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Suruõhutehnika Põhitõed Ja Praktilised Nõuanded

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Suruõhutehnika Põhitõed Ja Praktilised Nõuanded www.kaeser.com Suruõhutehnika Põhitõed ja praktilised nõuanded www.kaeser.com Sisukord Eessõna Põhitõed 1. peatükk Suruõhutootmise põhimõisted ............................................................................................................. 4 2. peatükk Suruõhu ökonoomne töötlemine .......................................................................................................... 6 3. peatükk Miks on vaja suruõhku kuivatada? ....................................................................................................... 8 4. peatükk Kondensaadi automaatne eemaldamine ............................................................................................. 10 5. peatükk Kondensaadi soodne ja kindel töötlemine ........................................................................................... 12 Dipl. majandusinsener Diplomeeritud majandusinsener Thomas Kaeser Tina-Maria Vlantoussi-Kaeser 6. peatükk Tõhus kompressori juhtimine ............................................................................................................... 14 7. peatükk Kompressorite optimaalne, tarbimise järgi häälestamine ..................................................................... 18 Austatud lugejad, 8. peatükk Energia säästmine soojuse taaskasutamise abil ................................................................................. 20 juba rohkem kui kahetuhande aasta eest ütles kuulus KAESER KOMPRESSOREN panustab seepärast üha 9. peatükk Suruõhuvõrgu projekteerimine ............................................................................................................. 22 Kreeka fi losoof Sokrates: „Inimese jaoks on olemas vaid rohkem oma klientide täiendkoolitamisele. See toimub üks hüve – teadmised, ja vaid üks pahe – teadmatus“. mitmel viisil. KAESERi kvalifi tseeritud ja praktilisi koge- 10. peatükk Suruõhuvõrgu saneerimine .................................................................................................................. 24 musi omavad spetsialistid reisivad aastaringselt kõikidel See tarkus õhtumaade ühe vaimse esiisa suust kehtib kontinentidel, et võtta osa kongressidest, konverentsidest 11. peatükk Suruõhu Tarbimise Analüüs (ADA) – tegeliku olukorra väljaselgitamine ............................................. 26 nüüd rohkem kui kunagi varem, kuna miski ei tundu olema ja seminaridest, mis käsitlevad suruõhu tõhusat tootmist ja 12. peatükk Ökonoomseima lahendi väljaselgitamine ............................................................................................. 30 püsivam muutusest. Tehniliste muudatustega ja majan- kasutamist. Sellele lisanduvad arvukad erialased väljundid dusliku globaliseerumisega kaasnev muudatuste ulatus ja erinevates kanalites. 13. peatükk Kompressorjaama tõhus jahutamine ................................................................................................... 32 kiirus nõuavad uusi vastuseid ja lahendusi. Käesolevast väljaandest leiate selle ulatusliku ekspert- 14. peatükk Püsiv töökindlus ja optimaalsed kulud ................................................................................................. 34 Senisest varem tuleb vaadata väljakutsetele kui võima- teadmiste kokkuvõtte. Lisaks põhimõttelisele, kergesti lustele saavutada tulevikus veelgi suuremat edu. Üha loetavale sissejuhatusele suruõhutehnoloogia teemas- tihedam lõimumine ja keerukus muudavad teadmistest se leiate siit ka mitmeid praktilisi nõuandeid süsteemi tuleviku kõige olulisema tooraine. See kasvab eksponent- käitajale ja suruõhu tarbijale. Seejuures on näha, et sageli Praktilised nõuanded siaalselt ja on seega üksikisikule saadav ainult olulisel võivad juba väikesed suruõhusüsteemi muudatused viia määral õpingutele pühendumisega ja pideva täiendkooli- selle energiakandja tuntavalt parema tõhususeni ja kätte- 1. nõuanne Optimaalse rõhuga säästmine ............................................................................................................. 40 tusega. saadavuseni. 2. nõuanne Õige rõhk õhuühenduses ..................................................................................................................... 42 Ka suruõhutehnoloogias ei piisa enam teadmisest, kuidas 3. nõuanne Suruõhu tõhus jaotamine ..................................................................................................................... 44 tuleb võimsaid kompressoreid ehitada, nõuetekohaselt paigaldada ja käitada. 4. nõuanne Kompressorjaama torustik .................................................................................................................... 46 Kes soovib kasutada suruõhku kui energiakandjat võima- 5. nõuanne Kompressorite õige paigaldamine ........................................................................................................ 48 likult tõhusalt, peab vaatama suruõhusüsteemi terviku- 6. nõuanne Kompressorjaamade õhutamine .......................................................................................................... 49 na. Lisaks sellele peab ta tundma süsteemis arvukaid vastastikuseid seoseid ja mõjusid ning süsteemi seotust 7. nõuanne Õhu eemaldamine kompressorjaamadest ........................................................................................... 50 ettevõtte keskkonnaga. Lisa 1. lisa Nomogramm – toru siseläbimõõdu tuvastamine ................................................................................. 50 2. lisa Küsimustiku näited energiasäästusüsteemi teeninduse jaoks ............................................................. 52 2 3 www.kaeser.com 1. peatükk Suruõhutootmise põhimõisted Suruõhuga on samamoodi, nagu Elektritarbimisvõimsust nimipunktis torite puhul moodustada tarbitavast V × P × T elus ikka: kurja juur peitub pisias- 2 2 1 saab arvutada valemiga: võimsusest kuni 20%, alates 160 kW Ventilaatori V1 = ––––––––––––––––––– jades ja väikestel põhjustel on sageli U , l , ja cos ϕ on kirjas elektrimootori mootorite puhul 4 kuni 5%. IE3/ mootor [p1 – (pD × Frel)] × T2 n n n suur mõju – nii hea kui halb. Samuti tüübisildil. IE4-mootorid soojenevad oluliselt paistab nii mõnigi asi lähemal vaat- vähem ja kaod on seega väiksemad lusel teistmoodi kui esmapilgul. Nii Palun arvestage: 4. Erivõimsus (joonis 3). elektri- võib osutuda suruõhk ebasood- DIN 1945 ja ISO 1217 annavad vaid Suhe juhitud elektritarbimisvõimsuse Kui tavalisel mootoril on normaalse tarbimis- satel tingimustel kalliks, õigete võimsus raamtingimuste korral aga vägagi ploki tootlikkuse. ja väljastatud õhukoguse vahel vastava koormuse juures temperatuuritõus ökonoomseks. Esimeses peatükis töörõhu juures on erivõimsus (joonis umbes 80 K temperatuurivaru 20 K käsitletakse suruõhutehnika nelja 2. Mootori võimsus 2). Kompressorisse juhitud elektritar- korral võrreldes isolatsiooniklassiga mõistet ja mida te peaksite nendega Mootori võimsuse all mõistetakse bimisvõimsus on kompressori kõikide F, on IE-mootori temperatuuritõus seoses silmas pidama. kompressori ajamimootori poolt moo- samadel tingimustel ainult umbes 65 K õhu sisseimemine torivõllile mehaaniliselt ülekantavat ja temperatuurivaru 40 K. sisemised moo- P = Un × ln × √3 × cos ϕn torikaod, mis võimsust. Mootori võimsuse opti- suruõhu väljumisava sisalduvad mootori 1. Tootlikkus maalväärtus on punkt, mille juures b) Pikem tööiga (tootlikkus) kasuteguris Kompressori tootlikkus on tihendamata saavutatakse elektrilise kasuteguri ja ajamite (nt põhimootor, ventilaatori Madalama töötemperatuuri korral on õhukogus, mille kompressor kokkusuru- võimsusteguri cos ϕ optimaalne kasu- mootor, õlipumbamootor, seisuküte jne) mootori, laagri ja klemmikarbi termiline tult suruõhuvõrku saadab. Selle koguse tamine mootorit üle koormamata. See elektritarbimisvõimsuse summa. koormus väiksem. See pakub veel üht õige mõõtmine on määratud standar- asub mootori nimivõimsuse alas. See eelist – pikem tööiga. dites DIN 1945, 1. osa, lisa F ja ISO on kirjas elektrimootori tüübisildil. Kui erivõimsust läheb tarvis ökonoom- 1217, lisa C. Tootlikkuse mõõtmiseks Tähelepanu! Kui mootori võimsus suse arvutamiseks, tuleb vaadelda c) 6% rohkem suruõhku väiksema tuleb teha, nagu on näidatud joonisel erineb liiga paju mootori nimi- kogu kompressorisüsteemi maksi- energiakulu juures 1. Kõigepealt tuleb mõõta temperatuuri, võimsusest, ei tööta kompressor maalse töörõhu juures. Selleks tuleb Väiksematest soojuskadudest on tin- Joonis 2. Kruvikompressori põhimõtteline ülesehitus, erivõimsuse tuvastamine atmosfääri õhurõhku ja õhuniiskust ter- ökonoomselt ja/või kulub rohkem. jagada koond-elektritarbimisvõimsus gitud suurem ökonoomsus. Nii suutis vikseadme sissevooluavas. Seejärel maksimaalse rõhu juures süsteemi KAESER leida kompressorite jaoks mõõdetakse maksimaalset töörõhku, 3. Elektritarbimisvõimsus tootlikkusega maksimaalse rõhu korral: tõhusamad mootorid ja saavutas see- suruõhu temperatuuri ja pumbatud õhu- Elektritarbimisvõimsus on võimsus, läbi kuni 6% parema tootlikkuse ja kuni 100 Väärtused kogust kompressorseadmel suruõhu mida kompressori ajamimootor tarbib 5. IE – uus valem 5% parema erivõimsuse. See tähendab 4-pooluselistele 95 mootoritele, 50 Hz väljumisavas. Lõpuks arvutatakse vooluvõrgust mootorivõlli teatud kindla energiasäästliku ajami jaoks suuremat tootlikkust, kompressori 90 IE4 suruõhu väljumisavas mõõdetud maht mehaanilise koormuse (mootori võim- 1997. aasta algab USAs seadu- lühemaid seisuaegu ja väiksemat ener- 85 IE3 V ideaalgaasi võrrandi abil (vt valemit) suse) korral. Elektritarbimisvõimsus sega Energy Policy Act (EPACT), mis giakulu toodetud suruõhukuupmeetri 80
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