,275 psi. Technical Data: Electrical Requirements: 1 Phase, 230/400 V, 50/60 Hz power supply Temperature Control: Digital-Electronic Thermostat with Temperature Display Curing Time Control: Digital-Electronic Timer Pressure System: Electro-Hydraulic Includes: • 1 movable undercarriage • 1 energy block/control unit • 1 complete frame • 3 Pressure plates • different slip-on contour segments • 5176025 1 Thermopress heat plate No. 2 • 5176032 1 Thermopress heat plate No. 3 Repairable tire sizes: 6575 26.5-25, 29.5-29, 33.5-33, 33.25-35, 37.5-39, 45/65-45, 40/65-39, 24.00-49, 27.00-49, 30.00-51 REMA TIP TOP reserves the right to incorporate technical improvements on all EMTP machines. 7

Thermopress EM III Hot Vulcanizing machine for repairing injuries in the tread, shoulder, and sidewall of radial and bias-ply tires on truck, agricultural and OTR/EM tires, with the use of REMA TIP TOP repair units.

Part No Description 6595 Thermopress EM III, electrohydraulic For the repair of EM tyres from 30.00-51 to 67.5/60-51 and 54.00 R69 using REMA TIP TOP OTR repair units. Mobile construction with universal tilt-and- swivel frame. Digital instrumentation and electronic control ensure the right pressure, temperature and cure time. Can also be connected to 230 V. Technical Data: Electrical Requirements: 3 Phase, 230/400 V, 50/60 Hz power supply Temperature Control: Digital-Electronic Thermostat with Temperature Display Curing Time Control: Digital-Electronic Timer Pressure System: Electro-Hydraulic Includes: • 1 movable undercarriage • 1 energy block/control unit • 1 complete undercarriage • 2 Pressure plates • different slip-on contour segments • 5176032 1 Thermopress heat plate No. 3 • 5176252 1 Thermopress heat plate No. 4 Repairable tire sizes: 67.5/60-51, 50/80-57, 53.5/85-57, 54.5/80-57, 55/80R57, 58/85-57, 65/65-57, 6595 55/80R63, 59/80R63 REMA TIP TOP reserves the right to incorporate technical improvements on all EMTP machines.

43 TIRE REPAIR MATERIALS EQUIPMENT Thermopress EM Accessories

OTR/EM Tire Lifter For fast and easy handling of EM Tires during the repair process, this hydraulic lifter has rollers that improve safety when positioning large tires. Technical Data: Lifting capacity: 2,200 lbs. Weight: 550 lbs. Voltage: 230V Maximum Tire Size: 29.5 - 29

Part No Description Qty

5174254 OTR/EM Tire Lifter (electrically operated) 1 •

5174254

Thermopress OTR/EM Heat Plates Complete with aluminum body, rubber pressure cushion, heating pocket, and heating element.

Part No Description Size (inch) Qty

5176001 Thermopress EM heat plate No. 1 approx. 1• For use with Thermopress EM I, EM II 9¼ x 9¼ 5176025 Thermopress EM heat plate No. 2 approx. 1• For use with Thermopress EM I, EM II 14 x 14 5176032 Thermopress EM heat plate No. 3 approx. 1• For use with Thermopress EM II, EM III 17 x 17 5176252 Thermopress EM heat plate No. 4 approx. 1• For use with Thermopress EM II, EM III 22 x 22 5176025 5176040 Thermopress EM heat plate No. 5 approx. 1• 1 3 For use with Thermopress EM III 29 ⁄2 x 21 ⁄4

Thermopress OTR/EM Heat Mats

Part No Description Size (inch) W Qty

5175215 Thermopress EM heat mat size 1, black 7½ x 7½ 350 1 • For use with Thermopress EM I 5175222 Thermopress EM heat mat size 2, black 10½ x 10½ 450 1 • For use with Thermopress EM I, EM II 5175239 Thermopress EM heat mat size 3, black 14½ x 14½ 800 1 • For use with Thermopress EM II, EM III 5175222 5175246 Thermopress EM heat mat size 4, black 18 x 18 1100 1 • For use with Thermopress EM III

1 5175260 Thermopress EM heat mat size 5, black 29 x 21 ⁄2 2000 1 • For use with Thermopress EM III

44 EQUIPMENT Thermopress EM Accessories

Thermopress EM Heating Pockets

Part No Description Size (inch) Qty

11 5176207 Thermopress EM heating pocket size 1 9 x 9 x ⁄16 1• For use with Thermopress EM I

3 6575-2 Thermopress EM heating pocket size 2 14 x 13 x 1 ⁄8 1• For use with Thermopress EM I, EM II

7 7 3 6575-4 Thermopress EM heating pocket size 3 17 ⁄8 x 16 ⁄8 x 1 ⁄8 1• For use with Thermopress EM II, EM III

7 7 3 5176276 Thermopress EM heating pocket size 4 21 ⁄8 x 20 ⁄8 x 1 ⁄8 1• For use with Thermopress EM III

7 3 3 5175961 Thermopress EM heating pocket size 5 31 ⁄8 x 25 ⁄8 x 1 ⁄8 1• For use with Thermopress EM III

Thermopress EM Pressure Cushions

Part No Description Qty 7 5176214 Pressure cushion # 1 1• For use with Thermopress EM I 6575-5 Pressure cushion # 2 1• For use with Thermopress EM I, EM II 6575-6 Pressure cushion # 3 1• For use with Thermopress EM II, EM III 5176283 Pressure cushion # 4 1• For use with Thermopress EM III 5176290 Pressure cushion # 5 1• For use with Thermopress EM III

Thermopress EM Replacement Parts For use with Thermopress EM I, EM II, EM III

Part No Description Qty

5573972 Thermostat 1

5573783 Control Switch 1

5574012 Timer 1

45 TIRE REPAIR MATERIALS EQUIPMENT VULCSTAR Vulcanizing Machine and Accessories

VULCSTAR 900-S

VULCSTAR is the “all-in-one” model among the vulcanizing • One-stage system for simultaneous curing of repair unit and machines. With this universal machine, you can carry out repairs skive filling. in the tread, shoulder and sidewall areas from light truck to • Can be used for repairs from SUV to agricultural tires. agricultural tires. This unique system utilizes a granular medium • Repairs of any tread pattern or tire profile, in the tread, shoulder that will conform to every tread design, pattern, depth and tire and sidewall areas in a one-step process. profile. Heat mats concurrently are used to vulcanize both the • For patch sizes up to RAD 188 in a one-step process. injury channel and repair unit in a single step. The optional rubber • Little rework required for the repair of tread lugs. track repair kit is available for repairs to any type of rubber track. • Flexible pressure granules make it easy to suit every tire contour. • Pneumatic vibrator for compacting the granules. • No tire deformation during the curing process. • Long service life.

Part No Description 5853003 VULCSTAR 900-S Operating voltage (V): Operating pressure (bar): • Heating element for pressure granules: • AIR POWER BAG II + IV: 3.0 bar 2.1 kW/230 V • AIR POWER BAG VI: 2.5 bar • Inner heating mat: max. 0.4 kW/230 V Voltage: 230 V Operating temperature: Suitable for: • Heating element for granules: 190 °C +/- 10 °C • Wide agricultural tires up to 900 mm and super-single truck tires. • Inner heating mat: 130 °C +/- 10 °C Included in delivery: 1 x Pressure plate AS2 (390 x 450 x 2 mm) 1 x Control unit and granule heating 1 x Counter-pressure plate GD1 (380 x 80 mm) 1 x Spindle adapter set 1 x Counter-pressure plate GD2 (250 x 130 mm) 1 x Adapter 1 x Tubular socket wrench 1 x AIR POWER BAG IV (470 x 300 mm) 4 x Bucket for pressure granules, 22 litres 1 x AIR POWER BAG VI (400 x 470 mm) 1 x Pressure granules (14 x 25 kg) 1 x Pressure block L2 (270 x 250 mm) 1 x Shovel for pressure granules, 3000 ccm 1 x Pressure block L3 (320 x 270 mm) 1 x Spatula for pressure granules 1 x Pressure block S2 (250 x 200 mm) 4 x Rubber pads (100 x 100 mm) 1 x Pressure block S3 (360 x 310 mm) Rubber mats 1 x Pressure block AS2 Optional Accessory: 1 x Pressure plate AS1 (460 x 350 mm) 5853025 Inner Heating Mat size IV 230/70 V/W 475 x 310 L x W mm

46 EQUIPMENT VULCSTAR Vulcanizing Machine and Accessories

VULCSTAR Rubber Track Repair Kit VULCSTAR Rubber track repair kit is specifically developed for the repair of rubber tracks. Cut injuries as well as lug tear-outs can be repaired with this kit. Rubber not only serves to cushion the movement of a machine, but also protects the embedded metal elements and track links from damage and corrosion. This extends the service life of the track and avoids premature downtime. The repair process is suitable for the repair of cuts as well as to re-build the rubber blocks of a track link. • For rubber repair on tracks of mini excavators and agricultural vehicles with sprocket wheels. • Repairs all tread patterns. • Both for building up tread lugs and repair of rubber base. • Up to 800 mm track width.

Part No Description

5852990 VULCSTAR Rubber track repair kit Included in delivery 1 x Electronic control box for heating plate 1 x Spindle unit comprising plug-in adapter housing and pressure spindle 1 x Adapter 1 x Pressure plate (500 x 450 x 34 mm) 1 x Equalizing pad (500 x 450 x 25 mm) 1 x Silicone heater on stainless steel plate, 230 V 1 x Pressure plate (550 x 450 x 2 mm) 1 x Repair manual

7

VULCSTAR Rubber track repair kit

47 TIRE REPAIR MATERIALS EQUIPMENT O-Rings and L-Rings for Tubeless Rims

REMA TIP TOP O-Rings Designed for sealing tire beads of grader, earthmover and OTR machinery. • Manufactured to OEM specifications • Designed to fit various international & domestic O-ring rim grooves • Packaged 2 O-rings per poly-bag

Units Bags Rim Size Size Part No Description per per (inch) (inch) Box Box

1 Reference Diameter OR-20JM O-ring, highway (JM rim) 20 ⁄4 24 12

1 OR-22JM O-ring, highway (JM rim) 22 ⁄4 24 12

1 OR-24JM O-ring, highway (JM rim) 24 ⁄4 24 12

1 OR-25T O-ring, earthmover 25 ⁄4 24 12

1 OR-220TG O-ring, grader 20 ⁄4 24 12

1 OR-224TG O-ring, grader 24 ⁄4 24 12

3 OR-321T O-ring, earthmover 21 ⁄8 24 12

3 OR-325T O-ring, earthmover 25 ⁄8 24 12

3 OR-329T O-ring, earthmover 29 ⁄8 24 12

3 OR-333T O-ring, earthmover 33 ⁄8 24 12

3 OR-335T O-ring, earthmover 35 ⁄8 24 12

3 OR-339T O-ring, earthmover 39 ⁄8 24 12

3 OR-343T O-ring, earthmover 43 ⁄8 24 12

3 OR-345T O-ring, earthmover 45 ⁄8 24 12

3 OR-349T O-ring, earthmover 49 ⁄8 24 12

1 OR-451T O-ring, earthmover 51 ⁄2 24 12

REMA TIP TOP L-Rings (Earthmover) Designed to create an air seal where tire surface and rim surface are incompatible. • Manufactured to OEM specifications • Always follow proper bead-lubrication and tire inflation procedures • Packaged 2 L-rings per poly-bag.

Rim Size Units per Bags per Part No Description (inch) Box Box LR-20 L-ring, earthmover 20 24 12

LR-24 L-ring, earthmover 24 24 12

LR-25 L-ring, earthmover 25 24 12

LR-33 L-ring, earthmover 33 24 12

LR-35 L-ring, earthmover 35 24 12

48 EQUIPMENT Tire Bead Seaters

Tire Bead Seaters/Pump Rings REMA TIP TOP Bead seaters provide safe and sure seating of tubeless radial or bias-ply, passenger, light truck, medium/ heavy truck or utility vehicle tires. Sizes from 10" to 24.5". (Replacement rubber inserts available.)

Part No Description Size (inch)

1369 Bead seater 10

1370 Bead seater 12 1369 - 1373 1374 - 1378 1372 Bead seater 14

1373 Bead seater 15

1374 Bead seater, reinforced 100mm 16

1375 Bead seater, reinforced 130mm 16 - 16.5

1375A Bead seater, reinforced 130mm 17 - 17.5 16"- #1375 1376 Bead seater 19 - 19.5

1377 Bead seater 22.5

1378 Bead seater 24.5 17"- #1375A 7

Bead Seaters/Pump Rings, Rubber Inserts

Part No Description Size (inch)

1370RI Rubber Insert 12.0

1371RI Rubber Insert 13.0

1372RI Rubber Insert 14.0

1373RI Rubber Insert 15.0

1374RI Rubber Insert 16.0

1375RI Rubber Insert 16.5

1375A-RI Rubber Insert, 130mm width 17.5

1376RI Rubber Insert 19.5

1377RI Rubber Insert 22.5

1378RI Rubber Insert 24.5

49 TIRE REPAIR MATERIALS EQUIPMENT EXPEL 30 Filter & Auto Drain Set

EXPEL 30 - Point Of Use Liquid Water, Oil Emulsion Fluids and Solid Particulate Compressed Air Filter

AIR INLET / OUTLET ½” & ¾” bspt / 99.9999% of liquid water, oil emulsion npt inlet / outlet connections. fl uids and solid particulates down to 1 micron have been removed from the compressed air fl ow.

UMBRELLA CHAMBERS forces any OUTER VANES create eddy remaining contaminants to fall due to currents as the air is forced gravitational force. Th e remaining 5% of to travel between the outer separation occurs here stainless steel shell and internal fi lter. Initiating the separation process, removing approximately 95% of all contaminates.

CLEANABLE, REUSABLE FILTER doesn’t clog or become soggy preventing any pressure drop from occurring. Eliminates any continued life time ownership cost due to replacement parts.

AUTO DRAIN discharges liquids and particulates via drain tube that dump into a bucket, drain or other disposal method.

EXPEL 30 FILTER & AUTO DRAIN SET Compressed Air Filter Removes water, oil emulsion and particulates

50 EQUIPMENT EXPEL 30 Filter & Auto Drain Set

EXPEL 30 - Point Of Use Liquid Water, Oil Emulsion Fluids and Solid Particulate Compressed Air Filter Exceptional compressed air quality guaranteed Expel will dramatically improve compressed air systems throughout the industry. Th e unique patented design allows it to effi ciently remove 99.9999% of liquid water, oil emulsion fl uids and solid particulates down to 1 micron when installed at point of use.

PRODUCT OVERVIEW FEATURES • 30 cfm max rated fl ow rate • Tested in accordance of ISO 12500 • 15 bar(g) - 217 psi(g) maximum • Worlds fi rst cleanable, reusable pressure compressed air fi lter • 2 year manufacturer’s warranty • Max. 0.1 pressure bar drop • ½" & ¾" bspt / npt inlet / outlet • No power source required connections • Signifi cantly increases the life cycle • Removes 99.9999% of liquid of pneumatic tools and equipment water, oil emulsion fl uids and solid • Easy to install and maintain particulates down to 1 micron • Instantaneous recovery from pulsed • Grade 304 stainless steel body fl ows or start/stop fl ows and head • All spare parts available • Pressure indicator as standard • Fully dismantlable • Optional pressure gauge. • No decrease in performance over • ½" bspt / npt male drain port lifetime of well maintained fi lter 7

EXPEL 30 FILTER & AUTO DRAIN SET Part Number Description Qty. EXPEL 30 Air Filtration Set - Filter & Auto Drain 1

EXPEL 30 - AUTOMATIC FLOAT DRAIN Th e new EXPEL Automatic Float Drain is designed to discharge liquids and particulates extracted from your compressed air system by the EXPEL range of compressed air fi lters. Th e unit is designed for working pressures up to 232 psi, and is screwed directly to the base of the EXPEL. Th is product is suited towards environments where high levels of condensate are frequently experienced. A 6mm diameter plastic tube can be connected to the base of the drain to control the fl ow of the discharged fl uid into a suitable container for disposal. KEY FEATURES • No power source required • Automatic condensate drain • Clear bowl enables visibility of drain operation • Unit can be easily dismantled for servicing and cleaning if required • Operating pressures up to 232 psi Part Number: 6100-023-AA • Is easily attached to your EXPEL units drain port • ½” BSPT Female Th read Inlet connection • Manual override for immediate condensate discharge

EXPEL 30 - AUTOMATIC FLOAT DRAIN Initial Maximum Part Number Inlet Th read Outlet Min. Working Max. Working Min. Working Max. Working Discharge disharge Pressure Pressure Temp. Temp. Value Capacity

6100-023- AA ½” Female BSPT 6mm Diameter 21.7 PSI 232 PSI 35° F 185° F 0.75 fl . oz. 84 L/H

51 TIRE REPAIR MATERIALS TIRE SERVICE CABINETS AND KITS REMA TIP TOP Tire Service Cabinets and Kits

REMA TIP TOP offers a diverse selection of service kits for most types of tire and tube repairs. All REMA TIP TOP Repair Cabinets are designed with a locking door.

New Tire Dealer Tire Repair Service Cabinet (26A) Our most popular and comprehensive service cabinet contains everything required to perform proper one-piece and two-piece nail hole repairs. Complete with Repair Materials and Supplies to perform 90 one-piece repairs and 50 two-piece repairs.

Part No Description Qty

26A New tire dealer repair cabinet 1 • •

Contents Include: • 1 box of MINICOMBIs A-3 (1/8") • 1 box of MINICOMBIs A-6 (1/4") • 1 box Universal Repair Units UP-6 (1/4") • 5 packs 193-WL-10 Stems with Wire Lead (1/4" (50 stems) • 2 cans Special Blue Cement BL-8F (8 fl. oz.) • 2 cans Pre-Buff Cleaner 70F (16 fl. oz. aerosol) • 1 can Innerliner Sealer 76F (16 fl. oz.) • 1 low speed air buffer RTT-SSB • 1 air vacuum, w/bag 795 • 1 buffing cone TCW-210-80 2" (3/8” x 24T) • 1 carbide cutter CC-3 (1/8") • 1 carbide cutter CC-6 (1/4") • 1 QR arbor 6067, sleeved (TCW-210-80) • 1 QR adapter 6068-125 (CC-3) • 1 QR adapter 6068 (CC-6) • 1 brass bristle cleaning brush 6014 • 1 ball bearing stitcher 30 • 1 innerliner scraper 28 • 1 injury probe/awl 190 • 1 Nailhole Repair Application Chart

26A

52 TIRE SERVICE CABINETS AND KITS REMA TIP TOP Tire Service Cabinets and Kits

Truck Tire Puncture Repair Kit, #12 REMA TIP TOP’s truck tire puncture repair kits are designed for high-quality, permanent repair of passenger/light truck, medium/ heavy truck radial tires.

Part No Description Qty

12 Truck tire puncture repair kit 1• • •

Contents Include: • 1 box (30) Tube Patches #3, round 2" • 1 box (10) Radial Repair Units RAD-120 • 1 box (10) Bias Repair Units PN-3 • 10 Universal Repair Units UP-8 • 4 MINICOMBIs B-8 (5/16") • 10 REMASTEMS RS-8 (5/16") • 1 can Cold Vulcanizing Fluid 203-F • 1 can Special Blue Cement BL-8F (8 fl. oz.) • 1 can Pre-Buff Cleaner 70F (16 oz. aerosol) • 1 low speed air buffer RTT-SSB • 1 tungsten buffing kit 78a8 (#34 x 2, #33 x 1) • 1 hand rasp 199 • 1 flexible round-tip knife 929 • 1 ball bearing stitcher 30 • 1 rubber scraper 28 • 4 pulling wires 626 • 1 pair safety glasses 6070 • 2 marking crayons, yellow • 1 Nailhole Repair Application Chart • 1 plastic carrying case 12 8

Introductory Tire Puncture Repair Kit, #18 REMA TIP TOP’s truck tire puncture repair kits are designed for high-quality, permanent repair of passenger/light truck, medium/ heavy truck radial tires.

Part No Description Qty

18 Introductory puncture repair kit 1 •• •

Contents Include: • 10 Universal Repair Units UP-6 • 10 MINICOMBIs A-3 (1/8") • 8 MINICOMBIs A-6 (1/4") • 3 packs 193-WL-10 Stems with Wire Lead (1/4”) (30 stems) • 1 can Special Blue Cement BL-8F (8 fl. oz.) • 1 can Pre-Buff Cleaner 70F (16 oz. aerosol) • 1 can Innerliner Sealer 76F (16 fl. oz.) • 1 carbide cutter CC-3 (1/8”) • 1 carbide cutter CC-6 (1/4”) • 1 Ball Bearing Stitcher 30 • 1 Rubber Scraper 28 • 1 Brass Bristle Cleaning Brush 6014 • 1 Nailhole Repair Application Chart • 1 plastic carrying case 18

53 TIRE REPAIR MATERIALS SHOP SUPPLIES Tire Repair Hand Tools

Tire Repair Stitchers Essential service tool for proper installation of tire repair units, tube repair units and repair plugs. Durable wooden handle and ball bearing construction provides optimal service life. 30

Width Dia. Size Box/ Part No Description (inch) (inch) (inch) Qty 6005-E 1 1 1 30 Corrugated stitcher, ball bearing 1 ⁄2 ⁄8 1½ x ⁄8 10

1 1 6005-E Ball Bearing Stitcher, Economy 2 ⁄4 2 x ⁄4 10

Gooseneck Stitchers REMA TIP TOP’s new Gooseneck Stitcher is designed to improve maneuverability and reduce stress & fatigue.The Gooseneck Stitcher’s engineered design permits better control as the tire technician maneuvers the Gooseneck Stitcher inside the crown and sidewall area of the tire to ensure good adhesion while reducing stress to the wrist and hand. • Robust, Corrugated Stitcher • Ball Bearing • Ergonomic Design • Efficiency and Comfort • Enhanced Stitching Performance • Easy maneuverability 30-GN30--GNG

Width Dia. Size Box/ Part No Description (inch) (inch) (inch) Qty 6005-GN6005-G 1 1 1 1 1 30-GN Gooseneck stitcher, 1- ⁄2" x ⁄8" 1-⁄2 ⁄8 1 ⁄2 x ⁄8 10

1 1 1 6005-GN Gooseneck stitcher, 2" x ⁄4"2⁄4 2 x ⁄4 10

Tire Innerliner Scrapers Essential for preparation of proper tire repair and repair unit installation. (Use with liquid or aerosol Pre-Buff cleaning solutions.)

Part No Description Box/Qty

932 Tire scraper, rubber 10 932

28 Tire scraper, innerliner tool 1

27 Replacement blade for 28 Tire scraper 1 28

Stickleback Hand Rasps Stickleback hand rasps are made from high quality steel with durable and comfortable handles, and are available in a wide range of sizes. 199 Part No Description Length (inch) Box/Qty

1 199 Stickleback, hand rasp 3 ⁄4 1 1R

3 1-R Stickleback, hand rasp 6 ⁄4 1

2-R Stickleback, hand rasp 7.5 1 2R

54 SHOP SUPPLIES Tire Repair Hand Tools

Brass Bristle Brush For removal of rubber dust particles after buffing the repair area. REMA TIP TOP does not recommend the use of solvent or liquid cleaners for rubber dust removal after buff.

Part No Description Box/Qty Case/Qty 6014 6014 Brass cleaning brush 10 12

M-100 Mount/Dismount Tool Superior Max-Well Tool Quality • Truck Tire Dismount and Mount • Time Saving M-100 Part No Description Box/Qty M-100 Mount/Dismount Tool 1

Accessories

Part No Description Box/Qty 950 950 Hammer handle, 30" 1

626 Pull wires, for Rema Stems RS-6, RS-8, RS-10 10 190 190 Awl 1 626

9 SHOP SUPPLIES Buffing Tools

Air Buffers And High Speed Grinders REMA TIP TOP’s exceptional quality, durable slow speed (less than 5,000 rpm) Air buffer and high speed grinder (greater than 20,000 rpm) are the right choice for injury and surface preparation. The slow speed buffer is equipped with a quick release chuck and rear exhaust 1 system. The high speed grinder is equipped with a ⁄4" Jacob’s Chuck. CP-871CP-871

Part No Description RPM Box/Qty

CP-871 High Speed Grinder, Jacob’s chuck 22,000 1

RTT-SSB REMA TIP TOP Low Speed Tire Buffer 2,800 1 With Quick Change Chuck • Includes exhaust hose • Lock off throttle for safety • Rear exhaust RTT-SSB

55 TIRE REPAIR MATERIALS SHOP SUPPLIES Buffing Tools

Quick Release Air Buffer Hardware (Slow-Speed) Designed for use with REMA TIP TOP slow-speed air buffers; quick-release couplers, arbors and adapters provide optimal versatility when changing tools. • Tested-tough and performance-proven.

Part No Description Box/Qty Case/Qty 6060 6062 6053 1 6053 Arbor, fixed, for use with 6057 rotary brush, ⁄4"10

6060 QR chuck set, 2 QR arbors 1 10

3 6062 Jacobs chuck, ⁄8"1

6065 Accessory kit 1 • 1 6066 QR arbor • 1 6067 QR arbor • 1 6068 QR adapter • 1 6069 QR adapter

1 3 6066 QR arbor, 2 ⁄4" threaded, ⁄8" x 24-T 1 10 6065 6066 6067

1 3 6067 QR arbor, 2 ⁄4" threaded (w/sleeve), ⁄8" x 24-T 1 10

1 6068-125 QR adapter, ⁄8" shank, for use with CC-3 1 10

1 6068 QR adapter, ⁄4" shank, for use with CC-4.5, CC-6 1 10

1 6068-5 QR adapter, ⁄4" shank, for use with CC-5 1 10

5 6069 QR adapter, ⁄16" shank, for use with CC-8 1 10 6068-125 6068 6069 3 5196593 QR adapter, ⁄8" shank, for use with CC-10 1 10 5196593

77 Pneumatic tool lubricant, 16 fl. oz. can 1 12

Rubberhog tire repair tools are designed for texturing and removing rubber rapidly with a highly efficient cutting action, leaving a rubber surface that is evenly textured and free of any gouging. (Use with the appropriate safety and eye protection.) RH-100 RH-102 Rubberhog Flared Contour Wheels Precision contoured wheels deliver efficient texturing results without gouging rubber surfaces. RH-107 RH-109 Diameter Width Bore Part No Description SSG Grit Box/Qty (inch) (inch) (inch)

3 3 3 RH-100 Flared contour wheel 1 ⁄4 ⁄4 ⁄8 170 60 1

3 3 3 RH-102 Flared contour wheel 1 ⁄4 ⁄4 ⁄8 230 36 1

1 1 3 RH-107 Flared contour wheel 2 ⁄2 1 ⁄16 ⁄8 170 60 1 RH-111 RH-114

1 1 3 RH-109 Flared contour wheel 2 ⁄2 1 ⁄16 ⁄8 230 36 1

1 1 3 RH-111 Flared contour wheel 2 ⁄2 1 ⁄16 ⁄8 390 16 1

1 3 RH-114 Flared contour wheel 3 1 ⁄4 ⁄8 230 36 1

1 3 RH-116 Flared contour wheel 3 1 ⁄4 ⁄8 390 16 1

1 1 3 RH-120 Flared contour wheel 3 ⁄2 1 ⁄2 ⁄8 230 1 RH-116 RH-122 1 1 3 RH-122 Flared contour wheel 3 ⁄2 1 ⁄2 ⁄8 390 16 1

1 3 RH-129 Flared contour wheel 4 1 ⁄2 ⁄4 390 16 1

3 3 RH-130 Flared contour wheel 2 ⁄4 ⁄8 170 60 1 mini- cup RH-130

RH-129 56 SHOP SUPPLIES Buffing Tools

Rubberhog Polyplugs For Flared Contour Wheels When used with the corresponding contour wheel, Polyplugs provide a flywheel effect that results in better control when preparing repair surfaces. (Use with the appropriate safety and eye protection.)

Part No Description Diameter (inch) Bore (inch) Box/Qty RH-150 RH-152

3 3 RH-150 Polyplug 1 ⁄4 ⁄8 1

1 3 RH-152 Polyplug 2 ⁄2 ⁄8 1

3 RH-154 Polyplug 3 ⁄8 1

1 3 RH-156 Polyplug 3 ⁄2 ⁄8 1 RH-154 RH-156 Rubberhog Round Face Buzzout Wheels Specifically designed for skiving and texturing of large exterior section repairs. (Use with appropriate safety and eye protection.)

Diameter Width Box/ Part No Description Bore (inch) SSG Grit (inch) (inch) Qty RH-302 1 3 RH-302 Buzzout wheel, round face 2 ⁄4 ⁄8, 24-THRD 390 16 1 RH-306 3 3 RH-306 Buzzout wheel, round face 2 ⁄8 ⁄8, 24-THRD 390 16 1

1 3 RH-308 Buzzout wheel, round face 2 ⁄2 ⁄8, 24-THRD 230 36 1 RH-308 1 3 RH-310 Buzzout wheel, round face 2 ⁄2 ⁄8, 24-THRD 390 16 1 RH-310 Rubberhog Tapered Cones Designed for skiving and texturing of smaller exterior section repairs, also utilized on smaller buzzout repair. Use with tools not to exceed 5000rpm. (Use with appropriate safety and eye protection.)

Diameter Width Box/ Part No Description Bore (inch) SSG Grit RH-611 (inch) (inch) Qty 9 1 5 3 RH-611 Tapered Cone, ⁄4" shank 1 ⁄8 ⁄8, 24-THRD 330 24 1

1 1 7 3 RH-613 Tapered Cone, ⁄4" shank 1 ⁄4 ⁄8 ⁄8, 24-THRD 330 24 1 RH-613

Rubberhog Balls Designed for skiving and texturing of smaller exterior section repairs, also utilized on smaller buzzout repair. Use with tools not to exceed 5000rpm. (Use with appropriate safety and eye protection.)

Diameter Part No Description Bore (inch) SSG Grit Box/Qty RH-601 (inch)

1 5 1 RH-601 Ball, ⁄4" shank ⁄8 ⁄4 330 24 1

1 7 1 RH-603 Ball, ⁄4" shank ⁄8 ⁄4 330 24 1 RH-603

Rubberhog Nail Hole Reamers Designed for plug repairs on fabric tires only. Use with tools not to exceed 5000 rpm. (Use with appropriate safety and eye protection.)

Diameter Width Part No Description Bore (inch) SSG Grit Box/Qty (inch) (inch) RH-626

1 1 RH-626 Nail hole reamer ⁄4 3 ⁄4 330 24 1

57 TIRE REPAIR MATERIALS SHOP SUPPLIES Buffing Tools

Rubberhog Rotor Saws Designed for skiving and texturing of smaller exterior section repairs, also utilized on smaller buzzout repair. (Use with appropriate safety and eye protection.)

Diameter Bore Part No Description SSG Grit Box/Qty RH-619 (inch) (inch)

3 1 RH-619 Rotor Saw 1 ⁄8 ⁄4 330 24 1

Rubberhog Donut Wheels Designed for Maragoni, Collman, and other sidewall buffers. (Use with appropriate safety and eye protection.)

Diameter Width Bore Part No Description SSG Grit Box/Qty (inch) (inch) (inch)

1 RH-708 RH-708 Donut wheel 6 1 1 ⁄2 390 16 1

REMA TIP TOP Wire brushes and wire wheels perform best when operated within manufacturers recommendations and are ideal for buzzout repair of radial tires. (Use with appropriate safety and eye protection.)

Encapsulated Wheels Encapsulation reduces wire fatigue, resulting in longer brush life and increased operator efficiency. Encapsulation produces increased brushing action with minimal brushing pressure.

Diameter Max Part No Description Box/Qty (inch) rpm 6055 Encapsulated wire brush 2 5,000 1 6056 6056 Encapsulated wire brush 3 5,000 1 6055

Rotary Wire Brush Heavy-duty, stiff steel wires.

Diameter Max Part No Description Box/Qty (inch) rpm 6057 Rotary wire brush 3 5,000 1 6057

Rotary Gouges Rotary gouges provide provide fast, bulk removal of rubber and are an essential tool for any retread environment. (Use with appropriate safety and eye protection.)

Arbor Diameter Part No Description Hole Box/Qty (inch) (inch) 6425 1 6425 Rotary gouge, thin wall (notched) 2 ⁄2 1

1 3 6426 Rotary gouge, mini (no notch) 1 ⁄4 ⁄8 3 6426 58 SHOP SUPPLIES Buffing Tools

Miscellaneous Buffing Tools

Part No Description Box/Qty Case/Qty Arbor for mounting buffing 33 1 110 wheels, ⁄4" drill TCW 210-80 34 1 34 Buffing wheels, fine grit, 2 ⁄2" dia. 1 10 33 TCW 210-80 Buffing Rasp 80 grit 10 10 788 Buffing Kit (#34 x 2, #33 x 1) 1 10

1 6067 QR arbor, 2 ⁄4" threaded (w/ 110 3 788 sleeve), ⁄8" x 24-T 6067

SHOP SUPPLIES Cutting Tools

Carbide Cutting Tools REMA TIP TOP’s high tensile carbide cutters are ideal for preparing nail hole through section repair injuries. These diamond cut, long-life cutters are manufactured from high quality, high carbide content steel. (Use with appropriate safety and eye protection.)

Dia. Dia. Part No Description Box/Qty Case/Qty CC-3 (inch) (mm)

1 CC-3 Carbide cutter, pointed ⁄8 3110 CC-4.5 3 CC-4.5 Carbide cutter, pointed ⁄16 4.5 1 10

7 CC-6 CC-5 Carbide cutter, pointed ⁄32 5110

1 CC-6 Carbide cutter, pointed ⁄4 6110 CC-8 5 CC-8 Carbide cutter, pointed ⁄16 8110

3 9 CC-10 Carbide cutter, pointed ⁄8 10 1 10 CC-10 1 CC-12 Carbide cutter, pointed ⁄2 12 1 10

1 6453 Carbide cutter, ball ⁄2 110

1 CC-12 6454 Router burr, flat top ⁄4 110

1 6455 Router burr, flat top ⁄8 110

1 6457 Router burr, flat top ⁄16 110 6453

1 6458 Carbide cutter, pointed ⁄16 110 6454 6457

Radial Grinding Stones A high-quality industrial abrasive, aluminum oxide stones are designed for cutting/dressing steel cords in steel-belted radial tires. Aluminum oxide stones perform best when used with a high-speed grinder. (Use with appropriate safety and eye protection.)

Shaft Stone Box/ Case/ Part No Description Color size Dia. Qty Qty (inch) (inch)

1 1 742 Small mushroom stone, (A-37) white ⁄4 1 ⁄4 20 100

1 1 744 Pencil shape stone, (A-15) white ⁄4 ⁄4 20 100

1 5 744 745 Large mushroom stone, (A-36) white ⁄4 1 ⁄8 20 100 742 745 1 3 746 746 Conical shape stone, (A-1W) white ⁄4 ⁄4 20 100 Never use excess grinding pressure.

59 TIRE REPAIR MATERIALS SHOP SUPPLIES Cutting Tools

Cutting Tools Essential for preparation and finishing procedures of all types of tire repair.

Blade Blade 929 Part No Description Length Length Box/Qty (inch) (mm) 929 Wooden handle skiving knife, 41014 flexible round tip 930 Wooden handle skiving knife, 410112 6017 930 tapered point tip 6017 Rubber knife 5 127 1

6018 Skiving knife 6 152 1 6018 6022 Sharpening stone 9 6022

Side Cutters Designed to cut through steel cords quickly and easily while minimizing damage to tire injury.

Part No Description Box/Qty 6010

6010 Side cutter for steel cord, geared 1

6012 Steel nippers, 8" 1 6012

447 - 8" CHANNELLOCK® High Leverage Diagonal Cutting Pliers CHANNELLOCK® High Leverage Curved Diagonal Cutting Pliers provide powerful cutting capabilities on the job.

Cutting Capabilities Include: • Piano wire (0.056" min diameter - 0.091" max diameter) • Hard wire (0.047" - 0.091") • Medium hard wire (0.047" - 0.091") • Soft wire (0.162" max diameter) Features: Specifications: • High Leverage Length: 7.75" • Curved Diagonal Weight: 0.72 lbs. • Laser heat-treated cutting edges last longer Cutting Edge: 1.02" • Improved High Carbon alloy steel for superior Handle Span: 1.89" performance Jaw Length: 1.02" • Channellock Blue® grips for comfort Joint Width: 1.06" • Made in USA Joint Thickness: 0.49" • Limited Lifetime Warranty

Part No Description Box/Qty

447 8" HL Diag Cutting Plier 1

60 SHOP SUPPLIES Markers and Crayons, Miscellaneous Supplies

Markal Paintsticks Real lead-free paint in stick form combining the long-lasting durability of paint with ease-of-use of a crayon. Marks on smooth, rough, rusty or dirty surfaces and also marks through oil and water Temperature range: -50°F to 150°F (-46°C to 66°C)

Part No Description Color Box/Qty Case/Qty 80220 Markal paintstick white 12 144

80221 Markal paintstick yellow 12 144

80222 Markal paintstick red 12 144

80223 Markal paintstick black 12 144

80224 Markal paintstick orange 12 144

80225 Markal paintstick blue 12 144

80226 Markal paintstick green 12 144

80227 Markal paintstick pink 12 144

80228 Markal paintstick purple 12 144

80229 Markal paintstick brown 12 144

80230 Markal paintstick grey 12 144

Marking Crayons High quality, easy to see marking crayons write on almost anything.

Part No Description Color Box/Qty Case/Qty 62W Marking crayon white 12 144 62Y Marking crayon yellow 12 144 9

Tire Talcum Specially formulated for trouble-free tube installation, reduces folding and sticking which contributes to friction within the tire.

Part No Description Size Box/Qty Case/Qty

63 Tire Talc 500g shaker can 1 10

63 Cement Dispenser with Brush Cap

Part No Description Box/Qty 6020 Aluminum cement dispenser, with brush lid, 1 qt. 1

6021 Replacement brush lid for 6020 1 6021

6020

61 TIRE REPAIR MATERIALS SHOP SUPPLIES Gloves & Hand Cleaners

GREASE BULLY Nitrile Gloves GREASE BULLY Nitrile Gloves are formulated to have superior strength for the Professional Technician. The GREASE BULLY Glove has a strong black color and is resistant to most shop chemicals. • New Nitrile Formula Offers Extra Comfort & Elasticity • Delivers Unmatched Feel & Sensitivity • Powder Free • Textured Fingers • 5.5-mil thick

Part No Description Size Box/Qty 9943 GREASE BULLY Nitrile Gloves Medium (M) 100

9944 GREASE BULLY Nitrile Gloves Large (L) 100

9945 GREASE BULLY Nitrile Gloves Extra Large (XL) 100

DURAGRIP Latex Gloves The DURAGRIP Glove is a heavy favorite among Tire Repair Techs due to its durability and comfortable Latex fit. • 60% thicker than traditional latex gloves • Fully Textured surface • Powder Free • 8 mil thick, 9" long

Part No Description Size Box/Qty 2243 DURAGRIP Latex Gloves Medium (M) 100

2244 DURAGRIP Latex Gloves Large (L) 100

2245 DURAGRIP Latex Gloves Extra Large (XL) 100

StrongHold Gloves The StrongHold is a low cost reusable glove with a Nitrile dipped palm and nylon knit backing. The nylon knit backing is breathable and machine washable. • Chemical resistant palm • Excellent gripping power • Breathable air flow comfort • Seamless comfort • Dexterity & Durability

Part No Description Size Box/Qty 8544 StrongHold Gloves Large (L) Pair

8545 StrongHold Gloves Extra Large (XL) Pair

62 SHOP SUPPLIES Gloves & Hand Cleaners

Hand Cleaner SUPER - Made in Germany Removes even the toughest dirt such as soot, paint, printing ink, tar, bitumen, underseal etc. Hand Cleaner SUPER cleans down to the pores, is easy to rinse off, does not contain sand and therefore will not clog drains or outlets. With orange fragrance.

Part No Description Size Box/Qty 5930443 Hand Cleaner SUPER 11 liter (2.91 gal.) bucket 1

5930467 Hand Cleaner dispenser STANDARD 1 5930467 5930443

Hand Cleaner SOFT - Made in Germany Contains lanolin and vegetable oil without additional solvents. Therefore extremely mild and gentle to the skin. Does not clog drains or outlets. Alkali- free and adapted to the pH of the skin. With citric acid to preserve the skins natural resistance. Extremely economical (approx. ½ tsp is enough).

Part No Description Size Box/Qty 5930450 Hand Cleaner SOFT 11 liter (2.91 gal.) bucket 1

5930450

SHOP SUPPLIES Wheel Service Tools

Flip Sockets 9 REMA TIP TOP’s Flip Sockets are made from CR-MO (chromium molybdenum) steel. A hex opening on each end so that a single socket can accommodate two hex sizes. Th e Extra Th in Wall design for easy access to recessed wheel nuts. Designed for use with pneumatic tools, these sockets fi t most passenger and light truck lug nuts. To be used with 1⁄2" drive impact wrench. TDFS-S-THIN TDFS-S TDFS-M-THIN TDFS-M Dimensions (Inches)

Part # Description Hex Size A B C D E Box/Qty

TDFS-S 1/2" Drive, Flip Socket - SAE 3/4" x 13/16" 1.06 1.17 1.07 0.90 3.00 10

TDFS-M 1/2" Drive, Flip Socket - Metric 19mm x 21 mm 1.06 1.17 1.07 0.90 3.00 10

TDFS-S-THIN 1/2" Drive, Extra Thin Wall Flip Socket - SAE 3/4" x 13/16" 1.02 1.10 1.07 0.90 3.00 10

TDFS-M-THIN 1/2" Drive, Extra Thin Wall Flip Socket - Metric 19mm x 21 mm 1.02 1.10 1.07 0.90 3.00 10

Always wear safety goggles when using Impact Tools. Use only properly matched fractional or metric sizes.

63 TIRE REPAIR MATERIALS AIR PRODUCTS Air Chucks

Air Chucks

Part No Description Box/Qty 765 Ball chuck, ¼" NPT female fitting (CLOSED) 10

765-O Ball chuck, ¼" NPT female fitting (OPEN) 10 765 766 766 Ball chuck, ¼" NPT female fitting (CLOSED), clip-on type 10

766-O Ball chuck, ¼" NPT female fitting (OPEN), clip-on type 10

762 Air chuck, Euro-style clip-on (CLOSED) 10

762-O Air chuck, Euro-style clip-on (OPEN) 10 762 773 766-O 762-C-F Air chuck, Euro-style, female fitting (CLOSED) 10

762-O-F Air chuck, Euro-style, female fitting (OPEN) 10 763 763 Air chuck, dual-foot, lock-on 10

771 Air chuck, dual-foot, press-on (CLOSED), black poly coating 10 772

772 Air chuck, dual-head, press-on 5 771 773 Air chuck, lock on 5

AIR PRODUCTS Air Vacuum

Vacuum Cleaner REMA TIP TOP’s air operated, wet/dry vacuum replaces standard shop vacuums at repair stations. Small, powerful and versatile, this vacuum quickly removes rubber dust particles or water from tires. (Ideally suited for use on mobile service trucks.)

Part No Description Box/Qty

795 Air Vacuum, includes bag 1 795 798 Air Vacuum, includes bag and water hose 1

796 Replacement vacuum bag 1

797 Replacement water hose 1

798

64 AIR PRODUCTS Air Hoses

REMA TIP TOP Heavy duty, non-kink reinforced air hoses perform flawlessly in all conditions. Toughness tested, performance proven. Especially designed to withstand the wide range of weather and abrasion conditions experienced by today’s active repair facilities. Typical air-hose products are a combination of three structural elements: Tube, cover and reinforcement layer. REMA TIP TOP’s Red & Green air-hose products consist of an: • EPDM rubber tube (liner) 4 Spiral Hose Data Sheet Cover • Oil resistant and abrasion resistant EPDM cover Layer • Unique four-spiral polyester reinforcement layer creating a durable, kink-free design that Tube results in an extended service life. REMA TIP TOP’s redesigned end-fi tting incorporates long, vertical splines resulting in a positive and secure fi t. Our pin pricked, EPDM cover improves adhesion between the tube and cover, enhancing the integrity of the air-hose. REMA TIP TOP reinforced air-hose products have working pressures to 300psi and burst strength with a safety factor of 4 to 1 and are 3rd & 4th Spiral designed to perform fl awlessly between -40° and +200° Fahrenheit. 1st & 2nd Spiral Longitude Reinforced Air Hose (Red) Length Hose ID Box/ Part No Description (feet) (inch) Qty 3 890 Reinforced air hose with ¼" NPT male ends 25 ⁄8 1

3 893 Reinforced air hose with ¼" NPT male ends 35 ⁄8 1

3 891 Reinforced air hose with ¼" NPT male ends 50 ⁄8 1 891 3 892 Reinforced air hose 500 ⁄8 1 895 Reinforced air hose with ½" NPT male ends 50 ½ 1

1 896 Reinforced air hose 500 ⁄2 1 ¼" NPT male end

Reinforced Air Hose (Green) Length Hose ID Box/ Part No Description (feet) (inch) Qty 3 890-G Reinforced air hose with ¼" NPT male ends 25 ⁄8 1

3 893-G Reinforced air hose with ¼" NPT male ends 35 ⁄8 1

3 891-G Reinforced air hose with ¼" NPT male ends 50 ⁄8 1 891-G

Whip Hose Made in the U.S.A. Length Hose ID 10 Part No Description Box/Qty (feet) (inch) 1 826 Whip hose 3 ⁄4 1

Polyurethane Coil Hose These lightweight, durable hoses will withstand the rigors of rugged automotive environments while maintaining their resiliency over long periods of time. • Outstanding coil memory 826 • Highly kink and abrasion resistant • Straight tails provide built-in whip hose. • Resistant to most oils and fuels. Length Hose ID Part No Description Box/Qty (feet) (inch) 840P Polyurethane coil hose, with ¼" male ends 12 ¼ 1

841P Polyurethane coil hose, with ¼" male ends 25 ¼ 1 841P 842P Polyurethane coil hose, with ¼" male ends 50 ¼ 1

3 843P Polyurethane coil hose, with ¼" male ends 25 ⁄8 1

3 844P Polyurethane coil hose, with ¼" male ends 50 ⁄8 1

65 TIRE REPAIR MATERIALS AIR PRODUCTS Air Compressor Accessories

Air Filters • Heavy duty air filters include die cast aluminum bodies, extra large filter elements and polycarbonate bowl. • 40 Micron, sintered bronze filter element. • Bayonet locking ring allows easy bowl removal. • Maximum operating temperature 120° F.

Part No Description Port (inch) Box/Qty

1 F25 Air line filter, heavy duty ⁄4 1

3 F38 Air line filter, heavy duty ⁄8 1

1 F50 Air line filter, heavy duty ⁄2 1

3 F75 Air line filter, heavy duty ⁄4 1 F25

Air Lubricators • Heavy duty air lubricators include die cast aluminum bodies and polycarbonate bowl. • Proper lubrication is essential to maintaining all air-compressor systems • Proportional oil-to-air delivery assures constant, even lubrication

Part No Description Port (inch) Box/Qty

1 L25 Air lubricator, heavy duty ⁄4 1

3 L38 Air lubricator, heavy duty ⁄8 1

1 L25 L50 Air lubricator, heavy duty ⁄2 1

3 L75 Air lubricator, heavy duty ⁄4 1

L100 Air lubricator, heavy duty 1 1

Air Regulators • Heavy duty air regulators have a reputation for unsurpassed reliability. • The balanced design maintains precise downstream pressure and a diaphragm stop prevents ruptures due to surges. • High flow rates with accurate control.

Part No Description Port (inch) Box/Qty

1 R25 Air regulator, heavy duty ⁄4 1

3 R38 Air regulator, heavy duty ⁄8 1

1 R50 Air regulator, heavy duty ⁄2 1

3 R75 Air regulator, heavy duty ⁄4 1 R25 R100 Air regulator, heavy duty 1 1

66 AIR PRODUCTS Pressure Gauges and Accessories

Tire Pressure Gauges Professional tire pressure gauges for a variety of applications. • Permanently lubricated • Easy-to-read indicator bar • Chrome plated, brass body construction

Part No Description Calibration Box/Qty 180 180 Automotive gauge, 10-50 psi, 10 • angle-head 1 lb. increments 181 181 Truck gauge, 20-120 psi, 10 • angle-head 2 lb. increments

182 Agricultural gauge, 5-45 psi 10 • 182 air/liquid filled tires 1 lb. increments

183 Truck gauge, 10-150 psi, 10 • 183 dual-head 2 lb. increments 184 Truck gauge, 20-120 psi, 10 • 184 dual-head 2 lb. increments 176 Truck gauge, 10-150 psi, 10 • dual-head 2 lb. increments 176C Truck gauge, 10-150 psi, 10 • 179 dual-head (Chrome) 2 lb. increments 179 Truck gauge, 20-120 psi, 10 • 176 straight-head 2 lb. increments

Tread Depth Gauge

Part No Description Calibration Box/Qty

185 Tread depth gauge 0" to 1" 10 • • • 185 1 ⁄32" increments.

MAX-WELL Digital And Analog Inflation Gauges MAX-WELL digital and analog inflation gauges merge ease of use and readability with rapid, safe and cost effective tire pressure maintenance. • Fast inflation and deflation • Increased accuracy and safety • Robust design • 6 ft Hose 10 Part No Description Box/Qty H300532P MAX-WELL Digital Inflation Gauge 1 • • • H310532P H310532P MAX-WELL Analog Inflation Gauge 1 • • • H300532P

MAX-WELL Air Square Wall Mounted Inflator • MAX-WELL Quality • Fast inflation • Sturdy Metal Cabinet • Can be mounted to a safety cage or wall • State of the art electronics • Multi choice finished inflation alarms to suite your location (Alarm only, Light only, or Alarm/Light) • Large LCD numbers ensuring easy legibility • Durable Button controls • Long Hose to service more than one safety cage. (one at a time) • Over Pressure system to assure proper bead seating • Choice of Inflation Units (psi, kpa, Bar, kg/cm2)

Part No Description Box/Qty AS100-SP MAX-WELL Air Square 1 AS100-SP

67 TIRE REPAIR MATERIALS AIR PRODUCTS Air Line Couplers and Nipples

Air Line Couplers and Nipples REMA TIP TOP’s high-performance couplers and nipples are designed for reliability, prolonged service life and are compatible with corresponding interchanges from other manufacturers. Rated for pressure up to 300 PSI, and operating temperatures from -40º to +250º F, these tools are versatile in any climate or location. Heat treated and corrosion resistant, REMA TIP TOP’s high performance couplers and nipples are built to withstand heavy use in retread and repair facilities.

TRU-FLATE COUPLER TRU-FLATE NIPPLE TRU-FLATE COUPLER TRU-FLATE NIPPLE 2121 ¼" Male 2221 ¼" Male 2122 ¼" Female 2222 ¼" Female

REMA: 2121 Dill: D-12 REMA: 2221 Dill: D-2C REMA: 2122 Dill: D-13 REMA: 2222 Dill: D-3C Acme: A926B Milton: 786 Acme: A928N Milton: 783 Acme: A925B Milton: 785 Acme: A929N Milton: 784 Amfl o: C-1 NAPA: 4-674 Amfl o: CP-1 NAPA: 4-685 Amfl o: C-2 NAPA: 4-675 Amfl o: CP-2 NAPA: 4-686 ARO: --- Schrader: 3503 ARO: --- Schrader: 3506 ARO: --- Schrader: 3504 ARO: --- Schrader: 3507 Camel: 524 Tru-Flate: 13/124 Camel: 538 Tru-Flate: 12/124 Camel: 523 Tru-Flate: 13/134 Camel: 539 Tru-Flate: 12/134 TRU-FLATE COUPLER TRU-FLATE NIPPLE TRU-FLATE COUPLER TRU-FLATE NIPPLE 2155 ½" Male 2255 ½" Male 2156 ½" Female 2256 ½" Female TRU-FLATE

REMA: 2155 Dill: D-16 REMA: 2255 Dill: D-2F REMA: 2156 Dill: D-17 REMA: 2256 Dill: D-3F Acme: --- Milton: 1816 Acme: A942N Milton: 1817 Acme: A942B Milton: 1815 Acme: A943N Milton: 1818 Amfl o: C-9 NAPA: 4-678 Amfl o: CP-9 NAPA: 4-689 Amfl o: C-10 NAPA: 4-679 Amfl o: CP-10 NAPA: 4-690 ARO: 23104-014 Schrader: 3511 ARO: --- Schrader: 3513 ARO: 23104-400 Schrader: 3512 ARO: --- Schrader: 3514 Camel: 564 Tru-Flate: 13/704 Camel: 568 Tru-Flate: 12/704 Camel: 563 Tru-Flate: 13/712 Camel: 569 Tru-Flate: 12/712 ARO COUPLER ARO NIPPLE ARO COUPLER ARO NIPPLE 2131 ¼" Male 2231 ¼" Male 2132 ¼" Female 2232 ¼" Female ARO REMA: 2131 Dill: --- REMA: 2231 Dill: 8891 REMA: 2132 Dill: 8888 REMA: 2232 Dill: 8889 Acme: --- Milton: 776 Acme: A914N Milton: 777 Acme: A918B Milton: 775 Acme: A916N Milton: 778 Amfl o: C-37 NAPA: 4-6603 Amfl o: CP-37 NAPA: 4-821 Amfl o: C-38 NAPA: 4-820 Amfl o: CP-38 NAPA: 4-822 ARO: 212 Schrader: 3525 ARO: A2608 Schrader: 3529 ARO: 210 Schrader: 3526 ARO: A2609 Schrader: 3530 Camel: 527 Tru-Flate: 13/324 Camel: 528 Tru-Flate: 12/324 Camel: 526 Tru-Flate: 13/334 Camel: 529 Tru-Flate: 12/334 INDUSTRIAL COUPLER INDUSTRIAL NIPPLE INDUSTRIAL COUPLER INDUSTRIAL NIPPLE 2139 ¼" Male 2239 ¼" Male 2140 ¼" Female 2240 ¼" Female

REMA: 2139 Dill: 10003 REMA: 2239 Dill: 10010 REMA: 2140 Dill: 10002 REMA: 2240 Dill: 10009 Acme: A938B Milton: 716 Acme: A910N Milton: 727 Acme: A937B Milton: 715 Acme: A911N Milton: 728 Amfl o: C-21 NAPA: 4-6602 Amfl o: CP-21 NAPA: 4-6610 Amfl o: C-20 NAPA: 4-6601 Amfl o: CP-20 NAPA: 4-6611

INDUSTRIAL ARO: 23102-012 Schrader: 5141-12 ARO: 23902-210 Schrader: 5138-11 ARO: 23102-200 Schrader: 5142-12 ARO: 23902-200 Schrader: 5139-11 Camel: 574 Tru-Flate: 13/224 Camel: 578 Tru-Flate: 12/224 Camel: 573 Tru-Flate: 13/234 Camel: 579 Tru-Flate: 12/234 LINCOLN COUPLER LINCOLN NIPPLE LINCOLN COUPLER LINCOLN NIPPLE 2135 ¼" Male 2235 ¼" Male 2136 ¼" Female 2236 ¼" Female

REMA: 2135 Dill: --- REMA: 2235 Dill: --- REMA: 2136 Dill: --- REMA: 2236 Dill: ---

LINCOLN Acme: A935B4M Milton: 790 Acme: A935N4M Milton: 791 Acme: A935B4F Milton: --- Acme: A935N4F Milton: 792 Amfl o: C-27 NAPA: --- Amfl o: CP-27 NAPA: --- Amfl o: C-28 NAPA: --- Amfl o: CP-28 NAPA: --- ARO: --- Schrader: 3527 ARO: --- Schrader: 3531 ARO: --- Schrader: 3528 ARO: --- Schrader: 3532 Camel: 61-486 Tru-Flate: 13-424 Camel: 61-550 Tru-Flate: 12-424 Camel: 61-548 Tru-Flate: 13-434 Camel: 61-551 Tru-Flate: 12-434

Schrader: 3505 2124 TRU-FLATE Female Ring Sleeve ¼" REMA: 2124 Amfl o: C-2R Camel: 545 Milton: 787 Tru-Flate: Acme: --- ARO: --- Dill: D-13R NAPA: --- 13/136

Never exceed pressure limits of the air tool or air hose that you are working with. Designed for use with air lines with a maximum pressure of 300 PSI. (Not intended for use with food or consumable products.) Failure to to follow directions and pressure limits may result in injury or property damage).

68 TIRE VALVES & HARDWARE Valves

Snap-In Valves (Passenger/Light Truck) Ozone Tested and manufactured from EPDM rubber, all REMA TIP TOP passenger/light truck valves are equipped with high temperature valve cores. • TR Valves packed 50 per bag/10 bags per box TR-412 TR-413 TR-414 TR-415 Valve Valve Rim Hole Max. Box/ Part No Description Size Size Dia. Inch psi Qty Inch mm

7 TR-412 Snap-in valve .453 65 ⁄8 25 500 TR-412C Snap-in valve, chrome .453 65 1 25 500 TR-413 Snap-in valve .453 65 1¼ 31 500 TR-413C Snap-in valve, chrome .453 65 1¼ 31 500 TR-418 TR423 TR425 TR-414 Snap-in valve .453 65 1½ 37 500 TR-415 Snap-in valve .625 65 1¼ 31 500 TR-418 Snap-in valve .453 65 2 50 500 TR-418C Snap-in valve, chrome .453 65 2 50 500

TR-423 Snap-in valve .453 65 2½ 62 500 TR-412C TR-413C TR-418C TR-425 Snap-in valve .625 65 2½ 62 500 TR-600HP Snap-in valve, high pressure .453 80 1¾ 45 500 TR-602HP Snap-in valve, high pressure .453 80 2 50 500 TR-801HP Snap-in valve, high pressure .625 80 1¼ 31 500 TR-802HP Snap-in valve, high pressure .625 80 2 50 500 TR-600HP TR-801HP TR-602HP TR-802HP

Clamp-In Valves (Passenger/Light Truck) Produced with EPDM grommets, all REMA TIP TOP Clamp-In valves are equipped with high temperature valve cores.

Valve Valve Rim Hole Box/ Part No Description Size Size Dia. Inch Qty TR-417 Inch mm

7 TR-416 Clamp-In valve, custom wheel .453 1 ⁄16 39 100 TR-416 TR-417 Toronado/Eldorado clamp-in valve 5 1-810 Clamp-in valve, chrome .453 1¼ 31 100 1-811 Clamp-in valve, brass .453 2 50 100 11

1-810 1-811 Clamp-In Valves (Specialty Domestic/Import) Produced with EPDM grommets, all REMA TIP TOP Clamp-In valves are equipped with high temperature valve cores.

Valve Size Valve Size Part No Description Box/Qty Inch mm

5 1-860 ENKEI Style, mini 1 ⁄16 34 50

3 1-816 ENKEI Style, 45˚ bend 2 ⁄16 55 50 1-860 1-815 1-816 9 1-815 ENKEI Style, short 1 ⁄16 39 50

Always take the proper precautions and use the appropriate tools when installing tire valves into wheels. 69 TIRE REPAIR MATERIALS TIRE VALVES & HARDWARE Valves

Clamp-In Truck Valves

5 Compatible with all standard ⁄8" side-hole mount. Produced with EPDM grommets, all REMA TIP TOP Clamp-In valves are equipped with high temperature valve cores. • Packed 10 per bag/10 bags per box

Valve Size Valve Size Part No Description Box/Qty Inch mm

5 TR-500 TR-500A TR-501 TR-500 Brass truck valve 2 ⁄32 54 100

5 TR-500A Brass truck valve, 23° bend 2 ⁄32 54 100 TR-501 Brass truck valve 1½ 32 100

9 TR-570 Brass truck valve 3 ⁄32 82 100

3 TR-571 Brass truck valve 3 ⁄8 85 100 TR-572 Brass truck valve 3¾ 95 100

3 TR-570 TR-571 TR-572 TR-573 TR-574 TR-573 Brass truck valve 4 ⁄8 110 100 TR-574 Brass truck valve 5 125 100

1 TR-575 Brass truck valve 1 ⁄8 29 100 TR-501-OV Brass truck valve, oval hole 1¼ 31 100 TR-RG15 EPDM rubber grommet, temperature rated to 212ºF 50 (TR500, TR501, TR571, TR572, TR573, TR574) TR-501OV TR-RG15 TR-575

Aluminum Wheel Truck Valves

5 Compatible with drop center aluminum wheel designs with ⁄8" valve hole. Produced with EPDM grommets, all REMA TIP TOP Clamp-In valves are equipped with high temperature valve cores. • Packed 10 per bag/10 bags per box

Valve Size Valve Size TR-509 Part No Description Box/Qty Inch mm TR-510 TR-509 Aluminum wheel valve 4¾ 120 100 TR-510 Aluminum wheel valve 5½ 140 100 TR-511 Aluminum wheel valve 4¼ 107 100

TR-RG46 EPDM rubber grommet temperature rated to 212ºF 50 TR-511 (TR-509, TR-510, TR-511) TR-RG46

Agricultural/Air-Liquid Clamp-In Valves Equipped with Fast Flow valve cores for faster filling of air or liquid. • Packed 10 per bag/5 bags per box.

Part No Description Box/Qty

TR-618A Agricultural/Air-Liquid clamp-in valve, 50 fast flow valve core, .625" rim hole TR-621A Agricultural/Air-Liquid clamp-in valve, 50 with 65° bend, .625" rim hole TR-618A TR-621A Always take the proper precautions and use the appropriate tools when installing tire valves into wheels.

70 TIRE VALVES & HARDWARE Valves

Metric Clamp-In Valves Compatible with aluminum wheel designs with .389 valve hole. Produced with Silicone grommets, all REMA TIP TOP clamp-in valves are equipped with high temperature valve cores. • Packed 10 per bag/10 bags per box

Bending Valve Size Part No Description Box/Qty angle (°) mm TR-542 TR-543 TR-544 TR-545 TR-546 TR-542 Clamp-in valve 32 100 TR-543 Clamp-in valve 60 100 TR-543C Clamp-in valve 45 60 100 TR-543D Clamp-in valve 60 60 100 TR-543E Clamp-in valve 75 60 100 TR-543C TR-543D TR-543E TR-544 Clamp-in valve 73 100 TR-544D Clamp-in valve 60 73 100 TR-545 Clamp-in valve 90 100 TR-545D Clamp-in valve 60 90 100 TR-545E Clamp-in valve 75 90 100 TR-544D TR-545D TR-545E TR-546 Clamp-in valve 110 100 TR-546D Clamp-in valve 60 110 100 TR-546E Clamp-in valve 70 110 100 TR-547D Clamp-in valve 60 110 100 TR-546D TR-546E TR-547D

Metric Clamp-In Valves Compatible with aluminum wheel designs with .389 valve hole. Produced with Viton grommets, all REMA TIP TOP clamp-in valves are equipped with high temperature valve cores. • Viton grommets offer a greater temperature range, a better seal, and a longer service life. • Easier installation than other Metric valve designs

Bending Valve Size Part No Description Box/Qty angle (°) mm TR-552 Clamp-in valve 32 100 11 TR-552 TR-553 TR-553C TR-553E TR-553 Clamp-in valve 60 100 TR-553C Clamp-in valve 45 60 100 TR-553E Clamp-in valve 75 60 100 TR-554D Clamp-in valve 60 73 100 TR-555D Clamp-in valve 60 90 100 TR-555E Clamp-in valve 75 90 100 TR-554D TR-555D TR-555E

Always take the proper precautions and use the appropriate tools when installing tire valves into wheels.

71 TIRE REPAIR MATERIALS TIRE VALVES & HARDWARE Valves

Metric O-Ring Seal Valves for Steel Wheels Single Bend brass valves with 9.7mm (.390”) valve hole. Designed for use on select ISUZU and BUDD steel wheel applications. All sizes equipped with Hi-Temp Valve Cores, Hi-Temp Valve Caps, Hi-Temp O-Ring Seals. 100/Box (10pcs/10/bags)

Bending Part No Description Box/Qty angle (°)

V3-20-4 Clamp-In Truck Valve, 22mm x 60mm 27 100

V3-20-6 Clamp-In Truck Valve, 25mm x 85mm 27 100

V3-20-7 Clamp-In Truck Valve, 25mm x 50mm 27 100 V3-20-4

Specialty Large Bore/OTR Tire Valves And Hardware Rema quality OTR products meet the demanding pressure and heat demands of the severe operational environments of today's OTR equipment. The hardware, components and tools are selected to provide reliable service and functional ease to service the popular OTR and Agricultural configurations.

Part No Description Box/Qty J-650

1 J-4000-2.50 Swivel , 90° x 2 ⁄2"1

1 J-4000-4.50 Swivel valve stem, 90° x 4 ⁄2"1

1 J-650 Swivel valve stem, 80° x 3 ⁄8"1

11 J-651 J-651 Swivel valve stem, 90° x 4 ⁄16"1

CH-16 & SP-8 Air-water core housing & assembly 1

AD1 Adapter, large bore to standard bore 1 J-4000-2.50 J-1014 Repair valve, screw-on, straight 2.31" 1

J-1076C Repair valve, screw-on, 90° 2.825" 1

1 J-1175C Repair valve, screw-on, 88° 4 ⁄8"1 SP2 TR-C-2 Valve core, large bore (short) 1

TR-VC-6 Valve cap, large bore, screwdriver type 50

TR-VC-7 Valve cap, large bore, hex type 50

13 SP2 Tubeless spud, ⁄16" rim hole 1

EX-1522 4-Way valve repair tool, large bore 10 J-1175C J-1014 TR-621A Agr./OTR clamp-in valve, 60° bend 1

EX-685 Valve core tool, large/standard bore 10

218-LB (CH-3) Core housing for fast flow valve 9T-LB 10 218-LB

72 TIRE VALVES & HARDWARE Valve Cross Reference

Length Bending REMA # Description UOM TR# Hamaton Dill Haltec Myers 31Inc ETRTO Tech (inch) angle (°) 7 TR-412 Snap-in Valve ⁄8 500 TR412 1-101 T-12R TV-412 26118 17-412-500 TR412 7 TR-412C Snap-in Valve, chrome ⁄8 500 TR412C 1-101C 17-412-1 1 TR-413 Snap-in Valve 1 ⁄4 500 TR413 1-102 T-13R TV-413 21173 17-413-500 V2-03-1 TR413 1 TR-413C Snap-in Valve, chrome 1 ⁄4 500 TR413C 1-102C T-13S TV-413-CH 22130 17-413-1 TR413CH 1 TR-414 Snap-in Valve 1 ⁄2 500 TR414 1-103 T-14R TV-414 21174 17-414-500 V2-03-02 TR414 1 TR-415 Snap-in Valve 1 ⁄4 500 TR415 1-107 T-15R TV-415 21170 17-415-500 V2-03-3 TR415 TR-416 Clamp-In Truck Valves 100 TR416 1-801 VS-902 TV-416 21583 17-416 VH521MS TR-417 Toronado/Eldorado clamp-in valve TR-418 Snap-In Valve 2 500 TR418 1-105 T-18R TV-418 21175 17-418-500 V2-03-4 TR418 TR-418C Snap-in Valve, chrome 2 500 TR418C T-18S TV-418-CH 17-418-1 TR418CH 1 TR-423 Snap-In Valve 2 ⁄2 500 TR423 1-106 T-23R TV-423 21177 TR-423-500 TR423 1 TR-425 Snap-In Valve 2 ⁄2 500 TR425 1-108 T-25R TV-425 22188 17-425 TR425 5 TR-500 Clamp-In Brass Valve 2 ⁄32 100 TR500 1-201 VS-500 TV-500 23150 17-500T VH724MS 5 TR-500A Brass truck valve 2 ⁄32 23 100 21 TR-501 Clamp-In Brass Valve 1 ⁄32 100 TR501 1-202 VS-501 TV-501 23149 17-501T VH723MS 5 7 TR-501OV Clamp-In Brass Valve f/ ⁄8x ⁄8 100 TR501OV 1-209 22050 17-501OV 3 TR-509 Alum Wheel Valve 4 ⁄4 100 TR509 1-301 VS-946R TV-509 24111 17-509 VH756 1 TR-510 Alum Wheel Valve 5 ⁄2 100 TR510 1-302 VS-879R TV-510 24110 17-510 VH758 1 TR-511 Alum Wheel Valve 4 ⁄4 100 TR511 1-303 VS-949R TV-511 24112 17-511 VH755 TR-542 Metric Valve, 32mm 100 TR542 TR-543 Metric Valve, 60mm 100 TR543 1-502 VS-543 TV-543 24252 TR-543C Metric Valve, 60mm 45 100 TR543C 1-502C VS-543C TV-543C 24236 17-543C TR-543D Metric Valve, 60mm 60 100 TR543D 1-502D TV-543D 24251 17-543D TR-543E Metric Valve, 60mm 75 100 TR543E 1-502E VS-543E TV-543E 24253 17-543E TR-544 Metric Valve, 73mm 100 TR544 1-503 VS-544 TV-544 24240 17-544 VH733 TR-544D Metric Valve, 73mm 60 100 TR544D 1-503D VS-544D TV-544D 24250 17-544D VH734 TR-545 Metric Valve, 90mm 100 TR545 1-504 VS-545 TV-545 24242 17-545 VH735 TR-545D Metric Valve, 90mm 60 100 TR545D 1-504D VS-545D TV-545D 24243 17-545D VH736 TR-545E Metric Valve, 90mm 75 100 TR545E 1-504E VS-545E TV-545E 24237 TR-546 Metric Valve, 110mm 100 TR546 1-505 TR-546D Metric Valve, 110mm 60 100 TR546D 1-505D VS-546D TV-546D 24244 17-546D TR-546E Metric Valve, 110mm 75 100 TR546E 1-505E VS-546E TV-546E 24239 17-546E TR-547D O-Ring Seal Valve 60 100 TR547D 1-506D VS-547D TV-547D 24247 TR-552 Clamp-in valve, 32mm 100 TR-553 Clamp-In Valve, 60mm 100 1-553 VS-553 TV-553 24506 TR-553C Clamp-In Valve, 60mm 45 100 1-553C VS-553C TV-553C 24507 TR-553E Clamp-In Valve, 60mm 75 100 1-553E VS-553E TV-553E 24508 TR-554D Clamp-In Valve, 73mm 60 100 1-554D VS-554D TV-554D 24509 TR-555D Clamp-In Valve, 90mm 60 100 1-555D VS-555D TV-555D 24510 TR-555E Clamp-In Valve, 90mm 75 100 1-555E VS-555E TV-555E 24511 9 TR-570 Clamp-In Valve 3 ⁄32 100 TR570 1-203 VS-570 TV-570 24161 17-570T V3-21-4 VH725MS 17 TR-571 Clamp-In Valve 3 ⁄32 100 TR571 1-204 VS-571 TV-571 24162 17-571T V3-21-5 VH726MS 29 TR-572 Clamp-In Valve 3 ⁄32 100 TR572 1-205 VS-572 TV-572 24163 17-572T V3-21-7 VH727MS 11 17 TR-573 Clamp-In Valve 4 ⁄32 100 TR573 1-206 VS-573 TV-573 24164 17-573T V3-21-7 VH728MS TR-574 Clamp-In Valve 5 100 TR574 1-207 VS-574 TV-574 24165 17-574T V3-21-8 1 TR-575 Brass Truck Valve 1 ⁄8 100 TR575 1-208 TV-575 24109 VH722MS 1 TR-600HP Hi-Pressure Snap-in Valve 1 ⁄4 500 TR600HP 1-401 TV-600HP 24120 17-600HP VH600HP TR-602HP Hi-Pressure Snap-in Valve 2 500 TR602HP 1-402 TV-602HP 24121 17-602HP TR-618A Air/Water Clamp-In Valve 50 TR618A 1-1250 TV-618A 24147 V5-01-1 VH596 TR-621A Ag./OTR Clamp-in Valve 50 TR621A 1-1251 TV-621A 24148 V5-02-1 VH580 1 TR-801HP Hi-Pressure Snap-in Valve 1 ⁄4 500 TR801HP 1-403 TV-801-HP 23190 17-801HP TR-802HP Hi-Pressure Snap-in Valve 2 500 TR802HP 1-404 TV-802-HP 23191 17-802HP 1 1-810 Clamp-in Valve 1 ⁄4 100 TBD 1-810 VS-902 N-1600 17-428 1-811 Clamp-in Valve 2 100 TBD 1-811 VS-962C TV-416MC 24186 17-429 1 1-860 ENKEI Style “Mini” 1 ⁄4 50 TBD 1-860 TV-6030 24117 1-816 ENKEI Style 45 50 TBD 1-816 TV-6020 24118 1 1-815 ENKEI Style “Short” 1 ⁄2 50 TBD 1-815 V3-20-4 Clamp-In Truck Valve 22mm x 60mm 27 100 V3-20-6 Clamp-In Truck Valve 25mm x 85mm 27 100 V3-20-7 Clamp-In Truck Valve 25mm x 50mm 27 100

73 TIRE REPAIR MATERIALS TIRE VALVES & HARDWARE Valve Extensions, Valve Cores, Valve Caps

Valve Extensions - Truck & Bus Extends effective length of tire valves for improved service access.

Effective Length Part No Description Box/Qty (inch)

1 402 Valve extension, metal 2 ⁄4 5

1 405 403 Valve extension, metal 3 ⁄8 5

1 404 Valve extension, metal 4 ⁄8 5

1 405 Valve extension, metal 5 ⁄4 5

Valve Extensions Extends effective length of tire valves for improved service access.

Effective Length Part No Description Box/Qty (inch)

1 407 Valve extension, plastic 1 ⁄2 50 408 409 407 3 408 Valve extension, plastic ⁄4 50

1 409 Valve extension, plastic 1 ⁄4 50

3 410 Valve extension, metal ⁄4 10

1 411 Valve extension, metal 1 ⁄4 10

410 411

Valve Cores

Part No Description TR No. Box/Qty TRC1 HT

TRC1 HT Valve core, high-temp., std. bore TRC1 100 TRC1-L TRC1-L Valve core, high-temp., std. bore, long TRC1-L 100

36 Valve core, large bore TRC2 100 36

Valve Caps, Plastic

Part No Description Box/Qty

39BLACK Valve cap, dome type, VC-8 1000 39G 39 39GREEN Valve cap, nitro-green 100

39GRAY Valve cap, gray 100 39B-TPMS 39BLUE Plastic valve cap, blue 100

39B-TPMS TPMS Valve cap, black 100

74 TIRE VALVES & HARDWARE Valve Extensions, Valve Cores, Valve Caps, Valve Service Tools

Valve Caps, Metal

Part No Description TR No. Box/Qty

37 Valve cap, fork-type, standard metal TRVC2 100 38 Valve cap, dome-type, standard metal 100 37 38 42HT 40 Valve cap, chrome hex-head 100 42HT Valve cap, dome type, high-temperature TRVC3 100 EX-1281 Valve cap, fork type, large bore TRVC6 50 EX-1283 Valve cap, hex type, large bore TRVC7 50 40 EX-1281 EX-1283

Double Seal Valve Cap Replaces standard valve caps on valve stems, enabling the operator to check pressure or inflate tires without removing the cap. Temperature rated seal: -40°F to 212°F.

Part No Description Effective Length (inch) Box/Qty

3 410-D Double seal cap, high-temperature ⁄4 50

V2B Double Seal Cap 50 410-D

Valve Service Tools 41 Part No Description Box/Qty Case/Qty

41 Valve insertion tool (pull through style) 1 10 44 44 Valve insertion/removal tool (Big Yank) 1 10 836 Valve fishing tool, cable-type 1 10

449 Valve nut wrench 1 10 836 449

Valve Core Service Tools 11

Part No Description Box/Qty 186 EX-1522 186 Valve repair tool, 4-in-1 10 188 Cap & core remover tool, fits #37 cap 5

187 Screwdriver handle valve core tool 10 EX-685 834 EX-1522 Valve repair tool, large bore 4-in-1 10

EX-685 Valve core removal and inserting tool, 10 187 standard & large bore screwdriver-style 834 Valve core removal tool 10

TVCT Torque valve core tool, TPMS service 1 TVCT

75 TIRE REPAIR MATERIALS TIRE BALANCING PRODUCTS PrecisionBalance BALANCING COMPOUND

PrecisionBalance Balancing Compound PrecisionBalance is a premium, internal balancing compound that provides an accurate, continual balance within the tire/wheel assembly for the life of the tread. Its ability to quickly adjust to the changing imbalance conditions provides the correct and perfect method of being able to balance all wheel assemblies resulting in fuel, labor & tire savings.

Part No Description Size Case/Qty. REMA PB-CS40-3 PrecisionBalance 3 oz 3 oz. 40 REMA PB-CS40-4 PrecisionBalance 4 oz 4 oz. 40 REMA PB-CS40-5 PrecisionBalance 5 oz 5 oz. 40 REMA PB-CS40-6 PrecisionBalance 6 oz 6 oz. 40 REMA PB-CS40-8 PrecisionBalance 8 oz 8 oz. 40 REMA PB-CS40-10 PrecisionBalance 10 oz 10 oz. 400 REMA PB-CS40-12 PrecisionBalance 12 oz 12 oz.40 REMA PB-CS40-14 PrecisionBalance 14 oz 14 oz. 40 REMA PB-CS40-16 PrecisionBalance 16 oz 16 oz. 40

To fi nd the correct size package, please refer to the PrecisionBalance Application Chart.

BENEFITS: • Trouble Free Balance • Increased Tire Life • Improved Fuel Economy • Reduce Vibration • Reduce Maintenance • Environmentally Friendly

How is PrecisionBalance used? Th ere are two methods of installing PrecisionBalance inside the tire. PrecisionBalance comes in an outside white plastic package: 1. Tear open and fi nd inside a thin mil plastic bag of PrecisionBalance. Simply toss the inner bag into the tire; mount and infl ate. Upon driving a short distance, the PrecisionBalance inner bag will open releasing the product inside the tire. Th e inner bag will not interfere with the product’s performance. 2. If the tire has already been mounted, PrecisionBalance can be installed through the valve stem using the PrecisionBalance injector pump. Remember, each package of PrecisionBalance contains a new valve core and cap.

Tire How does PrecisionBalance work? Rotation PrecisionBalance Fig. 1. As the tire/wheel assembly begins to rotate, balancing compound* PrecisionBalance is distributed around the inner circumference of the tire. Cushioning effect: A = vertical and B = lateral speed up by forming of the footprint. Fig. 2. As the centrifugal force increases, the heavy spot of the tire/wheel assembly pulls up and down on the vehicle

suspension causing PrecisionBalance to adjust/move in B the opposite direction thus resulting in a balanced tire/wheel A assembly. PrecisionBalance will adapt to the changing operating conditions for the life of the tread. Fig. 1 Fig. 2 *PrecisionBalance balancing compound exaggerated for illustration purposes.

76 TIRE BALANCING PRODUCTS Wheel Weights Tools

Wheel Weight Pliers Remove and add wheel weights easily with REMA TIP TOP’s quality all- in -one Wheel weight tool.

Part No Description Box/Qty 924 924 Wheel weight tool 1

Wheel Weight Hammer and Remover • Only tool able to remove all wheel weights • Tool will not pinch • Tool will not scratch rims • Long lasting - parts available • MADE in the USA

Part No Description Box/Qty UWT-PLIERS Wheel Weight Hammer and Remover 1

UWT-TOOL-RK UWT-PLIERS parts kit 1 Repair kit includes: 1 x Cap, 1 x Boot, 1 x Hook UWT-PLIERS UWT-TOOL-RK

12

77 TIRE REPAIR MATERIALS TPMS PRODUCTS TPMS Valve Rebuild Kits

HTK-001A HTK-002A HTK-003A

Valve Rebuild Kits The industry recommends that when a tire is removed from the wheel, that all components of the valve that are included in the TPMS "rebuild kit" must be replaced. In addition, whenever the TPMS sensor and valve is disassembled, replace all components included in the TPMS rebuild kit.

Part No Description Box/Qty

HTK-001A Valve Rebuild Kit for American Vehicles 1

HTK-002A Valve Rebuild Kit for European Vehicles 1

HTK-003A Valve Rebuild Kit for Korean and Japanese Vehicles 1

HTK-001A HTK-002A

Item Hamaton Product No. Schrader Reference No. Quantity Item Hamaton Product No. Schrader Reference No. Quantity

1 6-102(6-105/107) 20004 8 1 6-110 1090K(Dill) 8 2 6-104(6-106) 20002 8 2 6-115 20017 8 3 6-125 20015 8 3 6-118 20010 8 4 6-207 20008 4 4 6-126 20016 8 5 6-207A 20018 4 5 6-129 1031K(Dill) 8 6 6-113 20006 8 6 6-220 20037 4 7 6-123 20012 8 7 6-221 20038 4 8 6-120 20013 8 8 6-222 20039 4 9 6-228 20020 4 9 6-223 20040 4 10 6-101(6-103) 20003 8 10 6-205 20036 4 11 6-126 20016 8 11 6-228 20020 4 12 6-218 1098K(Dill) 4 12 6-122 20009 8 13 6-108 20030 8 13 6-135 20021 8 14 6-209 Hamaton Design 4 14 6-137 20023 8 HTT-003A 1 15 6-206B 1040K(Dill) 4 4 16 1-1400-1 25 HTT-002A 1 2-128 25 1 15 1-1400-1 10 HTK-003A 2-128 10 2-806 10 Item Hamaton Product No. Schrader Reference No. Quantity 2-493 10 1 6-111 20032 8 2 6-112 20005 8 3 6-114 20007 8 4 6-116 1110K(Dill) 8 5 6-117 1120K(Dill) 8 Th e industry recommends that when a tire is 6 6-119 20011 8 removed from the wheel, that all components of 7 6-121 20031 8 8 6-122 20009 8 the valve that are included in the TPMS "rebuild 9 6-124 20014 8 kit" must be replaced. In addition, whenever the 10 6-204 20035 4 TPMS sensor and valve is disassembled, replace 11 6-205 20036 4 all components included in the TPMS rebuild kit. 12 6-134 20019 8 13 6-135 20021 8 14 6-136 20022 8 15 6-127 2040K(Dill) 8 16 6-109 2000K(Dill) 8

78 TPMS PRODUCTS TPMS Tools & Kits, TPMS Sensors and Replacement Valves, TPMS Valve Caps

VT56 OBDII TPMS Diagnostic & Reset Tool A comprehensive TPMS diagnostic tool with intuitive features and functions that promote user-friendliness, speed, accuracy and intelligence. This tool enables technicians to manage TPMS through every step of the process from start to finish. Features and functions: • Select make, model, year via VIN scan • Comprehensive make, model, year specific relearn procedures • Programs all known aftermarket TPMS sensors • Display OBDII Iocation on tool • TPMS reset via OBDII on applicable vehicles (offer more European and Domestic OBDII relearns than Bartec) • Retrieve TPMS DTC codes • RKE testing • ECU unlock • TPMS part number look-up • Saves TPMS service history up to 65,000 cars • Built in training • Help tips • Depth Gauge accessory option

Part No Description Box/Qty

VT56 OBDII TPMS Diagnostic & Reset Tool 1 VT56 OBDII

Torque Kit Allows the Technician to install the valve and sensor co rrectly making sure all torque settings are applied.

Part No Description Box/Qty TORQUE KIT TORQUE KIT 1 Contents: • Torque Wrench Kit • Valve core Torque Tool • Rubber Grommet Pick Tool • Sleeve for Torque Wrench • Torque tool for valve and Sensor Assembly • Rubber Grommet Removal Tool • T5 and T10 Torx Head • Valve Core Tool TORQUE KIT Sensors and Replacement Valves

Part No Description Box/Qty 33500B EZ-sensor® (315 & 433MHz) TPMS Sensor 1 Schrader’s® new single SKU solution enables Schrader ONE EZ-sensor® to cover over 100 million EZ-sensor® 33500B TPMS-enabled vehicles in North America. Replaces Part Nos 33000 (315MHz) and 33200 (433MHz) 6-207A Replacement Snap-In Valve 1

6-234 Replacement Metal Valve 1

Valve Caps, Plastic

Part No Description Box/Qty Replacement Snap-In Valve Replacement Metal Valve 39B-TPMS TPMS Valve cap, black 100 13

Item Product Torque 1 TPMS Clamp-in type Valve Nut 4N.m-6N.m 2 TPMS Snap-in type Valve Nut (7mm) 1.3N.m-1.4N.m 3 TPMS Clamp-in type T10 Screw 1.3N.m-1.5N.m 39B-TPMS 4 TPMS Clamp-in type Valve Core Torque Tool 0.45N.m 5 TPMS Snap-in type Valve Core Torque Tool 0.25N.m

79 TIRE REPAIR MATERIALS REMA TIP TOP/NORTH AMERICA, INC. The Right Tire Repair Training Program

REMA TIP TOP—the right tire repair products, the right techniques, the right training, and the right service and support.

REMA TIP TOP/North America leads the way in customer service, NAIL HOLE REPAIR PROCEDURES service-oriented support staff, and highly experienced technical training IMPORTANT! NON-REPAIRABLE TIRE CONDITIONS WARNING! ALWAYS demount the tire prior to returning the components to service. For Passenger, Light Truck and Truck Tires from the wheel and complete a specialists. (Our technical training specialists have over 180 years of PRECAUTIONS thorough tire and wheel inspection DO NOT REPAIR A TIRE WITH: ± Repair products and materials used should be from the DO NOT REPAIR A TIRE WITH THESE TIRE INJURIES: in the curing process. Greater than 1/4-inch (6mm) in diameter for passenger and LT, ± Repairs are limited to theNEVER mix products 3/8-inch (10mm) for medium truck same manufacturer In the shoulder or sidewall areas ± Regardless of the type crownof repair area used, only the from different repair material manufacturers. In a position that would overlap an existing repair This is achieved with either a two piece repair. DO NOT(stem repair and sidewallpatch) or or a shoulder one piece injuries. to repair ensure (patch/stem compatibility combination repair unit). DO NOT REPAIR A TIRE WITH THESE TIRE CONDITIONS: repair must fi combined experience!) ± Any conditions shown in the Non-Repairable Tire Conditions box NEVER use only a rubber stem or plug ll the injury and seal the innerliner used for a proper tire repair. 2/32-inch (3mm) or ± Specifi c repair limits should be based on recommendations or repair policy of the tire manufacturer Bead rubber torn downless to remaining steel in tread depth ; or NEVER USE only a patch . and/or the type of tire service. Run fl at conditions ± Some “run-fl at technology” tires cannot be repaired. Consult tire manufacturer. Both materials for their must repair be Broken or kinked beads EXPOSED BELT PACKAGE WORN TREAD DEPTH policy and, if applicable, for their recommended repair procedures. Loose or broken radial body cables on inside shoulder ± Speed Ratings – Tire Manaufacturer should be consulted for its individual repair policy. Weather checking beyond 2/32-inch (3mm) deep ± Never use any rim that is bent, corroded, cracked or worn. Soft, mushy rubber on inside shoulder Broken or separated belts or tire with exposed fabric ± For speed rated tires, the tire manufacturer must be contacted for its individual repair policy – Liner separations too large for repair some manufacturers will void the tire speed rating if the tire has been repaired. Check whether BEAD DAMAGE WEATHER CRACKING the speed rating is retained after repair. DO NOT REPAIR A TIRE WITH THESE PREVIOUS REPAIRS: An existing improper repair Repairs that are REMA TIP TOP Tire Repair Traing follows industry standards for chemical GENERAL SAFETY INSTRUCTIONS Where 3 previousoutside repairs of already the repairable exist areas ± Always read the operating and application instructions enclosed with the corresponding products, An existing INJURY IN SHOULDER AREA INJURY IN SIDEWALL RUN FLAT CONDITION “On the WheelNon-Industry Repair / Outside Standard In” Repair such as an tools and machines and ± Repair where a “Tire Sealant” has been used. Always observe the safetyfollow instructions the Safety, and Handling symbols onand the Disposal product guidelines packaging and refer to the manufacturer’s These Repair Charts refl ect International Repair Standards, determined on the basis of practical experience, bench checks, and laboratory tests. THEY ± When working withMaterial solutions, Safety rotary Data tools, Sheet sharp-edged (MSDS) tools, hot devices and hot materials, always NEITHER INCORPORATE NOR ARE INTENDED AS A REFERENCE TO LOCAL, NAIL HOLE REPAIR CHART take the necessary precautions and . STATE, OR NATIONAL STANDARDS THAT MAY EXIST IN YOUR COMMUNITY. repair methods as determined by the tire industry, and include the glasses or face shields), ear protection and observe. maximum RPM Stay within the limitation for repairable injuries indicated by the charts. When ± Always keep dangerous tools, solutionswear etc. appropriate out of the reach gloves, of children adequate and eye unauthorized protection persons. (safety NAIL HOLE REPAIR CHART repairing a tire, it is imperative that a complete inspection be conducted to Crown Area Only ensure that the tire is fi t to be repaired and safely returned to service. Always RESULTS OF AN IMPROPER TIRE REPAIR follow proper repair procedures as illustrated in the appropriate REMA TIP TOP while repairing tires. 1-PIECE REPAIR WARNING: Repair Manual(s). No tire can be safely repaired without demounting it from SPEED INJURY ANGLE < 15° TIRES MUST ALWAYS BE PROPERLY REPAIRED AS DESCRIBED INJURY IN THIS CHART. the rim, giving it a complete inspection, and properly repairing the injury with INDEX SIZE 2-PIECE REPAIR the appropriate inside repair unit and fi ller material. Always consult the tire CARBIDE RADIAL OR BIAS STEM RADIAL OR BIAS RADIAL BIAS PRODUCTS USED as by tread-belt separationImproperly and/orrepaired detachment, tires can fail which while may in service,result in such an (INCH) (MM) CUTTER INJURY ANGLE > 15° manufacturer for the repair limits. recommendations of TIA, TRMG & RMA. ONLY PROPERLYaccident TRAINED causing TIRE REPAIR serious TECHNICIANSpersonal injury SHOULD or death. PERFORM THESE REPAIRS 1/8 (3) MINICOMBI TWO PIECE REPAIR: PASSENGER {-V} CC-3 - A-3 - - - - REMASTEM Universal Repair Units ...... UP-6 (1⁄4"), UP-8 (5/16") & 3/16 UP FRU RAD NAIL HOLE REPAIR LIMIT (4.5) Radial Repair Units ...... RAD-110 (1⁄4"), RAD-115* (1⁄4"), MAXIMUM ALLOWABLE INJURY LIGHT CC-4.5 A-4.5 - - - - - PN SERIES Passenger & Light Truck Tires maximum injury size CROWN AREA INJURIES ONLY TRUCK 1/4 (6) RAD-116 (5/16"), RAD-120* (5/16") ** CC-6 A-6 RS-6 UP-6 FRU-1 REMASTEM ...... RS-6 (1⁄4"), RS-8 (5/16"), RS-10* (3/8") Medium & Heavy Truck Tires maximumSIZE: injury size 5/16 (8) Bias-Ply Tire Repair Units .. PN-3, PN-4* {ZR - W} CC-8 B-8 RS-8 UP-8 FRU-1 Any injury exceeding the Maximum Allowable Injury Size, as PASSENGER 1/8 (3) RAD-110 ONE PIECE REPAIR: stated above, will require a section repair to be performed± 1/4" (6mm) at AND LT TIRES: CC-3 A-3 - - - - Not 1/8 (3) MINICOMBI .....A-3 (1⁄8"), a Full Service Repair Facility. ± Repairable MEDIUM CC-3 A-3 - - - RAD-116 3/8" (10mm) PASSENGER PN-3 A4.5 (3/16"), A-6 (1⁄4"), CHEMICALS:RAD DUTY 3/16 (4.5) max AND LT TIRES: CC-4.5 A-4.5 - - - - B8* (5/16"), B10* (3/8") Pre-Buff CleanerNo...... 70F TRUCK - max SØ RAD 100 Series Section RepairNot Chart TIRES 1/4 (6) * Use on Truck Tire Injuries only. Special Blue Cement ...BL-8F Repairable CC-6 A-6 RS-6 UP-6 FRU-1 max- A x R inch (mm) Not 15° 15 - Innerliner Repair Sealant . 76F ON-SITE TIRE REPAIR TRAINING or at REMA TIP TOP Repairable angle of the° 5/16 (mm) 115 STEP 1 STEPINSPECT 2 PRE-CLEAN STEP 3 DRILL injury channel (8) max CØ- inchACCESSORIES: - use a < 15° CC-8 B-8 RS-8 UP-8 FRU-1 one-piece repair, 3/8 (mm) - 5Low Speed(12 Air x Buffer 15) (CP-873K) 120 angle of the Not (10)Series A x R inch 1 ⁄8 - injury channel WIDE CC-10 B-10 RS-10 - - RAD-115 ⁄2 x 1.1 INSPECT THE TIRE ON THE OUTSIDE Repairable Series (mm) 1 PN-3 Air Vacuum w/Bag (795) use a two-piece> repair 15° inch 2 (12) (15 x 20) , Series BASE - 1/4 (6)55–45 ⁄ 5 Carbide3⁄4 Cutter, 1⁄8" (CC-3) Ball Bearing Stitcher (30) SUPER 65–60 CC-6 A-6 RS-6 UP-6 FRU-1 - RAD-115 ⁄8 x 3 122* Series 5 8 (15)PN-3 Carbide Cutter, 3⁄16" (CC-4.5) ⁄8 (10)Brass Bristle Cleaning Brush (6014) 1.4 LOCATE AND REMOVE THE 75–70 SINGLE 5/16 (8) - ⁄ Series CC-8 B-8 RS-8 UP-8 FRU-2 RAD-115 Carbide Cutter,(15 1⁄4" x 25)(CC-6) Innerliner Scraper (932) PENETRATING OBJECT 85–80 5 (10 x 15) PN-3 5 8 x 1 ** Light Truck Tires Only - 6 or 83/8 Ply Rating (Load Range C & D) 3 8 x ⁄8 ⁄ Carbide Cutter, 5⁄16" (CC-8) 100–90 (10) ⁄ RAD-1155 8 (15) Pulling Wires (626)124* Training Center in Madison, GA. CC-10 B-10 RS-10 -FRU-2 3 (15 x 60) ⁄ 3 8 (10) 8 PN-3 Carbide Cutter, 3⁄8" (CC-10) ⁄Marking Crayon (62W, 62Y) 5⁄8 x 2 ⁄ - 1.6 INSPECT THE INJURY 1.7 REPAIR UNIT SELECTION (20 x 35) RAD-120 Buffi ng Rasp, 2" (TCW-210-80) Skiving Knife (929) 3⁄8 PN-3 3⁄4 x 1 QR Adapter (6068-125: CC-3) Pair of Pliers 140 1 (4 x 80) RAD-120 -- 5 1 ⁄8 PN-4 QR Adapter (6068: CC-6) Rep⁄8 Boy (15) Tire Spreader (3050-RB) Check tire surface and the valve for the source of the leak(s) ⁄8 x 3 (25 x 40) 3 (8 x 60) QR Arbor 5(6067)8 GREASE BULLY Nitrile gloves by using a leak detector. Mark the injury with a tire crayon. If the angle of the injury channel is greater than 15 3 ⁄8 1 x 1 ⁄ 115 degrees,7 R – a 8,5two-piece R repair syste ⁄8 x 2 Awl/Injury Probe (190) StrongHold- Gloves 205/ – 235/ 245/ – 265/ – 1 (10 x 80) 1 (25) 3 ⁄8 1 (10 x 12) Safety Glasses 120 1.2 DEFLATE THE TIRE AND REMOVE Locate and remove the penetrating object from the tire, If the angle of the injury channel is less than 15 degrees, ⁄8 x 3 3 ⁄2 - Training in product and application technology, on a one-piece repair system should bem used.must be used. 2.1 APPLY PRE-BUFF CLEANER ⁄8 x noting the direction of penetrati 3 (25 x 60) A good light source FROM THE WHEEL 6.00 – 7.50 ⁄8 3⁄8 (10) 3 (12 x 20) Defl ate the tire before demounting, by safely removing Determine205/ the –injury 235/ size and refer to the NAIL HOLE REPAIR 1 x 2 - 1⁄2 x ⁄4 124* the valve core. Safely remove the tire from the rim with 1.5 MARK THE INJURYon. ON THE INSIDE CHART abo 1 5⁄16 (8) the proper tire demounting tools and safety procedures, Inspect the injury with an awl, probing the injury to ve to select the appropriate repair unit. - 2.2 SCRAPE AWAY⁄ 2CONTAMINANTS (12) The selection of the proper repair unit is dependent on - avoiding damage to the bead area. determine the extent of the damage and determine the 3 (6 x 10) inclination angle of the injury channel. several factors including injury size and angle, type of 1 ⁄8 125 tire construction (radial or bias) and size of the tire to be ⁄4 x - Dipping min – 122 LI 1 (4 x 80) -- the awl repaired. ⁄8 3 (20 x 35) 1.3 PLACE ON TIRE SPREADER probing the injury intochannel BL-8F serves Speci as a lubricant, allowing 1⁄8 x 3 3 ⁄8 3.1 DRILL THE INJURY CHANNEL126* easier insertion of the awl to inspect the injury. PASSENGER AND LIGHT TRUCK TIRES (8 x 60) ⁄4 x 1 5 al Blue Cement before 3 8 3 ⁄16 (8) customers´ premises or in our own training center. Place tire on a well lighted tire spreader and spread the For passenger and light truck tires, the maximum injury 3 8 x 2 ⁄ ⁄4 (20) ⁄ - beads. Never invert radial tires – and avoid excessive Inspect the tire for any other damage. (See “IMPORTANT!” size that can be repaired is 1/4 inch (6mm) in diameter. - and “NON-REPAIRABLE TIRE CONDITIONS” section above). 135 spreading of the tire or tire beads. Injuries should be in the crown area only. - - sidewall repairs in passenger tires are not recommended 3 (4 x 120) -- by the tire industry. Injuries exceeding 1/4 inch must be 1 ⁄4 3 (40 x 60) Shoulder and ⁄8 x 4 5 ⁄8 140 Identify the injury on the inside of the tire and mark the area referred to an authorized full service repair facility. Apply 70F Per-Buff Cleaner around the injury area. Using a innerliner scraper,(8 xscrape 60) the area to be buffed removing 1 ⁄8 x 2 5 3 8 5 (40) ⁄8 (15) with a tire crayon. TRUCK TIRES the contaminates such as dirt, tire lubes, and mo3⁄8 x 2 ⁄ 1 ⁄8 For truck tires, the maximum injury size that can be the selected repair unit. Scrape the innerliner while the Pre-Buff cleaner is still wet.- Repeat 2-3 times until the surface 5 8 (20 x 40) 3 4 x 1 ⁄ STEP 4 FILL THE INJURY CHANNEL STEP 5 BUFF STEP 6 POST-CLEANrepaired is 3/8 inch (10mm) in diameter. Injuries should is clean. - 3 ⁄ ld release lubricants. The area cleaned should be slightly 4larger(20) than 142 be in the crown area only. 1 (10 x 80) ⁄ 3 4 (20) any injury in the shoulder, or sidewall must be referred to an 3 ⁄8 ⁄ 9 R Injuries– 10 exceeding R 3/8 inch or ⁄8 x 3 (30 x 50) 4.1 CEMENT THE INJURY CHANNEL authorized full service repair facility. 245/ – 265/ 275/ – 315/ – 3 (20 x 60) 1 8.25 – 10.00 3 ⁄8 1 ⁄8 x 2 Check the warnings above (in the section marked ⁄4 x 2 1 8 (30) 144 • All Repair and Retread Systems "IMPORTANT!") for repairability of the tire. 3 (10 x 110) 1 ⁄ 8 1 (25) 245/ – 265/ 3⁄8 x 4 ⁄ 4.2 INSERT THE STEM 4.3 CUT THE STEM (25 x 80) 3⁄4 (40 x 70) 225/ – 245/ 1⁄8 5⁄8 x 2 115 TW 1 TWO PIECE REPAIR ONLY O PIE C 5 E REP 1 x 3 (40) - AI 8 R O ⁄ NLY 3 (20 x 135) 1 3 ⁄8 1 (10 x 12) 120 ⁄4 x 5 3⁄8 x ⁄2 - 1 8 (40 x 80) 3 125 TWO PI 5 ⁄ 8 (10) (12 x 20) ECE REPAIR ⁄ 3 ONLY 8 x 3 1 ⁄ - 1⁄2 x ⁄4 - 1 Determine the correct size Carbide Cutter from the NAIL - ⁄2 (12) HOLE3 REPAIR CHART above.(20 Use x a25) low speed tool (not to 5.1 MARK AROUND THE REPAIR UNIT (6 x 6) exceed⁄4 1200 x rpm)1 to drill the injury from the inside out5 two 126* TWO PIECE REPAIR ONLY 1 3 ⁄16 (8) 1⁄4 x ⁄4 ⁄4 (20) or three times fi rst and then from- the outside in once or TWO PIECE REPAIR ONLY TWO PIECE REPAIR ONLY TWO PIECE REPAIR ONLY - twice. Use full strokes with the carbide cutter, completely 135 • Industry Recommended Practices Apply BL-8F Special Blue Cement to the injury channel 5.2 BUFF THE REPAIR AREA - removing the cutter from the tire with each stroke. - using a #626 pull-wire or a #190 awl. (4 x 120) -- 3 4 3 (40 x 60) 1⁄8 x 4 ⁄ 5 ⁄8 1 ⁄8 x 2 3 140 3 8 (12 x 60) 5 ⁄8 (10) Remove the REMASTEM from the plastic packaging and 1 2 x 2 ⁄ 1 ⁄8 (40) place it in the pull wires (avoid touching the blue bonding ⁄ 6.1 BRUSH 6.2 VACUUM 1 (20 x 30) - 3 ⁄8 layer when handling the REMASTEM). Fully coat the ⁄4 x 1 - 3 142 REMASTEM with cement and insert it into the eyelet of the 3 (10 x 60) ⁄4 (20) 3 pull wire. Insert the pull wire through the injury channel and Cut the stem off leaving approximately 1/8" (3 mm) 11 R – 13 R 3 ⁄8 ⁄4 (20) remaining on the inside of the tire. The remainder of the ⁄8 x 2 quickly pull the pull wire through the tire. Pull until there (15 x 35) (25 x 50) is approximately ¼" (6 mm) of the stem remaining on the stem will be removed during the buffi ng process to provide 11/ – 13/ 3 8 325/ – 385/ 355/ – 385/ 5 8 x 1 ⁄ 1 x 2 inside of the tire. a smooth surface. 12.5 R – ⁄ 1 (25) 144 12/ – 14/ 3 (10 x 100) 1 (25) 14.75 R ⁄8 x 4 3 (40 x 70) • Training available in Spanish 14.75/ 275/ – 375/ (25 x 80) 5 ⁄4 1⁄8 ⁄8 x 2 120 1 x 3 5 (40) 1 - 1 (20 x 130) 1 ⁄8 3 ⁄8 5 (10 x 15) 125 11.00 – 13.00 ⁄4 x 5 3⁄8 x ⁄8 - 275/ – 385/ 1⁄8 (40 x 80) 3 5⁄8 x 3 ⁄8 (10) 5 (15 x 25) Center the repair unit over the injury and outline an area 1 - ⁄8 x 1 126* 5 5⁄16 (8) larger than the unit, so buffi ng will not remove the crayon - ⁄8 (15) - STEP 7 INSTALL marks. - If the repair unit has bead arrows, make sure the arrows are Lightly buff the repair area using a low speed (< 5,000 RPM) - 128* pointing to the bead. 3 (4 x 120) -- 5 (8) air or electric buffi ng tool with a clean buffi ng rasp, 18 to 1 ⁄4 ⁄16 7.1 CEMENT THE INJURY CHANNEL 36 grit and remove all vent lines until you get a completely ⁄8 x 4 - smooth surface. Continue lightly buffi ng the repair area to a 3 (12 x 60) 1 ⁄8 135 smooth velvety fi nish (RMA Buff Texture 1 or 2) by putting ⁄2 x 2 - slight pressure on the buffi ng tool and keeping it in constant 1 (4 x 140) -- 1 ⁄2 (35 x 50) 3 140 movement. Clean the buffed area ⁄with8 x a 60145 Brass Brush by brushing 13⁄8 x 2 ⁄8 (10) ONE P (8 x 80) IECE 1 TRAINING MATERIALS REPAIR ONLY ONE PIECE REPAIR ONLY NOTE: If during the buffi the area several times3 in one direction.⁄8 Avoid brushing the 3 8 (35) (15 x 25) ⁄ Apply BL-8F Special Blue Cement to the injury channel using a (or Body Plies) are damaged or exposed, the tire should non-buffed areas where⁄ 8there x are3 contaminants that could 1 5 ONE PIECE ⁄8 x 1 142 REP - A ng procedure the Radial Plies 3 #626 pull-wire or a #190 awl. Special Blue CementIR ONLY provides the be replaced. be pulled onto the freshly buffed area. Use a brush that is 5 ⁄4 (20) 7.3 RELAX THE TIRE BEADS - Use a vacuum⁄8 to (15)remove all debris from the inside of the necessary lubrication for the insertion of the repair unit, and bonds designated only for tire repair and not used for anything 1 (20 x 30) it reliably to the tire. Relax the beads of the tire from the spreader. During the repair unit application the tire beads must be in a relaxed position. else. This will help avoid contaminants1 in the buffed(12 area. x 30)tire. Do not touch the buffed area with the tip of the vacuum8 1 ⁄8 3⁄4 x 1 ⁄ 15 R – 24 R ⁄2 x 1 cleaner to avoid3 contamination. Always remove buffi ng 144 (10 x 100)dust with the use⁄4 of (20)a brass brush and vacuum. Never use 1 (25) 7.4 INSTALL THE MINICOMBI REPAIR UNIT 3⁄8 x 4 compressed air. Do not use a Pre-Buff Cleaner on the buffed texture after you have buffed to avoid leaving residues (30 x 50) 445/ – 605/ 395/ – 525/ 425/ – 495/ 3 8 (20 x 60) 1⁄8 x 2 7.2 CEMENT THE BUFFED AREA 14.00 – 16.00 15.5 – 3 4 x 2 ⁄ which reduce adhesion. 1 ⁄ 1 (30) 146 01/2015 RTTNA-RAD-100-1 Training materials available: 1 (20 x 130) 1 ⁄8 1 (30) 7.6 STITCH 3 ⁄8 1 ⁄8 ⁄4 x 5 3 (40 x 70) ONE PIECE (30 x 60) 4 REP STEP 8 FINISH3 ⁄ AIR ONLY ONE PIECE REPAIR ONLY 375/ – 445/ 1 ⁄8 5⁄8 x 2 Carefully remove the MINICOMBI repair unit from its protective cover. 395/ – 475/ 1 ⁄8 x 2 5 1 Apply a thin, even coat of BL-8F Special Blue Cement to the buffed 1 (30 x 140) 1 ⁄8 (40) Avoid touching the bonding layer of the MINICOMBI. 8.1 APPLY REPAIR SEALANT1 ⁄2 area of the tire innerliner using a clean brush. ONE REPAIR PIECE ONLY 8 x 5 When installing a MINICOMBI repair unit, insert the guide pin and stem 1 ⁄ 5 RTTNA REPAIR CHARTS Use a swirling motion to apply the cement, as this will aid in the (45 x 100) through the cemented injury channel, from the inside outwards. Using 3 4 x 4 drying process as well as assure a thin, even coat. Completely cover a pair of pliers pull the guide pin from the outside until it is through 1 ⁄ the buffed area with cement to assure a good bond between the tire the tire and you can see the rubber part of the MINICOMBI. Re-grasp 8.3 CUT THE STEM & BUFF and the Repair Unit. Continue brushing and working the cement into on the rubber portion of the stem and continue pulling the stem until the buffed area until the cement appears dry. Do not go outside the the MINICOMBI base, maxon the inside – 177of the tire, LI is fl ush with the tire and buffed area (Contaminates the brush). slightly dimples. Rotate the tire so that the cemented area is located between the ONE PIECE The guide pin is only used to get the MINICOMBI through the tire. Once REPAI • Tire Repair Manuals & Brochures R ONLY 10 o’clock and 2 o’clock position. This will allow the solvent vapors, it is through the tire, re-grasp on the rubber portion of the MINICOMBI. which are heavier than air, to “fall” away from the cemented If you pull on the guide pin only, it will pull out of the MINICOMBI. innerliner. NAIL HOLE REPAIR PROCEDURES Check the cement for dryness by touching the edge of the cemented area with the back of your fi nger. If the cement feels tacky, then it is *RSR Compliant Repair Method dry. If it is not tacky, allow more drying time. Drying time depends For Passenger, Light Truck and Truck Tires on atmospheric conditions like heat and humidity. Hot temperature and high humidity require longer drying time of the cement. If the

cement is not completely dry, the repair ONE PIECE R cause repair failure. Never use compressed air, hair dryers, heat 7.5 INSTALL THE REPAIR UNIT EPAIR ONLY Cut the excess stem off or buff fl ush with the tread of the guns, etc to aid in the drying of the cement.unit will lift off or blister and tire. DO NOT PULL ON THE STEM WHEN CUTTING IT OFF. • Wall Charts Avoid any contamination on the bonding layer or the coat applied. After the repair unit is applied, stitch thoroughly from the 8.4 CHECK FOR LEAKS TWO PIECE REPAIR TWO PIECE REPAIR ONLY ONLY Remove the poly or foil from the back of the repair unit. Without center outwards. Always start stitching from the center Check both beads, the repair and the valve with a leak T WO outward to remove any trapped air that may be under the PIEC detector. If the tire continues to leak, it must be dismounted touching the bonding layer, center the repair unit overE REPAIR the ONLY injury and apply carefully pushing down on the repair unit with your thumb or repair unit. Continue several times in different directions and re-inspected for other damage, and repaired correctly. Training Videos, MSDS, Technical Bulletins, Technical Data Sheets, Section Repair Charts, Product Catalogs, Product Brochures a over the whole surface of the repair unit to make sure that fi ngers. Check the repair area for defects. The fi nished repair should If the damage is beyond repair limits, the tire should be it is completely stitched to the innerliner and that it adheres Th is chart complies with industry standards for chemical repair methods as determined by the tire industry, and include the reco show no peeling or lifting at the edges, and should neatly scrapped. If using a directional repair unit, make sure to align the arrows in the securely to the buffed surface area. Th is NAIL HOLE REPAIR PROCEDURES Wall Chart is meant for educational purposes only and is not meant to substitute for proper tir correct direction. cover the repair area. If using a non-directional or Universal Repair Unit, it does not matter Apply a generous application of 76F Innerliner Repair 8.5 BALANCE THE TIRE in which direction the repair unit is installed. Sealant to the entire over-buffed area and the edge of the repair unit. If a MINICOMBI has been used, apply the Repair Balance the tire. After the fi nal inspection is done, the tire can REMA TIP TOP/North America, Inc. • Sealant to the base of the MINICOMBI and any still exposed immediately be put back into operation. The vulcanization • Training Videos buffed areas. between the repair unit and the tire is automatically completed under normal running conditions. re available at www.rematiptop.com. Article numbers listed here are REMA TIP TOP brand products. 8.2 RE-MOUNT & INFLATE 119 Rockland Avenue Safely mount the tire on the rim and infl ate to the mmendations of TIA, TRMG & RMA. recommended tire pressure. • Northvale, NJ 07647 e repair training. • Phone 800.225.REMA (7362) • Repair Guides • 201.768.8100 • Fax 800.338.REMA (7362)

Æ www.rematiptop.com • Technical Bulletins

v3 11/14 • Technical Data Sheets

Over the years, REMA TIP TOP has educated more customers about proper tire repair than any of our competitors.

Please call REMA TIP TOP Customer Service on 800-225-7362 or contact your local distributor to set up technical training.

REMA TIP TOP Nail Hole Repair Guides Part No Description Box/Qty

TRM-RMA CHART REMA TIP TOP Nail Hole Repair Procedures Wall Chart 1

REMA TIP TOP Nail Hole Repair Procedures 101300012 1 For Passenger, Light Truck and Truck Tires REMA TIP TOP Tire Repair Training Guide For 101300024 1 Passenger, Light Truck and Truck Tires

NAIL HOLE REPAIR PROCEDURES For Passenger, Light Truck and Truck Tires

80 MINICOMBI Nail Hole Repair Procedures for Passenger, Light Truck and Truck Tires

Tires must be removed from the wheel to perform permanent and proper repair. 1 2 3 4

Inspect and mark the tire on the Locate and remove the penetrating Mark the injury on the inside. Inspect the injury. If the angle of the outside. Defl ate the tire and remove object. injury channel is less than 15 degrees, from the wheel. Place on tire a one-piece repair system can be spreader. used. 5 6 7 8

Apply pre-buff cleaner. Scrape away contaminants while the Drill the injury channel using a low Drill the injury channel using a low Pre-Buff cleaner is still wet. Repeat speed buffer (<1200 rpm) from the speed buffer (<1200 rpm) from the 2-3 times. inside-out two or three times. outside-in once or twice. 9 10 11 12

Mark around the repair unit. Lightly buff the repair area using a Clean the buffed area with a 6014 Use a vacuum to remove all debris low speed buffer (<5,000 RPM) with Brass Brush by brushing the area from the inside of the tire. a clean buffi ng rasp, 18 to 36 grit. several times in one direction. 13 14 15 16

Apply BL-8F Special Blue Cement Apply a thin, even coat of BL-8F Relax the tire beads and then Install Pull the guide pin from the outside. Re- to the injury channel using a #626 Special Blue Cement to the buffed the MINICOMBI Repair Unit by grasp on the rubber portion of the stem pull-wire or a #190 awl. area using a clean brush. inserting the guide pin and stem and pull until the MINICOMBI base is from the inside outwards. fl ush with the tire and slightly dimples. 17 18 19

Stitch thoroughly from the center Apply 76F Innerliner Repair Sealant Re-mount & infl ate the tire. outwards. Continue several times in to the base of the MINICOMBI and Cut the stem & buff. different directions. any still exposed buffed areas. Check for leaks and balance the tire.

Refer to the REMA TIP TOP Nail Hole Repair Procedures Wall Chart or the REMA TIP TOP Repair CD for complete detailed repairing instructions. Always refer to the repair chart, safety advice and repair instructions packaged with the product. When working with solutions, rotary tools, sharp-edged tools, hot devices and hot materials, always take the necessary precautions and wear appropriate gloves, adequate eye protection (safety glasses or face shields), ear protection and observe maximum RPM while repairing tires.

81 TIRE REPAIR MATERIALS PART NUMBER INDEX

Part No Page 190 55 2221 68 405 74 5176290 45 04193-WL-10 23 2222 68 407 74 5177300 26 14193-WL-50 23 2231 68 408 74 5177310 26 1-810 69 194 23 2232 68 409 74 5177323 26 1-811 69 196 14009 39 2235 68 41 75 5177330 26 1-815 69 196 14013 39 2236 68 410 74 5177402 26 1-816 69 196 14013 39 2239 68 410-D 75 5196593 56 1-860 69 196 14014 39 2240 68 411 74 5199222 38 1-R 54 196 14015 39 2243 62 42HT 75 51F 26 101000069 26 196 14015 39 2244 62 44 75 5550 32 101000070 26 196 66019 39 2245 62 447 60 5561 25 101000110 32 197 28 2255 68 449 75 5562-125 25 1078A 6 197 29 2256 68 475 6 5562-18 25 1175A 6 199 22 2278 33 476 6 5563 25 12 53 199 54 2280 33 545567-26.5 25 1369 49 242282 33 506 0160 7 5570 25 1370 49 2-R 54 23 7 50F 26 5571 25 1370RI 49 201 5 24 7 512 3100 16 5573783 45 1371RI 49 201 30 2480 34 512 3200 16 5573972 45 1372 49 2014 33 2480 34 512 3210 16 5574012 45 1372RI 49 202 5 26A 52 512 3240 16 560 28 1373 49 202 30 27 54 512 3250 16 561 28 1373RI 49 203-F 5 28 54 512 3270 16 5641231 40 1374 49 203-F 30 2990 35 512 3400 16 565 28 1374RI 49 204-F 5 2PC-P 23 512 3410 16 570 28 1375 49 204-F 30 2PC-T 23 512 3420 16 571 28 1375A 49 2053B 34 2PC-WL-KIT 23 512 3430 16 575 28 1375A-RI 49 2054B 34 34516 0970 16 580 28 1375RI 49 2055B 34 30 54 5161180 25 581 28 1376 49 21 7 30-GN 54 517 3270 16 585 28 1376RI 49 2121 68 3050 38 5171525 41 5852990 47 1377 49 2122 68 3050-RB 38 5172452 41 5853003 46 1377RI 49 2124 68 33 59 5173570 41 593 2010 16 1378 49 2131 68 33500B 79 5174254 44 5930443 63 1378RI 49 2132 68 34 59 5175215 44 5930450 63 176 67 2135 68 36 74 5175222 44 5930467 63 176C 67 2136 68 37 75 5175239 44 64 179 67 2139 68 38 75 5175246 44 6002 29 18 53 2140 68 39B-TPMS 74 5175260 44 6003 29 180 67 2155 68 39B-TPMS 79 5175961 45 6003-T 29 181 67 2156 68 39BLACK 74 5176001 44 6005-E 54 182 67 2178 33 39BLUE 74 5176025 44 6005-GN 54 183 67 218 (CH-1) 6 39GRAY 74 5176032 44 6010 60 184 67 218-LB (CH-3) 6 39GREEN 74 5176040 44 6012 60 185 67 218-LB (CH-3) 72 445176207 45 6014 55 186 75 2180X 33 40 75 5176214 45 6017 60 187 75 2183 33 402 74 5176252 44 6018 60 188 75 22 7 403 74 5176276 45 6020 61 190 22 2214 33 404 74 5176283 45 6021 61

82 PART NUMBER INDEX

Part No Page 6790LP-110V 39 80226 61 A-3-R 22 FRU1-P 24 6022 60 6790LP-220V 39 80227 61 A-4.5 22 FRU2-MP 24 6053 56 6792-220V 39 80228 61 A-6 22 FRU2-P 24 6055 58 6792-GO 39 80229 61 A-6-R 22 H300532P 67 6056 58 6794-110V 39 80230 61 AD1 72 H310532P 67 6057 58 6794-220V 39 81505 34 AS100-SP 67 HTK-001A 78 6060 56 7481511 34 B-0 5 HTK-002A 78 6062 56 70F 31 81515 34 B-1 5 HTK-003A 78 6065 56 71F 31 81555 34 B-10 22 J-1014 72 6066 56 73 35 826 65 B-10-R 22 J-1076C 72 6067 56 73T 35 834 75 B-2 5 J-1175C 72 6067 59 73W 35 836 75 B-3 5 J-4000-2.50 72 6068 56 74 33 840P 65 B-7 5 J-4000-4.50 72 6068-125 56 742 59 841P 65 B-7B 5 J-650 72 6068-5 56 744 59 842P 65 B-8-R 22 J-651 72 6069 56 745 59 843P 65 B-8MC 22 L100 66 6100-023-AA 51 746 59 844P 65 BAB 6 L25 66 626 55 75 33 8544 62 BL-32F 30 L38 66 62W 61 75B 35 8545 62 BL-5F 30 L50 66 62Y 61 75N 33 890 65 BL-8F 30 L75 66 63 61 75NB 35 890-G 65 BLACKOUT-5 27 LN-10 6 6425 58 760 29 891 65 BLACKOUT-55 27 LN-10P 6 6426 58 761 29 891-G 65 CC-10 59 LR-20 48 6453 59 762 64 892 65 CC-12 59 LR-24 48 6454 59 762-C-F 64 893 65 CC-3 59 LR-25 48 6455 59 762-O 64 893-G 65 CC-4.5 59 LR-33 48 6457 59 762-O-F 64 895 65 CC-5 59 LR-35 48 6458 59 763 64 896 65 CC-6 59 M-100 55 6551 37 765 64 96CC-8 59 MTR-F 700 30 6575 43 765-O 64 9-14 6 CH-16 & SP-8 72 OR-20JM 48 6575-2 45 766 64 90 25 CP-871 55 OR-220TG 48 6575-4 45 766-O 64 901 29 EHL-32 27 OR-224TG 48 6575-5 45 76F 31 902 29 EX-1281 75 OR-22JM 48 6575-6 45 77 56 90B 25 EX-1283 75 OR-24JM 48 6580 42 771 64 918 28, 29 EX-1522 72 OR-25T 48 6595 43 772 64 924 77 EX-1522 75 OR-321T 48 670/20 39 773 64 928 29 EX-685 72 OR-325T 48 6725 41 788 59 929 60 EX-685 75 OR-329T 48 6727-220 41 795 64 930 60 EXPEL 30 51 OR-333T 48 6728 41 796 64 931 29 F0-F 6 OR-335T 48 6729 41 797 64 932 54 F0-P 6 OR-339T 48 6731 41 798 64 950 55 F1-F 6 OR-343T 48 6734 41 7B 4 960F 31 F1-P 6 OR-345T 48 6735 41 80220 61 9943 62 F2-P 6 OR-349T 48 6736 41 80221 61 9944 62 F25 66 OR-451T 48 6740 41 80222 61 9945 62 F38 66 OTR-F 700 30 6741 41 80223 61 9A 6 F50 66 PN-0 18 6742 41 80224 61 9T-LB (TR218A) 6 F75 66 PN-050 20 6743 41 80225 61 A-3 22 FRU1-MP 24 PN-050+ 20

83 TIRE REPAIR MATERIALS PART NUMBER INDEX

Part No Page RAD-124 8 RH-114 56 TR-418C 69 TRC1 HT 74 PN-052 20 RAD-125 8 RH-116 56 TR-423 69 TRC1-L 74 PN-052+ 20 RAD-128 8 RH-120 56 TR-425 69 TVCT 75 PN-054 20 RAD-135 8 RH-122 56 TR-500 70 UP-3 24 PN-054+ 20 RAD-140 8 RH-129 56 TR-500A 70 UP-4.5P 24 PN-056 20 RAD-142 8 RH-130 56 TR-501 70 UP-6 24 PN-056+ 20 RAD-144 8 RH-150 57 TR-501-OV 70 UP-6P 24 PN-056S 20 RAD-146 8 RH-152 57 TR-509 70 UP-8 24 PN-058 20 RAD-150 8 RH-154 57 TR-510 70 UP-8P 24 PN-058+ 20 RAD-152 8 RH-156 57 TR-511 70 UWT-PLIERS 77 PN-058S 20 RAD-155 8 RH-302 57 TR-542 71 UWT-TOOL-RK 77 PN-058S+ 20 RAD-156 8 RH-306 57 TR-543 71 V2B 75 PN-10 18 RAD-160 8 RH-308 57 TR-543C 71 V3-20-4 72 PN-20 18 RAD-162 8 RH-310 57 TR-543D 71 V3-20-6 72 PN-21 18 RAD-165 8 RH-601 57 TR-543E 71 V3-20-7 72 PN-22 18 RAD-168 8 RH-603 57 TR-544 71 VT56 OBDII 79 PN-23 18 RAD-175 8 RH-611 57 TR-544D 71 W-1 40 PN-24 18 RAD-180 8 RH-613 57 TR-545 71 W-2 40 PN-25 18 RAD-182 8 RH-619 58 TR-545D 71 W-3 40 PN-3 18 RAD-184 8 RH-626 57 TR-545E 71 W-4 40 PN-4 18 RAD-185+ 8 RH-708 58 TR-546 71 W-5 40 PN-40 18 RAD-186 8 RHS-300-2 36 TR-546D 71 W-6 40 PN-41 18 RAD-188 8 RLD-32 32 TR-546E 71 PN-42 18 RAD-190 8 RLD-32C 32 TR-547D 71 PN-5 18 RAD-1N 8 RS-10 23 TR-552 71 PN-6 18 RAD-531 ARAMID 14 RS-12 23 TR-553 71 PN-7 18 RAD-533 ARAMID 14 RS-8 23 TR-553C 71 PN-8 18 RAD-535 ARAMID 14 RTT-SSB 55 TR-553E 71 PN-9 18 RAD-537 ARAMID 14 SE-36 40 TR-554D 71 R-1 40 RAD-539 ARAMID 14 SE-37 40 TR-555D 71 R-2 40 RADIAL 581 ARAMID 13 SE-38 40 TR-555E 71 R-3 40 RADIAL 583 ARAMID 13 SE-39 40 TR-570 70 R-4 40 RADIAL 585 ARAMID 13 SE-40 40 TR-571 70 R-5 40 RADIAL 587 ARAMID 13 SP2 72 TR-572 70 R100 66 RADIAL 589 ARAMID 13 TCW 210-80 59 TR-573 70 R25 66 REMA PB-CS40-10 76 TDFS-M 63 TR-574 70 R38 66 REMA PB-CS40-12 76 TDFS-M-THIN 63 TR-575 70 R50 66 REMA PB-CS40-14 76 TDFS-S 63 TR-600HP 69 R75 66 REMA PB-CS40-16 76 TDFS-S-THIN 63 TR-602HP 69 RAD 165 TL PREVENT 12 REMA PB-CS40-3 76 TORQUE KIT 79 TR-618A 70 RAD 175 TL PREVENT 12 REMA PB-CS40-4 76 TR-412 69 TR-621A 70 RAD 185 TL PREVENT 12 REMA PB-CS40-5 76 TR-412C 69 TR-621A 72 RAD-0 8 REMA PB-CS40-6 76 TR-413 69 TR-801HP 69 RAD-104 29 REMA PB-CS40-8 76 TR-413C 69 TR-802HP 69 RAD-110 8 RH-100 56 TR-414 69 TR-C-2 72 RAD-115 8 RH-102 56 TR-415 69 TR-RG15 70 RAD-116 8 RH-107 56 TR-416 69 TR-RG46 70 RAD-120 8 RH-109 56 TR-417 69 TR-VC-6 72 RAD-122 8 RH-111 56 TR-418 69 TR-VC-7 72

84 MASTER INDEX

2-Piece Repair Kits 23 H 3050 Tire Spreader 38 Hand Cleaner SOFT - Made in Germany 63 3050-RB REP-BOY Tire Repair Spreader 38 Hand Cleaner SUPER - Made in Germany 63 447 - 8" Diagonal Cutting Pliers 60 I 6551 Economy Tire Spreader 37 Innerliner Repair Sealant (fl ammable) 31 A Inserting Tools 29 A & B Compound Repair System (Flammable) 26 Introductory Tire Puncture Repair Kit, #18 53 Accessories 55 L Accessories - REMA TIP TOP Extruders 39 Leak Detector 32 Accessories - Th ermopress II 41 Liquid Pre-Buff Cleaners (fl ammable) 31 Agricultural/Air-Liquid Clamp-In Valves 70 Air Buffers And High Speed Grinders 55 M Air Chucks 64 M-100 Mount/Dismount Tool 55 Air Filters 66 Markal Paintsticks 61 Air Line Couplers and Nipples 68 Marking Crayons 61 Air Lubricators 66 MAX-WELL Air Square Wall Mounted Infl ator 67 Air Regulators 66 MAX-WELL Digital And Analog Infl ation Gauges 67 Aluminum Heating Plate Profi le Shapes - Th ermopress II 41 Metric Clamp-In Valves 71 Aluminum Wheel Truck Valves 70 Metric O-Ring Seal Valves for Steel Wheels 72 ANCHOR SEAL 29 MINICOMBI Tire Repair Inserts 22 Anti-Stick Foil 32 Miscellaneous Buffi ng Tools 59 Modular 400 Series Repair Chart 17 B M-RCF Repair Units, Series 400 16 Bead Seaters/Pump Rings, Rubber Inserts 49 MTR/RCF Cement Free Rope Rubber 16 Bias-Ply Repair Chart 19 MTR-F Solution (fl ammable) 30 Bias-Ply Repair Chart/OTR 21 Multiple Temperature Rubber (MTR) 25 Black Cushion Gum Repair Products 25 Black Edge, Vulcanizing Patches 5 N BLACK-OUT RTU 27 Nail Hole Repair Procedures for Passenger, Light Truck and Truck Tires 81 Blue Floater Gum 25 New Tire Dealer Tire Repair Service Cabinet (26A) 52 Brass Bristle Brush 55 O C OTR Tire Mounting/Packing Compound 34 Carbide Cutting Tools 59 OTR/EM Tire Lifter 44 Cement Dispenser with Brush Cap 61 OTR-F Cement (fl ammable) 30 Clamp-In Truck Valves 70 P Clamp-In Valves (Passenger/Light Truck) 69 Polyurethane Coil Hose 65 Clamp-In Valves (Specialty Domestic/Import) 69 PrecisionBalance Balancing Compound 76 Cold Vulcanizing Fluid 5 Pre-Heating Box for M-RCF Repair Units 16 Cold Vulcanizing Fluid 30 Pressure Equalizing Pads - Th ermopress II 41 Cutting Tools 60 Q D Quick Release Air Buffer Hardware (Slow-Speed) 56 Double Seal Valve Cap 75 DURAGRIP Latex Gloves 62 R RAD 100 Series Section Repair Chart 9 E RAD 100 Series Section Repair Chart / OTR 11 EM Tire Spreader 38 RAD 500 ARAMID Agricultural Repair Units Section Repair Chart 13 Encapsulated Wheels 58 RAD 500 ARAMID Repair Units for Agricultural Tires 13 Expandable Hub Lube 27 RAD 500 Series Section Repair Chart 15 EXPEL 30 - AUTOMATIC FLOAT DRAIN 51 Radial Anchor Seal Emergency Repairs 29 EXPEL 30 FILTER & AUTO DRAIN SET 50 Radial Grinding Stones 59 F RCF Fast Dry Buffer 16 Flip Sockets 63 Red Edge, Vulcanizing Patches 4 FRU Series of Repair Units 24 Reinforced Air Hose (Green) 65 Reinforced Air Hose (Red) 65 G REMA SEAL 28 Gooseneck Stitchers 54 REMA SHINE 32 GREASE BULLY Nitrile Gloves 62 REMA TIP TOP Bias-Ply OTR & Grader Tire Repair Units 20

85 TIRE REPAIR MATERIALS MASTER INDEX

REMA TIP TOP Bias-Ply Tire Repair Units 18 Torque Kit 79 REMA TIP TOP Extruder Guns 39 Tread Depth Gauge 67 REMA TIP TOP L-Rings (Earthmover) 48 Truck Tire Puncture Repair Kit, #12 53 REMA TIP TOP Nail Hole Repair Guides 80 Tubeless & Tube Type Tire Repair Kit 7 REMA TIP TOP O-Rings 48 Two-Wheel Repair Kits 7 REMA TIP TOP Radial PREVENT Tire Repair Units 12 U REMA TIP TOP Radial Tire Repair Units 8 Universal Mounting Paste 33 REMA TIP TOP Radial Tire Repair Units (ARAMID) 14 REMA TIP TOP Stem Inserts 23 V REMA TIP TOP Universal Tire Repair Units (UP) 24 Vacuum Cleaner 64 Replacement Patches and CFC-Free Cement 6 Valve Caps, Metal 75 RHS-300-2 Tire Spreader 36 Valve Caps, Plastic 74 Rim & Bead Sealer (fl ammable) 31 Valve Caps, Plastic 79 Rotary Gouges 58 Valve Core Service Tools 75 Rotary Wire Brush 58 Valve Cores 74 Rubber Cut 414 Regroover 40 Valve Cross Reference 73 Rubber Cut 414 Regroover - cutting blades 40 Valve Extensions 74 Rubber Cut 414 Regroover - Spare parts 40 Valve Extensions - Truck & Bus 74 Rubberhog Balls 57 Valve Rebuild Kits 78 Rubberhog Donut Wheels 58 Valve Service Tools 75 Rubberhog Flared Contour Wheels 56 VT56 OBDII TPMS Diagnostic & Reset Tool 79 Rubberhog Nail Hole Reamers 57 VULCSTAR 900-S 46 Rubberhog Polyplugs For Flared Contour Wheels 57 VULCSTAR Rubber Track Repair Kit 47 Rubberhog Rotor Saws 58 Rubberhog Round Face Buzzout Wheels 57 W Wheel Weight Hammer and Remover 77 Rubberhog Tapered Cones 57 Wheel Weight Pliers 77 S Whip Hose 65 Section Repair ID Patches 25 Sensors and Replacement Valves 79 Side Cutters 60 Snap-In Valves (Passenger/Light Truck) 69 Spare Parts - Th ermopress II 41 Special Blue Cement (Flammable) 30 Specialty Large Bore/OTR Tire Valves And Hardware 72 Specialty Tube Repair Valves And Hardware 6 Stickleback Hand Rasps 54 StrongHold Gloves 62

T T-2 Compound Repair System 26 SAFETY ICONS Th ermopress EM Heating Pockets 45  Adequate eye protection (safety glasses or face shields) Th ermopress EM I 42 should always be worn to protect eyes from damage. Th ermopress EM II 43 Th ermopress EM III 43  Always use ear protection if high noise levels occur. Th ermopress EM Pressure Cushions 45 Th ermopress EM Replacement Parts 45  Always use protective gloves when handling sharp Th ermopress II ECONOMY 41 tools or when using chemicals. Th ermopress OTR/EM Heat Mats 44 Th ermopress OTR/EM Heat Plates 44  Always use both eye and ear protection. Tire Bead Seaters/Pump Rings 49 Tire Innerliner Scrapers 54 Tire Mounting Compounds 33  Cold Storage required. Tire Mounting Liquid Lube 34 Tire Mounting Lubricant (Black-Ice Stop Rust Rim Release) 34  Stir contents before use. Tire Mounting Lubricant Brackets, Brushes, Swabs 34 Tire Pressure Gauges 67 Tire Repair Stitchers 54  Store product in accordance with DIN 7716 specifi cations. Tire Talcum 61

86 REMA TIP TOP - Product Shelf Life

PRODUCT RTTNA Specifi cations Product Name Product Codes 1 Year 2 Years 4 Years 5 years Pre-Buff Cleaner - Flammable Liquid 71F X Pre-Buff Cleaner - Flammable Spray 70F X Special Blue Cement - Flammable BL-8F, BL-32F X Cold Vulcanizing Fluid - Flammable 203-F, 204-F X Repair Sealant - Flammable 76F X OTR-F Cement - Flammable OTR-F 700 X MTR-F Solution- Flammable MTR-F 700 X Bead Sealer - Flammable 960F X A & B Compound - Flammable 50F, 51F X REMABOND Brush Cement (Flammable) 16 RBB 5G, 16 RBB D X REMABOND Spray Cement (Flammable 16 RBS 5G, 16 RBS D X Blue Floater Gum 5570, 5571 X MTR Rope Rubber 5567-26.5 X MTR Cushion Gum 5561, 5562, 5563 X Radial Tire Repairs All RAD Series X Bias Tire Repairs All PN Series X A-3, A-3-R, A-4.5, A-6, A-6-R, B-8MC, B-8-R, B-10, MINICOMBI B-10-R X Stems RS-6, RS-8, RS-10, RS-12, RS-22, 193, 194 X Sealastic Repairs 521, 561, 571, 581 X Tube Repairs - Red F0-P, F1-P, 0, 1, 2, 3, 4, 5, 6, 7, 7B X Tube Repairs - Black B-0, B-1, B-2, B-3, B-7, B-7B X UP-3, UP-4.5, UP-6, UP-6P, UP-8, UP-8P FRU1-MP, Universal Repairs FRU1-P, FRU2-MP, FRU2-P X

DISCONTINUED PRODUCTS RTTNA Specifi cations Product Name Product Codes 1 Year 2 Years 4 Years 5 years Pre-Buff Cleaners - Non Flammable Liquid 71 X Pre-Buff Cleaners - Non Flammable Spray 70 X Special Cement BL - Non Flammable BL-8, BL-32, BL-G X Cold Vulcanizing Fluid - Non Flammable 203, 204, 205 X OTR Special BL Cement 5576 X Th ermopress MTR Solution 5578 X Repair Sealant - Non Flammable 76, 76G X Bead Sealer - Non Flammable 960, 960ND X A & B Compound - Non Flammable 50, 51 X

Shelf Life Specifi cations were taken from current Technical Data Sheets available on the RTTNA website www.rematiptop.com Product shelf life is specifi ed from Date of Manufacture. Shelf Life Specifi cations are based on storage in dry, dark, cool (-15C to +25C; 5F-77F) in unopened original packaging.

87 TIRE REPAIR MATERIALS www.rematiptop.com Fax 201.768.0946 Fax 800.338.REMA 201.768.8100 (7362) Phone 800.225.REMA (7362) NJ07647-0076 Northvale, 240 PegasusAvenue America,Inc. REMA TIPTOP/North

RTTNA-TRM-16 01/21