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Setup & Operation Manual #15-010 M1

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Setup & Operation Manual #15-010 M1 SETUP & OPERATION MANUAL FEATURES 6" X 108" VERTICAL EDGE BELT SANDER Tables can be adjusted up or down for full belt use. Front table can be inclined left or right. Innovative hinged dust hood accommo- dates oversized stock. Easy adjustment of abrasive belt tension with one knob only. Graphite backing reduces belt friction for longer belt life. Single knob tracking control. Auxiliary table allows curved sanding. Heavy steel base ensures a solid stable platform while sanding. Dynamically balanced 7’’ rubber drive roller and crowned 3’’ idler roller to ensure solid belt tracking. Magnetic 2-step safety switch to prevent unwanted or unintentional start-up is equipped with an extra-large easy access stop panel and a lock-out key to prevent unauthorized use of the sander. SPECIFICATIONS BELT SIZE 6" X 108" (152 x 2743 MM) FRONT TABLE SIZE (L X W) 7 3⁄4” x 37’’ (197 x 940 MM) AUXILIARY TABLE SIZE (L X W) 11 3⁄4” x 19’’ (299 x 483 MM) DUST CHUTE OUTLET 4" (102 MM) BELT SPEED 3150 FPM BASE DIMENSIONS (L X W) 42” x 16 1⁄2” (1067 x 419 MM) MOTOR M1 2 HP,220 V, 1 PH, 14 A M2 2 HP,220 V, 3 PH, 6 A M3 2 HP,600 V, 3 PH, 2.5 A WEIGHT MODEL 462 LBS (210 KG) #15-010 M1 VERSION 2_REVISION 1 - JUNE 08/10 (19115210) © Copyright General® International 06/2010 GENERAL® INTERNATIONAL 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca THANK YOU for choosing this General® International model 15-010 6" X 108" Vertical Edge Belt Sander. This sander has been carefully tested and inspected before ship- ment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and opera- ting the unit. The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this sander as well as the set-up, maintenance and identification of its parts and compo- nents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so. Once you’ve read through these instructions, keep this manual handy for future reference. Disclaimer: The information and specifications in this ponds with that of the unit with which it was supplied. manual pertain to the unit as it was supplied from the However, special orders and “after factory” modifica- factory at the time of printing. Because we are commit- tions may render some or all information in this manual ted to making constant improvements, General® inapplicable to your machine. Further, as several gene- International reserves the right to make changes to rations of this model of sander and several versions of components, parts or features of this unit as deemed this manual may be in circulation, if you own an earlier necessary, without prior notice and without obligation to or later version of this unit, this manual may not depict install any such changes on previously delivered units. your machine exactly. If you have any doubts or ques- Reasonable care is taken at the factory to ensure that tions contact your retailer or our support line with the the specifications and information in this manual corres- model and serial number of your unit for clarification. GENERAL® & GENERAL® INTERNATIONAL WARRANTY All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly. Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for profes- sionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below. Standard 2-Year Limited Warranty All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below. To file a Claim To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888- 949-1161 or your local distributor for assistance when filing your claim. Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an expla- nation of the complaint or presumed defect in material or workmanship. CONDITIONS AND EXCEPTIONS: This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim. Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from: improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered con- sumable parts or components. Repairs made without the written consent of General® Internationallwill void all warranty. TABLE OF CONTENTS SAFETY RULES . .5 MAINTENANCE . .14 Periodic maintenance . .14 ELECTRICAL REQUIREMENTS . .6 Required maintenance . .14 Electrical connections . .6 Replacement of the sanding belt . .14 Grounding instructions . .6 Replacement of the graphite coating on the Circuit capacity . .6 platen . .15 Check power connection for polarity . .6 Steel platen adjustment . .16 Extension cords . .6 Spring fatigue compensation adjustment . .16 Lubrication . .16 IDENTIFICATION OF MAIN PARTS AND COMPO- NENTS . .7 RECOMMENDED OPTIONAL ACCESSORIES . .17 BASIC FUNCTIONS . .8 PARTS LIST AND DIAGRAMS . .18 UNPACKING . .8 CONTACT INFORMATION . .22 List of contents . .8 PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE . .9 LIFTING AND HANDLING THE MACHINE . .9 ASSEMBLY INSTRUCTIONS . .10 Reposition the auxiliary table mounting bracket .10 Install the tables . .10 Install the dust hood/end guard . .11 Connecting to a dust collector . .11 BASIC ADJUSTMENTS & CONTROLS . .11 Connecting to a power source . .11 Magnetic safety switch . .12 Overload protection/Circuit breaker . .12 Front table height adjustment . .12 Front table inclination adjustment . .13 Auxiliary table height adjustment . .13 Sanding belt tracking adjustment . .13 RULES FOR SAFE OPERATION To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten- tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment. 1. Do not operate the sander when tired, distracted, 13. Do not push or force the workpiece into the sander. or under the effects of drugs, alcohol or any medi- The machine will perform better and more safely cation that impairs reflexes or alertness. when working at the feed rate for which it was designed. 2. The working area should be well lit, clean and free of debris. 14. Avoid working from awkward or off balance posi- tions. Do not overreach and keep both feet on floor. 3. Keep children and visitors at a safe distance when the sander is in operation; do not permit them to 15. To minimize risk of injury in the event of workpiece operate the sander. kickback, never stand directly in-line with the sand- ing belt or in the potential kickback path of the 4. Childproof and tamper proof your shop and all work piece. machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu- 16. Keep guards in place and in working order. If a pervised use. guard must be removed for maintenance or clea- ning, be sure it is properly re-attached before using 5. Stay alert! Give your work your undivided atten- the tool again. tion. Even a momentary distraction can lead to seri- ous injury. 17. Never leave the machine unattended while it is run- ning or with the power on. 6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area 18. Use of parts and accessories NOT recommended and wear eye, ear and respiratory protection by GENERAL® INTERNATIONAL may result in equip- devices.
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