Exploring the Interrelationship Between Additive Manufacturing and Industry 4.0
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Review Exploring the Interrelationship between Additive Manufacturing and Industry 4.0 Javaid Butt School of Engineering & Built Environment, Anglia Ruskin University, Chelmsford CM1 1SQ, Essex, UK; [email protected] Received: 7 May 2020; Accepted: 15 June 2020; Published: 17 June 2020 Abstract: Innovative technologies allow organizations to remain competitive in the market and increase their profitability. These driving factors have led to the adoption of several emerging technologies and no other trend has created more of an impact than Industry 4.0 in recent years. This is an umbrella term that encompasses several digital technologies that are geared toward automation and data exchange in manufacturing technologies and processes. These include but are not limited to several latest technological developments such as cyber-physical systems, digital twins, Internet of Things, cloud computing, cognitive computing, and artificial intelligence. Within the context of Industry 4.0, additive manufacturing (AM) is a crucial element. AM is also an umbrella term for several manufacturing techniques capable of manufacturing products by adding layers on top of each other. These technologies have been widely researched and implemented to produce homogeneous and heterogeneous products with complex geometries. This paper focuses on the interrelationship between AM and other elements of Industry 4.0. A comprehensive AM-centric literature review discussing the interaction between AM and Industry 4.0 elements whether directly (used for AM) or indirectly (used with AM) has been presented. Furthermore, a conceptual digital thread integrating AM and Industry 4.0 technologies has been proposed. The need for such interconnectedness and its benefits have been explored through the content-centric literature review. Development of such a digital thread for AM will provide significant benefits, allow companies to respond to customer requirements more efficiently, and will accelerate the shift toward smart manufacturing. Keywords: industry 4.0; additive manufacturing; augmented reality; simulation; autonomous robots; Internet of Things; cloud computing; big data analytics; cyber security; horizontal and vertical integration 1. Introduction The fourth industrial revolution called Industry 4.0 (named after Germany’s Industrie 4.0 [1]) has made an enormous impact on academia, government policymaking, and industrial sectors. Extensive research is being undertaken to utilize Industry 4.0 for improving business models, product quality, employee skills, communications, and supply chains [2–5]. Major features of Industry 4.0 are digitization, optimization, and customization of production; automation and adaptation; human-machine interaction; value-added services and businesses, automatic data exchange, and real-time communication [6,7]. Different countries have different names for Industry 4.0 such as the “Industrial Internet” or “Advanced Manufacturing” in the United States, “Factories of the Future” by the European Commission, and the “Future of Manufacturing” in the United Kingdom [8]. There is no widely accepted definition for Industry 4.0 because of several reasons: no clear framework or boundaries for enabling technologies, rapid innovation of technology and its usage, differing needs of policymakers, businesses, and academics [9]. Industry 4.0 uses a series of enabling technologies that can be categorized into nine pillars [10]. These are the technologies that have the most applications Designs 2020, 4, 13; doi:10.3390/designs4020013 www.mdpi.com/journal/designs DesignsDesigns2020 2020, 4,, 134, x FOR PEER REVIEW 2 of2 33 of 33 that can be categorized into nine pillars [10]. These are the technologies that have the most underapplications the Industry under 4.0 the umbrella. Industry 4.0 However, umbrella. some However, works some [11,12 works] have [11, added12] have another added pillar another known aspillar “other known enabling as “other technologies” enabling technologies” that has limited that applicationshas limited applications in agri-foods, in agri-foods, bio-based bio-based economics, andeconomics, energy consumption and energy consumption [13]. The ten [13]. pillars The of ten Industry pillars of 4.0 Industry are shown 4.0 are inFigure shown1 .in Figure 1. FigureFigure 1.1. Pillars of Industry 4.0. 4.0. IndustryIndustry 4.0 4.0 o offersffers severalseveral major major benefits, benefits, but but there there is a isneed a need to accept to accept the lack the oflack readiness of readiness from fromorganizations organizations for its for implementation. its implementation. The main The challe mainnges challenges that need that to be need faced to before be faced the Industry before the Industry4.0 vision 4.0 visionbecome become a reality a reality are reducing are reducing latencies latencies and andensuring ensuring accuracy accuracy independent independent from from the the physicalphysical medium, medium, performing performing fault tolerancefault tolerance without additionalwithout hardware,additional providinghardware, interoperability providing ofinteroperability solutions from diofff solutionserent manufacturers, from different supporting manufacturers, higher supporting security, safety, higher and security, privacy. safety, To combat and suchprivacy. barriers, To combat organizations such barriers, are investing organizations heavily are toinvesting embrace heavily digitalization. to embrace Industry digitalization. leaders suchIndustry as General leadersElectric such as General (GE), Siemens, Electric (GE), ABB, Siem andens, Intel ABB, are and changing Intel are changing their production their production strategy andstrategy management and management to embrace to embrace Industry Industry 4.0 [ 144.0]. [14]. To To demonstrate demonstrate the the capabilitiescapabilities of of Industry Industry 4.0,4.0, MTC MTC (Manufacturing Technology Technology Centre) Centre) from from the UK the developed UK developed a rapidly adeployable, rapidly deployable,remotely remotelymanaged, managed, modular modularmanufacturing manufacturing supply chain supply network chain enabled network by industrial enabled digital by industrial technologies digital technologiescalled Factory called in a Box. Factory This inis a a rapid Box. route This to is mark a rapidet for routeproducts to marketwith a fast forer productsreturn on withinvestment a faster returnon its on manufacturing investment on innovation its manufacturing and new innovationdisruptive business and new models disruptive for the business supply models chain for[15]. the Government funding bodies are also not far behind and are offering substantial funds for researching supply chain [15]. Government funding bodies are also not far behind and are offering substantial different facets of Industry 4.0. A project funded by the European Union (EU) titled “GrowIn 4.0” funds for researching different facets of Industry 4.0. A project funded by the European Union (EU) aims to identify barriers to the uptake of Industry 4.0 in SMEs and propose different management titled “GrowIn 4.0” aims to identify barriers to the uptake of Industry 4.0 in SMEs and propose related tools for ease of transformation [16]. Another project funded by the European Union along different management related tools for ease of transformation [16]. Another project funded by the the same lines is “SME 4.0” that focuses on identifying Industry 4.0 enablers, developing SME-specific Europeanstrategies Union and management along the same models lines [17]. is “SME UK government 4.0” that focuses is investing on identifying heavily in Industry 4.0-related 4.0 enablers, developingresearch through SME-specific Innovate strategies UK for and the managementdevelopment modelsof business [17]. models UK government and standards is investing [18]. United heavily inStates Industry is also 4.0-related following research the same through trend with Innovate the development UK for the of developmentnew business models of business and their models quick and standardsdeployment [18]. [19]. United On the States other is alsohand, following the research the focus same of trend countries with thelike development Japan, Germany, of new and businessChina modelsis implementing and their quick digitalization deployment to increase [19]. On efficiency the other hand,and product the research quality focus as well of countries as reduce like costs Japan, Germany,[20,21]. and China is implementing digitalization to increase efficiency and product quality as well as reduce costs [20,21]. Designs 2020, 4, 13 3 of 33 Within the context of Industry 4.0, there are many transformative technologies but there is only one that is associated with a manufacturing operation and is called additive manufacturing (AM). This is an umbrella term that is used to describe techniques capable of manufacturing three-dimensional objects by adding layers on top of each other [22]. The entire operation is digital where a 3D CAD file is sent from a CAD package to a slicing software that creates cross-sections for layer-by-layer manufacture followed by part building. The widely accepted CAD format is STL (Stereolithography), but a new format is under development for several years called 3MF (3D Manufacturing Format) that can allow design applications to send full-fidelity 3D models to a mix of other applications, platforms, services, and printers [23]. This is being done for two reasons. The first is to standardize a universal format for AM. The second reason is to overcome the limitations