Installation & Servicing Instructions Installation &Servicing Operating instructions Boiler CE PIN0063BQ3021 Q 51CR Q 38CR Q 25CR Q 60SR Q 51SR Q 38SR Q 25SR QR-Series
8G.51.63.00 / 11.19 Changes reserved. 2 Operating Instructions ATAG QR-Series On/Off switch Reset Quit menu Service connection DHW modeselection PROG 1 INFO ECO No. 2 * FunctionsonlyincombinationwithQAA55.NOTOT/On-off. Number ofoperatingline(parameternumber) Manual mode/chimneysweeper Reference toheatingcircuit Holiday functionactive Heating temporarilyswitchedoff;ECOfunctionactive Programming active Info levelactivated Fault messages Burner inoperation Process running-pleasewait Heat tofrostProtectionsetpointvalue* Heat toreducedsetpointvalue* Heat tocomfortsetpointvalue* Explanations ofsymbolsandsignsontheControlTower display Reset 0 1 xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx 0 ESC 4 8 1 INFO Auto 12 2 PROG No. 16 20 OK ECO 24 Heating operationmodeselection (Commissioning functionwhenpressing>3sec Chimney sweepermode 1 2 No. (For servicepurposesonly) For servicepurposesonly) (Deaeration modewhen Manual mode pressing >3sec.) Info button Confirm . completely andsenditbacktous.Thenwecanbefullyatyourservice. It is in your own interest that we should know that you have an ATAG boiler. Please fill out theImportant! warranty card 9 8 7 6 5 4 3 2 Safety 1 Introduction Service Record Benchmark Checklist Annex F Annex E.2 Annex E.1 Annex D Annex C Annex B Annex A 12 11 Maintenance 10 9 8 7 6 5 4 3 2 Rules 1 Introduction Content OperatingInstructions Content Installation&ServicingInstructions Disposal oftheproduct Error,warranty maintenanceand Turning theboileroff Main functionsofthecontrolpanel heatingsystem Replenishing thecentral Display andkeypad Description oftheboiler Error indication Commissioning theboiler Boiler controls Electrical connection External hotwatercylinders Connecting theboiler Mounting theboiler Description oftheboiler Scope ofsupply
...... Declaration ofConformity Clip-In moduleStarterSet/Expansion Installation examples Resistance tablesensors Dimensions System wateradditives Technical specifications ...... 13 13 12 83 82 90 83 80 79 77 76 74 72 89 64 38 36 35 20 20 18 18 16 16 9 8 6 5 5 4
3 Operating Instructions ATAG QR-Series 4 Operating Instructions ATAG QR-Series 1 Introduction Read this manual fully before operating the boiler. In case of doubt or errors contact errors or doubt of case In boiler. the operating before fully manual this Read lation &servicinginstructionsmanualfortheinstaller. (pag.16). instal an is there servicing user.and end installation the For for is manual boilers.This the of operating ATAGthe and functioning the describe instructions operating These Q section oftheHomeInformationPack. documents optional the in improvements home to relating documentation supporting as and work warranty any of event the in required be may Checklist Benchmark The chmark Checklistaftereachservice. mance. The service engineer should complete the relevant Service Record on the Ben perfor and efficiency safety, its optimise to regularly serviced be should product This Benchmark Checklist. the on Number Notification the write receipt, on should, who customer the to issued be a Competent Persons Scheme. A Building Regulations Compliance Certificate will then All installations must be notified to Local Area Building Control either directly or through complying withtheappropriateBuildingRegulations(EnglandandW of means a as checklist commissioning a complete to required legally is installer The have signed it to say that you have received a full and clear explanation of its operation. the you that and product the with supplied instructions installation the of pages back inside on Checklist Benchmark the completed fully has installer the that ensure Please For moreinformationvisit Council. Industry Hotwater and Heating the by promoted and managed is Benchmark and performance. water systems in the UK and hot to and encourage heating regular domestic servicing of to commissioning optimise safety,and installation efficiency of standards the improve to aims which Scheme Benchmark the of member licensed a ATAGis Ltd UK Heating The BenchmarkScheme found onthebackpageofthismanual. Contact detailsfor ATAG HeatingUKLtdcanbe When replacingpartsuseonly ATAG Serviceparts. using correctlycalibratedinstrumentswithcurrenttestcertification. Work on the boiler must be carried out by a competent person, (Ref: Gas Safe Register) prior notice. ATAG Commercial reserves the right to change the specifications and dimensions without your installer. www.centralheating.co.uk ales). - - - exchanger. densates ontheheat flue gasses. Water con The boilerretreivesits Room sealedboiler materials, likealuminium. in contrasttocomposition life. Itwillnotrustorerode which keepsitsqualityfor Higher orlowerburning Modulating demand. according totheheat gasses totheoutside. de thendischargestheflue combustion airfromoutsi Superof steel solid kind Stainless steel Retrieves heatfromthe Condensing 3 2 Safety - - Description oftheboiler The boiler burns gas for supplying warmth. The heat is transferred in the heat exchanger A wellthoughtoutprincipal usingdurablematerials. The boiler is provided with a compact stainless steel heat exchanger with smooth tubes. open fluedboileraccordingtofluecategoryB23andB33. with or without an integrated hot water facility. This boiler is also approved for use as an The ATAG QR boiler is a room sealed, condensing and modulating central heating boiler, Contact yourinstallerincaseofdoubt. Additives onlyafterclearanceby ATAG. Use onlypotablewaterforfilling. Check thewaterpressureincentralheatinginstallationregularly Checking thewaterpressure boiler. negative influencesontheboilerandcanleadtocorrosionresultinginfailureof boiler oraroundtheairintakesupplyentranceofboiler. These substanceshave Do notuseanysprays,chlorinecontainingagents,solvents,paintetc.aroundthe Protection forcorrosion In caseyousmellgas: they havebeengivensupervisionorinstruction. sensory ormentalcapabilities,lackofexperienceandknowledge,unless The applianceisnottobeusedbychildrenorpersonswithreducedphysical, ATAG donotrecommendthatchildrenplaywiththeapplianceatanytime. the deviceand/ortoconnectedinstallation. ted ontheoperationanduseofdevice.Impropermaycausedamageto The devicemaybeoperatedonlybyauthorizedpersonswhohavebeeninstruc equipment. Whenreplacingparts,only ATAG Servicecomponentsmaybeused. Work on the installation should only be carried out by qualified personnel with calibrated for theinstallation. flow temperature. With this data the boiler calculates the optimal flow temperature and temperature outside the measures control boiler the that means dantly.This When an outside sensor is connected to the boiler, the boiler works weather depen hot waterfacility. the or system heating central the of Management demand heat Control the anticipates (CMS boiler The system System). control intelligent an with provided is boiler The exchanger andthefunctionofboiler, isdrainedthroughaninternalsiphon. is formed. This results in high efficiency. The condensate, which has no effect on the heat to the water in the central heating system. By cooling down the flue gasses condensate ------Call Gas company or installer onlywhenoutsidethebuilding Call Gascompanyorinstaller Notify anypersonsinthebuildingandleavetheatonce. Open windowsanddoors Turnmeter offgassupplyat Do notuseatelephone switchesforlightsoranyotherappliance. Do notoperateelectrical smoke! No nakedflames!Donot . - -
5 Operating Instructions ATAG QR-Series 6 Operating Instructions ATAG QR-Series 4 Display andkeypad PROG 1 INFO ECO No. 2 A The meaningofthekeysandsymbolsarebrieflydescribedbelow. The boilerisequippedwithadisplayandbuttonsonthefront(behinddoor). * OnlyworksincombinationwithQAA55.NOTOT/On-offthermostat Number ofoperatingline(parameternumber) Manual mode/chimneysweeper Reference toheatingcircuit Holiday functionactive Heating temporarilyswitchedoff;ECOfunctionactive Programming active Info levelactivated Fault messages Burner inoperation Process running-pleasewait Heat tofrostProtectionsetpointvalue* Heat toreducedsetpointvalue* Heat tocomfortsetpointvalue* Meaning ofthesymbolsondisplay: under theprogramsthatareswitchedon. The displayshowstheboilerwatertemperaturein°Casstandardandindicators Reset 0 1 xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx 0 ESC H L M 4 8 1 INFO Auto 12 2 Reset PROG 0 1 No. 16 20 OK xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx ECO 24 0 ESC B 4 8 1 INFO Auto 12 C 2 PROG No. 16 20 OK D ECO 24 E F G I M L I H G F operation E D C B A
heating circuit(s)* button button Operating modebuttonfor Display Operation modebuttonfor Reset button Info button Chimney sweepfunction Function buttonformanual Confirmation button(OK) Room temperaturecontrol Back button(ESC) On/Off switch 4.1 Boiler controls (Only worksincombinationwithQAA55,NOT withOT/On-Off) Operation modebuttonforheatingcircuit(s)(I) DHW timerprogramviaexternalcontrollerisleading For switchingontheDHWpreparation(Barunderwatertapindisplay) Operating modebuttonforDHW(M) operation. Position I: electrical power. A protectionagainst frostisnotensured. Position 0: On/Off switch(A) By pressingthisbuttonshortly, thelockedconditionofburner isdeactivated. Reset button(H) deactivated after15minutes(indicatedbythespanner symbol). renewed pushingofthebuttondeactivatesthisfunction, oritisautomatically Push this button shortly, to put the boiler in the operating mode for measuring emissions; MAY ONLY TO BEOPERATED BY A QUALIFIEDINSTALLER! Chimney sweepfunctionbutton(F) spanner symbol).Holddownfor3sec.tostartventing program. running, the mixer is no longer controlled and the burner is set to 60°C (Indicated by the are pumps all whereby mode, manual to set is unit control the button, this pushing By Manual operationfunctionbutton(E) push theOKbutton. over. To reachthenextoperatinglevel,ortostorechangedvalues,youmust taken not are values modified whereby backward, step one go always you button ESC the pushing By programming. of means by provided are elements, control the through programming andconfigurationofthecontrolunit.Settings,whichcannotbechanged These two buttons are needed in combination with the large rotating button (- +) for the Back buttonESC(B) Confirmation buttonOK(D) and changingtheroomcomforttemperature With thisrotatingbutton,settingscanbeselectedandchangedduringprogramming Room temperaturecontrolbutton(C) processes: Temperatures, operating condition of the heating facility/DHW, error reports Retrieval ofthefollowinginformation,withoutinfluenceoncontrol Information button(G) Protection mode: Moon 24hr: Sun 24hr: Automatic clock: For setting4differentoperatingmodesforheating: The entirefacilityand allconnectedelectricalcomponents arereadyfor The entirefacilityandallconnected electricalcomponentsarewithout
Heating switched off, frost protection active Heatingswitchedoff,frostprotection Heating atreducedvalue Heating atcomforttargetvalue program Automatic operationaccordingtotimer
7 Operating Instructions ATAG QR-Series 8 Operating Instructions ATAG QR-Series 5 Replenishing thecentralheating system 3 sec. During theinitialcommissioningorafterapowerfailure,controlsystem boiler willbereadyforoperation. the de-aerated, and filled been has installation heating the as soon button. As Info the The water pressure can be read off in bar, either on the analog pressure indicator or via The installation must have been deaerated, both on the heating and the warm water side. The heatinginstallationisfilledaccordingtothestandardmethod. Filling andde-aerationofthe ATAG QRandtheheatinginstallation be necessarytoadjusttheflowwatertemperature. pressure willreduceduringthisperiodandtherefore toppingupwithwaterwill The de-aerationoftheboilerwillmakethisairdisappear, which meansthewater pecially inthefirstweeknoisescanbeheardwhichindicatepresenceofair It cantakeawhilebeforeallairhasdis-appearedfromfilledinstallation.Es entry ofairintotheheatingsystem). the prevents water, which with hose the fill first pressure, the up topping Before (Note: installation iscold. The workingpressureoftheinstallationshouldbebetween1.5and1.7barwhen Check thewaterpressureregularlyandtopupinstallationwhennecessary After completionofthede-aerationprogram,boilerwilloperateagain. (If inanydoubtpleasecontactyourdealer) ping uptheinstallationyouusefillingloopaccordingtofollowingprocedure: The central heating installation needs to be filled with potable (drinking) water. For top 16 minutesandstopsautomatically. starts theautomaticde-aerationprogram.Thisfunctionrunsforapproximately 0 8 7 6 5 increases; 4 3 2 1 Hold down theEbutton formorethan3seconds.Thisfunctionruns Press Ikeyandturntheknobto"waterpressure".Value onthedisplay Close thefillingloop. andifnecessarytopitupto1,51,7bar; Check thewaterpressure installation,startatthelowest point; De-aerate thecomplete for approximately16minutes; If not yetde-aerated: de-aerationprogramhasbeenrunning. Check whethertheautomatic Close coldwatertap; bar: Fill upslowlyto1.51.7 Open thecoldwatertap; Slowly openthefillingloop; tothecoldwatertap; Connect thefillingloop . - . - Button Button RESET 6 ON orOFF water operations Switching warm for HC1orHC2 room temperature Setting therequired room temperature required Setting upthe Action Reset button QAA75 /78 temperature at reduction ofroom Short-term function chimney sweep Activation of De-aeration function temperature for boiler factory setting Change ofthe set manually are target valuesthat according to Operating mode information Display ofvarious Action function Control stop mode Change operating Main functionsofthecontrolpanel MAY ONLY BEOPERATED BY A QUALIFIEDINSTALLER! again >3sec. Push button(<3sec.)push push buttonagain Push button push buttononcemore(>3sec) Push button(>3sec) push buttononcemore(>3sec) 1 xpushbutton(>3sec) short pushofbutton short pushofbutton Push button push buttonagain push buttonagain 1 xpushbutton Procedure push buttononcemore(>3sec) 1 xpushbutton(>3sec) once more,shortpushofbutton once more,shortpushofbutton 1 xshortpushofbuttonandthen Factory setting Push button or push or waitfor5sec. Save withOKbutton Turn rotatingbuttonleft/right Then pushOK Turn rotatingbuttonleft/right 2nd HCindependentofHC1 or or push or waitfor5sec. storing withOKbutton Turn therotatingbuttonagainfor Turn therotatingbuttonleftorright HC2 jointlywithHC1 Procedure short pushofbutton short pushofbutton Rotating buttonturn-/+ short pushofbutton short pushofbutton =Confirmation - - - Continuous REDUCEDheatingON,with: - - Continuous COMFORTheatingON,with: (segmented barundercorrespondingsymbolvisible) - - - - - Automatic operatingmodeON,with: - - - (segmented barundersymbolforwarmwatervisible/invisible) Warm wateroperationON/OFF - Basicdisplayappearsafter3sec. Comfort targetvaluenotactive Comfort targetvalueactive blinking temperaturedisplayinstepsof0.5°centigrade,from10.0to30°C Heating circuitactive Select heatingcircuit - Basicdisplayappearsafter3sec. Comfort valuenotactive Comfort valueactive blinking temperaturedisplayinstepsof0.5°centigrade,from10.0to30°C comfort targetvaluewithblinkingtemperaturedisplay Display /Function disappears Facility ismanuallylocked,unreleasedequipment isunlocked,alarmbell Heating atcomforttargetvalue Heating atreducedtargetvalue Chimney sweepfunctionOFF Chimney sweepfunctionON De-aerationfunctionOFF 312: De-aerationfunctionON Manual operatingmodeOFF(spannersymboldisappears) Boiler status Set requiredtargetvalue Blinking temperaturedisplay operation? 301: Manualoperationmode - Heatingoperationsatpresetboilertemperature(factorysetting=60°C) Manual operatingmodeON Back tobasicdisplay;INFOsegmentissuppressed (Display oftheinformationlinesdependsonconfiguration) - Maintenancereport - Errormessage - Time /date -Maximumoutdoortemperature - Statusheatingcircuit2 - Statusheatingcircuit1 - Warm waterstatus -Roomtemperatureminimum - Boilerstatus INFO sectionisdisplayed Display /Function Basic displayappearsafter3sec. 304: Controlstopfunction - - - Automatic safetymodeON,with: - Summer/Winter -automaticswitchingactive Safety functionactive Heating operationwithouttimerprogram,atreducedtargetvalue Safety functionactive Heating operationwithouttimerprogram,atcomforttargetvalue ECO functionsactive Summer/Winter -automaticswitchingactive Safety functionactive Temperature targetvaluesaccordingtoheatingprogram heating operationaccordingtotimerprogram Safety functionactive OFF: Nowarmwaterpreparation ON: Warm waterpreparationaccordingtoswitchingprogram Safety functionactive Temperature accordingtofrostprotectionvalue Heating operationsswitchedoff ECO functionsactive = Abort orbacktobasicdisplay - Water temperature1 - Flowtemperature - Boilertemperature - Minimumoutdoortemperature - Outdoortemperature - Roomtemperaturemaximum - Roomtemperature (spanner symbolisvisible) Set targetvalueformanual Set targetvalue DHW timerprogram controller isleading QAA55, NOT with QAA55, NOT with QAA55, NOT with combination with combination with combination with Only worksin Only worksin Only worksin via external OT/On-Off OT/On-Off OT/On-Off
9 Operating Instructions ATAG QR-Series 10 Operating Instructions ATAG QR-Series ------Basic display“Boilertemperature” HC 1 Time program Operator section date Time ofdayand Menu DHW Time program4/ HC3 Time program3/ (When activated) HC 2 Time program Push 2xESCtoreturnthebasicdisplay“Boilertemperature..“ Push OKbuttononce->thevalueisstored Use +-rotatingbuttontochangethecurrentlysetvalue Push OKbuttononce Use +-rotatingbutton,forinstanceinthedrinkingwatermenu,selecting“Parameterno.1612-Reducedtargetvalue” Push OKbuttononce Use +-rotatingbuttonforselectinginstance“Drinkingwatermenu” Push OKbuttononce 6.1 Line no. Parameters endusers 576 566 565 564 563 562 561 560 556 546 545 544 543 542 541 540 536 526 525 524 523 522 521 520 516 506 505 504 503 502 501 500 20 3 2 1 Default values Mo-Su: 3.PhaseOff Mo-Su: 3.PhaseOn Mo-Su: 2.PhaseOff Mo-Su: 2.PhaseOn Mo-Su: 1.PhaseOff Mo-Su: 1.PhaseOn Preselection Default values Mo-Su: 3.PhaseOff Mo-Su: 3.PhaseOn Mo-Su: 2.PhaseOff Mo-Su: 2.PhaseOn Mo-Su: 1.PhaseOff Mo-Su: 1.PhaseOn Preselection Default values Mo-Su: 3.PhaseOff Mo-Su: 3.PhaseOn Mo-Su: 2.PhaseOff Mo-Su: 2.PhaseOn Mo-Su: 1.PhaseOff Mo-Su: 1.PhaseOn Preselection Default values Mo-Su: 3.PhaseOff Mo-Su: 3.PhaseOn Mo-Su: 2.PhaseOff Mo-Su: 2.PhaseOn Mo-Su: 1.PhaseOff Mo-Su: 1.PhaseOn Preselection Language Year Day /Month Hours /Minutes Selection possibilities uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm dd:MM hh:mm uu:mm uu:mm uu:mm uu:mm yyyy Unit ------Mo-Su, Mo-Fr, Sa-Su Mo-Su, Mo-Fr, Sa-Su Mo-Su, Mo-Fr, Sa-Su Mo-Su, Mo-Fr, Sa-Su Dutch, Spanish,Czech,Slovenian, Turkish English, German,French,Italian,Danish, 00:00 00:00 00:00 00:00 00:00 01.01 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 2004 Min. Yes Yes Yes Yes Mo-Su, Mo-Fr, Sa-Su Mo-Su, Mo-Fr, Sa-Su Mo-Su, Mo-Fr, Sa-Su Mo-Su, Mo-Fr, Sa-Su 31.12. 24:00 24:00 24:00 24:00 24:00 23.59 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 24:00 2099 Max No No No No Factory setting German Mo-Su Mo-Su Mo-Su Mo-Su 22:00 06:00 22:00 06:00 22:00 06:00 22:00 06:00 --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- No No No No Only ifparam NOT withOT/ Only worksin with QAA55, combination eter 6359is On-Off active - Error Boiler Swimming pool DHW (When activated) HC 2 HC1 (When activated) Holidays HC2 Holidays HC1 5 program Time Menu Parameters endusers Line no. 6706 6705 6700 2214 2056 2055 1612 1610 1600 1030 1020 1014 1012 1010 600 730 720 714 712 710 658 653 652 651 648 643 642 641 616 606 605 604 603 602 601 Burner ctrlphaselockoutpos SW DiagnoseCode Error message Setpoint manualcontrol Pool sepointboilerheating Pool setpointsolarheating Reduced setpoint Nominal setpoint Operating mode Summer/winter heatinglimit Heating curveslope Frost protectionsetpoint Reduced setpoint Comfort setpoint Summer/winter heatinglimit Heating curveslope Frost protectionsetpoint Reduced setpoint Comfort setpoint Operating level Periode EndDay/Month Period StartDay/Month Preselection Operating level Periode EndDay/Month Period StartDay/Month Preselection Default values Mo-Su: 3.PhaseOff Mo-Su: 3.PhaseOn Mo-Su: 2.PhaseOff Mo-Su: 2.PhaseOn Mo-Su: 1.PhaseOff Mo-Su: 1.PhaseOn Preselection Selection possibilities uu:mm uu:mm uu:mm uu:mm uu:mm uu:mm tt.MM tt.MM tt.MM tt.MM Unit °C °C °C °C °C °C °C °C °C °C °C °C °C ------Frost protection,Reduced Frost protection,Reduced Value fromLineno.1612 Value fromLineno.1012 Value fromLineno.712 Mo-Su, Mo-Fr, Sa-Su 01.01 01.01 00:00 00:00 00:00 00:00 00:00 00:00 01.01 01.01 Min. 0.10 0.10 ---/8 ---/8 Yes 10 8 8 8 4 4 4 4 - - - Period 1,2,3,4,5,6,7,8 Period 1,2,3,4,5,6,7,8 Off, On,Eco Value fromLineno.1610 Value fromLineno.1012 Value fromLineno.1010 Value fromLineno.712 Value fromLineno.710 Mo-Su, Mo-Fr, Sa-Su Frost protection Frost protection 31.12 31.12 24:00 24:00 24:00 24:00 24:00 24:00 31.12 31.12 4.00 4.00 Max No 90 80 80 80 30 35 30 35 - - - Factory setting Frost protection Frost protection Indication only Indication only Indication only Period 1 Period 1 Mo-Su 22:00 06:00 10.0 16.0 20.0 1.50 10.0 16.0 20.0 --.-- --.-- --.-- --.-- --.-- --.-- --.-- --.-- 0.8 Off No 50 22 26 40 55 20 0 NOT withOT/ Only worksin with QAA55, combination On-Off 11 Operating Instructions ATAG QR-Series 12 Operating Instructions ATAG QR-Series R oo t 7 e p 6.2 e r a t u A re T O Turning theboileroff Display ofinformation Depending on the type of installation, its configuration and the operating condition, indi Possible informationvalues The informationbuttoncanbeusedfordisplayingdifferentinformation. Display ofinformation water intheboilerdoesnotfreeze. boiler. When risk of frost arises one should take care that the remaining central heating the in remain will water heating the of part a that account into take should one drained being is boiler the When socket. wall the of out plug the pull and 0 to switch main the Make sure there is no heat demand: no open hot water tap and room thermostat low. Set In caseofworkonthecentralheatingsystem: Switching onworksinreverseorder. right ofthedisplay=frostprotection Switch off the heating program: Press the heating mode key (I) until the bar is at the far Heating Switching onworksinreverseorder. reached. The beam(bar)underthetapdisappears. Switch offDHWprogram:Pressthefunctionbutton(M)untillowestvalueis DHW (Hotwater) Make surethereisnoheatdemand:settheroomthermostatlow*. In caseofholidays,forexample: vidual linesofinformationmaynotbevisible. ------(OnlyworksincombinationwithQAA55,NOT withOT/On-Off) Customer servicetelephone Time /date Heating circuitstatus1/2 DHW status Boiler status DHW temperature1 Outdoor temperaturemaximum Outdoor temperatureminimum Outdoor temperature Boiler temperature Room temperaturemaximum Room temperatureminimum Room temperature Maintenance report Error message(
or
-symbol) - T aintenance inter a aintenance rror T e e x x t o te perature t 3 3 9 8 A A T T O O Disposal oftheproduct Error, maintenanceandwarranty T T e e x x t t 4 4 An error has been detected in the boiler, when this symbol is shown. Detailed information In exceptional cases, one of the following symbols will be displayed in the default display: Error message/Maintenance For more information on recycling this product, please contact your city office, local office, city your waste disposal facilities, contact official service for chemical waste, please landfill site, or your product, supplier. this recycling on information more For usage ofnaturalresources. effective the to contribute will product this of disposal proper the in cooperation Your impact ontheenvironmentandhumanhealth. usually accompany EEE, improper handling of this type of waste could have a possible that substances hazardous potentially the of Because accumulators. and batteries and lection site for recycling products wich contains electrical and electronic equipment (EEE) at a duly authorized reseller when purchasing a similar product, or at an authorized col in it handing by e.g. point, collection designated a at in handed be should product This You can find the warranty conditions in the warranty card which is supplied with the boiler. normal nonabrasivecleaningagent. The casing of the boiler consists of metal and plastic parts which can be cleaned with a If youdiscoveranyleaksfromtheboilercontactyourinstaller special mode.Detailedinformationisavailablebypushingthebutton. When this symbol is displayed, then a maintenance report is displayed or the boiler is in displayed. This doesnotaffecttheoperation.Nointerventionrequired. With On / Off thermostat: if the thermostat is OFF (contact open), the is availablebypushingtheinformationbutton. Errormessages Maintenanceorspecialmode . symbol will be - 13 Operating Instructions ATAG QR-Series 14 Installation & Servicing Instructions ATAG QR-Series On/Off switch Reset Quit menu Service connection DHW modeselection PROG 1 INFO ECO No. 2 * OnlyworksincombinationwithQAA55.NOTOT/On-offthermostat Number ofoperatingline(parameternumber) Manual mode/chimneysweeper Reference toheatingcircuit Holiday functionactive Heating temporarilyswitchedoff;ECOfunctionactive Programming active Info levelactivated Fault messages Burner inoperation Process running-pleasewait Heat tofrostProtectionsetpointvalue* Heat toreducedsetpointvalue* Heat tocomfortsetpointvalue* Explanations ofsymbolsandsignsontheControlTower display Reset 0 1 xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx 0 ESC 4 8 1 INFO Auto 12 2 PROG No. 16 20 OK ECO 24 Heating operationmodeselection (Commissioning functionwhenpressing>3sec Chimney sweepermode 1 2 No. (For servicepurposesonly) For servicepurposesonly) (Deaeration modewhen Manual mode pressing >3sec.) Info button Confirm . Service Record Benchmark Checklist Annex F Annex E.2 Annex E.1 Annex D Annex C Annex B Annex A 12 11 Maintenance 10 9 8 7 6 5 4 3 2 Rules 1 Introduction Content Error indication 11.3 Warranty 11.2 11.1 10.5 10.4 10.3 10.2 10.1 Commissioning theboiler 9.5 9.4 9.3 9.2 9.1 Boiler controls Electrical connection External hotwatercylinders 6.8.1 6.8 6.7 6.6 6.5 6.4 6.3 6.2 6.1 Connecting theboiler Mounting theboiler Description oftheboiler Scope ofthesupply
Maintenance frequency Maintenance activities Adjustment onthegasvalve(Step3/3) The O The O Hot watersupply Preparations forfirstuse Menu: Heatingcircuits Parameters technician Parameters endusers Main functionsofthecontrolpanel functionkeys Explanation ofthe Dimensions ofthefluegasandairintakeduct Flue gasexhaustsystemandairsupply pipe Condensation drain Hot watersupply Gas connection Water quality system(plasticpipes) Underfloor heating Expansion vessel Central heatingsystem Declaration ofConformity Clip-In moduleStarterSet/Expansion Installation examples Resistance tablesensors Dimensions System wateradditives Technical specifications ...... 2 2 /CO /CO ...... 2 2 ...... calibrated equipmentandappropriatetools. Work on theinstallationshouldonlybecarriedoutbyqualifiedpersonnelwith checkonlowload(Step2/3) checkonfullload(Step1/3) ...... 64 63 43 41 40 38 38 36 35 27 26 26 24 24 23 21 21 20 18 18 16 16 93 92 90 83 80 79 77 76 74 72 71 71 69 69 68 67 66 65 65 34 29 15 Installation & Servicing Instructions ATAG QR-Series 16 Installation & Servicing Instructions ATAG QR-Series 2 Rules 1 Introduction based heating systems. water of commissioning and Installation buildings: in Systems Heating - 14336 EN BS load. BS EN 12831 - Heating Systems in buildings: Method for calculation of the design heat BS EN 12828 - Heating Systems in Buildings - Design for Water quirements Based Heating Systems) re General appliances. electrical similar and household of Safety - Pt1 60335 EN BS BS 8552-Sampling&MonitoringofWater fromBuildingServicesClosedSystems ancillary and vessels expansion equipment forsealedwatersystems. of installation and selection Application, - 7074 BS lation pipeworkofupto35mm(R11⁄4) instal gas pressure low of maintenance and installation the for Specification - BS6891 BS 6798 - Installation of gas fired hot water boilers of rated input not exceeding 70 kW. inputs between70kW&1.8MW rated of boilers water hot of Maintenance & Installation the for Specification - BS6644 not exceeding70kWinput BS5440 parts1 & & 2 - Maintenance of Installation Flues & Ventilation for gas appliances British Standards a registrationnumber. You cancallGasSafeRegisterdirecton01256372300 All Gas Safe Register approved contractors carry a Gas Safe Register ID Card and have Regulation. Failuretoinstallappliancecorrectlycouldleadprosecution. and in accordance with the current Gas Safety Register Safe person, eg. Members of Gas Gas Safety (Installation and Use). All gas appliances must by law, be installed Legislation andRegulations by a competent The followingregulationsapplytoinstallationof ATAG QRseriesboilers: - - Relevant Installation,ServiceandUsermanuals: standard warrantybenefits. ATAG Heating along with the warranty registration card to register the appliance for the to returned be must Checklist Commissioning Benchmark customer.the the of Acopy to return and call, service each following agent service the by completed be also must and hand this to the customer for future record keeping. The Benchmark Service Record and complete the out Benchmark fill Commissioning must Checklist found engineer on commissioning page or 92 of installer this the manual installation the of completion On classification. the unit is compliant with its intended location, e.g.: gas type, power source and exhaust whether verify to plate this on details the Consult plate. data an with fitted is unit Each present thecustomerwithuser’smanualandcard. When deliveringtheunit,givecustomerclearinstructionsconcerningitsuse; without priornotification. Further,manual. user’s or instructions lation ATAGproducts its alter to right the reserves the consequences of mistakes or shortcomings which have found their way into the instal to read these instructions thoroughly, well in advance of installation. ATAG is not liable for of operation into putting and ATAGinstallation the with connection advisable is It boilers. These instructions are intended for the use by Gas Safe Register approved contractors in ATAG QRseriesboilers for theUnitedKingdom. of maintenance primary and use installation, functioning, the describe instructions These ATAG Duopass ATAG Cascade Flue systemindividual Hydraulic cascadesystem - - - UK Regulation lations instal commercial light to applicable - appliances gas flued of Installation - IGE/UP/10 IGE/UP/2 -Installationpipeworkoncommercialpremises sure commercialNaturalGasinstallations. IGE/UP/1&1A - Strength testing, tightness testing and direct purging of small, low pres IGEM Documents in respectofthepartunittobeconnected. These units must be connected according to these function. instructions water and hot all integrated installation optional norms an with unit heating central a ATAGis The QR in anywayasoverridingstatutoryobligations. taken be not must instructions Manufacturers Manual. Installation this to contrary way in be The also ATAG and QR boiler is a certified appliance with and must not be modified or installed complied in any be must accordance withtherelevantandcurrenteditionsofBritishStandards. Regulation Work at Electricity current, The Visit www.centralheating.co.uk formoreinformation. Hotwater IndustryCouncilwhomanageandpromotetheScheme. cordance with the Benchmark Code of Practice which is available from the Heating and Installers are required to carry out installation, commissioning and servicing work in ac with BuildingRegulationsandshouldbeprovidedtothecustomerforfuturereference. Building Regulations. The Benchmark Checklist can be used to demonstrate compliance instructions by competent persons and that it meets the requirements manufacturer’s of the the appropriate with accordance in serviced and commissioned needs, installed, is their it for that equipment correct the with provided are customers that ensure to is purpose The installers. and manufacturers both on responsibilities places Benchmark The BenchmarkScheme Safety Regulation. ons. Regulations and bye laws of the Local Water Authority and the Current Health and the current IEE Regulations, the Building Standards (Scotland Consolidation) Regulati with compliance in installed be must appliance Inthis regulations above the to addition ICOM document'Water Treatment &ConditioningofCommercialHeatingSystems’ BG50/2013 -Water Treatment forClosedHeating&CoolingSystems) BG29/2012 -(Pre-commissioning&CleaningofPipeworkSystems) BSRIA Documents- Other Guidance Gas Safety(Installation&Use)Regulations Building Regulations IEE Regulations Clean Air Act 1993-applicabletolightcommercialinstallations - - - - 17 Installation & Servicing Instructions ATAG QR-Series 18 Installation & Servicing Instructions ATAG QR-Series they havebeengivensupervisionorinstructions. sensory ormentalcapabilities,lackofexperienceandknowledge,unless The applianceisnottobeusedbychildrenorpersonswithreducedphysical, the deviceand/ortoconnectedinstallation. ted ontheoperationanduseofdevice.Impropermaycausedamageto The devicemaybeoperatedonlybyauthorizedpersonswhohavebeeninstruc Useful tiporadvice connection withaparticularoperation. ATTENTION symbol.Thissymbolindicatesthatextraattentionmustbepaidin carried out. KEY-symbol. Thissymbolindicatesthatassemblyordismantling,mustbe protected fromweatherconditionsduringtransportandstorage. This symbolindicatesthat,whilststillinitspackaging,theunitmustbe result ofinsufficientcaretakenduringtransport. This symbolindicatesthatthepackagingand/orcontentscanbedamagedasa This symbolindicatesthattheunitmustbestoredawayfromfrost. on theunit: The following (safety) symbols may be encountered in these installation instructions and it withthescrewbehinddooratfrontofcasing. Following maintenance or other activities, always replace the housing and secure through whichgasflowsusingleakdetectionfluid(LDF). Following maintenance or other activities; always check the installation of all parts Observe thefollowingrulesofsafety: ATAG donotrecommendthatchildrenplaywiththeapplianceatanytime. - Take noteofthefollowingwhenmaintenanceoradjustmentsareneeded: - - - - Carry out the following tasks in connection with maintenance, etc. to an already-installed - - - these isnotasourceofpotentialdangerduringactivities. that Ensure maintained. be must pressure water and pressure gas voltage, supply unit’s the reason, this for activities; these during function to able be must unit The Close thestopcockofunit’s intakeconnection Remove theplugfromwallsocket Close thegastap Shut downallprogrammes unit: Never allowelectricalorelectroniccomponentstocomeintocontactwithwater with maintenanceoradjustments(seeChapter10and11). connection in except housing, their without operation in be never may ATAGunits All workontheunitmusttakeplaceinadryenvironment. . - nium. materials, likealumi contrast tocomposition not rustorerodein quality forlife.Itwill steel whichkeepsits Super solidkindof Stainless demand. according totheheat Higher orlowerburning Modulating heat exchanger. condensates onthe the fluegasses. Water Retrieves heatfrom Condensing outside. the fluegassesto side thendischarges combustion airtoout The boilerretreivesits Room sealedboiler 3 4 Scope ofthesupply Description oftheboiler - - • • The boilerissuppliedreadyforuse. The supplykitiscomposedasfollows: be includedintheproduct. Statement: No banned materials including asbestos, mercury, CFC's have not or will not and ErP &EnergyLabellingEU813/20131369/2017 A-rating. certificate CE* a has and standards CE* valid to according tested been has boiler The Explanation ofthetypeindication: With thisdatatheboilercalculatesoptimalflowtemperatureforinstallation. temperature. flow and temperature outside the measures control boiler the that means This dependantly. weather works boiler the to connected is sensor outside an When hot waterfacility. the or system heating central the of demand Management heat the Control anticipates boiler (CMS The System). system control intelligent an with provided is boiler The exchanger andthefunctionofboiler, isdrainedthroughaninternalsiphon. is formed. This results in high efficiency. The condensate, which has no effect to the on thewater in the heat central heating system. By cooling down the flue gasses condensate The boiler burns gas for supplying warmth. The heat is transferred in the heat exchanger A wellthoughtoutprincipalusingdurablematerials. The boiler is provided with a compact stainless steel heat exchanger with smooth tubes. with orwithoutanintegratedhotwaterfacility. The ATAG QR boiler is a room sealed, condensing and modulating central heating boiler, • • • • Automatic vent(insidetheboiler); Boiler withcasing; screws; Safety valve(insidetheboiler); Fixing materialconsistingofplugsand Draining valvewith T-piece; Suspension bracket R =Refresh C =Combi(SSolo) 51 =NominalloadinkW Q = Type • • • • • • • ATAG Q51CR Gas isolation valve Gas isolation Benchmark logbook. Warranty card; Operating manual; Installation instructions; Template thepackagewrapper; on adapter80/125; Concentric flue 19 Installation & Servicing Instructions ATAG QR-Series 20 Installation & Servicing Instructions ATAG QR-Series ATAG QR 8 7 6 5 4 3 2 1 P1 T3 T2 T1a T1 ceramic burnercassette automatic airvent safety valve gas valve air inletdamper fan unit ignition unit heat exchanger water pressuresensor cylinder sensorDHW(combi) return sensor secondary flow sensor (Q60SR) flow sensor 4 G P1 2 T1 18 T1a T2 A 1
10 3 R pipe C R A G 5 16 15 14 13 12 11 10 9
12 condensation /safetydischarge flow connectioncentralheating gas pipe return connectioncentralheating flue gasdischarge thermostatic mixingvalve circulation pump(A-label) three-way valve water filterreturnCH Control Tower (CMS) operating panel cylinder DHW, 12l(combi) C 8 11 17 E 16 14 13 7 6 T3 K 19 18 17 W K E 19 and Q38CR(14liter) expansion vessel,onlyQ25CR type plate combustion airsupply hot waterpipe(combi) cold waterpipe(combi) expansion vesselpipe W 15 9 figure4.a 5 Mounting theboiler The roomwheretheboilerwillbeplacedmustalwaysfrostfree. local regulationsBS5440-2:2000. Install theboilerinawell-ventilatedroomaccordancetoactual Lift theboileronlybyboilersrearwallplate. of the boiler can be determined by using the template located inside the boiler packaging. the right side 10 mm must be reserved to allow fitting or removing of casing. The location coaxial flue system or a twin supply. On the left side of the boiler at least 50 mm and on Above the boiler there must be at least 250 mm working space in order to be able to fit a able tocarrytheboilerweightwithitswatercontent. the enclosed fixing equipment. and The wall must be flat and of sufficientbracket strength inorder tobe suspension the with wall any to practically mounted be can boiler The BS5440:2 maybedisregarded. the of temperature surface low extremely boiler casing during operation. Therefore the requirements of BS 6798, Clause 12, and the to due installed, is boiler the which in which the boiler is installed. Neither is it necessary to It ventilate is NOT necessary to a have a purpose provided cupboard air vent in the room or or internal space in compartment - - - - - Lifting andcarryingprecautions: Wear glovestoprotectfromanysharpedges. protectiveclothingand tothebody.Lift andcarrytheboilerclose Do notliftandtwistatthesametime. apart. feet and straight back the keep and knees, the boiler,bend the lifting When or askforhelp. Lift onlyamanageableweight, 21 Installation & Servicing Instructions ATAG QR-Series 22 Installation & Servicing Instructions ATAG QR-Series 6 6.1 Connecting theboiler Central heatingsystem certain installationresistance. at pump circulation the supplies which displacement ked.water the Table shows 6.1.a capacity. This means the temperature difference between the flow and return water is chec The boiler has a self-adjusting and self-protecting control system for the load and the pump water maybereleased. When removingtheplasticsealingcapsfrompipes,contaminatedtesting Reducers shouldbeusedforconnectingtothick-walledpipe(weldedorthreaded). fittings. compression of means by installation the to connected be can pipes boiler The Connect thecentralheatingsystemaccordingtoactualregulations. clean/blow-clean theinstallationbeforeconnectingittounit. It isadvisabletospray-cleanalloftheunit’s connectingpipesand/ortospray- connections tofacilitateeaseoffuturemaintenance. It isrecommendedthatisolationvalvesarefittedtoallheatingandhotwater - - - - - The boilerhasthefollowingconnectionpipes; directly undertheboileron theflowandreturnpipe. ATAG can supply the AA1OV09U Low velocity header for 1 boiler. This can be connected prevent flowproblemsover theboiler. A lowvelocityheadermust beconnectedtotheQ51CR,Q51SRandQ60SR to Installation resistance Solo Combi It is provided withafemale It thread intowhichthe is provided tail pieceof gas isolation the supplied compressionfittings; These canbeconnectedtotheinstallationbymeansof the installationbymeansofcompressionfittings. Only Combiboilers: Cold andhotwaterpipes. 80/125 mm. mm toconcentric 2x 80 from thestandard this featureforconverting with supplied 80/125 mm. The Q51SRandQ60SRare connection It consists ofaconcentric exhaustsystemandairsupplysystem. The fluegas then thepipecanbelengthenedbymeansofa32mmPVCsleeve; location, different a in fitted is connection open the If connection. open an of means to thisby canbeconnected pipe It consistsofanoval24mmplasticpipe.Thedrain drainpipe. The condensation valve canbescrewed; The gaspipe. heatingpipes. The central Boiler type Q25CR Q51CR Q38CR Q60SR Q51SR Q38SR Q25SR
Pump type These consist of 15 mm copper pipe and can be connected to Theseconsistof15mmcopperpipeandcanbeconnected UPM2 20-70 20-70 20-70 20-70 20-70 20-70 20-70 l/min 24.0 15.8 24.0 15.8 Water flowrate Low velocityheaderrequired Low velocityheaderrequired Low velocityheaderrequired 1440 1440 950 950 l/h Permissible installation kPa 20 25 20 25 resistance table 6.1.a mbar 200 250 200 250 - with lowvelocityheader external installationpump
figure 6.1.a If the capacity of the boiler pump is insufficient, an extra external pump can be installed water flow, andifthisdoesnotworkthentheboilerwillswitchoff. If an unacceptable temperature is detected, then the control will repeatedly try to achieve temperature hasarisen( difference remains to much then the boiler will switch itself off and at waitdifference until rotate between an flow acceptable will and pump return water the has been value obtained. stated If, after the temperature acceptable an until adjusted this,be will load the and capacity pump maximum the than temperature higher is resistance installation the If instructions. When using more than one boiler in an installation please refer to the cascade installation country distributor. Seechapter6.4. Additives intheinstallationwaterareonlypermittedconsultationwith The boilerisdesignedtobeusedonsealedsystemonly. diameter betweenboilerandby-passisnotallowed.Seealso Annex C. boiler.the of pipe pipe Aof return decrease and supply the of diameter connecting the flow as diameter prevent same the have to should used used valve by-pass be automatic The must problems. rate valve by-pass automatic an installed, are valve zone 2-port if or valves radiator thermostatic have radiators the of part substantial a or all, If connected tothewastedischargetogetherwithcondensationdischarge. is bar.This 3 at set valve safety internal an with provided also is boiler boiler.The the this, possible contamination of the central heating water is prevented from ending up in As standard the boiler is provided with a water filter in the return pipe of the boiler. With resistance andrequiredflow. installation the according selected be must pump external extra The Amp). (1 W 230 be may pump circulation external the of consumption current absorbed maximum The pump switchesatthesametimesasboilerpump. this external circulation pump can be connected in the Control Panel, which means this boiler.the with series in header velocity low a with combination in of side electrical The D T 20°C). 23 Installation & Servicing Instructions ATAG QR-Series 24 Installation & Servicing Instructions ATAG QR-Series 6.2 Expansion vessel See table6.2.a. charge pressure depends on the installation height above the mounted expansion vessel. vessel which is used should be geared to the water content of the installation. The pre- The central heating system must be provided with an expansion vessel. The expansion valve andtheboilercirculationpump. vessel expansion an take into with account that the expansion provided vessel should be connected not between the three-way are Q60SR connection. When one of these Solo boilers is combined and with a cylinder then one has to Q51SR boilers Solo The expansion vesseltobeconnectedthepipeofboiler In connectionwithcorrectfunctioningoftheboileritisnecessaryfor is connection be connected. vessel expansion the cylinder, a can vessel expansion the which to circuit, cylinder the of piping internal the with in included combined is boiler this When The Solo boilers Q25SR and Q38SR are provided with an expansion vessel connection. installation isnotaproblem. when vessel, the thermostatic radiator expansion valves are the fully closed. from A off second expansion closed vessel in the being from production, water hot during water, expanding the prevents pump. This boiler and valve way three the between connected The Q51CR Combi boiler is provided with an expansion vessel connection. This pipe is choice ofexpansionvessel installation height above the expansion vessel 10 m 15 m 5 m of the expansion vessel pre-chargepressure 0,5bar 1,5bar 1,0bar table 6.2.a . 6.4 6.3
Water quality Underfloor heatingsystem(plasticpipes) system does not comply with this DIN standard, the underfloor heating component will component heating underfloor the standard, DIN this with comply not does system the If 40°C. at g/m³.d 0.1 than higher permeability oxygen have not may pipes the that pipes used comply with the DIN plastic is the that BS7291-1: ensure 1990 should standard. installation,one It the is in set elsewhere out used in are this pipes standard plastic When connecting or using an underfloor heating system, designed with plastic pipes, or warranty becomesinvalid. things are not clear or you wish to discuss any deviations. Without approval, the by the qualityoffillingwaterdoesnotmeetspecificationsrecommended The warrantybecomesinvalid,iftheinstallationhasnotbeenflushedand/or water tosuchanextentthatitdoesmeettherequiredspecifications. If the filling water does not meet the required specifications, you are advised to treat the meet thespecificationsmentionedintable6.4.a: In order to avoid problems with the CH-installations, the quality of the filling water has to for waterandtreatmentofthisisnotnecessary. In most cases, a heating system can be filled with water according to national standards Fill theinstallationwithdrinkingwater. observe theregulationspertainingtoplasticunderfloorheatingpipes. No recoursecanbemadetothetermsofwarrantyineventfailure have to be separated from the central heating appliance by means of a plate exchanger. problem and an installer has to solve the problem. Regularly adding fresh water to the to water fresh adding Regularly problem. the solve to has installer an and problem - purpose, werefertothecommissioningchapter. - - usage. filter recommends Ltd pollution. UK the ATAG Heating of size grain and type the fit to - undesirable productshavetoberemoved. - can startflushingtheinstallationbeforeinstallingdevice. - page youwillfindanexplanationofthesedefinitions) - Installation: if applicable,whichadditives andquantitieswereadded. and time, the at quality its used, water of type the of record a keep to recommends Ltd by delivered product - Heating's ATAG meet the not does on quality warranty water specifications the or the The if chemical additives expires, responsibility. have not Ltd been own UK approved by Heating ATAG your ATAG Heating UK is Ltd. this then - UK Ltdhasapprovedtheircorrespondinguse. - the fillingwaterinaccordancewithperiodlaiddown bytheadditivessupplier - residues cancontinue. The resultmaybeblockagesand/orleakages. calcium and magnetite that implying oxygen and calcium additional adds also system ATAG HeatingUKLtd If a regular water top up that is required For (>5% system. on an the annual basis), using then before there is vented a structural properly be to has CH-installation The In thiscase,thewholepipingsystemshouldbetakenintoconsideration. has type filter. filter a The installing by pollution the remove to is possibility Another Whilst flushing, corrosion products (magnetite), fitting products, cutting oil and other you 6.5.a, table in mentioned specifications the meets quality water drinking the If next the (on prohibited. is water distilled and demi-water groundwater, of use The On installation and during additions or changes at a later stage, ATAGlater UK a Heating at changes or additions during and installation On additives, chemical using by quality water required the achieve to wish you Should after ATAGused be only Heating should and avoided be to are additions Chemical The use of Frost Protection and other additives requires periodical quality checks of . Always contact ATAG HeatingUKLtd inadvance,if .
25 Installation & Servicing Instructions ATAG QR-Series 26 Installation & Servicing Instructions ATAG QR-Series Distilled water: Demi-water: Softened water: Potable water: Water typedefinition: Water qualityinDHWfacility of theboiler. parts DHW for warranty the void will boiler combi a of use the of case in 6.4.b, table in - If thisisnotmetitwillvoidthewarrantyforDHWpartsofinstallation. table 6.4.b, it is necessary to apply an active anode in case of the use of a DHW cylinder. - When the amount of chloride is above the required specifications mentioned above mentioned specifications required the above is chloride of amount the When When the amount of chloride is above the required specifications mentioned above in (number/ml). prENISO6222 22°C at colonies bacterial of Number Hardness (°dH) Iron (ppm) Chloride (ppm) Conductivity (at20°CinµS/cm) pH Water type Parameter Hardness (°dH): Iron (ppm) Conductivity (at20°CinµS/cm) pH Water type Parameter ming partofthedrinkingwater for not water processing of Residues Solid substances Other chemicaladditives Frost Protectionadditives pH increasingorloweringagents Corrosion inhibitors Oxygen Installation volume/capacity Installation volume/capacity Water nolongercontaining minerals. Virtually (verylowconductivity) completelydemineralisedwater Water magnesium. withpartly de-ionised calciumand 98/83/EG dated3November1998. Tap drinkingwaterguideline: watercompliantwiththeEuropean >=20 l/kW <20 l/kW - Not allowed Not allowed Refer to Additives Attachment Refer to Additives Attachment Refer to Additives Attachment Refer to Additives Attachment Max. 5% filling water addition annually during operation. allowed diffusion oxygen No 1-7 1-12 Max. 0.2 Max. 2500 6.0-8.5 Softened water Potable water Value Max. 100 1-12 Max. 0.2 Max. 150 Max. 2500 7.0-9.5 Potable water Value table table 6.4.a 6.4.b 6.6 6.5 Hot watersupply Gas connection The gassupplymustcomplytothecurrentGasSafetyRegulations. United Kingdom: isolation valvecanbescrewed. gas the of piece tail the which into thread, internal an with fitted is pipe appliance The of theflowrestrictor. With a water pressure lower than 1.5 bar it is advisable to remove the inside mechanism by thewaterpressure. 60°C of temperature outlet guaranteed a (assuming has a cold which water temperature supplied of 10°C). is The water quantity of of water is quantity virtually unaffected a that ensures restrictor flow The pipe. water cold the in fitted be must restrictor flow A Flow restrictor(supplied),Safetygroup,Expansionvessel6bar(potablewater (counted inthewaterflowdirection): following the with provided be must boilers Combi the on inlet water cold The fittings. The sanitary water pipes can be connected to the installation by means of compression water laws. national the to according done be should installation water drinking the of Connection leak detectionfluid(LDF). Always checktheinstallationofallpartsthroughwhichgasflowsusing kits forthispurpose.Specialinstructionsaresuppliedwiththekit. LPG, ATAGspecial to provides gas natural from converted be to has boiler the When pipes. Make surethatthegaspipeworkdoesnotcontaindirt,particularlywithnew gas (G20). nominal inlet working gas pressure measured at the appliance should be 20 mbar for Nat The purposes. isolation for appliance the to adjacent installed be must cock control gas a and disconnection of method suitable a include must appliance the to connection The , blue). 27 Installation & Servicing Instructions ATAG QR-Series 28 Installation & Servicing Instructions ATAG QR-Series 6.7 Condensation drainpipe All ATAG trapto condensate asyphonic contain boilers gas firedcondensing hung wall water. EU & 813/2013 hot domestic and band in heating 1369/2017 efficiency EU A energy high for Classification Labelling Energy & ErP top the have boilers ATAG Condensing both rainwaterandfoulwater. Condensate can be discharged into a rainwater hopper which is part of a sewer carrying Do notdisposecondensateintoawaterrecoverysystem whereitisrecaimedforreuse. harmfull flueproductsevacuatingviathecondensate route. Condensate traps must be filled before firing the boilerCondensate pipeworkmustnotleak,freezeorblock up. to prevent the possibility of potential Making itsafe. to reducetheriskoffreezing. Protect all external pipework with weather resistant insulation and, if necessary, box in, pipe. Pipework subjected to extreme cold or wind chill conditions should be in a 40mm diameter controls. pipe toadrainmaybesubject tolocalbuilding drainage of acondensate Connection water level)whilestillallowingforsafedispersalofthecondensate. Terminate as close to the ground or drain as possible (below the grating and above the The condensatepipemustberunusingsuitablecorrosionresistantmaterials(eg.plastic). Do notexceed3metresoutsidethedwelling. The pipeworkshouldbekepttoaminimumandtherouteasverticalpossible. External pipework sections Support the pipe at least every 50 cm for near horizontal sections and 1 metre for vertical the shortestpossibleroute The condensate pipework must fall at least 50mm per metre towards the outlet and take prevent to internally freezing. routed be should pipework condensate the possible, Wherever Routing ofthepipework, Use plasticpipeworkofadiameternolessthan25mm. Condensate pipework. water the and temperature producedbytheboiler. boilers of type the by determind is formed condensate of amount The collect andrealeasecondensate. Drain requirements K diagrams onthispage. the in shown as areas five the of one any into terminate only can pipe condensate The Final dischargeoptions. L K J H G F E D C B A
-Weather resistantinsulation -Lime stonechippings fromthebuilding -Drainage holesfacingaway -Ground level -300mm x100mmdia.sealedplastictube. (75mmmin.) -Servicable condensatetrap -Internal soilandventstack. -External drainorgully pipe -25mm dia.Plasticcondensate -Sink withinternaloverflow -Condensate fromboilersyphon/trap water. Before puttingtheboilerintooperationfillsyphonwith300mlof permitted inviewofthedangerfreezing. Draining ofthecondensationwatertoexternalraingutteringisnot figure 6.7.a 29 Installation & Servicing Instructions ATAG QR-Series 30 Installation & Servicing Instructions ATAG QR-Series 6.8 Fluegasexhaustsystemandairsupply - - - The fluegasexhaustsystemandairsupplyconsistsof: or aconcentricfluegasoutletandairsupplysystem. system supply air and outlet gas flue connected parallel a with fitted be can boiler The When indoubtorifyouhaveanyquestions,alwayscontact ATAG HEATING. - - - Furthermore: requirements: regulation current the with comply must installation supply air and outlet gas flue The United Kingdom: The fluegasexhaustsystemandairsupplymustcomplywith: Clean Air Act; BS EN13384-2; BS EN15287-2; BS EN15287-1; BS EN1856-2; BS EN1856-1; IGE/UP/10; Roof orwallterminal. Air supplypipe; Flue gaspipe; The supplier’s installation instructions The supplier’s rules. Locally applicable Boiler Classindicatedontheboiler’s typeplate(Flue category) o mlil bie apiain hr ttl et nu exceeds local input to refer CAAM, authority ] heat the within advised total as kW 150 where or [ kW 366.4 application boiler multiple For Part 2:Chimneysservingmorethanoneheatingappliance Chimney - Thermal andfluiddynamiccalculationmethods- Part 1:Chimneysforroomsealedappliances Chimneys -Design,installationandcommissioningofchimneys Part 1:Chimneysfornon-roomsealedappliances Chimneys -Design,installationandcommissioningofchimneys Part 2:Metallinersandconnectingfluepipes Chimneys -Requirementsformetalchimneys Part 1:Systemchimneyproducts Chimneys -Requirementsformetalchimneys andcommercial inindustrial premises appliances gas flued of Installation
Open fluedenroom sealedsystem resistant cover, needtobeinstainlesssteel. fire the outside are which parts, gas flue All P SS P The maximumpermissiblepipelengthissetoutin Table 6.8.1.a. connection. supplied with a flue adapter 80/125 mm to convert the boiler from parallel to a concentric The Q51SR and Q60SR boiler has a connection of 2x 80mm from factory. The boiler is conversion fromconcentrictoparallal. the descibes page next The pieces. elbow without or with fitted, be can system supply air and outlet gas flue the which to mm, 80/125 is diameter connection appliance The kit 'concentrictoparallel'shouldbeordered. Art.nr. S4440520. It is also possible to use a parallel pipe connection of 2x 80mm. In this case a conversion Boiler conversionfromconcentrictoparallel P P/A SS Room sealedsystem pressure area. outlet areinthesame intake andthefluegas Boiler ClassC P when theair Permitted only BoilerClass B Open boiler Free exhaustarea P/A SS P Air filter P/A figure 6.8.a 31 Installation & Servicing Instructions ATAG QR-Series 32 Installation & Servicing Instructions ATAG QR-Series concentric toparallel boiler conversionfrom C A B D 3 figure6.8.a 2 1 5 6 4 7 8 Conversion of the boiler should be done following the description above in reverse order. ø80/125 mmsuppliedwiththeboiler. to a concentric flue connection ø80/125mm. In this case use the concentric flue adapter It is possible to convert the Q51SR and Q60SR boiler from the Q51SR andQ60SRBoilerconversionfromparalleltoconcentric standard 2x 80 mm parallel A. D. C. B. 1. Push the 2 clips slightly outwards. 1. Pushthe2clipsslightly Connect the parallel flue gasandairintakesystem(2xø80mm). Connect theparallelflue 8. Pushthegasketaroundtopofflueconnector. closethestop. inopenpositiontheO 7. Pushtherubberplug openinguntil‘CLICK’. 6. Pushtheø125mmcoveroverflueconnectorin ‘CLICK’. intheboiler,5. Pushtheflueconnector intheboilerfluepipeuntil thebottomofflueconnector.4. Pulltherubbersealaround 3. Pressthecoverinconnectionatbackfrominsideout. outoftheboiler.2. Pulltheconcentricadaptor 2 measuringopeningand
The proper operation may be adversely influenced by changes of or adjustments to the below 70°C(fullload80/60°C) are temperatures gas flue maximum The LPG. or gas Nat to adjusted boilers heating on use the for The solely ATAG designed, ATAG and meant, central is system gas flue system werecommendyouconsulttheDuopassFlueliterature. supply air and gas flue the of components available the about information further For We suggest you design a simple flue gas system and air supply system using table 6.8.a in thevicinity(seefig6.8.b). and with due regard for the damage or discolouration that might The occur terminal should be located where dispersal of combustion products is not impeded to building products risk oficeformingattheterminalisreduced. The minimum gradientthe boiler the to isback running 50mm/Mtr.condensate the With the boiler, inordertoavoidcondensatelyingthefluesystem. Horizontal flue system should always be installed with a 3 degree drop sloping towards permitted. not are ATAGfrom Heating, permission written without systems, or brands other with The flue gas system should be built up and using only 0063AS3538 ATAG 0063BQ3021, program0063AU3110. products. 0063BR3405, Combinations nr: Gastec the under supplemented central for ATAG been has Certificate the CE of suited ATAGthe boilers purpose heating this For range. solely boiler are document this in described systems gas flue The with theinstallationmanualorlocalrulesandregulations. Possible warranty claims will not be honoured if correct setup. incorrect changes result in non compliance
0063BQ3021, 0063BT3195en0063CM3648 figure 6.8.b Dimensions A K M C B D H G E F J L I horizontallyfrom terminala thesamewall on belowgutters, soil pipes or drain pipes brick) air (e.g. directlybelow an open window or other opening below eaves below aboveground or below balcony level belowbalconies or car port roof horizontallyfrom verticala terminal wall toa terminal position for fan assisted boiler frominternal externalor corners fromvertical soildrain pipesand pipes fromterminala facing terminala fromsurfacea facing terminala window) into dwelling froman opening in the car port (e.g. door verticallyfrom terminala thesamewall on
mm mm mm mm mm mm mm mm mm mm mm mm mm table6.8.a minimum distance 1200 1200 1500 300 300 200 200 300 600 300 300 75 75 33 Installation & Servicing Instructions ATAG QR-Series 34 Installation & Servicing Instructions ATAG QR-Series Flow directionFigure6.8.e Installation heightFigure6.8.d For protection of combustibles, refer to IS 813 section 9.10.1. where the terminal is less The terminalmustnotbelocatedinaplacewhereitislikelytocausenuisance. The effectofsuch‘plumeing’ mustbeconsidered. terminal. flue the leaving on condense may vapour water weather humid and/or cold In the inletpipemayberequired. of insulation necessary where and considered be must conditions Such pipe. inlet air the of outside the on accumulate also may condensation conditions weather certain In Use asoapsolventorspecialgreasetosimplifythefitting. It isnotpermittedtomountasystemupsidedownandwillleadcomplaints. When mounting the flue gas system, pay attention to the flow direction (See figue 6.8.e). - - Cutting thepipegoesasfollows: For wallterminalsaplumemanagementkitisavailableasanoption. is harmless,butcanbeunattractive,particularlyinthecaseofoutletsoutsidewalls. The appliance produces a white wisp of condensate (plumeing). This wisp of condensation towards theoutsidetopreventrainwaterfromcomingin. down sloping incline an on fitted be should system inlet the outlets horizontal of case is outlet roof minimised by causing the the condensation water to run back towards the on appliance. In the forming icicles of chances The system. outlet the in accumulate to able is (50 water condensation an incline no that so appliance on the towards fitted down sloping be mm/m) always should system outlet the sections, horizontal For The fluemustbeterminatedinaplacenotlikelytocausenuisance. requirements ofI.S.409orequivalentmustbefitted. If theboileristobelocatedunderstairs,asmokealarmmeeting be 1mbelowthebottomofwindowopening. the hingeaxisishorizontal,andwindowopensoutwards,terminalshall Where aterminalisfittedbelowwindowwhichhingedatthetop,andwhere A suitableguardisavailablefromthecountrydistributor. any balconyorflatrooftheterminalmustbeprotectedbyaguardofdurablematerial. (including) access have people which to platform or pavement a above (6.6ft) 2m than Take offtheburrsfromcuttingedgetopreventseals; Cut just as much from the air intake part as from the flue gas part using a hand saw; 31 – ( 2 x 1.9 ) = 27.2 meters. flue gaslengthis x 45° bends, so the maximum going to be put in there are 2 is that system the In 31m of maximum flue straight length a table the to according has concentric ø80/125mm system gas flue a with 25kW A Example: Dimensions fluegassystemandairsupply 39-60 kW 26-38 kW 16-25 kW 16-25 kW 39-60 kW 26-38 kW 6.8.1 Dimensioning ofthefluegasandairintakeduct When using bends the noted value behind every bend should be deducted from the from maximum straightlength. deducted be should bend every behind value noted the bends using When terminal B Concentric fluegassystem: terminal A Two pipefluegassystem: Explanation table6.8.1.a: diameter toø100mm. the increasing by achieved be can length outputs. gas boiler flue different longer the A system and the correct diameter. The table below shows the maximum flue lengths with An undersized flue pipe can lead to disorders. Look at table 6.8.1.a for the choice of the into thesystem. pipe, elbows fittings and terminal covers etc and the type and number of boilers installed The flue diameter is determined by the total length of the run, including for the connection Two pipefluesystem+chimneylining 7 edrssac egh 148°bn eitnelnt -2,1 18 45°bendresistancelength -0,9 87°bendresistancelength -1,4 Maximumstraightlength100 6 45° bendresistancelength 87° bendresistancelength Maximum straightlength80 7 edrssac egh 148°bn eitnelnt -2,1 39 45°bendresistancelength -0,9 87°bendresistancelength -1,4 Maximumstraightlength100 18 45° bendresistancelength 87° bendresistancelength Maximum straightlength80 Maximum straightlength80 aiu tagtlnt 0153 aiu tagtlnt 0/5 40 Maximumstraightlength100/150 31 Maximum straightlength80/125 45° bendresistancelength 87° bendresistancelength 5 edrssac egh 114°bn eitnelnt -1,3 -1,7 -1,3 -1,7 45°bendresistancelength 87°bendresistancelength -1,1 -3 10 -1,3 -1,7 45°bendresistancelength Maximumstraightlength100/150 87°bendresistancelength -1,9 45° bendresistancelength 6 -3 34 87° bendresistancelength Maximum straightlength80/125 45°bendresistancelength 87°bendresistancelength Maximumstraightlength 100/150 -1,9 45° bendresistancelength 13 -3 87° bendresistancelength Maximum straightlength80/125 45° bendresistancelength 87° bendresistancelength Concentric fluesystem maximum noted length = distance between boiler and roof and boiler between distance = length noted maximum roof and boiler between distance = length noted maximum ø80/125mm ø80mm in m in m -0,9 -1,4 1Mxmmsrih egh1040 Maximumstraight length 100 31 A B 7 edrssac egh -2,1 45° bendresistancelength 87° bendresistancelength ø100/150mm ø100mm Table 6.8.1.a in m in m -2 -2 -2 A B 35 Installation & Servicing Instructions ATAG QR-Series 36 Installation & Servicing Instructions ATAG QR-Series 7 External hotwatercylinders See installationexampleE.1.bonpage81forthehydraulicconnection. drop isrespectively20and10kPaataflowof14171587l/h. capacity of 40 kW resp. 45kW (minimal ø28mm coil). The maximum permitted pressure A cylinder which is used in combination with a Q51SR or Q60SR, should have a minimal can be output mustcomplywiththeboileroutput. coil cylinders The output. coil water the on depends cylinder hot the of choice The external boiler. the to connected different preferences comfort the of Depending Connection terminal 8 1 230 V~ A . N 230 Volt for 2 L 3
accessories (clip-in) Electrical connection 230 V~Q 1 4 2 nd 5 230 Volts for N external pump CH 6 L o mr dtie qetos eadn te opnns hc ae o sple, the supplied, country distributorshouldbecontacted. not are which components the regarding questions detailed more For used musthaveaVolt freecontact. connections. allocated All other types or makes of room their thermostats or controls which are to connected be must controls and thermostat ATAGroom The replaced withan ATAG mainspowersupplycable(itemNo.S4396700). - - - The followinggeneralstipulationsalsoapply: reach. within and visible be must this socket. earthed an to connected be must appliance The - United Kingdom: The installationmustcontinuetocomplywith: A 230V-50Hzmainselectricalsupplyisrequiredfusedexternallyat5A. Directives. The appliancecomplieswiththeactual 230 V~Q 2 7 DHW Solar Should it be necessary to change it, the mains power supply cable may only be only may cable supply power mains the it, change to necessary be it Should theenclosedregulations.; shouldbedesignedinaccordancewith All connections maybemadetothewiringofappliance; No changes rulesforelectricalinstallations. the national N 230 Volt for 8 external control L 9 230 V~Q 3 10 N
230 Volt for 11 DHW three-way valve motor 12 Connection terminalQR 8 .35.20.00 G 13 QAA CL- Option 14 CL 15 n.a. 16 17 onta t Blo k. External safety contact 18 ON OFF 19
On/off thermostat or OT 20 OpenTherm thermostat 1 1 ON OFF 21
On/off thermostat or OT 22 OpenTherm thermostat 2 2 23 PT1000 PT1000 collectorsensor 24 sun system 25
ATAG ARZ55 Out 26 figure8.a outside sensor 27 DHW
DHW sensor 10kOhm 28 37 Installation & Servicing Instructions ATAG QR-Series 38 Installation & Servicing Instructions ATAG QR-Series
** Bridge expires when connecting a security device