Technology Overview
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Mean Value Modelling of a Poppet Valve EGR-System
Mean value modelling of a poppet valve EGR-system Master’s thesis performed in Vehicular Systems by Claes Ericson Reg nr: LiTH-ISY-EX-3543-2004 14th June 2004 Mean value modelling of a poppet valve EGR-system Master’s thesis performed in Vehicular Systems, Dept. of Electrical Engineering at Linkopings¨ universitet by Claes Ericson Reg nr: LiTH-ISY-EX-3543-2004 Supervisor: Jesper Ritzen,´ M.Sc. Scania CV AB Mattias Nyberg, Ph.D. Scania CV AB Johan Wahlstrom,¨ M.Sc. Linkopings¨ universitet Examiner: Associate Professor Lars Eriksson Linkopings¨ universitet Linkoping,¨ 14th June 2004 Avdelning, Institution Datum Division, Department Date Vehicular Systems, Dept. of Electrical Engineering 14th June 2004 581 83 Linkoping¨ Sprak˚ Rapporttyp ISBN Language Report category — ¤ Svenska/Swedish ¤ Licentiatavhandling ISRN ¤ Engelska/English ££ ¤ Examensarbete LITH-ISY-EX-3543-2004 ¤ C-uppsats Serietitel och serienummer ISSN ¤ D-uppsats Title of series, numbering — ¤ ¤ Ovrig¨ rapport ¤ URL for¨ elektronisk version http://www.vehicular.isy.liu.se http://www.ep.liu.se/exjobb/isy/2004/3543/ Titel Medelvardesmodellering¨ av EGR-system med tallriksventil Title Mean value modelling of a poppet valve EGR-system Forfattare¨ Claes Ericson Author Sammanfattning Abstract Because of new emission and on board diagnostics legislations, heavy truck manufacturers are facing new challenges when it comes to improving the en- gines and the control software. Accurate and real time executable engine models are essential in this work. One successful way of lowering the NOx emissions is to use Exhaust Gas Recirculation (EGR). The objective of this thesis is to create a mean value model for Scania’s next generation EGR system consisting of a poppet valve and a two stage cooler. -
Assessing Steam Locomotive Dynamics and Running Safety by Computer Simulation
TRANSPORT PROBLEMS 2015 PROBLEMY TRANSPORTU Volume 10 Special Edition steam locomotive; balancing; reciprocating; hammer blow; rolling stock and track interaction Dāvis BUŠS Institute of Transportation, Riga Technical University Indriķa iela 8a, Rīga, LV-1004, Latvia Corresponding author. E-mail: [email protected] ASSESSING STEAM LOCOMOTIVE DYNAMICS AND RUNNING SAFETY BY COMPUTER SIMULATION Summary. Steam locomotives are preserved on heritage railways and also occasionally used on mainline heritage trips, but since they are only partially balanced reciprocating piston engines, damage is made to the railway track by dynamic impact, also known as hammer blow. While causing a faster deterioration to the track on heritage railways, the steam locomotive may also cause deterioration to busy mainline tracks or tracks used by high speed trains. This raises the question whether heritage operations on mainline can be done safely and without influencing the operation of the railways. If the details of the dynamic interaction of the steam locomotive's components are examined with computerised calculations they show differences with the previous theories as the smaller components cannot be disregarded in some vibration modes. A particular narrow gauge steam locomotive Gr-319 was analyzed and it was found, that the locomotive exhibits large dynamic forces on the track, much larger than those given by design data, and the safety of the ride is impaired. Large unbalanced vibrations were found, affecting not only the fatigue resistance of the locomotive, but also influencing the crew and passengers in the train consist. Developed model and simulations were used to check several possible parameter variations of the locomotive, but the problems were found to be in the original design such that no serious improvements can be done in the space available for the running gear and therefore the running speed of the locomotive should be limited to reduce its impact upon the track. -
DTC P0341 Camshaft Position (CMP) Sensor Performance
1998 Chevrolet/Geo Malibu DTC P0341 Camshaft Position (CMP) Sensor Performance Circuit Description During cranking, the Ignition Control Module (ICM) monitors the 7X crankshaft position sensor signal. Once the ICM determines spark synchronization, 3X reference signals are sent to the PCM. The PCM will command all six injectors ON for one priming shot of fuel in all cylinders. After the priming, the injectors are left OFF for the next six fuel control reference signals (two crankshaft revolutions). This allow each cylinder a chance to use the fuel from the priming shot. During this waiting period, a cam pulse will have been received by the PCM. The PCM uses the Cam signal pulses to initiate sequential fuel injection. The PCM constantly monitors the number of pulses on the Cam signal circuit and compares the number of Cam pulses to the number of 24X reference pulses and the number of 3 X reference pulses being received. If the PCM receives an incorrect number of pulses on the Cam reference circuit, DTC P0341 will set and the PCM will initiate injector sequence without the Cam signal with a one in six chance that injector sequence is correct. The engine will continue to start and run normally, although the misfire diagnostic will be affected if a misfiring condition occurs. Conditions for Setting the DTC z The engine is running (3X reference pulses are being received). z CMP sensor reference pulse is not detected every engine cycle. Action Taken When the DTC Sets z The PCM will illuminate the malfunction indicator lamp (MIL) during the second consecuitive trip in which the diagnostic has been run and failed. -
Optimum Connecting Rod Design for Diesel Engines
SCIENTIFIC PROCEEDINGS XXIV INTERNATIONAL SCIENTIFIC-TECHNICAL CONFERENCE "trans & MOTAUTO ’16" ISSN 1310-3946 OPTIMUM CONNECTING ROD DESIGN FOR DIESEL ENGINES M.Sc. Kaya T. 1, Asist. Prof. Temiz V. PhD.2, Asist. Prof. Parlar Z. PhD.2 Siemens Turkey1 Faculty of Mechanical Engineering – Istanbul Technical University, Turkey 2 [email protected] Abstract: One of the most critical components of an engine in particular, the connecting rod, has been analyzed. Being one of the most integral parts in an engine’s design, the connecting rod must be able to withstand tremendous loads and transmit a great deal of power. This study includes general properties about the connecting rod, research about forces upon crank angle with corresponding to its working dependencies in a structural mentality, study on the stress analysis upon to this forces gained from calculations and optimization with the data that gained from the analysis. In conclusion, the connecting rod can be designed and optimized under a given load range comprising tensile load corresponding to 360o crank angle at the maximum engine speed as one extreme load, and compressive load corresponding to the peak gas pressure as the other extreme load. Keywords: CONNECTING ROD, OPTIMIZATION, DIESEL ENGINE 1. Introduction rod. Force caused by pressure inside the cylinder reaches its maximum value around the top dead center. Inertia forces results During the design of a connecting rod, optimized dimensions from the acceleration of moving elements. Numerical values of allowing the motion of rod during operation should be taken into these forces are dependent on the type, rated power and rotational account in the calculation of variable loads induced in the system speed of engine. -
Exhaust/Emissions Systems Overview Emissions Testing
Exhaust/Emissions Systems Overview Below is an overview of this system's operation Emissions Testing Many states require emissions tests on vehicles. This means that you drive to a facility where the test people take a sample of your emissions and run it through some analysis. The results are printed,and you pass or fail depending on the percentage of toxic emissions that turn up in your car's sample. The only way to "study" or prepare for this test is to take good care of your car, including its emission system. If you use preventative maintenance, and keep your car tuned properly, you will pass. If you tamper with your emissions system, you will not pass. You can have your car checked independently before your emissions test if you want to resolve problems before going to the emissions test station. One other good thing to do is to save your printouts from the test from year to year. If you compare them, you will be able to monitor your car (if its score is getting worse) and catch any problems before the emissions people catch you. The Emission Control System The purpose of the emission control system is just that; it controls the emissions and exhaust from your vehicle. The idea is to turn the harmful gases your car manufactures into harmless ones that don't ruin the environment, or us. Some of the problem gases are: • hydrocarbons (unburned) • carbon monoxide • carbon dioxide • nitrogen oxides • sulfur dioxide • phosphorus • lead and other metals To help control these substances, we (along with federal regulations) have made changes in our gasoline to eliminate them. -
Oldsmobile Note: These Cams Use .000" Intake and Exhaust Valve Lash
HYDRAULIC CAMSHAFTS Non Roller 1967-up 260 307 (5.0L) 350 (5.7L) 400 403 425 455 (39° bank angle) Oldsmobile Note: These cams use .000" intake and exhaust valve lash. X-TREME MILEAGE CAMS AVAILABLE! CONTACT CROWER TECHNICIANS FOR MORE INFO. Grind Advertised Duration Gross Lift Description C.I.D. Part Lobe Duration @ .050" 1.6 / 1.6 Rec Group Number Center Intake Exhaust Intake Exhaust Intake Exhaust Kit BAJA BEAST / PERFORMANCE LEVEL 2 - Low to mid-range torque 260 280H for daily drivability. Economical price. 56915 280° 289° 204° 214° .450" .474" 84057 350 112° RPM Power Range: 1500 to 4250 / Redline: 5500 plus. POWER BEAST / PERFORMANCE LEVEL 3 - Delivers impressive mid- 350 289H range and top end power. Healthy sound. Economical price. 56903 289° 300° 214° 224° .474" .498" 84057 425 112° RPM Power Range: 1750 to 4500 / Redline: 5750 plus. ULTRA BEAST / PERFORMANCE LEVEL 4 - Upper mid-range to top 455 304H end power. Emphasis on top end. 56919 304° 316° 234° 244° .520" .542" 84057 cid 112° RPM Power Range: 2000 to 4800 / Redline: 6200 plus. MILEAGE COMPU-PRO / Performance Level 1 - These cams are 400 250HDP designed to enhance throttle response and low-end torque in vans, 56258 250° 258° 192° 196° .429" .445" 84057 403 112° trucks and passenger cars while delivering fuel efficient motoring. High vacuum and smooth idle are characteristic of these profiles. Stock or small cfm carburetor, small diameter tube headers, dual 425 260HDP exhaust, and ignition rework are recommended for maximum 56260 260° 266° 203° 211° .448" .450" 84057 cid 112° benefit. -
Engine Cylinder Head Installation
Engine Cylinder Head Installation Important: Install the cylinder head without the camshafts. 1. Install the engine cylinder head to the engine block. 2. Install the AIR pump bolt and fir tree fastener from the back of the cylinder head. Refer to Service Bulletin 06-06-04-016A for further information. 3. Install new cylinder head bolts and tighten the bolts. Refer to Cylinder Head Replacement in SI. Camshaft Holding Tool Caution: The camshaft holding tools must be installed on the camshafts to prevent camshaft rotation. When performing service to the valve train and/or timing components, valve spring pressure can cause the camshafts to rotate unexpectedly and can cause personal injury. Important: Before installing the camshafts, refer to Camshafts Cleaning and Inspection in SI. 4. Install the camshafts with the flats up using the J 44221 - Camshaft Holding Tool. Refer to Camshaft Installation in SI. Notice: Tension must be always kept on the intake side of the timing chain to properly keep the engine in time. If the chain is loose the timing will be off, which may cause internal engine damage or set DTC P0017. Fastener Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. -
Enlarging Exhaust Ports
1.3mm/0.050in wide and a normal three angle valve seat is very suitable (45 degree seat/30 degree top cut/60 degree inner cut). The inner cut blends the 45 degree valve seat into the port throat and the top cut blends the 45 degree valve seat into the combustion chamber. The whole exhaust port passage- way must be enlarged throughout. The valve throat is ground or bored out to 34.5mm/1.358in and the original valve seat machined to suit the new valve size. The port outlet is taken out to the size of the exhaust manifold gasket aperture (oversize - lmm more height and width - exhaust manifold gaskets are available). The passage- way is ground out quite extensively, but note that while the floor of the port should be cleaned up it should not have any serious amount of material The areas of the combustion chamber to be reworked are shown here (see text for key). removed from it, especially where the The amount of material that is removed does vary depending on the proximity of the port runs into the valve throat area. gasket and bore wall. The sides of the exhaust ports and the to the full size of the standard gasket of gasket is used). This modification roof certainly have plenty of material using the gasket as a template. Over- gives a considerable increase in which can be removed and, once sized gaskets which allow an even exhaust port area because the stand- modified, bear little resemblance to the larger port exit cross-sectional area are ard 'as-cast' dimensions at this same originals. -
Table of Contents Table of Contents
Table of Contents Table of Contents.......................................................................... 1 Terms and Conditions .................................................................. 5 Direct Sales and Value Added Dealers........................................................................... 5 Warranty ......................................................................................................................... 5 Repairs and Returns ........................................................................................................ 5 Pricing Policies ............................................................................................................... 5 Legal Disclaimer............................................................................................................. 6 Forward ......................................................................................... 7 3 A. Installing the TEC System .................................................... 9 A.1. How it All Works: The Two Pages You Need to Read ......................................... 9 A.2. Pre-Installation Checklist..................................................................................... 11 A.3. Mounting the Main Computer and DFU.............................................................. 12 A.4. Trigger Wheel and Sensor Installation................................................................. 14 A.4.a. Crankshaft Trigger Installation for 60(-2) Tooth Wheel............................... 14 A.4.b. Magnetic -
Engine Exhaust Noise Control
Return to www.enoisecontrol.com Engine Exhaust Noise Control Jerry G. Lilly, P.E. JGL Acoustics, Inc. Issaquah, WA [email protected] ASHRAE TC 2.6 Engine Exhaust Noise Control nReactive Mufflers nAbsorptive Silencers nReactive/Absorptive Mufflers nTail Pipe Design nTuned Resonators nProject Examples The above are the subjects that we will discuss. Some data will also be presented from field tests: One an example of a project failure and the other a big success. ASHRAE TC 2.6 Engine Exhaust Considerations The exhaust system of a generator has several inherent design problems that must be considered. These characteristics impose severe limitations on what can be done to silence the engine exhaust noise: nVery High Noise (100 to 120 dBA @ 1 m) o nHigh Temperatures (950 to 1050 F) nHigh Velocities (5,000 to 15,000 fpm) nCombustion By-Products (soot & corrosion) nPipe Thermal Expansion ASHRAE TC 2.6 Performance Characteristics n Insertion Loss (dB) depends on design, size and frequency n Pressure Drop (inches H2O or Hg) depends on velocity & design n Self-Generated Noise (dB ref. 1 picowatt) depends on velocity & design Insertion loss (IL) is defined as the reduction of noise level that occurs when a silencing element is inserted into the system. Because engines generate strong tonal components, the IL of any one muffler will not be the same with different engines, different loads, or different piping configurations. Pressure drop is more predictable, however. Specific data on self noise is generally not available. ASHRAE TC 2.6 Engine exhaust noise varies significantly with loading. Typically the noise level at full load is about 10 dB higher than the no-load condition. -
Analysis of Exhaust Manifold Using Computational Fluid Dynamics
cs: O ani pe ch n e A c Teja et al., Fluid Mech Open Acc 2016, 3:1 M c d e i s u s l F Fluid Mechanics: Open Access ISSN: 2476-2296 Research Article Open Access Analysis of Exhaust Manifold using Computational Fluid Dynamics Marupilla Akhil Teja*, Katari Ayyappa, Sunny Katam and Panga Anusha SIR C R Reddy College of Engineering, Andhra University, Vizag, India Abstract Overall engine performance of an engine can be obtained from the proper design of engine exhaust systems. With regard to stringent emission legislation in the automotive sector, there is a need design and develop suitable combustion chambers, inlet, and outlet manifold. Exhaust manifold is one of the important components which affect the engine performance. Flow through an exhaust manifold is time dependent with respect to crank angle position. In the present research work, numerical study on four-cylinder petrol engine with two exhaust manifold running at constant speed of 2800 rpm was studied. Flow through an exhaust manifold is dependent on the time since crank angle positions vary with respect to time. Unsteady state simulation can predict how an intake manifold work under real conditions. The boundary conditions are no longer constant but vary with time. The main objectives that to be studied in this work is: • To prepare the cad model in the CATIA software by using the actual parametric dimensions. • To prepare finite element model in the Computer aided analysis software by specifying the approximate element size for meshing. •To find and calculate the actual theoretical values for the input boundary conditions. -
Performer Rpm 330-403 Manifold Instructions
PERFORMER RPM 330-403 MANIFOLD CATALOG #7111 MODEL: Oldsmobile 330/350/403 c.i.d. V8 INSTRUCTIONS • PLEASE study these instructions, and the General Instructions, carefully before installing your new manifold. If you have any ques- tions or problems, do not hesitate to call our Technical Hotline at: 1-800-416-8628, 8am-12:30 and 1:30-5pm PST, weekdays. • EGR SYSTEM: This manifold will not accept stock EGR (exhaust gas recirculation) equipment. EGR systems are used on some 1972 and later model vehicles and only in some states. Check local laws for requirements. Not legal in California on pollution-con- trolled motor vehicles. • MANIFOLD: The Edelbrock Performer RPM 330-403 is a new generation manifold for 330, 350, and 403 c.i.d. small-block Oldsmobile engines. It may also be used on 1980-1/2—’85 307 c.i.d. Oldsmobile engines with 5A cylinder heads (casting #3317). Will not fit 1986 and newer 307 V8s with roller cams and swirl port heads. Port flange has extra material above the runner to allow for use with 455 heads. The Performer RPM 330-403 is a high-rise, two-plane design, engineered for a horsepower peak in the 6000- 6500 rpm range with a broader torque curve than single-plane manifolds in the lower rpm ranges. Recommended for high-perfor- mance street, strip and marine applications. The manifold accepts late model water neck, air conditioning, alternator and H.E.I. igni- tion systems. Use the recommended electric or manual choke carburetors only. NOTE: Carb mount pad is two inches taller than most stock manifolds, requiring hood clearance check.