LONGER LIFE. ENGINE LOWER COST. D8R 3406E AND 3406C REBUILD OPTIONS
BUTLERMACHINERY.COM/ENGINEREBUILD
D8R 3406E AND 3406C D8R 3406E and 3406C Engine Repair Options | Good Running Core 980H C15 Engine Level 1 Recondition
Repairs Level 1 Level 2 Level 3 Camshaft bearings X X X Coolant temperature regulator X X X Crankshaft thrust plates X X X Exhaust manifold studs/locknuts & exhaust sleeves X X X Gaskets & seals for components that are removed X X X Main bearings & rod bearings X X X Piston rings X X X PM service-oil, fuel and air filters X X X Turbocharger (mounting) studs/locknuts X X X Valve spring lock retainers, valve roto coils & exhaust valves X X X Recondition or replace engine oil pump X X X Replace engine breather X X Replace serpentine belt, coolant and fuel hoses integral to the engine X X Replace fuel injectors with Cat Reman X X Recondition or replace water pump X X Recondition or replace fuel transfer pump X X Recondition or replace turbo X X Dyno test engine X X Paint engine X X Sand engine block, polish crank, ceramic cylinder bores and water holes if needed X X Replace valve seats and valve guides X Integral engine harness X Engine related sensors, switches and fuel prime pump X Out-of-Frame Level 1 Replace engine oil cooler with reman X Out-of-Frame Level 2 Recondition or replace cylinder liner packs X Out-of-Frame Level 3 Hard parts found during disassembly and items noted under inspect/test that do not meet Cat reuse X guidelines, excludes major castings (engine block, crankshaft, front housing and rear housing) INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED • Camshaft • Liner protrusion & condition • Connecting rods • Piston spray jets Option Levels *Customer responsible for radiator testing and cleaning. **Additional extended warranties available. • Camshaft bearings • Coolant temperature regulator • Coolant system • Rocker arm assemblies • Crankshaft thrust plates - Coolant hoses - water pump - Intake & exhaust Level 1: Level 2: Level 3: Level 4: Level 5: • Crankshaft - Rocker arm shaft Gaskets Gaskets & Bearings Complete Engine Rebuild Reman Engine New Engine • Exhaust manifold studs/locknuts & exhaust sleeves • Cylinder block - Unit injector • Gaskets & seals • Cylinder liner • Starter and alternator • Engine mounts • Turbocharger, after cooler / hoses & clamps 3406E $24,200 (50% of New) $36,300 (75% of New) $37,870 (78% of New) $42,200 (87% of New) $48,300 (100% of New) • Main bearings & rod bearings • Recondition or replace oil pump • Engine oil pump • Valve springs, intake valves, seats & guides • Piston rings • Exhaust & intake manifolds • Vibration damper • PM service -oil, fuel and air filters • Fan drive, pulleys, belts & belt tensioner • Wiring harnesses, switches & sensors 3406C $22,700 (50% of New) $34,000 (75% of New) $36,600 (81% of New) $32,000 (71% of New) $45,250 (100% of New) • Turbocharger (mounting) studs/locknuts • Flywheel & ring gear • Valve spring lock retainers, valve • Front gear train roto coils & exhaust valves • Fuel transfer pump & fuel lines 1 year unlimited hour warranty on parts & labor 1 year unlimited hour parts warranty • Fumes disposal & clamps
*Prices are estimated and subject to change. 980H C15 Engine LevelD8R 1 Recondition 3406E and 3406C Engine Level 1 Recondition
Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3
INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED • Camshaft • Liner protrusion & condition • Camshaft bearings • Connecting rods • Piston spray jets • Coolant temperature regulator • Coolant system • Rocker arm assemblies • Crankshaft thrust plates - Coolant hoses - water pump - Intake & exhaust • Exhaust manifold studs/locknuts & • Crankshaft - Rocker arm shaft exhaust sleeves • Cylinder block - Unit injector • Gaskets & seals • Cylinder liner • Starter and alternator • Main bearings & rod bearings • Engine mounts • Turbocharger, after cooler / hoses & clamps • Recondition or replace oil pump • Engine oil pump • Valve springs, intake valves, seats & guides • Piston rings • Exhaust & intake manifolds • Vibration damper • PM service -oil, fuel and air filters • Fan drive, pulleys, belts & belt tensioner • Wiring harnesses, switches & sensors • Turbocharger (mounting) studs/locknuts • Flywheel & ring gear • Valve spring lock retainers, valve • Front gear train roto coils & exhaust valves • Fuel transfer pump & fuel lines • Fumes disposal & clamps D8R980H 3406EC15 Engine and 3406CLevel 2 EngineRecondition Level 2 Recondition
Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3
INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED INCLUDES • Camshaft • Liner protrusion & condition LEVEL 1 RECON PLUS: • Connecting rods • Piston spray jets • Replace engine breather • Crankshaft • Rocker arm assemblies • Replace serpentine belt, turbo coolant • Cylinder block - Intake & exhaust hoses, turbo oil hoses and fuel hoses • Cylinder liner - Rocker arm shaft integral to engine for filters/housing • Engine mounts - Unit injector • Replace fuel injectors with Cat Reman • Exhaust & intake manifolds • Starter and alternator • Recondition or replace fuel transfer pump • Fan drive, pulleys, belts & belt tensioner • Valve springs, seats, guides and intake valves • Recondition or replace water pump • Flywheel & ring gear • Vibration damper • Recondition or replace turbo • Front gear train • Wiring harnesses, switches & sensors • Dyno test engine • Fuel lines • Paint engine • Sand engine block, polish crank, ceramic cylinder bores and water holes if needed 980H C15 Engine LevelD8R 3 Recondition 3406E and 3406C Engine Level 3 Recondition
Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3
INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED INCLUDES • Camshaft • Liner protrusion & condition LEVEL 1 AND 2 RECON PLUS: • Crankshaft • Piston spray jets • Integral engine harness • Exhaust & intake manifolds • Rocker arm assemblies • Engine related sensors and switches • Fan drive, pulleys, belts & belt tensioner • Intake & exhaust • Replace engine oil cooler with Reman • Flywheel & ring gear • Rocker arm shaft • Recondition or replace cylinder • Front gear train • Unit injector • Hard parts found during disassembly • Fuel lines • Vibration damper and items noted under inspect/test will • Intake valves, valve seats, valve guides be compared to Cat Reuse guidelines. and valve springs Parts found not to meet reuse will be replaced or reconditioned; excludes major castings (engine block, crankshaft, front housing and rear housing) Notes Notes BUTLER MACHINERY LOCATIONS
HOOPLE MINOT DEVILS LA E
GRAND OR S NORTH DAKOTA
DIC INSON AMESTOWN ARGO BISMARC
HAN INSON
ABERDEEN
PIERRE HURON RAPID CIT SOUTH DAKOTA SIOU ALLS
BUTLERMACHINERY.COM/ENGINEREBUILD
BISMARCK | 701.223.0890 DEVILS LAKE | 701.665.3800 DICKINSON | 701.456.1400 FARGO | 701.280.3100 GRAND FORKS | 701.775.4238 3630 Miriam Ave 7910 Hwy 2 W 2803 I-94 Business Loop E 3402 36th St SW 1201 S 46th St
HANKINSON | 701.242.7474 HOOPLE | 701.894.6363 JAMESTOWN | 701.251.1400 MINOT | 701.852.3508 ABERDEEN | 605.225.6240 17040 Hwy 11 7695 Highway 18 S 1910 27th Ave SE 1505 Hwy 2, Bypass 2 4950 E. Hwy 12
HURON | 605.353.1200 PIERRE | 605.224.5400 RAPID CITY | 605.342.4850 SIOUX FALLS | 605.336.3010 1715 US Hwy 14 W 20571 Truck Stop Ave 3601 Deadwood Ave N 3201 N Louise Ave
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