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AQUIS™ Foam System Installation, Operation, and Maintenance Instructions AQUIS 1.5, AQUIS 3.0, and AQUIS 6.0

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AQUIS™ Foam System Installation, Operation, and Maintenance Instructions AQUIS 1.5, AQUIS 3.0, and AQUIS 6.0 Form Number: F-1031 Issue Date: Aug 1, 2017 Section: 2447 Revision Date: Aug 22, 2019 AQUIS™ Foam System Installation, Operation, and Maintenance Instructions AQUIS 1.5, AQUIS 3.0, and AQUIS 6.0 Waterous Company • 125 Hardman Avenue South • South Saint Paul, MN 55075 • (651) 450-5000 www.waterousco.com Table of Contents Master Waterway Check Valve 30 Safety 4 Concentrate Injector 30 Safety Precautions 4 Drain Port 30 Safety Precautions—Continued 5 Foam Manifold 31 Introduction 7 Concentrate Injector 31 Using this Document 7 Drain Port 31 Viewing the Document Electronically 7 Pressure Regulator Valve 32 Printing the Document 7 Operator Interface Terminal (OIT) 33 Locating the Serial Number 7 Digital OIT 33 Manual OIT 33 Product Overview 8 Accessory Terminal Strip 34 Standard Components 8 Optional Components 9 Installation 35 AQUIS 1.5 Components 10 Installation Precautions 35 AQUIS 3.0 Components 12 Disconnecting the Frame Ground 35 AQUIS 1.5 and 3.0—Under the Cover 14 Modifying the Foam System 35 AQUIS 6.0 Components 16 Dimensions—AQUIS 1.5 36 AQUIS 6.0—Under the Cover 18 Dimensions—AQUIS 3.0 37 Overview Diagram—Typical 20 Dimensions—AQUIS 6.0 38 System Overview 21 Dimensions—Digital OIT 39 Dual Tank System Overview—Optional 22 Dimensions—Digital OIT Instruction Plate 40 Dual Tank System Overview—Optional 23 Dimensions—Manual OIT 41 Flush System Overview—Optional 24 Dimensions—Foam Tee 42 Flush Kit Overview—Optional 25 Dimensions—Foam Manifold 43 Component Overview 26 Dimensions—2-1/2 Inch Check Valve Victaulic x FNPT 44 Hose Lines and Fittings 26 Dimensions—2-1/2 Inch Check Valve Victaulic x Victaulic 45 Supply Hose 26 Dimensions—2 Inch Check Valve Victaulic x FNPT 46 Inject Hose 26 Dimensions—2 Inch Check Valve Victaulic x Victaulic 47 Fittings 26 Dimensions—1-1/2 Inch Check Valve Victaulic/FNPT x FNPT 48 Bypass Hose 26 Dimensions—1-1/2 Inch Check Valve Victaulic/FNPT x Victaulic 49 Pump Mounting Hardware 26 Preparing for the Install 50 Power Cables 26 Installing the Vented Oil Cap 50 Concentrate Tank 26 Determining the Pump Assembly Location 51 OIT/HMI Cable 26 Locating the Pump Assembly Mounting Holes 51 Flowmeter Cable 26 Locating the OIT Mounting Holes 51 Cable Extension 26 Installing the Pump Assembly 51 USB Port 27 Installing the OIT 52 Supply Tank Level Sensor 27 Connecting M12 Cables to the Control Box 52 Supply Tank Level Sensor Cable 27 Installing the Master Waterway Check Valve 53 Supply Tank Shutoff Valve 27 Installing the Foam Manifold 53 Wye Fitting with Strainer 27 Installing the Flowmeter Tee 54 Concentrate Inject Check Valve 28 Installing the Supply Hose 55 Flowmeter 28 Installing the Injector Hose 55 Inject/Bypass Valve 28 Connecting the Bypass Hose 55 Flowmeter Tee 29 Fittings 55 Removing the Cover 56 Maintenance 72 Connecting the Power Supply 56 Maintenance Schedule 72 Installing the Tank Level—Sensor Cable 58 Servicing the Oil 72 Installing the Wye Fitting with Strainer 58 Checking the Oil Level 72 Installing the Concentrate Inject Check Valve 59 Draining the Oil 72 Installing the Cover 59 Adding Oil 73 Installing the Drain Lines 59 Completing the Oil Change 73 Calibrating—Manual OIT 60 Replacing a Fuse 74 Calibrating and Setup—Digital OIT 60 Tripping and Resetting the Circuit Breaker 74 Entering the Calibration/Setup Mode 60 Cleaning the Wye Fitting with Strainer 75 Editing the Default Mix Percentage—F1 61 Inspecting the Hoses and Fittings 75 Editing the Units of Measure—F2 61 Inspect the Mounting Hardware 75 Calibrating the Flow Rate—F3 62 Enabling System Lockout—F4 62 Troubleshooting 76 Selecting the Concentrate Source—F5 63 Trouble Shooting Chart 76 Simulating Water Flow—F6 63 Setting Default Mix Percent for B Foam—F7 64 Service Parts 78 AQUIS 1.5 and 3.0 Components—Horizontal Mount 78 Auto Run Mode 64 AQUIS 6.0 Components 80 Operation 65 AQUIS 1.5, 3.0 and 6.0 Complete Unit 81 Operating Precautions 65 AQUIS Foam Manifold 82 Hot Liquid 65 AQUIS Flowmeter Tee 83 Hot Surface 65 AQUIS Foam Pump Components—MISC 84 Operating the Manual OIT 66 Optional Components—Remote OIT 85 Operating in Normal Mode 66 Optional Components—3/8 Inch Inject/Bypass Lines for AQUIS 1.5 and 3.0 86 Starting and Stopping the Pump 66 Optional Components—1/2 Inch Inject/Bypass Lines for AQUIS 6.0 87 Adjusting the Mix Ratio 66 Optional Components—3/4 Inch Supply Lines for AQUIS 1.5 and 3.0 88 Operating in Manual Mode 67 Optional Components—1 Inch Supply Lines for AQUIS 6.0 89 Understanding the LED Indicators 67 Operating the Digital OIT 68 Warranty 90 Powering Up the OIT 69 Understanding the ON LED 69 Operating in Normal Mode 69 Starting and Stopping the Pump 69 Adjusting the Mix Percentage 69 Operating in Manual Mode 69 Enabling Manual Mode 69 Operating and Disabling Manual Mode 70 Auto Run Mode—If Equipped 70 Changing the Display Mode 70 Displaying Default Mix Percent 70 Zeroing the Total Water Value 70 Zeroing the Total Foam Value 70 Displaying the Supply Tank 70 Operating the Inject/Bypass Valve 71 Draining the Foam System 71 Flushing the Foam System 71 Flushing the AQUIS Foam System 71 Safety Introduction Product Overview Installation Operation Maintenance Troubleshooting Service Parts Warranty Safety Precautions • Read and understand this document before you begin the installation. • Read and understand all the notices and safety precautions. • Be aware that these instructions are only guidelines and are not meant to NOTICE be definitive. Contact Waterous when you have questions about installing or operating this equipment. Before operating the • Do not install this equipment if you are not familiar with the tools and skills AQUIS™ Foam needed to safely perform required procedures—proper installation is the Proportioning System: responsibility of the purchaser. • Check the foam pump oil • Do not operate the equipment when safety guards are removed. level and fill if necessary. • Do not modify the equipment. • Remove the foam pump • Regularly check for leaks, worn, or deteriorated parts. shipping plug and replace Refer to instruction F-1031-2447 for • Waterous reserves the right to make modifications to the system without it with this vented oil cap. notice. detailed information. NOTICE High Current •High current from welding or jump start can damage electronic components. • Disconnect all ground wire connections before jumping or welding. 4 | 90 Safety Introduction Product Overview Installation Operation Maintenance Troubleshooting Service Parts Warranty Safety Precautions—Continued NOTICE NOTICE Equipment Damage Modification •Modifying the equipment •Using the wrong fuse may can damage components damage the equipment. and void your warranty. •Only use the specified fuse rating. • Do not modify the foam system. Hot Surface Hot Liquid • Hot surface can burn you. • Hot liquid can scald you. • Do not touch the surface • Do not operate if the water during operation––allow temperature exceeds it to cool after operating. 160ºF (71ºC). 5 | 90 Safety Introduction Product Overview Installation Operation Maintenance Troubleshooting Service Parts Warranty Safety Precautions—Continued High Current High Pressure • Current can cause serious • Liquid ejected at high injury or death. pressure can cause • Disconnect the power serious injury. before servicing the pump. • Drain the lines before servicing. High Pressure • Liquid ejected at high pressure can cause serious injury. • Do not operate beyond recommended pressure. 6 | 90 Safety Introduction Product Overview Installation Operation Maintenance Troubleshooting Service Parts Warranty Use this document to install, operate and maintain your AQUIS™ foam Using this Document proportioning system. Please understand the following conditions before continuing with the document: Use the guidelines below when viewing this document. • The instructions may refer to options or equipment that you may not have Viewing the Document Electronically purchased with your system. • View this document in landscape orientation. • The graphics in this document are intended to illustrate concepts. Do not use • Use the table of contents to navigate directly to that section. them to determine physical attributes, placement, or proportion. • Text with this appearance is linked to a reference. • Do not install this equipment if you do not have the necessary skills, knowledge, and experience installing similar equipment. Printing the Document • The document is viewed the best when printed in color. • The equipment described in this document is intended to be operated by a person, or persons, with the basic knowledge of operating similar equipment. • The print on both sides and flip on long edge features can provide the best results. Read and understand this document before installing or operating the • • Use a 3-ring binder to store the document. equipment. Contact Waterous for more information. This document is divided into the following sections: Locating the Serial Number Safety Locate and record the model and serial number of the equipment in your application. Have this information available when you call Waterous. This section describes general precautions and alert symbols that are in this document. Introduction This section is an overview of the document. Product Overview This section describes the parts and associated components that make up the system. Installation This section describes the initial setup procedures Operation This section describes how to operate the equipment. Typical Label Locations Maintenance This section describes typical maintenance procedures. Troubleshooting Model number- Date-
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