M/S. WINDSON CHEMICAL PVT. LTD
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EXECUTIVE SUMMARY IN ENGLISH OF M/s. WINDSON CHEMICAL PVT. LTD (Expansion Project to Manufacture Formaldehyde, Hexamine along with Resins) (Formaldehyde – 2200 MT/ Month to 11200 MT/Month, Formaldehyde Based Resin (Powder) - 900 MT/Month, Formaldehyde Based Resin (liquid) – 900 MT/ Month to 1200 MT/Month, Para Formaldehyde - 900 MT/Month, Hexamine - 300 MT/Month) Block No. 1834/P1 & P2, Chikhli Vansda Road, Opp. Khodiyar Quary, At & Po.: Alipore - 396409, Tal. Chikhali, Dist: Navsari, Gujarat. Prepared by : T.R. ASSOCIATES Ganesh Meridian, Block No – C, Office No-605 A, Opp. Kargil Petrol Pump , Nr. Sola Over Bridge, S.G.Highway, Ahmedabad – 380060. M – 9825371099 Email – [email protected] [email protected] EXECUTIVE SUMMARY – ENGLISH INTRODUCTION WWiiinnddssoonn CChheemmiiiccaalll PPvvttt... LLtttdd.... is a Private Limited company, proposing to manufacture Formaldehyde, Formaldehyde based resin (Liquid), Formaldehyde based resin (Powder), Hexamine & Para Formaldehyde at Block No. 1834/P1 & P2, Chikhli Vansda Road, Opp. Khodiyar Quary, At & Po.: Alipore - 396409, Tal. Chikhali, Dist: Navsari, Gujarat. Proposed unit will manufacture Formaldehyde, Hexamine, Para Formaldehyde & resins for production within its premises and for sale outside. The total land area of company is 21553 m2 out of which 7112.49 Sq. Mt. land will be used for greenbelt area development. The estimated cost of the total project is 17.582 Crore. Total budget allocation towards Environmental Management Facilities will be Rs. 69 Lacs. Total 50 persons will be employed including skilled persons, unskilled persons and office staff. M/s. T. R. Associates is carried out EIA/EMP studies for Environmental Clearance from Ministry of Environment and Forests, Govt. of India. Production details are given below: Sr. Product Detail Existing Expansion Final After Expansion no Quantity Quantity total Quantity MT/Month MT/Month MT/Month 1 Formaldehyde 2200 9000 11200 2 Formaldehyde Based -- 900 900 Resin (Powder) 3 Formaldehyde Based 900 300 1200 Resin (liquid) 4 Para Formaldehyde -- 900 900 5 Hexamine -- 300 300 The proposed product Formaldehyde, Formaldehyde based resin (Liquid), Formaldehyde based resin (Powder), Hexamine & Para Formaldehyde falls under clause No.5 (f) of category “A” as stated in Environment Impact Assessment Notification published on 14th September 2006 and hence the project proponent has to obtain the Environmental Clearance from New Delhi. As a part of this procedure, Public Hearing is required to be carried out as per the notification as well as the TOR granted to the unit by the Expert Appraisal Committee (Industry-2). This study of Rapid Environment Impact assessment (EIA) is based on studies carried out during the month March 2014 to May 2014. The environmental parameters (ambient air, water, soil, noise, flora and fauna) selected for study are those, which are likely to be most affected by the project. The study area is defined as an area within 5.0 Km. radius from center of the site. Socio-economic environment study is only carried out for 10 Km. radius from center of the site. Salient Features with in 10 km radius surroundings area as follows: Sr. Important Features Description No 1 Project Location & Office Block No. 1834/P1 & P2, Chikhli Vansda Road, address Opp. Khodiyar Quary, At & Po.: Alipore - 396409, Tal. Chikhali, Dist: Navsari, Gujarat. 2 Topomap (10 km radius) F43T1, F43T2 3 Longitude 73o 6’ 8.74” E 4 Latitude 20o 47’ 16.83” N 5 MSL 110 ft 6 Nearest power station Dakshin Gujarat Vij Company Ltd. (DGVCL) 7 Proponent Name Mr. Vinodbhai T. Patel – Director Mo. No. 9898872312 9 Temperature range 340 to 420 C in Summer and 80 to 180 C in winter. 10 Annual Rain fall 1842 mm 11 Neatest Road SH-181 (5.0 Km) 12 Nearest Railway station Chikhli Road Railway Station- 4.26 Km 13 Nearest city Chikhli - (5.30 Km) 14 Nearest village Alipore - 3.4 Km 15 National HW NO NH: 360 – 0.19 km 16 State HW No SH: 181 – 5.0 km 17 Seismic Zone Zone-III (Less Active) 18 National parks/Wild None with in 10 km radius sanctuary 2. AIR ENVIRONEMNT The base line Ambient Air Quality (AAQ) status within 5 KM study area has been assessed through a monitoring network of 7 AAQ sampling stations during summer season March – 2014 to May - 2014. Map showing 5 Km radius area is shown here. Design of network for Ambient Air Quality monitoring locations were decided on meteorology & available infrastructure facilities. The base-line Ambient Air Quality of the study area was monitored for Particulate Matter (PM10 & PM2.5), Sulphur Dioxide (SO2) and Oxides of Nitrogen (NOx). The result for the same is given here. GOOGLE IMAGE SHOWING PROJECT SITE TOPOMAP SHOWING 10 KM RADIUS AREA FROM PROJECT SITE Project site M/s. Windson Chemical P. Ltd. Name of the Villages for baseline monitoring Code Air Locations Direction Distance from project site A1 Project Site A2 Bamanvel S 1.14 km A3 Rethvania NE 2.91 km A4 Pardi WSW 3.70 km A5 Alipur W 3.61 km A6 Degam NW 3.37 km A7 Chasa N 4.68 km AMBIENT AIR QUALITY WITHIN 5 KM RADIUS AREA FOR MARCH 2014 TO MAY 2014 LOCATION Pollutant Particular Project Site Bamanvel Rethvania Pardi Alipur Degam Chasa Min 19.0 21.2 21.2 20.0 20.1 20.1 18.7 PM 2.5 Max. 33.2 33.0 35.5 32.6 34.0 31.6 30.4 µg/m3 Mean 25.5 25.6 25.8 25.5 25.9 24.1 24.7 Min 61.2 60.9 59.5 60.9 61.1 59.2 60.4 PM 10 Max. 91.6 90.1 91.0 91.0 91.4 91.9 91.7 µg/m3 Mean 75.7 72.9 71.8 75.7 74.5 70.2 72.5 Min 9.5 7.3 6.6 6.9 7.7 8.8 8.0 SOx Max. 12.0 12.0 11.3 11.7 12.8 11.7 12.0 µg/m3 Mean 10.5 10.1 9.9 9.6 10.3 10.3 10.3 Min 11.8 12.1 11.6 12.1 11.8 12.3 12.3 NOx Max. 16.2 16.0 17.0 15.5 16.7 17.0 15.0 µg/m3 Mean 14.2 13.8 14.1 13.9 13.8 14.3 13.5 HC N.D N.D N.D N.D N.D N.D N.D N.D VOC N.D N.D N.D N.D N.D N.D N.D N.D 3. WATER ENVIRONMENT Analysis of Ground Water & Surface Water samples revealed that the both ground water quality & surface water quality is satisfactory to serve for domestic purposes as per drinking water quality standards IS: 10500 4. ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 4.1 AIR ENVIRONMENT The main source of gaseous emission is flue gas emission from stack attached to Steam Boiler (0.6 MT/Hr.) and D.G Set (3 x 250 KVA). Bio-coal/Agro Waste will be used as a fuel & the requirement shall be 2.314 MT/Day. Proper stack height (30 M) will be provided for proper atmosphere dispersion. Multi cyclone dust collector will be provided with Steam boiler & Thermic Fluid Heater. The probable emitted pollutants will be SPM, SOx & NOx. However, it will be almost within the prescribed norms. Since HSD will be used as a fuel for D. G. Set, which will be used in case of power failure, the flue gas emission will also be well within prescribed norms and there will be no need of any air pollution control measures for D. G. Set. 4.2 WATER ENVIRONMENT Water requirement will be satisfied from bore-well. The total fresh water requirement will be 620.7 KL/Day that will be required for domestic, Cooling (make up), steam boiler, washing and scrubbing purpose and gardening purpose. Industrial wastewater generated from the project will be reused in gardening. Thus industry will maintain ZERO DISCHARGE. Domestic Effluent will be disposed off into soak pit system. Thus, there will not be any major impact on the water environment due to proposed project. Water balance diagram is shown below. Water Balance Diagram Existing water balance diagram ZERO DISCHARGE NOTE : No requirement of effluent treatment plant. Proposed water balance diagram ZERO DISCHARGE NOTE : No requirement of effluent treatment plant. Total water balance diagram after expansion ZERO DISCHARGE NOTE : No requirement of effluent treatment plant. 4.3 SOLID WASTE MANAGEMENT The entire quantity of hazardous waste will be handled & disposed as per Hazardous Waste (Management, Handling & Trans boundary Movement - Rules 2008 (amended time to time). The main hazardous waste generation will be ETP waste, used oil & Discarded Plastic Bags. ETP waste will be disposed off at approved TSDF site, used oil will be reused within premises as a lubricant or sold to registered recycler, and discarded plastic bags will be sold to authorized vendor. The unit will provided isolated area for the storage of hazardous waste. Thus, hazardous waste management system provided by the unit will be adequate and there will not be any major impact on the environment due to hazardous waste management. 4.4 GREEN BELT DEVELOPMENT The unit proposes to provide total green belt area up-to 7112.49 Sq. Mt. area for development. Thus, total water consumption will be 93 KL/D. 5. ENVIRONMENT MONITORING PROGRAME Monitoring of environmental factors will enable us to identify the changes in the environmental impacts at various locations. To ensure the effective implementation of the EMP, monitoring of ambient air quality, stack emissions, analysis & monitoring of water environment and noise level will be carried out as required / specified by statutory authority.