An Overview of Alternatives to Tetrabromobisphenol a (TBBPA) and Hexabromocyclododecane (HBCD)
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An Overview of Alternatives to Tetrabromobisphenol A (TBBPA) and Hexabromocyclododecane (HBCD) By Gregory Morose A Publication Of the Lowell Center For Sustainable Production Prepared for The Jennifer University of Massachusetts Altman Foundation Lowell March 2006 Purpose of this Study The Jennifer Altman Foundation has commissioned the Lowell Center for Sustainable Production (LCSP) of the University of Massachusetts Lowell to conduct a study of potential alternatives to TBBPA and HBCD. The Lowell Center for Sustainable Production The Lowell Center for Sustainable Production develops, studies, and promotes environmentally sound systems of production, healthy work environments, and economically viable work organizations. The Center operates on the premise that environmental quality, safe and healthy workplaces, and social accountability can be achieved while at the same time enhancing the economic life of firms and communities. This is accomplished by broadening the fundamental design criteria for all productive activities to include an explicit and comprehensive commitment to sustainability. The Center is composed of faculty and staff at the University of Massachusetts Lowell who work directly with industrial firms, social services institutions, citizen organizations, and government agencies to promote sustainable production. The LCSP is based at the University of Massachusetts Lowell, where it works closely with the Massachusetts Toxics Use Reduction Institute (TURI) and the Department of Work Environment. An Overview of Alternatives to Tetrabromobisphenol A (TBBPA) and Hexabromocyclododecane (HBCD) March, 2006 Prepared for: The Jennifer Altman Foundation By Gregory Morose A Publication of the Lowell Center for Sustainable Production University of Massachusetts Lowell One University Avenue Lowell, MA 01854 978-934-2980 Table of Contents INTRODUCTION......................................................................................... ……………………6 SECTION I: TBBPA & HBCD USES..........................................................................................5 TBBPA: Applications.................................................................................................................................................................5 TBBPA: Global use ....................................................................................................................................................................6 TBBPA: TRI Reporting.............................................................................................................................................................6 HBCD: Global Use.....................................................................................................................................................................8 HBCD: Tri Reporting................................................................................................................................................................8 SECTION II: POTENTIAL ALTERNATIVES & INITIAL ASSESSMENT................................9 Alternatives to TBBPA: Epoxy Resin for PWB Laminate.......................................................................................................9 Alternatives to TBBPA: Manufacturing Printed Wiring Boards with Halogen-free Materials...........................................14 Alternatives to TPPBA: Encapsulation of Electronics Components....................................................................................15 Alternatives to TBBPA: ABS Applications .............................................................................................................................16 Alternatives to HBCD: EPS and XPS for Building and Construction Industry...................................................................17 SECTION III: RECOMMENDATIONS & CONCLUSIONS:…………………………………….21 SOURCES.................................................................................................................................23 _________________________________________________________________________________________________ The information for this report was generated by INTRODUCTION the following methods: Objectives and Scope • Literature search of publicly available information, and The Jennifer Altman Foundation has commissioned • Information requests and discussions with the Lowell Center for Sustainable Production to manufacturers of products containing HBCD review available information relative to the uses and TBBPA flame retardants, as well as and potential alternatives for two brominated flame manufacturers of products containing retardants, tetrabromobisphenol A (TBBPA) and alternative flame retardant materials. hexabromocyclododecane HBCD. The objective of this study is to accomplish the following: Because the study does not include an in-depth evaluation of the environmental, technical • Investigate TBBPA and HBCD product and performance, or economic impact for these application information that is available in the alternatives. This study will not recommend specific public domain. alternatives for TBBPA and HBCD. Instead it will • Identify potential alternatives to the products discuss additional steps to be taken before specific identified. recommendations can be made for viable alternatives. It is outside of the scope of this report to assess the • Conduct a preliminary and qualitative review possible environmental and human health risks of potential alternatives. associated with TBBPA and HBCD. This study presents a high level overview of the findings. No chemical analyses, toxicological Background studies, performance evaluations, or economic In 2003, fire departments responded to 1,584,500 assessments were included as part of this study. fires in the United States. Every 20 seconds a fire department responds to a fire somewhere in the This paper is organized into three major sections nation. In 2003, there were 3,925 deaths, 18,125 as follows: injuries, and approximately $12 billion in property damage as a result of these fires (Karter, 2004). In order to reduce the risks of fires and provide adequate Section I: TBBPA & HBCD Uses time for egress during building fires, governments, The various applications and uses of TBBPA and product manufacturers, and professional associations HBCD are described. have promoted the use of flame retardants in products and building materials likely to burn. This is Section II: Potential Alternatives & Initial Assessment particularly true for polymeric materials. The potential alternatives for the various TBBPA and HBCD uses are identified, as well as an initial Flame retardants can be added to polymer materials identification of the key health, environmental, to enhance their flame retardancy. Flame retardant and performance concerns for these alternatives. polymer materials are used in various commercial products to protect people and property from Section III: Recommendations and Conclusions potential fire hazards. Flame retardants used in The overall conclusions from this study are provided, polymer materials are added in order to accomplish as well as recommendations for further research of one or more of the following functions during TBBPA and HBCD alternatives. the course of a fire: OVERVIEW OF ALTERNATIVES TO TBBPA & HBCD ● Lowell Center for Sustainable Production _________________________________________________________________________________________________ • Raising the ignition temperature of Of particular interest for this study is the use of the polymer; brominated flame retardants. Certain brominated flame retardants are persistent in the environment • Reducing the rate of burning; and have been found in the food chain, and in the bodies of animals and humans. Research has shown that • Reducing flame spread; or one type of brominated flame retardants, polybrominated diphenyl ethers (PBDEs), is often found in various environmental media, throughout the food chain, • Reducing smoke generation. and in human breast milk, serum, and adipose tissue. Tetrabromobisphenol A (TBBPA) and There are four main types of flame retardants hexabromocyclododecane (HBCD) are two used with polymeric materials: brominated chemicals that are used as flame retardant materials in a variety of products. These flame Inorganic: Includes flame retardants such as retardants have desirable properties, and have proven antimony trioxide, alumina trihydrate, and to be successful flame retardant materials during years magnesium hydroxide. When heated, the of use for a variety of applications. For example, hydroxides release water vapor that helps HBCD combines high effectiveness with very low cool the substrate and perform other flame loading levels which enable polystyrene insulation retardant functions. Antimony trioxide is products used in the building industry to meet typically used as a synergist in combination required flame retardancy standards, while with other flame retardants. maintaining their insulation properties. Halogenated: These flame retardants are There are several studies underway investigating the primarily based on chlorine and bromine possible environmental and human health effects of substances such as halogenated paraffins, TBBPA and HBCD. The OSPAR Commission’s List of chlorinated alicyclic compounds, and Chemicals for Priority Action includes both HBCD and brominated aromatic compounds. These TBBPA. (OSPAR, 2004) The OSPAR Commission flame retardants act primarily by chemically was formed for the protection of the