LONGER LIFE. ENGINE LOWER COST. D8R 3406E AND 3406C REBUILD OPTIONS BUTLERMACHINERY.COM/ENGINEREBUILD D8R 3406E AND 3406C D8R 3406E and 3406C Engine Repair Options | Good Running Core 980H C15 Engine Level 1 Recondition Repairs Level 1 Level 2 Level 3 Camshaft bearings X X X Coolant temperature regulator X X X Crankshaft thrust plates X X X Exhaust manifold studs/locknuts & exhaust sleeves X X X Gaskets & seals for components that are removed X X X Main bearings & rod bearings X X X Piston rings X X X PM service-oil, fuel and air filters X X X Turbocharger (mounting) studs/locknuts X X X Valve spring lock retainers, valve roto coils & exhaust valves X X X Recondition or replace engine oil pump X X X Replace engine breather X X Replace serpentine belt, coolant and fuel hoses integral to the engine X X Replace fuel injectors with Cat Reman X X Recondition or replace water pump X X Recondition or replace fuel transfer pump X X Recondition or replace turbo X X Dyno test engine X X Paint engine X X Sand engine block, polish crank, ceramic cylinder bores and water holes if needed X X Replace valve seats and valve guides X Integral engine harness X Engine related sensors, switches and fuel prime pump X Out-of-Frame Level 1 Replace engine oil cooler with reman X Out-of-Frame Level 2 Recondition or replace cylinder liner packs X Out-of-Frame Level 3 Hard parts found during disassembly and items noted under inspect/test that do not meet Cat reuse X guidelines, excludes major castings (engine block, crankshaft, front housing and rear housing) INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED • Camshaft • Liner protrusion & condition • Connecting rods • Piston spray jets Option Levels *Customer responsible for radiator testing and cleaning. **Additional extended warranties available. • Camshaft bearings • Coolant temperature regulator • Coolant system • Rocker arm assemblies • Crankshaft thrust plates - Coolant hoses - water pump - Intake & exhaust Level 1: Level 2: Level 3: Level 4: Level 5: • Crankshaft - Rocker arm shaft Gaskets Gaskets & Bearings Complete Engine Rebuild Reman Engine New Engine • Exhaust manifold studs/locknuts & exhaust sleeves • Cylinder block - Unit injector • Gaskets & seals • Cylinder liner • Starter and alternator • Engine mounts • Turbocharger, after cooler / hoses & clamps 3406E $24,200 (50% of New) $36,300 (75% of New) $37,870 (78% of New) $42,200 (87% of New) $48,300 (100% of New) • Main bearings & rod bearings • Recondition or replace oil pump • Engine oil pump • Valve springs, intake valves, seats & guides • Piston rings • Exhaust & intake manifolds • Vibration damper • PM service -oil, fuel and air filters • Fan drive, pulleys, belts & belt tensioner • Wiring harnesses, switches & sensors 3406C $22,700 (50% of New) $34,000 (75% of New) $36,600 (81% of New) $32,000 (71% of New) $45,250 (100% of New) • Turbocharger (mounting) studs/locknuts • Flywheel & ring gear • Valve spring lock retainers, valve • Front gear train roto coils & exhaust valves • Fuel transfer pump & fuel lines 1 year unlimited hour warranty on parts & labor 1 year unlimited hour parts warranty • Fumes disposal & clamps *Prices are estimated and subject to change. 980H C15 Engine LevelD8R 1 Recondition 3406E and 3406C Engine Level 1 Recondition Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3 INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED • Camshaft • Liner protrusion & condition • Camshaft bearings • Connecting rods • Piston spray jets • Coolant temperature regulator • Coolant system • Rocker arm assemblies • Crankshaft thrust plates - Coolant hoses - water pump - Intake & exhaust • Exhaust manifold studs/locknuts & • Crankshaft - Rocker arm shaft exhaust sleeves • Cylinder block - Unit injector • Gaskets & seals • Cylinder liner • Starter and alternator • Main bearings & rod bearings • Engine mounts • Turbocharger, after cooler / hoses & clamps • Recondition or replace oil pump • Engine oil pump • Valve springs, intake valves, seats & guides • Piston rings • Exhaust & intake manifolds • Vibration damper • PM service -oil, fuel and air filters • Fan drive, pulleys, belts & belt tensioner • Wiring harnesses, switches & sensors • Turbocharger (mounting) studs/locknuts • Flywheel & ring gear • Valve spring lock retainers, valve • Front gear train roto coils & exhaust valves • Fuel transfer pump & fuel lines • Fumes disposal & clamps D8R980H 3406EC15 Engine and 3406CLevel 2 EngineRecondition Level 2 Recondition Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3 INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED INCLUDES • Camshaft • Liner protrusion & condition LEVEL 1 RECON PLUS: • Connecting rods • Piston spray jets • Replace engine breather • Crankshaft • Rocker arm assemblies • Replace serpentine belt, turbo coolant • Cylinder block - Intake & exhaust hoses, turbo oil hoses and fuel hoses • Cylinder liner - Rocker arm shaft integral to engine for filters/housing • Engine mounts - Unit injector • Replace fuel injectors with Cat Reman • Exhaust & intake manifolds • Starter and alternator • Recondition or replace fuel transfer pump • Fan drive, pulleys, belts & belt tensioner • Valve springs, seats, guides and intake valves • Recondition or replace water pump • Flywheel & ring gear • Vibration damper • Recondition or replace turbo • Front gear train • Wiring harnesses, switches & sensors • Dyno test engine • Fuel lines • Paint engine • Sand engine block, polish crank, ceramic cylinder bores and water holes if needed 980H C15 Engine LevelD8R 3 Recondition 3406E and 3406C Engine Level 3 Recondition Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3 INCLUDES INSPECT/TEST PARTS/SERVICES PERFORMED INCLUDES • Camshaft • Liner protrusion & condition LEVEL 1 AND 2 RECON PLUS: • Crankshaft • Piston spray jets • Integral engine harness • Exhaust & intake manifolds • Rocker arm assemblies • Engine related sensors and switches • Fan drive, pulleys, belts & belt tensioner • Intake & exhaust • Replace engine oil cooler with Reman • Flywheel & ring gear • Rocker arm shaft • Recondition or replace cylinder • Front gear train • Unit injector • Hard parts found during disassembly • Fuel lines • Vibration damper and items noted under inspect/test will • Intake valves, valve seats, valve guides be compared to Cat Reuse guidelines. and valve springs Parts found not to meet reuse will be replaced or reconditioned; excludes major castings (engine block, crankshaft, front housing and rear housing) Notes Notes BUTLER MACHINERY LOCATIONS HOOPLE MINOT DEVILS LAE GRAND ORS NORTH DAKOTA DICINSON AMESTOWN FARGO BISMARC HANINSON ABERDEEN PIERRE HURON RAPID CIT SOUTH DAKOTA SIOU ALLS BUTLERMACHINERY.COM/ENGINEREBUILD BISMARCK | 701.223.0890 DEVILS LAKE | 701.665.3800 DICKINSON | 701.456.1400 FARGO | 701.280.3100 GRAND FORKS | 701.775.4238 3630 Miriam Ave 7910 Hwy 2 W 2803 I-94 Business Loop E 3402 36th St SW 1201 S 46th St HANKINSON | 701.242.7474 HOOPLE | 701.894.6363 JAMESTOWN | 701.251.1400 MINOT | 701.852.3508 ABERDEEN | 605.225.6240 17040 Hwy 11 7695 Highway 18 S 1910 27th Ave SE 1505 Hwy 2, Bypass 2 4950 E. Hwy 12 HURON | 605.353.1200 PIERRE | 605.224.5400 RAPID CITY | 605.342.4850 SIOUX FALLS | 605.336.3010 1715 US Hwy 14 W 20571 Truck Stop Ave 3601 Deadwood Ave N 3201 N Louise Ave Butler Values | Our Team • Customer Driven • Integrity • Accountability • Excellence • Safety.