Small Internal Machining

EZ Bar Series Small Internal Machining

Easy Adjustment and High Precision for a Wide Range of Applications

The EZ Bar Prevents Deviation with High-rigidity Clamping Unique Design Provides a Smooth Supply of Coolant Large Lineup for Internal Grooving, Threading, Boring, and Back Turning Operations

Internal Turning

New PVD Coating Boring EZB EZ Bar PLUS NEW PR1725 90° Lead EZBF

Back Boring EZBT NEW Copying EZBP

Internal Facing NEW 45° Chamfering EZBC Internal Prof iling EZVB

Internal Grooving Internal Threading

Internal Grooving EZG Face Grooving EZFG Internal Threading EZT EZ Bar Series for Small Internal Machining Min. Bore Dia. Ø2mm - Easy Adjustment and High Precision Large Tooling Lineup for a Wide Application Range

1 Large Tooling Lineup for Various Internal Machining Operations

Can be used for boring, back boring, internal profiling, internal grooving, face grooving and threading Full compliment of various sleeve holder designs to choose from

Internal Turning

Boring EZB P6 ~ 9 Select the HP bar for high precision and the ST bar for cost reduction (tolerances are dif ferent) HP (Precision-Oriented) ST (Cost-Oriented)

Chipbreakers

Chipbreakers for Various Applications Y L WF

30° H 1st Recommendation General Purpose Extended Reach Type Available Bar Offset (f) Longitudinal Cutting Edge Min. Bore Dia. Tolerance Direction (Z) Height (Y) D.O.C. = 0.2 mm or greater P6 ~ 8 Same as ± 0.025mm ± 0.05mm + 0.05mm / 0mm HP Shank Dia.

Different than F ST ± 0.060mm ± 0.10mm + 0.06mm / 0mm Shank Dia. Shape Edge Recommended for Finishing D.O.C. = 0.2 mm or less P6 ~ 8 EZ Bar PLUS P20 ~ 21 High Precision Solid Bar with the NB Convenience of Indexable Inserts Non-ferrous Metal Machining Reduces Machining Costs PCD / CBN and uncoated GW05

Without Chipbreaker P9

Indexable EZ Bar Minimum Bore Diameter 5mm

2 Internal Turning

NEW Newly developed PVD coating PR1725 added to EZB boring bar

AlTiN/AlCrN Nano laminated film with superior wear resistance and adhesion resistance Excellent surface finish and long tool life Wear Coefficient Comparison High-lubricity unique (Internal Evaluation) surface layer High aluminum content AlTiN layer 0.032 0.028 Reduces abnormal damages such High hardness / Oxidation resistance 0.024 37% icient icient as chipping because of increased f 0.020 Optimized AlCrN layer lamination layer with a thinner gap 0.016 than conventional coatings Superior adhesion resistance 0.012 0.008 Tough micro-grain carbide substrate Coef Wear 0.004 High stability 0 PR1725 Conventional A Conventional B

Superior Wear and Chipping Resistance Excellent Surface Finish Case Study Improved machining efficiency with 2.8 times longer tool life

Automotive Parts (1045) SOLUTION x High hardness with nano laminated f ilm layer 2.8 Special surface layer with great lubricity 18,000 pcs/edge properties EZ Bar PR1725 reduces adhesion Tool Life Internal stress optimization reduces chipping Conventional Conventional C 6,300 pcs/edge Applicable to various workpiece materials High machining stability Vc = 160 sfm Excellent oxidation resistance. Superior high D.O.C. = 0.008" The EZ bar (PR1725) showed 2.8 times temperature properties maintains good Tough micro-grain carbide substrate f = 0.0018 ipr performance in steel, stainless steel and provides stable machining Wet longer tool life than the Conventional C free-cutting steel EZBR035035HP-015F PR1725 (User Evaluation)

90° Lead Angle EZBF P10

Creates a f inished surface against the bore face No up facing Unmachined portion Flat 90°surface Up facing is 90° required General Boring 90°Lead Angle Boring Max. D.O.C. : 1.0 mm (ø3.0mm)

Internal Facing / Profiling EZVB P11 Back Boring EZBT P11

Copying EZBP P12 45° Chamfering EZBC P13

NEW 45° NEW

45°

3 Internal Diameter Grooving and Threading

Internal Grooving EZG P16 Chip Comparison (Internal Evaluation) 1045

EZG EZGR040040-200 (Groove Width: 2mm)

Feed f (ipr) 0.0004 0.0008 0.0012

Cutting Conditions: Vc = 260 sfm, Groove Depth: 1.0mm (D.O.C. = 0.008" × 5 passes), Wet Two different overhang lengths (LU) are available 304

Standard Length Type EZG EZGR040040-200 (Groove Width: 2mm)

Short Type (Indicated with "S" at the end of description) Feed f (ipr) 0.0004 0.0008 Short type maintains higher rigidity Cutting Conditions: Vc = 200 sfm, Groove Depth: 1.0mm (D.O.C. = 0.008" × 5 passes), Wet

Internal Face Grooving EZFG P17 Internal Threading EZT P18

Minimum Bore Diameter 3 mm Available for Threading M4 Metric Screw Threads

Sleeves

How to Select Sleeves Choose between three sleeve types including adjustable overhang and coolant-through designs

EZH-CT P21~22 EZH-HP P24~25 EZH-ST P26 with EZ Adjust Structure with EZ Adjust Structure for Cost Oriented Coolant-Through Non-Coolant-Through Machining

Coolant

Smooth coolant flow due to unique head design

4 2 Adjustable Overhang Length (EZ Adjust Structure)

For CT sleeves with coolant holes and HP sleeves with positioning function, the overhang length can be set by moving adjustment pins

Bar End (Slant) Adjustment Pin Overhang Length

Adjustment Pin is Moveable

3 Minimized Deviation of Cutting Diameter

The adjustment pin prevents the bar from rotating during machining

EZ Bar Competitor

Fixed by screws from above Fixed by screws from above

Adjustment pin prevents bar rotation

Cutting Diameter Deviation Comparison (Internal Evaluation) EZ Bar Competitor A

5 5 Large deection after replacing bar four times 0 0

−5 −5

−10 1st Time −10 1st Time 2nd Time 2nd Time −15 3rd Time −15 3rd Time 4th Time 4th Time Cutting Diameter Deviation (μm) Diameter Cutting Cutting Diameter Deviation (μm) Diameter Cutting −20 −20 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 Cutting Time (min) Cutting Time (min)

Cutting Conditions: Vc = 220 sfm, D.O.C. = 0.0039", f = 0.0008 ipr, Wet (Oil-base) Workpiece: W1-9

5 High EZB-HP (Boring) Precision

H Chipbreaker 5˚ 5° 5˚ • Chipbreaker Parallel to Cutting Edge DMIN WF • Tough Edge (General Purpose)

11˚ 7˚ 0˚ 2

RE WF DCON LU RE 1mm LF 14˚

30˚ H

• Right-hand Shown

5˚ F Chipbreaker 5˚ 5˚ DMIN • Lead Angle on Chipbreaker 7˚ WF • Sharp Edge (For Finishing) 0˚ 2

RE WF DCON 31˚ LU LF RE 1mm Chipbreaker in detail

30˚ H 18˚ • Right-hand Shown EZ Bar Dimensions NEW Grades Min. Dimensions (mm) MEGACOAT Bore Dia. MEGACOAT Carbide Applicable Sleeve Part Number NANO PLUS See � P21-P26 PR1725 PR1225 GW05 DMIN DCON H LF LU WF WF2 RE R L R L R L EZB§ 020020HP-008H 2 2 1.8 32 8 0.85 0.25 0.08 ±0.015 Þ Þ Þ Þ EZH020… 025025HP-008H 0.08 ±0.015 Þ Þ Þ Þ 2.5 2.5 2.3 35 10.5 1.1 0.25 EZH025… 025025HP-015H 0.15 ±0.020 Þ Þ 030030HP-008H 0.08 ±0.015 Þ Þ Þ Þ 3 3 2.7 38.9 13 1.35 0.3 EZH030… 030030HP-015H 0.15 ±0.020 Þ Þ 035035HP-008H 0.08 ±0.015 Þ Þ Þ Þ 3.5 3.5 3.2 41.9 15 1.6 0.4 EZH035… 035035HP-015H 0.15 ±0.020 Þ Þ 040040HP-008H 0.08 ±0.015 Þ Þ Þ Þ 4 4 3.6 48.8 20 1.85 0.4 EZH040… 040040HP-015H 0.15 ±0.020 Þ Þ 045045HP-008H 0.08 ±0.015 Þ Þ Þ Þ 4.5 4.5 4.1 51.1 22.5 2.1 0.5 EZH045… 045045HP-015H 0.15 ±0.020 Þ Þ 050050HP-008H 0.08 ±0.015 Þ Þ Þ Þ 5 5 4.6 58.1 25 2.35 0.5 EZH050… 050050HP-015H 0.15 ±0.020 Þ Þ 060060HP-008H 0.08 ±0.015 Þ Þ Þ Þ 6 6 5.6 66.1 30 2.85 0.6 EZH060… 060060HP-015H 0.15 ±0.020 Þ Þ 070070HP-008H 0.08 ±0.015 Þ Þ Þ Þ 7 7 6.3 73.8 35 3.3 0.7 EZH070… 070070HP-015H 0.15 ±0.020 Þ Þ 080080HP-008H 0.08 ±0.015 Þ Þ Þ Þ 8 8 7.2 84.8 40 3.75 0.8 EZH080… 080080HP-015H 0.15 ±0.020 Þ Þ EZBR 020020HP-005F 2 2 1.8 32 8 0.85 0.25 0.05 ±0.010 Þ Þ EZH020… 025025HP-005F 0.05 ±0.010 Þ Þ 2.5 2.5 2.3 35 10.5 1.1 0.3 EZH025… 025025HP-015F 0.15 ±0.020 Þ Þ 030030HP-005F 0.05 ±0.010 Þ Þ 3 3 2.7 38.9 13 1.35 0.4 EZH030… 030030HP-015F 0.15 ±0.020 Þ Þ 035035HP-005F 0.05 ±0.010 Þ Þ 3.5 3.5 3.2 41.9 15 1.6 0.5 EZH035… 035035HP-015F 0.15 ±0.020 Þ Þ 040040HP-005F 0.05 ±0.010 Þ Þ 4 4 3.6 48.8 20 1.85 0.5 EZH040… 040040HP-015F 0.15 ±0.020 Þ Þ 045045HP-005F 0.05 ±0.010 Þ Þ 4.5 4.5 4.1 51.1 22.5 2.1 0.7 EZH045… 045045HP-015F 0.15 ±0.020 Þ Þ 050050HP-005F 0.05 ±0.010 Þ Þ 5 5 4.6 58.1 25 2.35 0.7 EZH050… 050050HP-015F 0.15 ±0.020 Þ Þ 060060HP-005F 0.05 ±0.010 Þ Þ 6 6 5.6 66.1 30 2.85 0.9 EZH060… 060060HP-015F 0.15 ±0.020 Þ Þ 070070HP-005F 0.05 ±0.010 Þ Þ 7 7 6.3 73.8 35 3.3 1 EZH070… 070070HP-015F 0.15 ±0.020 Þ Þ 080080HP-005F 0.05 ±0.010 Þ Þ 8 8 7.2 84.8 40 3.75 1 EZH080… 080080HP-015F 0.15 ±0.020 Þ Þ

Tolerance: Offset ±0.025mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm Recommended Cutting Conditions � P14 EZ Bars Sold in 1 Piece Boxes Þ : Standard Item 6 High Extended Reach EZB-HP (Boring - Long Type / Extended Reach) Precision (...HP...-LT)

5° 5° 5° H Chipbreaker DMIN WF • Chipbreaker Parallel to Cutting Edge

• Tough Edge (General Purpose) 0° 2 11° 7° RE

WF DCON LU RE 1mm LF 14°

30° Chipbreaker in detail H

• Right-hand Shown EZ Bar Dimensions Min. Grades Dimensions (mm) Bore Dia. MEGACOAT Applicable Sleeve Part Number *Overhang Length See � P21-P26 DMIN DCON H LF LU WF WF2 RE PR1225 No.1 No.2 No.3 No.4 EZBR 020020HP-008H-LT 2 2 1.8 36 12 12.5 8.5 - - 0.85 Þ EZH020… 0.25 025025HP-008H-LT 2.5 2.5 2.3 39.5 15 15.5 11.5 - - 1.1 Þ EZH025… 030030HP-008H-LT 3 3 2.7 47.9 18 *22.5 18.5 14.5 - 1.35 0.3 Þ EZH030… 035035HP-008H-LT 3.5 3.5 3.2 51.9 21 *25.5 21.5 17.5 - 1.6 0.08 ±0.015 Þ EZH035… 0.4 040040HP-008H-LT 4 4 3.6 60.8 28 *32.5 28.5 24.5 20.5 1.85 Þ EZH040… 050050HP-008H-LT 5 5 4.6 73.1 35 *40.5 35.5 30.5 25.5 2.35 0.5 Þ EZH050… 060060HP-008H-LT 6 6 5.6 83.1 42 *47.5 42.5 37.5 32.5 2.85 0.6 Þ EZH060…

Tolerance: Offset ±0.025mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm * To use full overhang, bars with modified LU dimension are required. Recommended Cutting Conditions � P12 EZ Bars Sold in 1 Piece Boxes Þ : Standard Item Extended Reach (...HP...-LT) Bar Overhang Length LPR (mm)

Adjustment Pin Setting Part Number No.1 No.2 No.3 No.4 EZBR 020020HP-008H-LT 12.5 8.5 - - 025025HP-008H-LT 15.5 11.5 - - 030030HP-008H-LT *22.5 18.5 14.5 - 035035HP-008H-LT *25.5 21.5 17.5 - LPR No.1 No.3 040040HP-008H-LT *32.5 28.5 24.5 20.5 No.2 No.4 050050HP-008H-LT *40.5 35.5 30.5 25.5 060060HP-008H-LT *47.5 42.5 37.5 32.5 * To use full overhang, bars with modified LU dimension are required. How to Distinguish Bars EZ Bar Compatibility

Chip Pocket Angles are Different EZ Bar is Compatible with Conventional Tip Bars

HP (EZB-HP) ST (EZB-ST) Bar EZB ... HP EZB ... ST HPB ... (Conventional) Sleeve Chip Pocket Chip Pocket *1 *2 EZB ... HP � � � (Compatible) Flat Portion of Flat Portion of the Shank the Shank *1 EZB ... ST � � 0° 12° � (Compatible) HPB ... *1 *1 � (Conventional) � (Compatible) � (Compatible)

*1: Some diameters of conventional tip bars are incompatible. *2: Use conventional tip bars without adjustment pins. The overhang length of bar is not adjustable. EZ Bar Identification System EZ B R 020 020 HP - 008 H Bar Symbol (EZ Bar) Application Bar Hand Min. Bore Dia. Shank Dia. Precision Corner-R (RE) Chipbreaker B : Boring Bar R : Right-hand 020 : 2.0mm 020 : 2mm HP : High Precision 008 : 0.08mm H: Chipbreaker (Without Lead Angle) L: Left-hand 025 : 2.5mm 025 : 2.5mm ST : Standard 015 : 0.15mm H-LT: Chipbreaker (Extended Reach) F: Chipbreaker (With Lead Angle) NB: Without Chipbreaker

7 Cost EZB-ST (Boring) Oriented

5˚ H Chipbreaker 5˚ 5˚ DMIN

• Chipbreaker Parallel to Cutting Edge WF • Tough Edge (General Purpose) 11˚ 7˚ 12˚ 2 RE DCON WF LU RE 1mm LF 14˚

Chipbreaker in detail 30˚ H

• Right-hand Shown

5˚ F Chipbreaker 5˚ 5˚ DMIN • Lead Angle on Chipbreaker 9˚ WF • Sharp Edge (For Finishing) 12˚ 2

RE WF DCON 31˚ LU LF

RE 1.1mm Chipbreaker in detail 30˚

18˚(Rake angle after installment) H

• Right-hand Shown EZ Bar Dimension NEW Grades Min. Dimensions (mm) MEGACOAT Applicable Sleeve Part Number Bore Dia. MEGACOAT NANO PLUS See � P21-P26 DMIN DCON H LF LU WF WF2 RE PR1725 PR1225 EZBR 020017ST-008H 2.0 1.7 1.50 27.3 7.0 0.79 0.19 0.08 ±0.015 Þ Þ EZH017... 025020ST-008H 0.08 ±0.015 Þ Þ 2.5 2.0 1.82 32.0 8.0 0.94 0.16 EZH020... 025020ST-015H 0.15 ±0.020 Þ Þ 030025ST-008H 0.08 ±0.015 Þ Þ 3.0 2.5 2.30 35.0 10.5 1.19 0.15 EZH025... 030025ST-015H 0.15 ±0.020 Þ Þ 035030ST-008H 0.08 ±0.015 Þ Þ 3.5 3.0 2.80 39.0 13.0 1.44 0.18 EZH030... 035030ST-015H 0.15 ±0.020 Þ Þ 040035ST-008H 0.08 ±0.015 Þ Þ 4.0 3.5 3.30 42.0 15.0 1.69 0.24 EZH035... 040035ST-015H 0.15 ±0.020 Þ Þ 045040ST-008H 0.08 ±0.015 Þ Þ 4.5 4.0 3.80 49.0 20.0 1.94 0.27 EZH040... 045040ST-015H 0.15 ±0.020 Þ Þ 055050ST-008H 0.08 ±0.015 Þ Þ 5.5 5.0 4.80 58.2 25.0 2.44 0.33 EZH050... 055050ST-015H 0.15 ±0.020 Þ Þ 065060ST-008H 0.08 ±0.015 Þ Þ 6.5 6.0 5.80 66.2 30.0 2.94 0.38 EZH060... 065060ST-015H 0.15 ±0.020 Þ Þ 075070ST-008H 0.08 ±0.015 Þ Þ 7.5 7.0 6.80 74.2 35.0 3.44 0.44 EZH070... 075070ST-015H 0.15 ±0.020 Þ Þ EZBR 020017ST-005F 2.0 1.7 1.50 27.3 7.0 0.79 0.20 0.05 ±0.010 Þ Þ EZH017... 025020ST-005F 0.05 ±0.010 Þ Þ 2.5 2.0 1.82 32.0 8.0 0.94 0.16 EZH020... 025020ST-015F 0.15 ±0.020 Þ Þ 030025ST-005F 0.05 ±0.010 Þ Þ 3.0 2.5 2.30 35.0 10.5 1.19 0.20 EZH025... 030025ST-015F 0.15 ±0.020 Þ Þ 035030ST-005F 0.05 ±0.010 Þ Þ 3.5 3.0 2.80 39.0 13.0 1.44 0.26 EZH030... 035030ST-015F 0.15 ±0.020 Þ Þ 040035ST-005F 0.05 ±0.010 Þ Þ 4.0 3.5 3.30 42.0 15.0 1.69 0.33 EZH035... 040035ST-015F 0.15 ±0.020 Þ Þ 045040ST-005F 0.05 ±0.010 Þ Þ 4.5 4.0 3.80 49.0 20.0 1.94 0.31 EZH040... 045040ST-015F 0.15 ±0.020 Þ Þ 055050ST-005F 0.05 ±0.010 Þ Þ 5.5 5.0 4.80 58.2 25.0 2.44 0.45 EZH050... 055050ST-015F 0.15 ±0.020 Þ Þ 065060ST-005F 0.05 ±0.010 Þ Þ 6.5 6.0 5.80 66.2 30.0 2.94 0.59 EZH060... 065060ST-015F 0.15 ±0.020 Þ Þ 075070ST-005F 0.05 ±0.010 Þ Þ 7.5 7.0 6.80 74.2 35.0 3.44 0.65 EZH070... 075070ST-015F 0.15 ±0.020 Þ Þ

Tolerance: Offset ±0.06mm (of the reference pin), overall length ±0.10mm, edge height +0.06/0mm Recommended Cutting Conditions � P14 EZ Bars Sold in 1 Piece Boxes Þ : Standard Item 8 Without EZB-NB (Boring) Chipbreaker PCD / CBN

(PR1225 / GW05) 5° DMIN

5° WF

7° 2 12° ON WF RE DC LU LF

30°

Fig.1 H • Right-hand Shown (KBN05M / KPD001) 5° 5° DMIN WF

7° 0° 2

RE WF DCON LU LF Fig.2 EZBR030 type 30° H

Fig.3 EZBR040~EZBR070 type • Right-hand Shown EZ Bar Dimensions Grades Min. Dimensions (mm) Uncoated MEGACOAT Applicable Sleeve Part Number Bore Dia. MEGACOAT PCD Carbide CBN See � P21-P26 Drawing DMIN DCON H LF LU WF WF2 RE PR1225 GW05 KBN05M KPD001

EZBR 020017-005NB 2.0 1.7 1.50 27.3 7.0 0.79 0.20 Þ Þ EZH017... 025020-005NB 2.5 2.0 1.82 32.0 8.0 0.94 0.16 Þ Þ EZH020... 030025-005NB 3.0 2.5 2.30 35.0 10.5 1.19 0.16 Þ Þ EZH025... 035030-005NB 3.5 3.0 2.80 39.0 13.0 1.44 0.19 Þ Þ EZH030... 040035-005NB 4.0 3.5 3.30 42.0 15.0 1.69 0.25 0.05 ±0.015 Fig.1 Þ Þ EZH035... 045040-005NB 4.5 4.0 3.80 49.0 20.0 1.94 0.28 Þ Þ EZH040... 055050-005NB 5.5 5.0 4.80 58.2 25.0 2.44 0.33 Þ Þ EZH050... 065060-005NB 6.5 6.0 5.80 66.2 30.0 2.94 0.39 Þ Þ EZH060... 075070-005NB 7.5 7.0 6.80 74.2 35.0 3.44 0.45 Þ Þ EZH070... EZBR 030030-003NB 3.0 3.0 2.60 38.8 13.0 1.25 0.30 0.035 ±0.015 Fig.2 Þ EZH030... 040040-003NB 4.0 4.0 3.60 48.8 20.0 1.75 0.50 Þ EZH040... 050050-003NB 5.0 5.0 4.60 58.1 25.0 2.25 0.50 Þ EZH050... 0.035 ±0.015 Fig.3 060060-003NB 6.0 6.0 5.60 66.1 30.0 2.75 0.50 Þ EZH060... 070070-003NB 7.0 7.0 6.60 74.1 35.0 3.25 0.50 Þ EZH070... EZBR 040040-003NB 4.0 4.0 3.60 48.8 20.0 1.75 0.50 Þ EZH040... 050050-003NB 5.0 5.0 4.60 58.1 25.0 2.25 0.50 Þ EZH050... 0.035 ±0.015 Fig.3 060060-003NB 6.0 6.0 5.60 66.1 30.0 2.75 0.50 Þ EZH060... 070070-003NB 7.0 7.0 6.60 74.1 35.0 3.25 0.50 Þ EZH070...

Recommended Cutting Conditions � P14 EZ Bars Sold in 1 Piece Boxes Edge Preparation Þ : Standard Item

Carbide Edge Preparation Notes

PR1225 / GW05 Sharp Edge -

KBN05M T00315 0.003" × 15° Chamfered Cutting Edge

KPD001 Sharp Edge -

9 90° Lead EZBF (90° Lead Boring) NEW Angle WF

° 90° 90

20° 2 DMIN 0°

WF DCON RE LBB 90° RE LU LF

2° 30° Chipbreaker in detail H

• Right-hand Shown EZ Bar Dimensions Grades Min. Dimensions (mm) Applicable Sleeve Part Number Bore Dia. MEGACOAT See � P21-P26 DMIN DCON H LF LU WF WF2 LBB RE PR1225

EZBFR 030030-008 3 3 2.5 37.7 12 1.2 0.45 1.5 0.08 ±0.015 Þ EZH030... 040040-008 4 4 3.45 44.6 16 1.65 0.55 2.0 0.08 ±0.015 Þ EZH040... 050050-015 5 5 4.3 52.7 20 2.15 0.7 2.4 0.15 ±0.020 Þ EZH050... 060060-015 6 6 5.15 59.6 24 2.55 0.85 2.8 0.15 ±0.020 Þ EZH060...

Tolerance: Offset ±0.05mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm EZ Bars Sold in 1 Piece Boxes Þ : Standard Item

Recommended Cutting Conditions

Insert Grade EZBFR030 EZBFR040 EZBFR050/060 (Vc : sfm) Workpiece MEGACOAT Depth of Cut: D.O.C. (inch), Feed: f (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f

Carbon Steel / Alloy Steel 100 - 330 ~0.0079 ~0.0020 ~0.0118 ~0.0020 ~0.0197 ~0.0020 Wet Stainless Steel 100 - 260 ~0.0079 ~0.0020 ~0.0118 ~0.0020 ~0.0197 ~0.0020

EZBF Machining Notes Recommended Not Recommended High Defect Probability

1. Machining into blind holes is not recommended 3. Up facing is not recommended Stepped Hole Blind Hole

2. If front cutting edge exceeds beyond workpiece center line, fracturing may occur

May Fracture

For Min Bore Diameter: Ø4mm, Front cutting edge length: 1.9mm

10 Back EZBT (Back Boring) NEW Boring

5° 5° DMIN 5° RE 2

0° WF WF 1.5 DCON RE LU LF 1mm 14°

Chipbreaker in detail 30° H

• Right-hand Shown EZ Bar Dimensions Grades Min. Dimensions (mm) Uncoated Applicable Sleeve Part Number Bore Dia. MEGACOAT Carbide See � P21-P26 DMIN DCON H LF LU WF WF2 RE PR1225 GW05

Þ Þ EZBTR 040040-005 4 4 3.45 48.7 20 1.7 1.2 +0 EZH040... 0.05 -0.020 050050-005 5 5 4.3 58.7 25 2.15 1.5 Þ Þ EZH050...

EZ Bars Sold in 1 Piece Boxes Þ : Standard Item

Recommended Cutting Conditions � P15

Internal EZVB (Internal Facing / Internal Profiling) Profiling

DMIN

52° 52° WF 2

RE 0° WF ON LH DC RE LF

1.4mm

14° Chipbreaker in detail 30° H

• Right-hand Shown EZ Bar Dimensions

Min. Grades Dimensions (mm) Applicable Sleeve Part Number Bore Dia. MEGACOAT See � P21-P26 DMIN DCON H LF LU WF WF2 RE PR1225

EZVBR 035030-010 3.5 3 2.8 38.0 8 0.17 0.22 Þ EZH030... 045040-010 4.5 4 3.8 43.0 10 0.17 0.26 Þ EZH040... 0.10 ±0.015 055050-010 5.5 5 4.8 50.2 12 0.17 0.29 Þ EZH050... 065060-010 6.5 6 5.8 55.2 14 0.17 0.32 Þ EZH060...

EZ Bars Sold in 1 Piece Boxes Þ : Standard Item

Recommended Cutting Conditions � P15

11 Internal EZBP (Copying) NEW Profiling

8° 8° DMIN 47° WF

3° 2

APMX RE LU WF DCON LBB RE LF 7° 30° H Chipbreaker Detail • Right-hand Shown EZ Bar Dimensions Grades Min. Dimensions (mm) Applicable Sleeve Part Number Bore Dia. MEGACOAT See � P21-P26 DMIN DCON H LF LU WF WF2 LBB RE APMX PR1225

EZBPR 020020-005-08 31.8 8 Þ 020020-005-10 2 2 1.65 33.8 10 0.55 0.35 1.0 0.05 ±0.01 0.3 Þ EZH020… 020020-005-12 35.8 12 Þ 030030-005-12 37.7 12 Þ 3 3 2.5 1.05 0.45 1.2 0.05 ±0.01 0.4 EZH030… 030030-005-15 40.7 15 Þ 040040-015 4 4 3.45 48.7 20 1.65 0.65 1.5 0.15 ±0.02 0.6 Þ EZH040… 050050-015 5 5 4.3 57.8 25 2 1.1 2.2 0.15 ±0.02 0.8 Þ EZH050… 060060-015 6 6 5.15 65.7 30 2.45 1.35 2.5 0.15 ±0.02 1 Þ EZH060…

EZ Bars Sold in 1 Piece Boxes Chip Control Comparison (Internal Evaluation) Þ : Standard Item Copying EZBP Competitor B 0.024 0.024 (in) (in) 0.012 0.012

D.O.C. D.O.C. D.O.C. Cutting Conditions : Vc = 260 sfm, Wet Workpiece : 1045 (Ø14mm) 0.004 0.004 EZBPR040040-015 PR1225

0.0008 0.0012 0.0020 0.0008 0.0012 0.0020 f (ipr) f (ipr) EZBP showed better chip breaking in a wide range of machining applications compared to competitor B Boring EZBP Competitor B 0.024 0.024 (in) (in) 0.012 0.012

D.O.C. D.O.C. D.O.C. Cutting Conditions : Vc = 260 sfm, Wet Workpiece : 1045 (Ø14mm) 0.004 0.004 EZBPR040040-015 PR1225 Unstable Chip Control 0.0008 0.0012 0.0020 0.0008 0.0012 0.0020 f (ipr) f (ipr) EZBP showed better chip control than competitor B

Recommended Cutting Conditions

Insert Grade EZBPR020020-005- EZBPR030030-005- EZBPR040040-015 EZBPR050050-015 EZBPR060060-015 (Vc : sfm) 08/10/12 12/15 Workpiece MEGACOAT Depth of Cut: D.O.C. (inch), Feed: f (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f D.O.C. f D.O.C. f

Carbon Steel / Alloy Steel 100 - 330 ~ 0.0118 ~ 0.0020 ~ 0.0157 ~ 0.0020 ~ 0.0236 ~ 0.0020 ~ 0.0315 ~ 0.0020 ~ 0.0394 ~ 0.0020 Wet Stainless Steel 100 - 260 ~ 0.0118 ~ 0.0020 ~ 0.0157 ~ 0.0020 ~ 0.0236 ~ 0.0020 ~ 0.0315 ~ 0.0020 ~ 0.0394 ~ 0.0020

12 Boring Bar EZBC (90° Chamfering) NEW 45° Chamfering

DMIN

° WF 45° 45°

45 2 LBB WF RE DCON ° RE 5° LU 45 2 LF 30°

Chipbreaker Detail H

• Right-hand Shown EZ Bar Dimensions Grades Min. Dimensions (mm) Applicable Sleeve Part Number Bore Dia. MEGACOAT See � P21-P26 DMIN DCON H LF LU WF WF2 LBB RE PR1225

EZBCR 050050-020-15 47.8 15 Þ 5 5 4.3 2.15 1.2 1.8 EZH050… 050050-020-20 52.8 20 Þ

060060-020-18 53.7 18 Þ 6 6 5.15 2.65 1.9 2.5 0.02 ±0.02 EZH060… 060060-020-24 59.7 24 Þ

070070-020-21 59.7 21 Þ 7 7 6.2 3 2.5 3.1 EZH070… 070070-020-42 80.7 28 Þ

EZ Bars Sold in 1 Piece Boxes Chip Control Comparison (Internal evaluation) Þ : Standard Item Boring EZBC Competitor C 0.028 0.028 Unstable Chip Control (in) (in) 0.016 0.016 Unstable Chip Control D.O.C. D.O.C. D.O.C. Cutting Conditions : Vc = 260 sfm, Wet Workpiece : 304 (Ø14mm) 0.008 0.008 EZBCR050050-020-15 PR1225 Unstable Chip Control 0.0008 0.0016 0.0024 0.0008 0.0016 0.0024 f (ipr) f (ipr) EZBC reduced chip clogging and showed stable chip control Chamfering EZBC Competitor C 0.028 0.028 Unstable Chip Control Unstable Chip Control (in) (in) 0.016 0.016

D.O.C. D.O.C. D.O.C. Cutting Conditions : Vc = 260 sfm, Wet Workpiece : 304 (Ø14mm) 0.008 0.008 EZBCR050050-020-15 PR1225

0.0008 0.0016 0.0024 0.0008 0.0016 0.0024 f (ipr) f (ipr) EZBC showed improved chip evacuation and better chip control at large D.O.C. compared to competitor C

Recommended Cutting Conditions

Insert Grade EZBC050050-020-15/20 EZBC060060-020-18/24 EZBC070070-020-21/42 (Vc : sfm) Workpiece MEGACOAT Depth of Cut: D.O.C. (inch), Feed: f (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f

Carbon Steel / Alloy Steel 100 - 330 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024 Wet Stainless Steel 100 - 260 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024

13 Recommended Cutting Conditions

H Chipbreaker EZB-HP...H Type / EZB-ST...H Type Insert Grade EZB§050/055/060/ EZB§020/025 EZB§030/035 EZB§040/045 (Vc : sfm) 065/070/075/080 MEGACOAT NANO Workpiece MEGACOAT Carbide D.O.C. : (inch), f : (ipr) Notes PLUS PR1725 PR1225 GW05 D.O.C. f D.O.C. f D.O.C. f D.O.C. f Carbon Steel / Alloy Steel 100~330 100~330 - ~ 0 . 0118 ~ 0.0012 ~0.0157 ~0.0016 ~0.0177 ~0.0028 ~0.0197 ~0.0039

Stainless Steel 100~260 100~260 - ~0.0079 ~0.0008 ~0.0118 ~0.0012 ~0.0138 ~0.0020 ~0.0157 ~0.0028 Wet

Non-ferrous Metals - - ~330 ~ 0 . 0118 ~0.0020 ~0.0157 ~0.0024 ~0.0177 ~0.0039 ~0.0197 ~0.0059

H Chipbreaker (EZB-HP....H-LT Long Type) Insert Grade EZBR020/025/030/035 EZBR040/050/060 (Vc : sfm) Workpiece MEGACOAT D.O.C. : (inch), f : (ipr) Notes PR1225 D.O.C. f D.O.C. f Carbon Steel / Alloy Steel 100~200 ~0.0118 ~0.0020 ~0.0157 ~0.0039 Wet Stainless Steel 70~130 ~0.0098 ~0.0020 ~0.0118 ~0.0028

F Chipbreaker EZB-HP...F Type / EZB-ST...F Type Insert Grade EZBR050/055/060/ EZBR020/025 EZBR030/035 EZBR040/045 (Vc : sfm) 065/070/075/080 Workpiece Notes MEGACOAT D.O.C. : (inch), f : (ipr) PR1225 D.O.C. f D.O.C. f D.O.C. f D.O.C. f Carbon Steel / Alloy Steel 100~330 ~0.0079 ~0.0012 ~0.0079 ~0.0020 ~0.0118 ~0.0028 ~0.0118 ~0.0028 Wet Stainless Steel 100~260 ~0.0079 ~0.0008 ~0.0079 ~0.0012 ~0.0098 ~0.0020 ~0.0098 ~0.0020

NB Type (without Chipbreaker) Insert Grade EZBR050/055/ EZBR020/025 EZBR030/035 EZBR040/045 (Vc : sfm) 060/065/075 Workpiece Notes MEGACOAT Carbide D.O.C. : (inch), f : (ipr) PR1225 GW05 D.O.C. f D.O.C. f D.O.C. f D.O.C. f Carbon Steel / Alloy Steel 100~330 - ~0.0118 ~0.0012 ~0.0157 ~0.0016 ~0.0177 ~0.0028 ~0.0197 ~0.0039

Stainless Steel 100~260 - ~0.0079 ~0.0008 ~0.0118 ~0.0012 ~0.0138 ~0.0020 ~0.0157 ~0.0028 Wet

Non-ferrous Metals - ~330 ~0.0118 ~0.0020 ~0.0157 ~0.0024 ~0.0177 ~0.0028 ~0.0197 ~0.0039

Insert Grade EZBR030 EZBR040/045 EZBR050/060/070 (Vc : sfm) Workpiece Notes MEGACOAT CBN PCD D.O.C. : (inch), f : (ipr) KBN05M KPD001 D.O.C. f D.O.C. f D.O.C. f Non-ferrous Metals - ~980 - - ~0.0177 ~0.0039 ~0.0197 ~0.0059

Hardened Materials Wet ~330 - ~0.0028 ~0.0012 ~0.0039 ~0.0020 ~0.0059 ~0.0028 (Heat-treated Steel)

14 Recommended Cutting Conditions

EZBF (90° Lead Boring) Insert Grade EZBFR030 EZBFR040 EZBFR050/060 (Vc : sfm) Workpiece MEGACOAT Depth of Cut: D.O.C. (inch), Feed: f (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f

Carbon Steel / Alloy Steel 100 - 330 ~0.0079 ~0.0020 ~0.0118 ~0.0020 ~0.0197 ~0.0020 Wet Stainless Steel 100 - 260 ~0.0079 ~0.0020 ~0.0118 ~0.0020 ~0.0197 ~0.0020

EZBT (Back Boring) Insert Grade EZBTR040 EZBTR050 (Vc : sfm) Workpiece MEGACOAT Carbide D.O.C. : (inch), f : (ipr) Notes PR1225 GW05 D.O.C. f D.O.C. f Carbon Steel / Alloy Steel 100 - 330 - - 0.012 - 0.0012 - 0.020 - 0.0039

Stainless Steel 100 - 260 - - 0.008 - 0.0008 - 0.016 - 0.0028 Wet

Non-ferrous Metals - - 330 - 0.012 - 0.0020 - 0.020 - 0.0059

EZVB (Boring / Internal Facing / Internal Profiling) Insert Grade EZVBR035 Type EZVBR045 EZVBR055/065 (Vc : sfm) Workpiece MEGACOAT D.O.C. : (inch), f : (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f Carbon Steel / Alloy Steel 100~330 ~0.0020 ~0.0016 ~0.0028 ~0.0028 ~0.0039 ~0.0028 Wet Stainless Steel 100~260 ~0.0012 ~0.0012 ~0.0020 ~0.0020 ~0.0028 ~0.0020

EZBP (Copying) Insert Grade EZBPR020020-005- EZBPR030030-005- EZBPR040040-015 EZBPR050050-015 EZBPR060060-015 (Vc : sfm) 08/10/12 12/15 Workpiece MEGACOAT Depth of Cut: D.O.C. (inch), Feed: f (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f D.O.C. f D.O.C. f

EZBC (45° Chamfering) Insert Grade EZBC050050-020-15/20 EZBC060060-020-18/24 EZBC070070-020-21/42 (Vc : sfm) Workpiece MEGACOAT Depth of Cut: D.O.C. (inch), Feed: f (ipr) Notes PR1225 D.O.C. f D.O.C. f D.O.C. f

Carbon Steel / Alloy Steel 100 - 330 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024 Wet Stainless Steel 100 - 260 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024 ~ 0.0276 ~ 0.0024

15 EZG (Internal Grooving)

2˚ IN 2˚ DMIN DM X

ON X ON WF WF CD

CW DC CW CD DC LU LU LF LF 2 2 30˚ 30˚ WF WF H H

Fig.1 Fig.2

R RE E Chipbreaker in detail 16˚ CW±0.03

• Right-hand Shown EZ Bar Dimensions Min. Dimensions (mm) MEGACOAT Carbide Applicable Sleeve Part Number Bore Dia. PR1225 GW05 CW±0.03 RE DCON H LF LU WF L4 CDX See � P21-P26 DMIN Drawing R L R L EZG§ 040040-050 0.5 Þ Þ Þ 040040-100 1.0 Þ Þ Þ 4 4 3.45 44.7 12 1.70 0 1.0 Fig.2 EZH040.. 040040-150 1.5 Þ Þ Þ 040040-200 2.0 Þ Þ Þ 050050-100 1.0 Þ Þ Þ 050050-150 5 1.5 5 4.30 52.8 20 2.15 0 1.5 Fig.1 Þ Þ Þ EZH050.. 050050-200 2.0 Þ Þ Þ 060060-100 1.0 Þ Þ Þ 0.05 ±0.013 060060-150 6 1.5 6 5.15 60.7 20 2.65 0 2.0 Fig.1 Þ Þ Þ EZH060.. 060060-200 2.0 Þ Þ Þ 070070-100 1.0 Þ Þ Þ 070070-150 7 1.5 7 6.20 63.7 25 3.05 0 2.0 Þ Þ Þ 070070-200 2.0 Þ Þ Þ Fig.1 EZH070.. 080070-100 1.0 Þ Þ Þ 080070-150 8 1.5 7 6.20 63.7 25 3.45 0 2.0 Þ Þ Þ 080070-200 2.0 Þ Þ Þ EZGR 030030-050S 0.5 Þ 3 3 2.50 38.7 5 1.25 0 0.8 Fig.2 EZH030.. 030030-100S 1.0 Þ 040040-050S 0.5 Þ 040040-100S 1.0 Þ 4 4 3.45 44.7 8 1.70 0 1.0 Fig.2 EZH040.. 040040-150S 1.5 Þ 040040-200S 2.0 Þ 050050-100S 1.0 Þ 050050-150S 5 1.5 5 4.30 52.8 10 2.15 0 1.5 Fig.2 Þ EZH050.. 050050-200S 2.0 Þ 0.05 ±0.013 060060-100S 1.0 Þ 060060-150S 6 1.5 6 5.15 60.7 10 2.65 0 2.0 Fig.2 Þ EZH060.. 060060-200S 2.0 Þ 070070-100S 1.0 Þ 070070-150S 7 1.5 7 6.20 63.7 10 3.05 0 2.0 Þ 070070-200S 2.0 Þ Fig.2 EZH070.. 080070-100S 1.0 Þ 080070-150S 8 1.5 7 6.20 63.7 10 3.45 0 2.0 Þ 080070-200S 2.0 Þ Dimension CDX shows available grooving depth EZ Bars Sold in 1 Piece Boxes "S" in part number represents short length Þ : Standard Item Recommended Cutting Conditions

Insert Grade EZGR040040-... EZGR040040-...S EZGR060060-... EZGR060060-...S (Vc : sfm) EZGR030030-...S EZGR050050-... EZGR050050-...S EZGR070070-... EZGR070070-...S Workpiece (Short Length) (Short Length) EZGR080070-... EZGR080070-...S Notes MEGACOAT Uncoated Carbide (Short Length) PR1225 GW05 f : (ipr) Carbon Steel / Alloy Steel � - ~0.0008 ~0.0012 ~0.0020 100~330

Stainless Steel � - ~0.0004 ~0.0008 ~0.0012 Wet 100~260

Non-ferrous Metals - � - ~0.0020 ~0.0031 ~980 � : 1st Recommendation 16 EZFG (Internal Face Grooving)

CDX RE CDX DAXN RE DCON ±0.03mm CW WF RE LU CW RE LF DAXN 15°

30° H Edge Detail

• Right-hand Shown EZ Bar Dimensions Min. Face Dimensions (mm) MEGACOAT Carbide Applicable Sleeve Part Number Groove Dia. PR1225 GW05 CW±0.03 RE DCON H LF LU WF CDX See � P21-P26 DAXN R L R L EZFG§ 050040-100 1.0 1.5 Þ Þ Þ 5 0.05 ±0.013 4 3.8 45.0 12 1.9 EZH040.. 050040-150 1.5 2.0 Þ Þ Þ EZFG§ 060050-100 1.0 1.5 Þ Þ Þ 060050-150 6 1.5 0.05 ±0.013 5 4.8 53.2 25 2.4 2.5 Þ Þ Þ EZH050.. 060050-200 2.0 3.0 Þ Þ Þ EZFG§ 080070-100 1.0 2.0 Þ Þ Þ 080070-150 1.5 2.5 Þ Þ Þ 8 0.05 ±0.013 7 6.8 64.2 25 3.4 EZH070.. 080070-200 2.0 3.0 Þ Þ Þ 080070-300 3.0 3.0 Þ Þ Þ

Dimension CDX shows available grooving depth EZ Bars Sold in 1 Piece Boxes Þ : Standard Item Recommended Cutting Conditions

Insert Grade EZFGR050040-100 EZFGR050040-150 (Vc : sfm ) EZFGR060050-100 EZFGR060050-150 EZFGR060050-200 EZFGR080070-300 Workpiece EZFGR080070-200 Notes MEGACOAT Uncoated Carbide EZFGR080070-100 EZFGR080070-150 PR1225 GW05 f : (ipr) Carbon Steel / Alloy Steel � - ~0.0008 ~0.0012 ~0.0016 ~0.0020 100~330

Stainless Steel � - ~0.0004 ~0.0008 ~0.0008 ~0.0012 Wet 100~260

Non-ferrous Metals - � ~0.0012 ~0.0020 ~0.0024 ~0.0031 ~980 � : 1st Recommendation

Bar Identification System (Internal Grooving, Face Grooving) EZ G R 030 030 050 S

Bar Symbol Application Bar Hand Min. Bore Dia. Shank Dia. Groove Width Type (EZ Bar) G: Internal Grooving R: Right-hand 030 : 3mm 030 : 3mm 050 : 0.5mm S : Short Length FG: Face Grooving L: Left-hand ••• ••• 100 : 1.0mm (LU Dimension) Face Grooving Dia. 150 : 1.5mm 050 : 5mm 200 : 2.0mm •••

17 EZT (Threading)

PNA PNA ON ON DMIN DMIN DC DC 2 0° 0° 2 2 WF 2

PDX PDX WF WF

RE WF LU RE LU PDX PDX LF PDX PDX LF Details of Edge Details of Edge 30°

30°H •Right-hand Shown

•Right-hand Shown H • Right-hand Shown EZ Bar Dimensions Min. Applicable Threads Bore Dimensions (mm)

Carbide Metric Unified American National Pipe Uncoated Part Number Dia. MEGACOAT Applicable Pitch Applicable Pitch Applicable Pitch DMIN DCON H LF LU WF S PDX RE PNA

GW05 Thread (mm) Thread (TPI) Thread (TPI) PR1225 M4 or more No.8-32UNC Þ Þ P0.50~P0.80 36~32 - - EZTR 030025-60-002 3.0 2.5 2.3 35.0 6.5 1.19 1.0 0.50 Fine Thread: M3.5 or more No. 8-36UNF or more 0.020±0.010 60° M4.5 or more No.10-24UNC Þ Þ P0.50~P1.00 36~24 - - 035030-60-002 3.5 3.0 2.8 39.0 9.0 1.44 1.2 0.60 Fine Thread: M4.5 or more No. 8-36UNF or more M5 or more No.12-24UNC Þ Þ P0.75~P1.25 28~20 - - 040035-60-004 4.0 3.5 3.3 42.0 11.0 1.69 1.2 0.60 Fine Thread: M6 or more No. 12-28UNF or more M7 or more 1/4-20UNC Þ Þ P0.75~P1.50 28~18 - - 050040-60-004 5.0 4.0 3.8 45.0 16.0 1.94 1.3 0.65 Fine Thread: M6 or more 1/4-28UNF or more 0.040±0.010 60° M8 or more 5/16-18UNC 1/4NPT Þ Þ P0.75~P1.50 24~16 18 060050-60-004 6.0 5.0 4.8 53.2 20.0 2.44 1.6 0.80 Fine Thread: M7 or more 5/16-24UNF or more 3/8NPT M9 or more 3/8-16UNC 1/4NPT Þ Þ P0.75~P1.75 24~16 18,14 070060-60-004 7.0 6.0 5.8 61.2 25.0 2.94 2.0 1.00 Fine Thread: M8 or more 3/8-24UNF or more or more Whitworth Parallel Pipe / Tapered Pipe W10 TPI 24 G1/16 or more Þ Þ 24~20 28 - - EZTR 060050-55-008 6.0 5.0 4.8 53.2 20.0 2.44 1.6 0.80 or more R1/16 or more 0.085±0.015 55° W11 TPI 220 G1/8 or more Þ Þ 20~18 28,19 - - 080070-55-008 8.0 7.0 6.8 64.2 25.0 3.44 2.0 1.00 or more R1/8 or more

For American National Pipe (NPT), use EZTR..-60-004 � P19 EZ Bars Sold in 1 Piece Boxes Applicable Sleeves � P21-P26 Þ : Standard Item D.O.C. & Number of Passes (Metric)

Total Pitch D.O.C. No. of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 (mm) (mm) Passes Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 0.50 0.30 9 0.05 0.05 0.04 0.04 0.03 0.03 0.02 0.02 0.02 0.70 0.42 10 0.06 0.05 0.05 0.05 0.05 0.04 0.04 0.03 0.03 0.02 0.75 0.45 10 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 0.80 0.48 11 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 0.03 1.00 0.61 12 0.07 0.07 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.03 0.03 1.25 0.77 14 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.04 0.04 0.04 0.03 1.50 0.93 17 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.03 1.75 1.10 20 0.07 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 D.O.C. & Number of Passes (Whitworth)

Total TPI D.O.C. No. of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 (in) Passes Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 24 0.026 13 0.0028 0.0028 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0016 0.0012 0.0012 20 0.032 15 0.0028 0.0028 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0012 0.0012 18 0.036 17 0.0028 0.0028 0.0028 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0012 0.0012 0.0012 D.O.C. & Number of Passes (Unified)

Total TPI D.O.C. No. of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 (in) Passes Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 36 0.017 10 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0012 0.0008 0.0008 32 0.020 11 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0012 0.0012 0.0012 28 0.022 12 0.0028 0.0024 0.0020 0.0020 0.0020 0.0020 0.0020 0.0016 0.0016 0.0012 0.0012 0.0012 24 0.026 12 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0020 0.0016 0.0012 20 0.031 14 0.0028 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0016 0.0016 0.0012 18 0.035 17 0.0028 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0016 0.0016 0.0012 0.0012 16 0.039 18 0.0028 0.0028 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0020 0.0016 0.0016 0.0016 0.0012

18 Recommended Cutting Conditions

Recommended Insert Grade (Vc : sfm) Note Workpiece MEGACOAT Uncoated Carbide 1) The standard cutting speed is Vc = 100 - 160 sfm. The table feed may PR1225 GW05 not follow the expected conditions when machining small diameter � Carbon Steel / Alloy Steel - workpieces at high speeds. 100~160 � Stainless Steel - 2) Coolant is recommended. 100~160 � Non-ferrous Metals - 100~160 � : 1st Recommendation

Application of Parallel Pipe & Tapered Pipe Thread

Parallel Pipe: G (PF), Rp (PS) Tapered Pipe: R, Rc (PT) (BSPT)

Applicable Thread Internal Threading (G, Rp) Same Root's Applicable Thread Internal Threading (Rc) Same Root's Radius Radius TPI External TPI External Symbol Bore Threading Symbol (Previous Bore Threading min (Previous Symbol) Insert Dia. Internal min Symbol) Insert Dia. Internal (mm) Threading (mm) Threading G 1/16 R 1/16, Rc 1/16 - EZTR 060050-55-008 6.56 - EZTR 060050-55-008 - (-) (-) 28 0.12 28 0.12 G 1/8 R 1/8, Rc 1/8 1 min 080070-55-008 8.57 1 min 080070-55-008 - (PF 1/8) (PT 1/8) G 1/4 R 1/4, Rc 1/4 2 min 11.45 2 min - (PF 1/4) (PT 1/4) 19 EZTR 080070-55-008 0.18 19 EZTR 080070-55-008 0.18 G 3/8 R 3/8, Rc 3/8 3 min 14.95 3 min - (PF 3/8) (PT 3/8) When using "EZT" type for Parallel Pipe / Tapered Pipe threading, the thread's corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for Parallel Pipe / Tapered Pipe.

D.O.C. & Number of Passes (Parallel Pipe / Tapered Pipe)

Total TPI D.O.C. No. of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 (in) Passes Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 28 0.024 12 0.0028 0.0028 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0012 0.0012 19 0.037 18 0.0028 0.0028 0.0028 0.0028 0.0024 0.0024 0.0024 0.0024 0.0024 0.0020 0.0020 0.0020 0.0016 0.0016 0.0016 0.0016 0.0012 0.0012

Application of American National Pipe Thread (NPT)

Internal Threading Applicable TPI Insert Thread Toolholder Partial Profile Full Profile 1/16 NPT 27 No Tools Available 1/8 NPT 1/4 NPT EZTR060050-60-004 18 EZH Sleeve - 3/8 NPT EZTR070060-60-004 1/2 NPT 14 EZH Sleeve EZTR070060-60-004 - 3/4 NPT 1/2 NPT SINR1616S-16 14 - 16IR14NPT 3/4 NPT SINR2016S-16 Application of NPTF Thread NPTF is the thread for sealing pipes without using any sealing material. Thread symbol is similar to NPT but the tolerance is different from that of NPT and the above bars are not available for NPTF.

D.O.C. & Number of Passes (American National Pipe Thread)

Total TPI D.O.C. No. of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 (in) Passes Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 18 0.048 16 0.0071 0.0055 0.0047 0.0047 0.0039 0.0035 0.0031 0.0031 0.0028 0.0024 0.0020 0.0016 0.0012 0.0012 0.0008 0.0008 14 0.061 19 0.0071 0.0063 0.0055 0.0055 0.0047 0.0039 0.0035 0.0035 0.0031 0.0028 0.0028 0.0024 0.0020 0.0020 0.0016 0.0016 0.0012 0.0012 0.0008

19 EZ Bar PLUS (Indexable Boring Bar)

Applicable Inserts: ...SCLCR03-... = CC..1109.. ...SCLCR04-... = CC..1411.. Toolholder Dimensions (CC... Inserts) ...SCLCR06-... = CC..215..

S-SCLC Maximum overhang length - L/D = ~3

° ﾟﾟ 9395° 9595 DMIN DMIN DMIN WF WF WF H

DCON LH LF 95° H DCON GAMO DCON LH H GAMO GAMO LF LF 30° ﾟ 2° 9395ﾟ 30° 0° 30° 0° Fig.1 Fig.2 Fig.3

• Right-hand shown • Left-hand insert for Right-hand toolholder C-SCLC Maximum overhang length - L/D = ~5 ° ° 95 95ﾟ

DMIN 95 WF DMIN DMIN WF H WF DCON DCON GAMO LF DCON LH H ° H GAMO GAMO 95 LH LF LF 30° ﾟ 2° 30° 9395ﾟ 30° 0° 0°

Fig.4 Fig.5 Fig.6

• Right-hand shown • Left-hand insert for Right-hand toolholder Min. Spare Parts Stock Dimensions (mm) Bore Dia. Clamp Screw Wrench Applicable Sleeve Part Number GAMO See � P21-P26 Drawing R DMIN DCON H LF LH WF Standard Coolant Hole Coolant Corner-R (RE) Corner-R S045X-SCLCR03-050EZP Þ 5 4.5 4.3 42.4 - 2.5 15° 0.2 Fig.1 EZH045... SB-1635TR S050X-SCLCR03-060EZP Þ 6 5.0 4.7 48.4 9.0 3.0 13° 0.2 Fig.2 EZH050... FT-6 S060X-SCLCR04-070EZP Þ 7 6.0 5.7 54.4 10.0 3.5 13° 0.2 No Fig.2 EZH060...

Steel SB-2035TR S070X-SCLCR04-080EZP Þ 8 7.0 6.7 60.4 10.3 4.0 11° 0.2 Fig.2 EZH070... S080X-SCLCR06-100EZP Þ 10 8.0 7.5 69.5 13.3 5.0 14° 0.4 Fig.3 SB-2545TR FT-8 EZH080... C045X-SCLCR03-050EZP Þ 5 4.5 4.3 51.4 - 2.5 15° 0.2 Fig.4 EZH045... SB-1635TR C050X-SCLCR03-060EZP Þ 6 5.0 4.7 58.4 9.0 3.0 13° 0.2 Fig.5 EZH050... FT-6 C060X-SCLCR04-070EZP Þ 7 6.0 5.7 66.4 10.0 3.5 13° 0.2 No Fig.5 EZH060... SB-2035TR

Carbide C070X-SCLCR04-080EZP Þ 8 7.0 6.7 74.4 11.0 4.0 11° 0.2 Fig.5 EZH070... C080X-SCLCR06-100EZP Þ 10 8.0 7.5 85.5 14.0 5.0 14° 0.4 Fig.6 SB-2545TR FT-8 EZH080... Þ : Standard Item Toolholder Dimensions (TB... / TP... Inserts) Applicable Inserts: ...STLBR06-... = TB..121.. ...STLPR09-... = TP..1815..

S-STLB(P) ﾟﾟ 95° 95° DMIN WF DMIN WF DCON 2 DCON 2 H H WF GAMO LH GAMO WF LH LF LF

30˚ 30˚ 95ﾟ 5˚ 0˚

Fig.1 Fig.2

• Right-hand shown • Left-hand insert for Right-hand toolholder

ﾟﾟ C-STLB(P) 95° 95° DMIN WF DMIN WF DCON DCON 2 2 WF WF LH H LH H GAMO GAMO LF LF

30° 30° 95ﾟ

0° 5°

Fig.3 Fig.4 • Right-hand shown • Left-hand insert for Right-hand toolholder Min. Spare Parts Stock Dimensions (mm) Applicable Bore Dia. Clamp Screw Wrench Sleeve Part Number θ See � Drawing R ØA ØD H L1 L2 L3 L4 F S Standard Coolant Hole Coolant Corner-R (rε) Corner-R P21-P26

S070X-STLBR06-080EZP* Þ 8 7 6.7 60.4 10.3 - 12 4 0.4 12° 0.2 Fig.1 SB-2035TR FT-6 EZH070... Steel S080X-STLPR09-100EZP Þ 10 8 7.5 69.5 13.3 15 15 5 0.5 10° 0.4 Fig.2 SB-2545TR FT-8 EZH080... No C070X-STLBR06-080EZP* Þ 8 7 6.7 74.4 11.0 - 12 4 0.4 12° 0.2 Fig.3 SB-2035TR FT-6 EZH070... Carbide C080X-STLPR09-100EZP Þ 10 8 7.5 85.5 14.0 15 15 5 0.5 10° 0.4 Fig.4 SB-2545TR FT-8 EZH080... *TB**06**08 Inserts cannot be used Þ : Standard Item 20 EZ Bar PLUS (Indexable Boring Bar)

Applicable Inserts: ...SWUBR06-... = WB..121.. Toolholder Dimensions (WB... Inserts) ...SWUBR08-... = WB..1515..

S-SWUB C-SWUB DMIN DMIN WF WF DCON LH H DCON LH H GAMO LF GAMO LF

30˚ 30˚ 93ﾟ 93ﾟ

0˚

Fig.2 • Right-hand shown Fig.1 • Right-hand shown • Left-hand insert for Right-hand toolholder • Left-hand insert for Right-hand toolholder Min. Spare Parts Stock Dimensions (mm) Bore Dia. Clamp Screw Wrench Applicable Sleeve Part Number GAMO See � P21-P26 Drawing R DMIN DCON H LF LH WF Standard Coolant Hole Coolant Corner-R (RE) Corner-R

S050X-SWUBR06-060EZP Þ 6 5 4.7 48.4 9.0 3.0 15° 0.2 EZH050... S060X-SWUBR06-070EZP Þ 7 6 5.7 54.4 10.0 3.5 13° 0.2 Fig.1 SB-2035TR FT-6 EZH060... Steel S070X-SWUBR08-080EZP Þ 8 7 6.7 60.4 10.3 4.0 15° 0.2 EZH070... No C050X-SWUBR06-060EZP Þ 6 5 4.7 58.4 9.0 3.0 15° 0.2 EZH050... C060X-SWUBR06-070EZP Þ 7 6 5.7 66.4 10.0 3.5 13° 0.2 Fig.2 SB-2035TR FT-6 EZH060...

Carbide C070X-SWUBR08-080EZP Þ 8 7 6.7 74.4 11.0 4.0 15° 0.2 EZH070... Þ : Standard Item

With Coolant Hole and Applicable Sleeves (EZH-CT Type) EZ Adjust Structure

LF LF L1 L1 L2 L2 DCON DCON HDD HDD Ø 8.2mm Ø 8.2mm LPR L3 No.1 40mm LPR L3 No.1No.3 40mm 2 Coolant Holes No.2 2 Coolant Holes No.2 (Ø8.2mm Hole Depth) (Ø8.2mm Hole Depth) Ø2.5mm Hole Ø2.5mm Hole L4 (for Adjustment Pin) and M3 Screw L4 (for Adjustment Pin) and M3 Screw DCB DCB DCB DCB H (EZ Bar Installation Side) (EZ Bar Installation Side) H

Fig.1 H Fig.2 H

Sleeve Dimensions Bar Overhang Length *LPR (mm) Dimensions (mm) Applicable EZ Bar Part Number Stock Adjustment Pin Setting See � P6-P16 DCB DCON HDD DCB2 H LF L1 L2 *L3 L4 No.1 No.2 No.3 No.4 Drawing EZH 01719CT-120 Þ 0.750" 18.0 120 30.5 01720CT-120 Þ 20.00 19.0 120 30.5 01722CT-135 Þ 1.7 22.00 13 6 21.0 135 16 8 16 41.5 7.5 3.5 - - Fig.1 EZBR...017... 01725.0CT-135 Þ 25.00 24.0 135 30.5 01725.4CT-120 Þ 1.000" 24.4 120 30.5 EZH 02019CT-120 Þ 0.750" 18.0 120 30.5 02020CT-120 Þ 20.00 19.0 120 30.5 EZB§...020... 02022CT-135 Þ 2.0 22.00 13 6 21.0 135 16 8 20 41.5 8.5 4.5 - - Fig.1 EZBPR...020... 02025.0CT-135 Þ 25.00 24.0 135 30.5 02025.4CT-120 Þ 1.000" 24.4 120 30.5 EZH 02519CT-120 Þ 0.750" 18.0 120 30.5 02520CT-120 Þ 20.00 19.0 120 30.5 EZB§...025... 02522CT-135 Þ 2.5 22.00 13 6 21.0 135 16 8 20 41.5 11 7 - - Fig.1 EZTR...025... 02525.0CT-135 Þ 25.00 24.0 135 30.5 02525.4CT-120 Þ 1.000" 24.4 120 30.5 EZH 03019CT-120 Þ 0.750" 18.0 120 30.5 EZB§...030... 03020CT-120 Þ 20.00 19.0 120 30.5 EZBFR...030... EZVBR...030... 03022CT-135 Þ 3.0 22.00 13 6 21.0 135 16 8 21 41.5 13.5 9.5 5.5 - Fig.2 EZBPR...030... 03025.0CT-135 Þ 25.00 24.0 135 30.5 EZGR...030... 03025.4CT-120 Þ 1.000" 24.4 120 30.5 EZTR...030... EZH 03519CT-120 Þ 0.750" 18.0 120 31.1 03520CT-120 Þ 20.00 19.0 120 31.1 EZB§...035... 03522CT-135 Þ 3.5 22.00 13 6 21.0 135 16 8 21 41.5 15.5 11.5 7.5 - Fig.2 EZTR...035... 03525.0CT-135 Þ 25.00 24.0 135 31.1 03525.4CT-120 Þ 1.000" 24.4 120 31.1 *1: L3 shows DCB length. Choose sleeves (DCB) to match with DCON dimension of the bar Þ : Standard Item *2: Dimension LPR shows overhang length of the EZB Bar when attached to sleeve (with the exception of extended reach bars). Ø8.2mm hole on the sleeve end is prepared with Rc1/8 threading. Please modify with additional machining if necessary. The sleeve hardness is 42HR.

21 With Coolant Hole and Applicable Sleeves (EZH-CT Type) EZ Adjust Structure

LF L1 L2 DCON Ø D2 Ø 8.2mm 2 Coolant Holes T L3 No.1 No.3 40mm No.2 No.4 (Ø8.2mm Hole Depth)

Ø2.5mm Hole L4 (for Adjustment Pin) and M3 Screw EZH07..CT coolant DCB

hole shape shown in EZ Bar DCB figure on right. (Installation Side) H 2 Coolant Holes H Fig.3 Sleeve Dimensions Bar Overhang Length *LPR (mm) Dimensions (mm) Applicable EZ Bar Part Number Stock Adjustment Pin Setting See � P6-P16 DCB DCON HDD DCB2 H LF L1 L2 *L3 L4 No.1 No.2 No.3 No.4 Drawing EZH 04019CT-120 Þ 0.750" 18.0 120 32.7 EZB§...040... EZBFR...040... 04020CT-120 Þ 20.00 19.0 120 32.7 EZBTR...040... EZVBR...040... Þ 4 22.00 13 6.0 21.0 135 16 8 22 41.5 20.5 16.5 12.5 8.5 Fig.3 04022CT-135 EZBPR...040... 04025.0CT-135 Þ 25.00 24.0 135 32.7 EZG§...040... EZFG§...040... 04025.0CT-135 Þ 1.000" 24.4 120 32.7 EZTR...040... EZH 04519CT-120 Þ 0.75" 18 120 30.0 04520CT-120 Þ 20 19 120 30.0 23 18.5 14 9.5 EZB§...045... 04522CT-135 Þ 4.5 22 16 6 21 135 18 9 23 44.0 Fig.3 (14) (9.5) ( - ) ( - ) _045X-...050EZP 04525.0CT-135 Þ 25 24 135 30.0 04525.4CT-120 Þ 1.00" 24.4 120 30.0 EZH 05019CT-120 Þ 0.750" 18.0 120 30.0 EZB§...050... EZBFR...050... 05020CT-120 Þ 20.00 19.0 120 30.0 EZBTR...050... EZVBR...050... 25.5 20.5 15.5 10.5 EZBPR...050... 05022CT-135 Þ 5 22.00 16 6.0 21.0 135 18 9 26 44.0 Fig.3 (15.5) (10.5) ( - ) ( - ) EZBCR...050... EZG§...050... 05025.0CT-135 Þ 25.00 24.0 135 30.0 EZFG§...050... EZTR...050-... 05025.4CT-120 Þ 1.000" 24.4 120 30.0 _050X-...-060EZP EZH 06019CT-120 Þ 0.750" 18.0 120 30.0 EZB§...060... EZBFR...060... 06020CT-120 Þ 20.00 19.0 120 30.0 EZVBR...060... 30.5 25.5 20.5 15.5 EZBPR...060... 06022CT-135 Þ 6 22.00 16 7.4 21.0 135 18 9 28 41.5 Fig.3 (18.5) (13.5) ( - ) ( - ) EZBCR...060... 06025.0CT-135 Þ 25.00 24.0 135 30.0 EZG§...060-... EZTR...060-... 06025.4CT-120 Þ 1.000" 24.4 120 30.0 _060X-...-070EZP EZH 07019CT-120 Þ 0.750" 18.0 120 30.0 EZB§...070... 07020CT-120 Þ 20.00 19.0 120 30.0 EZBCR...070... 35.5 30.5 25.5 20.5 EZG§...070-... 07022CT-135 Þ 7 22.00 16 7.4 21.0 135 18 9 29 44.0 Fig.3 (21.5) (16.5) (11.5) ( - ) EZFG§...070-... 07025.0CT-135 Þ 25.00 24.0 135 30.0 EZTR...070-... 07025.4CT-120 Þ 1.000" 24.4 120 30.0 _070X-...-080EZP EZH 08019CT-120 Þ 0.75" 18 120 34.0 08020CT-120 Þ 20 19 120 34.0 40.5 35.5 30.5 25.5 EZB§...080... 08022CT-135 Þ 8.0 22 16 8.6 21 135 18 9 33 44.0 Fig.3 (24.5) (19.5) (14.5) ( - ) _080X-...-100EZP 08025.0CT-135 Þ 25 24 135 34.0 08025.4CT-120 Þ 1.00" 24.4 120 34.0 *1: L3 shows DCB length. Þ : Standard Item *2: Dimension LPR shows overhang length of the EZB Bar when attached to sleeve (with the exception of extended reach bars). Dimension in ( ) shows overhang length of the EZ Bar PLUS when installed into the sleeve. Choose sleeves (DCB) that match DCON dimension of bar. Ø8.2mm hole on the sleeve end is prepared with Rc1/8 threading. Please modify with additional machining if necessary. The sleeve hardness is 42HRC. EZH-CT Internal Structure

Adjustment Pin Bar End (Slant) Clamp Screw (for Adjustment Pin) Clamp Screw (for Bar) EZ Bar Clamp Screw (for Coolant Leak Prevention) Coolant Path

22 Spare Parts (for EZH-CT Sleeves)

Spare Parts For EZ Bar Adjustment Adjustment Pin Clamp Screw Wrench Clamp Screw Wrench Part Number Wrench Clamp Screw LW-2 HS4X4 2.0mm EZH 017...CT-.. *For diameters under Ø3mm, LW-1.5 LW-1.5 use LW-1.5 and HS3X4P 020...CT-.. HS3X4P (Same wrench of adjustment pin) LCP025097 (For Adjustment Pin, Coolant Tightening HS3X4P Tightening 025...CT-.. Leak Prevention, and Bar) Torque 1 Nm Torque 1 Nm 030...CT-.. EZH 035...CT-.. EZ Bar 040...CT-.. Sleeve 045...CT-.. HS3X4P LCP025097 (For Adjustment Pin, Coolant 050...CT-.. LW-1.5 LW-2 Leak Prevention, and Bar) For adjustment pin clamping Adjustment Pin Hole 060...CT-.. HS4X4P and coolant leak prevention Tightening (For Bar) Tightening 070...CT-.. Torque 1 Nm Torque 2 Nm Wrench Adjustment Pin LCP025097 HS3X4P LW-1.5 LCP025110 080...CT-.. (For Adjustment Pin, Coolant LCP025110 1.5mm Clamp Screw Leak Prevention, and Bar) HS3X4P Adjustable Overhang Length HS3X3P 1) If shank dia. is Ø2.5mm or less, use 6 clamp 2) If shank dia. is Ø3mm, use 9 clamp screws screws (HS3X4P), distributed as follows: (HS3X4P), distributed as follows:

For Adjustment Pin••••••••••••••••••••••••••••••••••2pcs For Adjustment Pin••••••••••••••••••••••••••••••••••2pcs For Coolant Leak Prevention••••••••••••••••2pcs For Coolant Leak Prevention••••••••••••••••4pcs For Bar••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2pcs For Bar••••••••••••••••••••••••••••••••••••••••••••••••••••••••••3pcs

How to Install Bar Into Sleeve

How to Use Adjustment Pin and Prevent Coolant Leakage (Fig.1) � Put the adjustment pin into the hole according to the overhang length and push it into the sleeve using the wrench "LW-1.5". � Tighten the clamp screw for the adjustment pin "HS3X4P" using the wrench "LW-1.5" from both sides of the sleeve. � Put the additional clamp screws "HS3X4P" into the un-used adjustment pin holes to prevent coolant leakage using the wrench "LW-1.5" and fix them from both sides of the sleeve.

How to Secure the Bar (Fig.2) � With the chip pocket upward, set the bar into the sleeve. Secure the slant face of the bar end against the adjustment pin. Make sure that the bar does not rotate. (Fig.3) Adjustment Pin � Tighten the clamp screw with wrench "LW-2" and secure the bar. (Use "LW-1.5" if shank dia. is 3mm or less.) Bar End (Slant)

Clamp Screw � (for Coolant Leak Prevention)

� Clamp Screw � (for Adjustment Pin) � � Chip Pocket

Fig. 1 How to Use Adjustment Pin Fig. 2 How to Secure the Bar Fig. 3 Clamped Bar

Sleeve Identification System EZ H 020 19 CT - 120

Bar Symbol (EZ Bar) Application Shank Dia. of EZ Bar Sleeve Shank Dia. Precision Symbol Overall Length of Sleeve H-Sleeve 020 : 2.0mm 025: 2.5mm 19 : 19.05mm 25.4 : 25.40mm CT: With Coolant 120 : 120mm 135 : 135mm Hole and EZ Adjust Structure HP: EZ Adjust ST: Standard Structure 23 Applicable Sleeves (EZH-HP Type) EZ Adjust Structure

LF LF L1 L1 DCON L2 DCON L2 HDD HDD

LPR L3 No.1 LPR L3 No.1No.3 No.2 H No.2 H (Adjustment Pin Entry Point: Both Sides) (Adjustment Pin Entry Point: Both Sides) DCB DCB H (EZ Bar Installation Side) H (EZ Bar Installation Side)

DCB DCB

Fig.1 2.5mm Ø 2.5mm Fig.2 Ø

Sleeve Dimensions Bar Overhang Length*LPR (mm) Dimensions (mm) Applicable EZ Bar Part Number Stock Adjustment Pin Setting See � P6-P16 DCB DCON HDD DCB2 H LF L1 L2 *L3 No.1 No.2 No.3 No.4 Drawing EZH 01716HP-100 Þ 16.00 15.0 100 01719HP-120 Þ 0.750" 18.0 120 01720HP-120 Þ 20.00 19.0 120 1.7 13 6 16 8 16 7.5 3.5 - - Fig.1 EZBR...017... 01722HP-135 Þ 22.00 21.0 135 01725.0HP-135 Þ 25.00 24.0 135 01725.4HP-120 Þ 1.000" 24.4 120 EZH 02016HP-100 Þ 16.00 15.0 100 02019HP-120 Þ 0.750" 18.0 120 02020HP-120 Þ 20.00 19.0 120 2.0 13 6 16 8 20 8.5 4.5 - - Fig.1 EZB§...020... 02022HP-135 Þ 22.00 21.0 135 02025.0HP-135 Þ 25.00 24.0 135 02025.4HP-120 Þ 1.000" 24.4 120 EZH 02516HP-100 Þ 16.00 15.0 100 02519HP-120 Þ 0.750" 18.0 120 02520HP-120 Þ 20.00 19.0 120 EZB§...025... 2.5 13 6 16 8 20 11.0 7.0 - - Fig.1 02522HP-135 Þ 22.00 21.0 135 EZTR...025... 02525.0HP-135 Þ 25.00 24.0 135 02525.4HP-120 Þ 1.000" 24.4 120 EZH 03016HP-100 Þ 16.00 15.0 100 EZB§...030... 03019HP-120 Þ 0.750" 18.0 120 EZBFR...030... 03020HP-120 Þ 20.00 19.0 120 EZVBR...030... 3.0 13 6 16 8 21 13.5 9.5 5.5 - Fig.2 03022HP-135 Þ 22.00 21.0 135 EZBPR...030... 03025.0HP-135 Þ 25.00 24.0 135 EZGR...030... 03025.4HP-120 Þ 1.000" 24.4 120 EZTR...030... EZH 03516HP-100 Þ 16.00 15.0 100 03519HP-120 Þ 0.750" 18.0 120 03520HP-120 Þ 20.00 19.0 120 EZB§...035... 3.5 13 6 16 8 22 15.5 11.5 7.5 - Fig.2 03522HP-135 Þ 22.00 21.0 135 EZTR...035... 03525.0HP-135 Þ 25.00 24.0 135 03525.4HP-120 Þ 1.000" 24.4 120 EZH 04016HP-100 Þ 16.00 15.0 100 EZB§...040... 04019HP-120 Þ 0.750" 18.0 120 EZBFR...040... EZBTR...040... 04020HP-120 Þ 20.00 19.0 120 EZVBR...040... 4.0 13 6 16 8 24 20.5 16.5 12.5 8.5 Fig.4 04022HP-135 Þ 22.00 21.0 135 EZBPR...040... EZG§...040... 04025.0HP-135 Þ 25.00 24.0 135 EZFG§...040... 04025.4HP-120 Þ 1.000" 24.4 120 EZTR...040... *1: L3 shows DCB length. Þ : Standard Item *2: Dimension LPR shows overhang length of the EZB Bar when attached to sleeve (with the exception of extended reach bars). Choose sleeves (DCB) that match DCON dimension of bar. Spare Parts (for EZH-HP Sleeves)

Spare Parts Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin Part Number

EZH 017...HP-.. LW-1.5 020...HP-.. HS3X4P Tightening - - LCP025140 025...HP-.. (for Both Adjustment Pin and Bar) 030...HP-.. Torque 1 Nm EZH 035...HP-.. 040...HP-.. LW-1.5 LW-2 045...HP-.. HS3X4P HS4X4P LCP025140 050...HP-.. (Only for Adjustment Pin) Tightening (For Bar) Tightening 060...HP-.. Torque 1 Nm Torque 2 Nm 070...HP-..

24 Applicable Sleeves (EZH-HP Type) EZ Adjust Structure

LF LF L1 L1 L2 DCON DCON HDD T L3 No.1 No.3 T L3 No.1 No.3 No.2 No.4 H No.2 No.4 H (Adjustment Pin Entry Point: Both Sides) (Adjustment Pin Entry Point: Both Sides) DCB DCB H

(EZ Bar Installation Side) (EZ Bar Installation Side) H DCB DCB Ø 2.5mm Fig.3 2.5mm Fig.4 Ø

EZH 06016HP-100 Þ 6.0 16.00 16 8.0 15.0 100 4 - 31.0 Fig.3 EZB§...060... 06019HP-120 Þ 0.750" 18.0 120 EZBFR...060... EZVBR...060... 06020HP-120 Þ 20.00 19.0 120 30.5 25.5 20.5 15.5 EZBPR...060... EZBCR...060... 06022HP-135 Þ 6.0 22.00 16 8.0 21.0 135 18 9 31.0 (18.5) (13.5) (-) (-) Fig.4 EZG§...060... 06025.0HP-135 Þ 25.00 24.0 135 EZTR...060... 06025.4HP-120 Þ 1.000" 24.4 120 _060X-...-070EZP EZH 07016HP-100 Þ 7.0 16.00 16 8.0 15.0 100 4 - 33.0 Fig.3 EZB§...070... 07019HP-120 Þ 0.750" 18.0 120 EZBCR...070... 07020HP-120 Þ 20.00 19.0 120 35.5 30.5 25.5 20.5 EZG§...070... 07022HP-135 Þ 7.0 22.00 16 8.0 21.0 135 18 9 33.0 (21.5) (16.5) (11.5) (-) Fig.4 EZFG§...070... EZTR...070... 07025.0HP-135 Þ 25.00 24.0 135 _070X-...-080EZP 07025.4HP-120 Þ 1.000" 24.4 120 EZH 08019HP-120 Þ 0.750" 18.0 120 08020HP-120 Þ 20.00 19.0 120 40.5 35.5 30.5 25.5 EZB§...080... 08022HP-135 Þ 8.0 22.00 16 8.4 21.0 135 18 9 37.0 Fig.4 (24.5) (19.5) (14.5) (-) _080X-...-100EZP 08025.0HP-135 Þ 25.00 24.0 135 08025.4HP-120 Þ 1.000" 24.4 120 *1: L3 shows DCB length. Þ : Standard Item *2: Dimension LPR shows overhang length of the EZB Bar when attached to sleeve (with the exception of extended reach bars). Dimension in ( ) shows overhang length of the EZ Bar PLUS when installed into the sleeve. Choose sleeves (DCB) that match DCON dimension of bar.

How to Install Bar Into Sleeve

How to Use Adjustment Pin (Fig.1) Bar End (Slant) Adjustment Pin � Put the adjustment pin into the hole. Fig.1 How to Use � Push it into the sleeve, using the wrench "LW-1.5". Adjustment Pin � Tighten the clamp screw "HS3X4P" with wrench "LW-1.5" to fix the adjustment screw.

How to Secure Bar (Fig.2) Fig.2 � With the chip pocket upward, set the bar in sleeve. Press the slant of the end of the bar How to against the adjustment pin. Make sure that the bar does not rotate (Fig.3) Secure Bar Chip Pocket � Tighten the clamp screw with wrench "LW-2"and secure the bar. (Use "LW-1.5" if shank dia. is 3mm or less.) Fig. 3: Clamped Bar 25 Applicable Sleeves (EZH-ST Type) NOT Adjustable

LF L1 LF L3 L1 2 L2 L2 HDD HDD HDD L4 L4 2 H 2 H DCB DCB DCB DCB H (EZ Bar H (EZ Bar Installation Side) Installation Side) DCON Fig.1 Fig.2 DCON

Sleeve Dimensions

Dimensions (mm) Applicable EZ Bar Part Number Stock See � P6-P16

DCB DCON HDD HDD2 DCB2 H LF L1 L2 L3 *L4 Drawing EZH 01712ST-80 Þ 12 16 11 80 20 16 Fig.1 01716ST-100 Þ 16 15 100 01719ST-120 Þ 0.750" 18 120 01720ST-120 Þ 1.7 20 13 6 19 120 8 16 EZBR...017... - 16 - Fig.2 01722ST-135 Þ 22 21 135 01725.0ST-135 Þ 25 24 135 01725.4ST-120 Þ 1.000" 24.4 120 EZH 02012ST-80 Þ 12 16 11 80 20 16 Fig.1 02016ST-100 Þ 16 15 100 02019ST-120 Þ 0.750" 18 120 EZB§...020... 02020ST-120 Þ 2 20 13 6 19 120 8 20 - 16 - Fig.2 EZBPR...020... 02022ST-135 Þ 22 21 135 02025.0ST-135 Þ 25 24 135 02025.4ST-120 Þ 1.000" 24.4 120 EZH 02512ST-80 Þ 12 16 11 80 20 16 Fig.1 02516ST-100 Þ 16 15 100 02519ST-120 Þ 0.750" 18 120 EZB§...025... 02520ST-120 Þ 2.5 20 13 6 19 120 8 20 - 16 - Fig.2 EZTR...025... 02522ST-135 Þ 22 21 135 02525.0ST-135 Þ 25 24 135 02525.4ST-120 Þ 1.000" 24.4 120 EZH 03012ST-80 Þ 12 16 11 80 20 16 Fig.1 03016ST-100 Þ 16 15 100 EZB§...030... 03019ST-120 Þ 0.750" 18 120 EZBFR...030... EZVBR...030... 03020ST-120 Þ 3 20 13 6 19 120 8 21 - 16 - Fig.2 EZBPR...030... 03022ST-135 Þ 22 21 135 EZGR...030... EZTR...030... 03025.0ST-135 Þ 25 24 135 03025.4ST-120 Þ 1.000" 24.4 120 EZH 03512ST-80 Þ 12 16 11 80 20 16 Fig.1 03516ST-100 Þ 16 15 100 03519ST-120 Þ 0.750" 18 120 EZB§...035... 03520ST-120 Þ 3.5 20 13 6 19 120 8 22 - 16 - Fig.2 EZTR...035... 03522ST-135 Þ 22 21 135 03525.0ST-135 Þ 25 24 135 03525.4ST-120 Þ 1.000" 24.4 120 EZH 04012ST-80 Þ 12 16 11 80 20 16 Fig.1 04016ST-100 Þ 16 15 100 EZB§...040... EZBFR...040... 04019ST-120 Þ 0.750" 18 120 EZBTR...040... EZVBR...040... 04020ST-120 Þ 4 20 13 6 19 120 8 24 - 16 - Fig.2 EZBPR...040... 04022ST-135 Þ 22 21 135 EZG§...040... EZFG§...040... 04025.0ST-135 Þ 25 24 135 EZTR...040... 04025.4ST-120 Þ 1.000" 24.4 120 *L4 shows DCB length. Þ : Standard Item Choose sleeves (DCB) that match with DCON dimension of bar. Adjustment Pin cannot be installed into EZH-ST sleeves. To adjust overhang of EZB bars, please use EZH-CT/HP sleeves.

26 Applicable Sleeves (EZH-ST Type) NOT Adjustable

LF L1 LF HDD HDD L4 L4 2 2 H H DCB DCB DCB DCB H (EZ Bar H (EZ Bar Installation Side) Installation Side) Fig.3 DCON Fig.4 DCON

Sleeve Dimensions

Dimensions (mm) Applicable EZ Bar Part Number Stock See � P6-P16

DCB DCON HDD HDD2 DCB2 H LF L1 L2 L3 *L4 Drawing EZH 05012ST-80 Þ 12 11 80 20 Fig.3 - EZB§...050... 05016ST-100 Þ 16 15 100 - Fig.4 EZBFR...050... EZBTR...050... 05019ST-120 Þ 0.750" 18 120 EZVBR...050... EZBPR...050... Þ 5 20 16 - 6 19 120 - 29 05020ST-120 EZBCR...050... 05022ST-135 Þ 22 21 135 18 9 Fig.2 EZG§...050... EZFG§...050... 05025.0ST-135 Þ 25 24 135 EZTR...050... _050X-...-060EZP 05025.4ST-120 Þ 1.000" 24.4 120 EZH 06012ST-80 Þ 12 11 80 20 Fig.3 - EZB§...060... Þ 16 15 100 - Fig.4 06016ST-100 EZBFR...060... 06019ST-120 Þ 0.750" 18 120 EZVBR...060... EZBPR...060... Þ 6 20 16 - 8 19 120 - 31 06020ST-120 EZBCR...060... 06022ST-135 Þ 22 21 135 18 9 Fig.2 EZG§...060... EZTR...060... 06025.0ST-135 Þ 25 24 135 _060X-...-070EZP 06025.4ST-120 Þ 1.000" 24.4 120 EZH 07012ST-80 Þ 12 11 80 20 Fig.3 - 07016ST-100 Þ 16 15 100 - Fig.4 EZB§...070... 07019ST-120 Þ 0.750" 18 120 EZBCR...070... EZG§...070... 07020ST-120 Þ 7 20 16 - 8 19 120 - 33 EZFG§...070... 07022ST-135 Þ 22 21 135 18 9 Fig.2 EZTR...060... _070X-...-080EZP 07025.0ST-135 Þ 25 24 135 07025.4ST-120 Þ 1.000" 24.4 120 EZH 08016ST-100 Þ 16 15 100 - - Fig.4 08019ST-120 Þ 0.750" 18 120 08020ST-120 Þ 20 19 120 EZB§...080... 8 16 - 8.4 - 37 08022ST-135 Þ 22 21 135 18 9 Fig.2 _080X-...-100EZP 08025.0ST-135 Þ 25 24 135 08025.4ST-120 Þ 1.000" 24.4 120

Spare Parts (for EZH-ST Sleeves)

Spare Parts Applicable EZ Bar Applicable EZ Bar PLUS Clamp Screw Wrench EZB-HP EZBF EZG S/C-SCLC Part Number EZB-HP-LT EZBT EZFG S/C-STLB(P) EZB-ST EZVB EZT S/C-SWUB EZB-NB EZH 017...ST-.. EZBR...017... - - 020...ST-.. LW-1.5 EZB§...020... EZBPR...020-... HS3X4P 025...ST-.. Tightening EZB§...025... EZTR...025-... - Torque 1 Nm 030...ST-.. EZB§...030... EZ_R...030-... - EZH 035...ST-.. EZB§...035... EZTR...035-... - 040...ST-.. EZB§...040... EZ_R...040-... - 050...ST-.. LW-2 EZB§...050... EZ_R...050-... _050X-...-060EZP HS4X4P 060...ST-.. Tightening EZB§...060... EZ_R...060-... _060X-...-070EZP 070...ST-.. Torque 2 Nm EZB§...070... EZ_R...070-... _070X-...-080EZP 080...ST-.. EZB§...080... - _080X-...-100EZP

27 Applicable Sleeves for Machine Manufacturers

Sleeve Part Number Applicable EZ Bar EZBF / EZBT / EZVB Applicable EZH-CT EZH-HP Sleeve Shank Dia. Shank Dia. Adjustable Overhang Length EZH-ST EZB EZBP / EZBC EZ Bar PLUS Machine Manufacturer Adjustable Overhang Length with Coolant Hole DCON (mm) EZG / EZFG / EZT DCON (mm) EZH 01712ST-80 EZBR ...017... - 1.7 02012ST-80 EZB§ ...020... EZBPR ...020-... 2 02512ST-80 EZB§ ...025... EZ_ _ ...025-... 2.5 03012ST-80 EZB§ ...030... EZ_ _ ...030-... 3 - - 03512ST-80 12 EZB§ ...035... EZ_ _ ...035-... - 3.5 (General Purpose) 04012ST-80 EZB§ ...040... EZ_ _ ...040-... 4 05012ST-80 EZB§ ...050... EZ_ _ ...050-... 5 06012ST-80 EZB§ ...060... EZ_ _ ...060-... 6 07012ST-80 EZBR ...070... EZ_ _ ...070-... 7 EZH 01716HP-100 EZH 01716ST-100 EZBR ...017... - 1.7 02016HP-100 02016ST-100 EZB§ ...020... EZBPR ...020-... 2 02516HP-100 02516ST-100 EZB§ ...025... EZ_ _ ...025-... 2.5 - 03016HP-100 03016ST-100 EZB§ ...030... EZ_ _ ...030-... 3 03516HP-100 03516ST-100 EZB§ ...035... EZ_ _ ...035-... 3.5 - 04016HP-100 04016ST-100 16 EZB§ ...040... EZ_ _ ...040-... 4 (General Purpose) 04516HP-100 - EZB§ ...045... - _045X- ...-050EZP 4.5 05016HP-100 05016ST-100 EZB§ ...050... EZ_ _ ...050-... _050X- ...-060EZP 5 06016HP-100 06016ST-100 EZB§ ...060... EZ_ _ ...060-... _060X- ...-070EZP 6 07016HP-100 07016ST-100 EZBR ...070... EZ_ _ ...070-... _070X- ...-080EZP 7 - 08016ST-100 EZB§ ...080... - _080X- ...-100EZP 8 EZH 01719CT-120 EZH 01719HP-120 EZH 01719ST-120 EZBR ...017... - 1.7 02019CT-120 02019HP-120 02019ST-120 EZB§ ...020... EZBPR ...020-... 2 02519CT-120 02519HP-120 02519ST-120 EZB§ ...025... EZ_ _ ...025-... 2.5 - 03019CT-120 03019HP-120 03019ST-120 EZB§ ...030... EZ_ _ ...030-... 3 03519CT-120 03519HP-120 03519ST-120 EZB§ ...035... EZ_ _ ...035-... 3.5 04019CT-120 04019HP-120 04019ST-120 0.750" EZB§ ...040... EZ_ _ ...040-... 4 Citizen Machinery 04519CT-120 04519HP-120 - EZB§ ...045... - _045X- ...-050EZP 4.5 05019CT-120 05019HP-120 05019ST-120 EZB§ ...050... EZ_ _ ...050-... _050X- ...-060EZP 5 06019CT-120 06019HP-120 06019ST-120 EZB§ ...060... EZ_ _ ...060-... _060X- ...-070EZP 6 07019CT-120 07019HP-120 07019ST-120 EZBR ...070... EZ_ _ ...070-... _070X- ...-080EZP 7 08019CT-120 08019HP-120 08019ST-120 EZB§ ...080... - _080X- ...-100EZP 8 EZH 01720CT-120 EZH 01720HP-120 EZH 01720ST-120 EZBR ...017... - 1.7 02020CT-120 02020HP-120 02020ST-120 EZB§ ...020... EZBPR ...020-... 2 02520CT-120 02520HP-120 02520ST-120 EZB§ ...025... EZ_ _ ...025-... 2.5 - 03020CT-120 03020HP-120 03020ST-120 EZB§ ...030... EZ_ _ ...030-... 3 Amada Machine Tools 03520CT-120 03520HP-120 03520ST-120 EZB§ ...035... EZ_ _ ...035-... 3.5 Eguro 04020CT-120 04020HP-120 04020ST-120 20 EZB§ ...040... EZ_ _ ...040-... 4 Tsugami 04520CT-120 04520HP-120 - EZB§ ...045... - _045X- ...-050EZP 4.5 Citizen Machinery 05020CT-120 05020HP-120 05020ST-120 EZB§ ...050... EZ_ _ ...050-... _050X- ...-060EZP 5 (General Purpose) 06020CT-120 06020HP-120 06020ST-120 EZB§ ...060... EZ_ _ ...060-... _060X- ...-070EZP 6 07020CT-120 07020HP-120 07020ST-120 EZBR ...070... EZ_ _ ...070-... _070X- ...-080EZP 7 08020CT-120 08020HP-120 08020ST-120 EZB§ ...080... - _080X- ...-100EZP 8 EZH 01722CT-135 EZH 01722HP-135 EZH 01722ST-135 EZBR ...017... - 1.7 02022CT-135 02022HP-135 02022ST-135 EZB§ ...020... EZBPR ...020-... 2 02522CT-135 02522HP-135 02522ST-135 EZB§ ...025... EZ_ _ ...025-... 2.5 - 03022CT-135 03022HP-135 03022ST-135 EZB§ ...030... EZ_ _ ...030-... 3 03522CT-135 03522HP-135 03522ST-135 EZB§ ...035... EZ_ _ ...035-... 3.5 Star Micronics 04022CT-135 04022HP-135 04022ST-135 22 EZB§ ...040... EZ_ _ ...040-... 4 Nomura DS 04522CT-135 04522HP-135 - EZB§ ...045... - _045X- ...-050EZP 4.5 Tsugami 05022CT-135 05022HP-135 05022ST-135 EZB§ ...050... EZ_ _ ...050-... _050X- ...-060EZP 5 06022CT-135 06022HP-135 06022ST-135 EZB§ ...060... EZ_ _ ...060-... _060X- ...-070EZP 6 07022CT-135 07022HP-135 07022ST-135 EZBR ...070... EZ_ _ ...070-... _070X- ...-080EZP 7 08022CT-135 08022HP-135 08022ST-135 EZB§ ...080... - _080X- ...-100EZP 8 EZH 01725.0CT-135 EZH 01725.0HP-135 EZH 01725.0ST-135 EZBR ...017... - 1.7 02025.0CT-135 02025.0HP-135 02025.0ST-135 EZB§ ...020... EZBPR ...020-... 2 02525.0CT-135 02525.0HP-135 02525.0ST-135 EZB§ ...025... EZ_ _ ...025-... 2.5 - 03025.0CT-135 03025.0HP-135 03025.0ST-135 EZB§ ...030... EZ_ _ ...030-... 3 Amada Machine Tools 03525.0CT-135 03525.0HP-135 03525.0ST-135 EZB§ ...035... EZ_ _ ...035-... 3.5 Eguro 04025.0CT-135 04025.0HP-135 04025.0ST-135 25 EZB§ ...040... EZ_ _ ...040-... 4 Tsugami 04525.0CT-135 04525.0HP-135 - EZB§ ...045... - _045X- ...-050EZP 4.5 Citizen Machinery 05025.0CT-135 05025.0HP-135 05025.0ST-135 EZB§ ...050... EZ_ _ ...050-... _050X- ...-060EZP 5 (General Purpose) 06025.0CT-135 06025.0HP-135 06025.0ST-135 EZB§ ...060... EZ_ _ ...060-... _060X- ...-070EZP 6 07025.0CT-135 07025.0HP-135 07025.0ST-135 EZBR ...070... EZ_ _ ...070-... _070X- ...-080EZP 7 08025.OCT-135 08025.0HP-135 08025.0ST-135 EZB§ ...080... - _080X- ...-100EZP 8 EZH 01725.4CT-120 EZH 01725.4HP-120 EZH 01725.4ST-120 EZBR ...017... - 1.7 02025.4CT-120 02025.4HP-120 02025.4ST-120 EZB§ ...020... EZBPR ...020-... 2 02525.4CT-120 02525.4HP-120 02525.4ST-120 EZB§ ...025... EZ_ _ ...025-... 2.5 - 03025.4CT-120 03025.4HP-120 03025.4ST-120 EZB§ ...030... EZ_ _ ...030-... 3 03525.4CT-120 03525.4HP-120 03525.4ST-120 EZB§ ...035... EZ_ _ ...035-... 3.5 04025.4CT-120 04025.4HP-120 04025.4ST-120 1.000" EZB§ ...040... EZ_ _ ...040-... 4 Citizen Machinery 04525.4CT-120 04525.4HP-120 - EZB§ ...045... - _045X- ...-050EZP 4.5 05025.4CT-120 05025.4HP-120 05025.4ST-120 EZB§ ...050... EZ_ _ ...050-... _050X- ...-060EZP 5 06025.4CT-120 06025.4HP-120 06025.4ST-120 EZB§ ...060... EZ_ _ ...060-... _060X- ...-070EZP 6 07025.4CT-120 07025.4HP-120 07025.4ST-120 EZBR ...070... EZ_ _ ...070-... _070X- ...-080EZP 7 08025.4CT-120 08025.4HP-120 08025.4ST-120 EZB§ ...080... - _080X- ...-100EZP 8 Choose sleeves (DCB) to meet with DCON dimension of bar. Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT/HP sleeves. Machine manufacturers in random order.

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