MODEL 1500 Manual No. TI065

MANUAL PART NO. 2022705 (Includes Revision 1)

o PARTS MANUAL AND OPERATING INSTRUCTIONS

Machine Serial fIIo......

Engine Model .' ...... Serial No ..

Transmission Part No...... Serial No ..

Front Axle Part No...... Serial No ..

Rear Axle Part No...... Serial No. ...

MODEL 1500 Manual No. T8065

MANUAL PART NO. 2022705 (Includes Revision 1)

I'!Y-N Construction TROJAN CIRCLE. BATAVIA, NEW YORK 14020 Equipment October, 1975 INTRODUCTION fhis manual illustrates and identifies maintenance parts for the Model 1500 Loader, to en­ able to determine the part number and name assigned to the part you wish to order. O:dering by proper part number and name will help assure the receipt of the pro~er part the f~rst time without time consuming exchanges of correspondence or other annoy~ng delays.

An index is provided in the front of the manual to help you determine which ~llus~ration contains the part you wish to order. Determine the basic system or assembly ~n wh~ch the part is used, and find this system or assembly in the index. It will reference the page(s) which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of the Construction Equipment Division, its contents are subject to change without notice. This reservation is in keeping with the division's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual. Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proper part, it is essential that the following information be included with your parts order. MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY EATON CONSTRUCTION EQUIPMENT DIVISION TO ASSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: A.R. -As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine. N.S.S. -Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly. N.I. -Not Illustrated: The part is used on the machine, but is not shown on the parts illustration. WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition. Report any errors to your Eaton Distributor. In case of shipment damage, make any claims to the carrier immediately. INDEX GENERAL INSTRUCTIONS Page Page Adjustments ...... 15 thru 20 Operating Instructions ...... 14, Battery ...... 26 PreparationforOperation ...... 6,7 ( CapaCities, Pressures, Electrical System ...... 12 Safety Precautions ...... 4 Filters and Breathers ...... 20, 21 Start-Up Procedure ...... 12, 13 Instrument Panel ...... 7 thru 11 Tires ...... 26,27 Lubrication Charts ...... 28, 29 Torque Chart ...... 148 Lubrication Instructions ...... 21 thru 25

PARTS LISTING A Engine Controls (HG) ...... •...... 71 Accelerator Pedal and Linkage(GM) ...... 67 EtherStartingAid ...... 63 Accelerator Pedal and Linkage (HD) ...... 69 Exhaust System (GM) ...... 73 Accelerator Pedal and Linkage (HG) ...... 71 ExhaustSystem(HD) ...... 74 Air Cleaner (GM) ...... 73 Exhaust System (HG) ...... 75 Air Cleaner (HD) ...... 74 Air Cleaner (HG) ...... 75 F AirCompressor ...... 130,131 Fender Installation ...... 51 Air Compressor Piping (GM) ...... 124. 125 FilterElementAssembly, Hydraulic Oil ...... 80,81 Air Compressor Piping (HD) ...... 126. 127 Filter Assembly. Steering HydraulicOil ...... 80, 81 Air Compressor Piping (HG) ...... 128,129 Filter Assembly, Transmission Oil ...... 119 Air Shift Lever ...... 89 Floorboards ...... 32, 33 Air Shift, Reverse to Forward ...... 88 Frame. Main ...... 40,41 Automatic Bucket Leveler ...... 50 FrpntAxleBrakeGroup ...... 142.143 Axle Assembly. Front ...... 138 Fuel Filter ...... ; ...... 72 Axle Assembly. Rear ...... : ...... ; ...... 139 Fuel Tank and Lines (GM) ...... 66 Fuel Tank and Lines(HD) ...... 68 B FueITankandLines(HG) ...... 70 Battery and Wiring ...... 76, 77 Brake Controls and Lines ...... 122, 123 G Brake. Front and Rear Axle ...... 142, 143 Gauges, Instrument Panel ...... 64 Brake, Parking ...... 120 Grille ...... 30, 31 BucketAssembly ...... 46 Bucket Cylinder ...... 92 H Bucket Indicator ...... 47 Head Lights ...... 78 Hood ...... 30,31 C Hydraulic Control Valve Levers, Main ...... 86. 87 Cab ...... 34,35 Hydraulic Control Valve, Main (2 Spool) ...... 82, 83 Clutch Group, Forward. Reverse, 2nd and 3rd ...... 114 HydrauliC Pump ...... 90. 91 Clutch Group. Low ...... 115 Hydraulic System, Main ...... 80, 81 Clutch Cut-Out Switch ...... 135 Hydraulic System, Steering ...... 96, 97 Clutch Cut-Out System ...... 121 Hydraulic System, Transmission ...... 106 Compressor Piping. Air (GM) ...... 124, 125 CompressorPiping.Air(HD) ...... 126, 127 I Compressor Piping. Air(HG) ...... 128.129 Instrument Panel ...... 64 Control Valve Assembly L Main Hydraulic (2 spool) ...... 82, 83 Leveling Arm ...... 44.45 Control Valve Assembly. Transmission ...... 116, 117 Lift Arm ...... 44,45 Converter Assembly. Torque ...... 108, 109 LiftArm Linkage ...... 44,45 Cylinder, Bucket ...... 92 Lift Cylinder ...... 94 Cylinder, Lift ...... 94 Lights ...... 78 Cylinder, Steering ...... 98 M D Main Frame Components ...... 40.41 Decals ...... 79 Main Hydraulic System ...... 80.81 Detent. Bucket Leveler ...... 84. 85 Main Hydraulic Pump ...... 90.91 Differential Group. Front and Rear Axle ...... 144. 145 Motor Mounts (GM) ...... 54, 55 DirectionalLevers ...... 104, 105 Motor Mounts(HD) ...... 56. 57 Drive Shaft Assembly ...... 136 MotorMounts(HG) ...... :...... 58,59 Dual BrakeValve ...... 132, 133 Muffler(GM) ...... 73 E Muffler(HD) ...... 74 Electrical System ...... 76, 77 Muffler(HG) ...... 15 Engine and Related Parts (GM) ...... 54. 55 Engine and Related Parts (HD) ...... 56. 57 o Engine and Related Parts (HG) ...... 58.59 Oil Filter Assembly, Steering ...... 80,81 EngineControls(GM) ...... 67 Oil Filter Assembly. Transmission ...... ; .. 119 Engine Controls (HD) ...... 69 Oil Filter Element Assembly. Hydraulic ...... 80,81

18065 EATON YALE a TOWNE INC. . -. [3) INDEX (Continued)

P Page T Pag" Parking Brake Lever Assembly ...... 53 ThronleLinkage(GM) ...... 67 Parking Brake and Linkage ...... 52 ThronleLinkage(HO) ...... 69 Pivot Group ...... 42,43 ThrottleLinkage(HG) ...... 71 Planetary Hub, Front and Rear Axle ...... 140, 141 Tires and Wheels ...... 146 Power Cluster ...... 134 Tools ...... 79 Propeller Shaft ...... 137 Torque Converter Assembly ...... 108,109 Pressure Regulating Valve Assembly ...... 119 Transmission Assembly ...... 110, 111 Pump, Main and Steering HydrauliC ...... 90,91 Transmission Case Assembly ...... 112, 113 Transmission Control Valve Assembly ...... 116, 117 R Transmission Controls ...... 104,105 Radiator Assembly (GM) ...... 60 Transmission Hydraulic System ...... 106 RadiatorAssembly(HO) ...... 61 Transmission Mounting Parts ...... 107 Radiator Assembly (HG) ...... 62 Radiator and Cooling System (GM) ...... 60 V Radiator and Cooling System (HO) ...... 61 Valve Controls, Main ...... 86,87 Radiator and Cooling System (HG) ...... 62 Valve, Dual Brake ...... 132, 133 Range Selector Lever ...... 104, 105 Valve, Main Hydraulic Control (2 Spool) ...... 82,83 Rear Axle ...... 139 Valve. Pressure Regulating ...... 119 Valve, Cushion ...... 100 S Seat ...... 32,33 W Sheetmetal ...... 30,31 Wheels ...... 146 Steering Cylinder ...... 98 WindshieldWiperKit ...... 36,37 Steering Gear Installation ...... 101 Winterization Kit(GM) ...... 39 Steering Gear Assembly ...... 102, 103 Winterization Kit(HO) ...... 38 Steering Hydraulic Filter ...... 80,81 Winterization Kit(HG) ...... 38 Steering Hydraulic System ...... 96,97 Wiring ...... 76,77 Steering Pump ...... 90,91 Steering Valve Assembly (Cushion) ...... 100 Switch, Clutch Cut-Out ...... 135

TROJAN STANDARD PARTS LISTING ) (See Index Rear of Manual) SAFETY PRECAUTIONS

1. Never leave the operators seat with the arms raised. 2. Never leave the seat with the engine running. 3. Set the parking brake before leaving the seat. 4. Always look carefully before starting the machine in motion. Have some- one on the ground give a hand signal that all is clear. 5. Never lift the bucket over a ground crew or truck cab. 6. Never carry a rider in the bucket. 7. Keep the brakes properly adjusted. 8. Always stop the engine to make -adjustments or lubricate the machine.

[4] EATON YALE 8c TOWNE INC. TB065 GENERAL INSTRUCTIONS TROJAN TRACTOR SHOVEL - MODEL 1500 , ORDERING PARTS The Hercules Diesel engine model and serial number plate is located on the left side of the engine block. In order to avoid delay, unneccessary correspondence, Always provide the engine model and serial number and to have your orders filled correctly, promptly and when ordering parts from your Hercules Engine dealer. at the least possible expense, the following is the recommended procedure to use when ordering replace­ The Hercules Ga:::oline engine model and serial number ment parts. Call, wire or write your authorized TROJAN plate is located on the right side of the engine block. distributor, giving him the following information. Always provide the engine model and serial number when ordering parts from your Hercules Engine dealer. 1. Your purchase order numbers. The General Motors engine serial number plate is 2. Complete invoicing and shipping address. located on the rocker arm cover on the right side of 3. Specify method of shipment; otherwise, least ex­ the machine. pensive method will be used. The engine model, serial number and assembly group 4. Give the correct part numbers and descriptions, numbers are listed. Always provide engine model and using your parts manual as reference. serial numbers when ordering parts from your local GM Diesel dealer. 5. Provide the model and serial number of your tractor shovel and the model and serial number of the The transmission serial number plate is located on the major components for which these parts are re­ right front of the transmission case. The part number quired. and serial number of the transmission are stamped on the plate. (See Fig. 2) WHEN PARTS ARE RECEIVED The front axle serial number plate is located on the right rear side of the axle housing near the differential 1. Check immediately for quantity, correctness and carrier. The rear axle serial number plate is located condition. on the left front side of the axle housing and is also 2. Advise your TROJAN distributor of any error. near the differential carrier. 3. Claims for damages during shipping, should be The machine model and serial number, engine model made to the carrier immediately. Trojan assumes and serial number, transmission part number and serial no responsibility for damage during shipment. number, front axle part number and serial number and rear axle part number and serial number should be entered in the front of the parts and operator's manual SERIAL NUMBER PLATES for quick reference when ordering parts. The tractor shovel serial number plate is located in the operator's compartment to the right of the seat on the valve controls console. (See Fig. 1). Always give the serial number of the machine when ordering parts. PREPARATION FOR OPERATION

Before starting your TROJAN Tractor Shovel, place it on level ground and make the following checks: 1. Look at the serial number plates and enter all model and serial numbers on the title page of this Parts Manual and Operating Instructions. A block on the title page is provided for this information. 2. Check the entire machine for damage in transit. A. See that all bolts, nuts or other attaching parts are tight. B. Pay particular attention to the axle, trans­ miSSion, engine mounting bolts and wheel mounting nuts. Refer to the torque chart at the end of this manual. 3. Check all of the drain plugs, drain cocks, filler opening plugs, fuel lines, coolant lines and air cleaner connections to see that they are tight Fig. 1. Tractor Shovel Serial Number Plate and do not leak.

[6] EATON YALE Be TOWNE INC. TB065 4. Fi II the fuel ta nk. 10. Refer to the list of capacities, electrical ratings and pressures, tabulated after the Instrument Panel 5. Check each battery cell. Make sure the plates are and Operating Controls Section, for values for covered with fluid. Add clean, distilled water to this machi ne. , cover plates if necessary. 6. Check to see that the cooling system is filled. Check for anti-freeze protection if freezing conditions are expected. 7. Grease all lubrication points, referring to the lub­ rication section of this manual for location and type of lubrication required. 8. Check the oil level of the following items, referring to the lubrication section of this manual for loca­ tion, quantity and type of lubricant required: A. Engine Crankcase B. Front drive axle (outer hubs-planetaries and differential. C.Rear drive axle (outer hubs-planetaries and differential. D. Main hydraulic reservoir

E. Transmission TP2153 9. Check tire air pressure. Be sure valve caps are in 1. Plate 2. Transmission place. Fig. 2. Transmission Serial Number Plate.

INSTRUMENT PANEL AND OPERATING CONTROLS

Before any operation is performed, study the start-up ENGINE OIL PRESSURE GAUGE (2 Fig. 3) procedure, instrument panel and operating controls and shut-down procedure. 1. Location: The engine oil pressure gauge is the first Before operating any machine, it is necessary for the gauge from the left side of the panel. operator to become thoroughly familiar with the loca­ tion and function of the controls and instruments. Study 2. Purpose: The engine oil pressure gauge indicates the following paragraphs carefully to know the location pressure in the engine lubricating system. Refer and purpose of each item shown in Fig. 3. to engine manufacturer's operation manual for correct operati ng pressure. The operator must work slowly and carefully until he becomes thoroughly familiar with the machine. Speed and skill will be attained more easily if the necessary ENGINE WATER TEMPERATURE GAUGE (3 Fig. 3) time is spent acquiring complete familiarity with the 1. Location: The engine water temperature gauge is machine and its operation. the second gauge from the left of the panel. The right side of the machine is to the right of the 2. Purpose: The engine water temperature gauge in­ operator when he is sitting in the seat facing the bucket, dicates the temperature of the engine coolant. the left side is to the left of the operator in this pOSition. Refer to engine manufacturer's operation manual for correct operating temperatures. CLUTCH CUT-OUT SWITCH (1 Fig. 3) 1. Location: The clutch cut-out switch is located to the extreme left, on the instrument panel. DASH LAMPS (4 Fig. 3) 2. Purpose: Position the clutch cut-out switch to the 1. Location: Two dash lamps are mounted above the ON position to automatically disconnect the trans­ instrument panel, one for each side of the panel. mission clutches each time the service brakes are applied. This allows full engine supplied hydrau­ 2. Purpose: The dash lamps illuminate the instrument lic power to be used to operate the lift and bucket panel during night operation; they are controlled cylinders. by the main light switch.

TB065 EATON YALE & TOWNE INC. [7] 1 2 3 4 5 6 7 8 9 10 11 ,

27-----4~------~ <-·------'1;-.:;----12 26 25 13 24

liJI!P~I---->,---+-;--14

23--~4-+------~~ 15 22

21--+------1

20 19 18 17 TP2218

1. Clutch Cut-Out Switch 15. Bucket Control Lever 2. Engine Oil Pressure Gauge 16. Lift Arm Control Lever 3. Water Temperature Gauge 17. Ether Start Switch (Optional) 4. Dash Lamp 18. Emergency Engine Shut Down (GM) 5. Ammeter 19. Engine Shut Down Control (GM) 6. Steering Wheel Spinner 20. Seat Tilt Adjustment Control 7. Plug Button 21. Parking Brake Lever 8. Hourmeter 22. Seat Adjustment Control 9. Air Pressure Gauge 23. Brake Pedal 10. Transmission Clutch Pressure Gauge 24. Horn Button 11. Torque Converter Temperature Gauge 25. Directional Control Lever 12. Light Switch 26. Plug Button 13. Ignition Switch 27. Speed Range Control Lever 14. Accelerator Pedal Fig. 3 Operator's Compartment

TB065 [8] EATON YALE & TOWNE INC. AMMETER (5 Fig. 3) TORQUE CONVERTER TEMPERATURE GAUGE (11 Fig. 3) 1. Location: The ammeter is the first gauge to the left of center on the instrument panel. 1. Location: The torque converter temperature gauge is mounted to the extreme right of the instrument , 2. Purpose: The ammeter indicates the amount of cur­ panel. flow to and from the batteries. A reading in the minus (-) range indicates that the batteries are 2. Purpose: This gauge indicates the temperature of the discharging; a reading in the plus (+) range in­ oil in the torque converter and transmission lub­ dicates that the batteries are charging. ricating system as it leaves the torque converter. It will normally register between 210° and 230° F. If the temperature rises above 230°F., shift to a STEERING WHEEL SPINNER (6 Fig. 3) lower operating range. Should the temperature re­ 1. Location: The steering wheel spinner is located on main above normal investigate immediately and the steering wheel. correct the cause. Refer to the torque converter section in this manual. 2. Purpose: The steering wheel spinner allows the operator to turn the wheel rapidly and easily in either direction. LIGHT SWITCH (12 Fig. 3) PLUG BUTTON (7 Fig. 3) 1. Location: The light switch is located to the right of the steering wheel below the air pressure and 1. Location: The plug button is located to the left of transmission clutch pressure gauges on the instru­ center on the instrument panel. mentpanel. 2. Purpose: The plug button is installed for optional 2. Purpose: Turn the switch clockwise to the first accessory instal/ation. A special switch may be position to energize dash lights, headlights, flood­ installed at this location. lights and red tailights. Turn it clockwise to the second position to energize rear work lights in ENGINE HOURMETER (8 Fig. 3) addition to the above. 1, Location: The engine hourmeter is mounted just to the right of the center of the panel. 2. Purpose: The engine hourmeter indicates the op­ IGNITION SWITCH (13 Fig. 3) erating time of the machine. It registers the opera­ 1. Location: The ignition switch is located on the lower ting time in hours and tenths of an hour. The edge of the instrument panel, to the right of the operating time, as indicated on the hourmeter, center of the panel. should be used as a basis for lubrication and maintenance schedules. 2. Purpose: The ignition switch energizes the starting motor circuit. Turn key to right for ON position, further to right to energize the starting motor. AIR PRESSURE GAUGE (9 Fig. 3) Release when engine starts. Turn the key to the 1. Location: The air pressure gauge is mounted next OFF position before leaving the operator's seat. to the hourmeter, just to the right of the steering Refer to shut-down procedure. wheel. 2. Purpose: This gauge indicates the air pressure in the air reservoir available for service brake power ACCELERATOR PEDAL (14 Fig. 3) cluster operation. The gauge should read between 90 and 120 PSI. The machine must not be moved 1. Location: The accelerator pedal is mounted on the front floorboard, to the right of the operator. unless there is at least 60 pounds air pressure in 2. Purpose: Press the accelerator pedal to increase the the reservoir. If the air pressure falls below the speed of the machine. Release pressure to decrease specified range while operating, shut down immed­ iately; refer to the brake section of this manual and speed. correct the cause.

TRANSMISSION CLUTCH PRESSURE GAUGE BUCKET CONTROL LEVER (15 Fig. 3) (10 Fig. 3) 1. Location: The bucket control lever is the inside lever 1. Location: The transmission clutch gauge is the third located to the operator's right. gauge to the operator's right on the panel. 2. Purpose: The bucket control lever has three positions 2. Purpose: This gauge indicates the pressure of the for bucket control. Push the lever in the forward transmission hydraulic system at the control valve dump position to tilt the bucket to dump the con­ that is available to actuate the transmission clutches. tents; release the lever to the center hold position This pressure should read between 240 and 280 to hold the bucket in any given position; place the PSI engine idle. If clutch pressure falls below 240 lever in the rear tip back pOSition to hold the bucket PSI, investigate the cause immediately to prevent in an upright position for transporting loads. The transmission clutch Slippage. lever operates at any bucket height.

TB065 EATON YALE & TOWNE INC. [9J LIFT ARM CONTROL LEVER (16 Fig. 3) 2. Purpose: The engine emergency stop control is to be used only when normal engine stopping procedures 1. Location: The lift arm control lever is the outer lever fail. Pull the control to cut off all air flow to the located to the right of the operator. engine and stop it immediately. When the engine 2. Purpose: The lift arm control lever has four positions. is stopped by this method, it must not be restarted' To raise the bucket, pull the lever back to the lift until the cause of trouble is repaired. (REFER TO position. To hold the bucket at any height, move the MACHINE SHUT-DOWN PROCEDURES). lever forward one position to HOLD. To lower the bucket quickly and positively, move the lever for­ ward one position to the DOWN position. Move the ENGINE SHUT-DOWN CONTROL lever all the way forward to the FLOAT position to (19 Fig. 3) (GM Diesel Only) lower the bucket slowly, cushioned by hydraulic pressure, or to allow the bucket to move freely 1. Location: The engine shut-down control is located following the grade contour while backgrading. to the right of the operator's seat on the extreme left of the valve controls console. OPTIONAL AIR SHIFT - REVERSE TO FORWARD 2. Purpose: Pull the engine shut-down control to shut-off the flow of fuel to the engine, stopping the Shifting from reverse to forward can be accomplished engine. Hold until engine stops, then return to easily by means of a special button built into the top original position. Turn ignition switch to "OFF of the lift arm control lever, second lever to the operator's POSITION." Refer to shut-down procedure. right. Depress button with thumb of right hand to operate. Completing unloading the contents of the bucket, the operator's left hand is positioned on the steering wheel CHOKE CONTROL CA8LE (19 Fig. 3) spinner with his right hand controlling the movement of (HG only) the lift arm and bucket linkage. The operator will then 1. Location: The choke cable is located to the right of the back his machine away from the unloading location lower­ operator's seat, on the valve controls console. ing the lift arms as he travels backwards. 2. Purpose: Pull the choke control cable to completely Reaching a suitable location from which he can proceed close or choke the carburetor. Push in to release forward, the operator need not remove his left hand from or open the carburetor. Refer to start up procedure the steering wheel to shift from reverse to forward. The in cold weather. service brakes should be applied with the operator's left foot, bringing the machine to a stop. Depress the shift­ ing button on top of the lift arm control lever with thumb of right hand. SEAT ADJUSTMENT CONTROL (20 Fig. 3) Depressing the shifting button actuates an air solenoid mounted on the transmission control linkage bracket. A 1. Location: The control lever is located on the seat plunger inside the air cylinder moves against a lug moun­ base, to the left of the operator. ted on the transmission linkage bellcrank causing the 2. Purpose: Pull the lever upwards to release the catch; FNR lever and spool in the transmission control valve this permits the operator to tilt the seat backward to move to the forward position. or forward. CAUTION: Under no circumstances should the shifting button be operated while transporting a load from one location to another, while the machine is in motion or around ground crews. PARKING 8RAKE LEVER (21 Fig. 3) 1. Location: The parking brake lever is located immed­ OPTIONAL ETHER START KIT CONTROL (17 Fig. 3) iately to the left of the operator's seat. 1. Location: The optional ether start kit control is posi­ 2. Purpose: Pull the lever up to set the parking brake. tioned to the right of the operator's seat on the Release the parking brake by moving the lever down valve controls console. before putting the machine in motion to prevent damage to drum and lining. 2. Purpose: The ether start kit supplies a charge of ether to the intake manifold for starting in cold weather. To use kit, pull the control once, them immediately engage the starting motor. Refer to start up pro­ cedure in cold weather (+40oF. and below). SEAT ADJUSTMENT CONTROL (22 Fig. 3) 1. Location: The seat adjustment control is located on ENGINE EMERGENCY STOP CONTROL the seat base, to the right and in front of the (18 Fig. 3) (GM Diesel Only) operator. 1. Location: The engine emergency stop control is 2. Purpose: Pull the seat adjustment control to the located to the right of the operator's seat on the right to release the catch; this permits the operator valve controls console. to slide the seat backward or forward.

[101 EATON YALE 8c TOWNE INC. TB065 SERVICE BRAKE PEDAL (23 Fig. 3) PLUG BUTTON (26 Fig. 3) , 1. Location: The service brake pedal is located on the 1. Location: The plug button is located to the left of floor in the front of and to the left of the operator. the center of the panel. 2. Purpose: Press forward on the service brake pedal to 2. Purpose: The plug button is installed for optional actuate the brake power clusters, applying brakes accessory installation. A special switch may be in­ to all four wheels. When the clutch cut out switch stalled at this location. is in the ON position, this also disconnects the transmission clutches. CAUTION: There must be at least 60 pounds of air SPEED RANGE CONTROL LEVER (27 Fig. 3) pressure in the brake system before the machine is moved 1. Location: The speed control lever is located left and forward of the steering wheel, and is the lower of the two levers. HORN BUTTON (24 Fig. 3) 2. Purpose: The speed range control lever controls the 1. Location: The horn button is mounted in the center speed at which the machine moves. Move the lever of the steeri ng wheel. forward so the indicator is at 1 for first speed. Pull the lever straight back to the indicator is at 2 for 2. Purpose: The horn button operates the electric horn. second speed. Pull the control lever back to it s final Depress the button to sound the horn. pOSition, so the indicator is at 3 for third speed. Avoid severe up and down shifts which could cause DIRECTIONAL CONTROL LEVER (25 Fig. 3) serious damage to the machine and shifting· of loads. 1. Location: The directional control lever is located left and forward of the steering wheel and is the upper­ most of the two levers. 2. Purpose: The directional control lever controls the FUEL GAUGE forward or reverse movement of the machine. Move 1. Location: The fuel gauge is mounted on the upper the lever forward so the pointer indicates F to put left side of the fuel supply tank, to the left of the the transmission in forward range; move it to the operator. rear so the pointer indicates R to put the trans­ mission in reverse. The center position, with the 2. Purpose: The fuel gauge indicates the amount of fuel indicator at N, puts the transmission in neutral. in the tank at all times.

TB065 EATON YALE at TOWNE INC. [11] CAPACITIES APPROX. ELECTRICAL SYSTEM Cooling System: System Voltage ...... 12Volts GM ...... 19 U.S. Ots. Ground ...... Negative HD ...... 22 U.S. Ots. Head Lamps ...... 12 Volts' HG ...... 22 U.S. Ots. Tail Lamps ...... 12 Volts Engine Oil (GM) ...... 12 U.S. Ots. Work Lights ...... 12 Volts Engine Oil (HD) ...... 6 U.S. Ots. Auxiliary Circuit Breaker: Engine Oil (HG) ...... 6 U.S. Ots. Poles ...... 4 Fuel Tank ...... 38 U.S. Gals. Ratings ...... 3/15 Amp.; 1/30Amp. Hydraulic System, Main and Steering ...... 35 U.S. Gals. Battery: Voltage (2 Batteries in Series) ...... 6 Volts I Transmission Hydraulic System ...... 16 U.S. Ots. Front Axle: Amp. Hour Cap ...... 150 Differential ...... 22 U.S. Pts. Hubs ...... 7 U.S. Pts. Rear Axle: PRESSURES Differential ...... 22 U.S. Pts. Main Hydraulic ...... 2250PSI Hubs ...... 7 U.S. Pts. Bucket Circuit ReliefValve* ...... 1500 PSI Steering Pressure: Cushion Relief 1 1200 R.P.M ...... +1500 PSI Pump Relief /2500 R.P.M ...... 2500 PSI Transmission Clutch (Engine Idle) ...... 240 to 280 PSI Air Brake ...... 90PSI Min.; 120PSI Max. *NotAdjustable+Maximum 1600PSI

START - UP - SHUT-DOWN PROCEDURE

START-UP PROCEDURE 5. Run the engine at part throttle for 5 minutes for proper warm up. Before attempting to start the engine, the operator must carefully read the engine starting instructions in the 6. Allow engine oil pressure, transmission clutch pres­ engine operator's manual. Attempting to start or run the sure, and brake air pressure to stabilize before engine before studying these instructions may result moving machine. in permanent engine damage. With the engine fully serviced in accordance with the COLD WEATHER (+40oF. and Below for GM Engines; applicable engine operator's manual and with the opera­ +50oF. and Below for Hercules Engines) tor thoroughly familiar with the locations and functions 1. Place directional control lever in neutral (N-Start) of the Operating Controls, Instruments, and Switches, position. the tractor shovel is started according to the following instructions: 2. Set accelerator pedal to full fuel position. 3. For Hercules Gasoline Engine, pull choke cable to WARM WEATHER close carburetor choke, turn switch key firmly to energize starter and keep engine turning over (for 1. Place directional control lever in neutral (N-Start) 30 sec. intervals) until it starts. When engine starts pOSition. to fire, keep choke partially closed until engine 2. Depress accelerator pedal to full fuel position. warms up sufficiently to run normally. 3. Turn ignition key to START position. For Hercules and GM Diesel Engines, pull the optional ether start kit control, release and immed­ Do not crank for more than 30 seconds in anyone iately turn the ignition switch to start the engine. cranking period to avoid overheating the starting Crank in 30 second intervals until engine starts. motor. Allow 1-to-2-minute intervals between cranking per­ CAUTION: If the engine fails to start, do not energize iods to prevent overheating the starting motor. the starting motor again until the the starting motor has stopped rotating. Engaging the starting motor NOTE: The ether start kit control is connected to an ether while rotating may result in serious damage to the start kit mounted on a plate in the engine compart­ engine or starting motor. ment. The starting fluid used in this kit is contained 4. Immediately after starting, observe the engine oil in a disposable cylinder. For replacement, order pressure gauge. If no pressure is shown within 10 to Trojan Part No. 2036555. This is the safest and most 15 seconds, stop the engine and check the engine modern way to handle this highly volatile fluid. lubrication system. 4. Check gauges and warm up engine as directed in "Warm Weather" procedures 4, 5, and 6 above.

[12] EATON YALE & TOWNE INC. TB065 The following steps will assure good starting in cold When the engine has fully warmed up, all operating pres­ weather: sures and temperatures are within requirements, and , above checks are made, the machine is ready for full 1. Keep the engine in good operating condition. The operation. highest possible compression pressures and temp­ eratures demand good valve and piston ring seating. Clean injector tips insure proper fuel atomizing SHUT DOWN PROCEDURE and even combustion. When stopping the engine, speed must be reduced to 2. Low temperatures reduce battery output. Fully charged idle for 5 minutes to allow the coolant and lubricating batteries deliver the greatest possible cranking oil to carry accumulated heat away from bearings, com­ power. bustion chambers and other moving parts. Stopping procedures differ for GM, and Hercules engines. 3. Use clean Diesel fuel, No. 1 or No. 2 for diesel engines. Use a good grade of gasoline for the gas engine. Drain condensed moisture from bottom of GM ENGINES fuel tank periodically to prevent fuel line freeze-ups. Pull the engine shut-down control (19 Fig. 3) located to Tighten all fuel connections to prevent air locks. the right of the operator's seat on the valve control 4. Be cautious when using ether start kit. An excess of console until the engine stops rotating; then return it starting fluid can cause extremely high cylinder to its normal position. Pulling this control shuts off fuel pressures and could result in serious engine damage to the engine by moving the governor throttle lever to not covered by the warranty. its no-fuel position. If the engine fails to stop when this control is pulled, pull the emergency stop control (18 5. Make use of any available shelter for the machine, as Fig. 3) to the right of it to cut off the air flow to the any shelter will improve starting conditions to some engine. This control must be pushed in and the latch on degree. the engine air intake must be manually reset before the 6. Use the correct grade of engine oil recommended by engine can be started. the engine manufacturer for the temperature con­ ditions expected. Thinner oils take less cranking HERCULES DIESEL ENGINES power in severe cold. Turn the ignition switch to the OFF position. This actuates a solenoid fuel shut-off valve on the fuel pump, stopping WARM UP PERIOD the flow of fuel to the engine. After the engine has started and is running smoothly, allow it to warm up to its most efficient operating temp­ HERCULES GAS ENGINES erature by operating through a complete work cycle at a moderate pace. While the engine is warming, check the Turn the ignition switch to the OFF position. following: 1. Engine oil pressure. Refer to engine manufacturer's TOWING manual for correct operating pressure. If for any reason the machine has to be moved from 2. Ammeter will show a high charge immediately after one location to another, it must be moved under its own cranking, then gradually show decreasing charge power. Under no condition, should the machine be as the batteries become more fully charged. A con­ moved by towing. tinuous high charge rate is an indication of an electrical malfunction. Determine the cause of the trouble and make necessary corrections. WELDING PROCEDURES 3. Disengage parking brake and work at moderate pace until required temperature and pressures are sta­ CURRENT: Use the highest current possible consistent bilized. with good shape and quality. Alternating current reduces arc blow, while direct current gives best 4. Transmission clutch pressure should be 240 PSI operation on critical applications. minimum in all speeds forward and reverse. GROUNDING: The location of the ground may affect 5. When all systems have reached operating pressures arc blow. Ground as close to the weld area as and temperatures (approximately 30 minutes), stop possible. the machine and visually check for external engine oil leaks, engine coolant leaks, fuel line leaks, trans­ EQUIPMENT: Equipment must be of the proper type, mission oil leaks, hydraulic oil leaks and axle lub­ with capacity and controls that is best suited to ricant leaks. the application.

TB065 EATON YALE & TOWNE INC. [13] OPERATING THE TRACTOR SHOVEL

LOADING THE BUCKET DUMPING THE BUCKET Place the speed range control lever in the first (1) gear Raise the bucket with the lift control lever until it clears position and the directional control lever in the forward the top edge of the truck side or dumping bin. Keep the (F) position. Lower the bucket with the lift arm control machine perpendicular to the truck side or bin so the lever. Use the bucket control lever to position the cutting load can be dumped evenly inside the dumping area. edge of the bucket parallel to the ground (bucket indi­ When the bucket has reached the proper height, place cator marks coincide). Drive the machine slowly forward the lift arm control lever in the "HOLD" position and to push the cutting edge into the pile until the bucket is push the bucket control lever forward to the "DUMP" nearly full. Alternately pull the lift arm control lever and position slowly and gradually. Do not suddenly push the bucket control lever back a little at a time so the lift the bucket control lever all the way forward - the load arm raises and bucket tips back a little at a time. Continue may dump too quickly and damage the truck body. After until the bucket is full. Push the lift arm control lever to the bucket has emptied, pull the bucket control lever to the HOLD position. Move the direction control lever to the TIP BACK position and back the machine away from the reverse (R) position and back out of the pile. Keep the truck or bin. Place the lift control lever in the FLOAT the load low and bucket slightly tipped back and carry the position to lower the bucket. Proceed back to the pile load to the dumping area. to get another load. When grading or excavating, adjust the bucket so the bucket position indicator indicates the bucket is in a level position (marks coincide). Tip the bucket forward TRAVELING WITHOUT A LOAD IN THE BUCKET toward the DUMP position slightly to get penetration. When the cutting edge penetrates, use the bucket control When moving the machine to another job, the bucket lever to adjust the bucket to the desire cut, and to prevent should be carried approximately 14 inches off the ground. excessive penetrating or digging in. Move bucket control Drive in a high speed range to the new job site. Do not lever slightly forward and back to obtain a smooth, even drive the machine in reverse as this puts the operator grade. To hold a proper grade, the foot throttle should in an unnatural position to control the machine. The be depressed to half throttle in first (1) or second (2) operator has relatively poor visibility over the rear hood gear, low range. When the bucket is full, or the end of of the machine. Fast, continuous rear travel may cause the cut has been reached, pull back on the bucket the engine to overheat. The impact air coming through control lever, until it is in "TILT-BACK" position and the the radiator from traveling backward reduces the air bucket rests against the stops. Raise the lift arms slightly flow from the pusher fan. off the ground for carrying the load.

SAFETY LINK TRANSPORTING THE LOAD Location: The safety link, when not in use is bolted When transporting the load, travel speed of the machine to the access ladder on the left side of the machine. will depend on the length of the haul and type of surface (See Fig. 4). over which the machine must travel. Rough terrain and sharp turns require fairly slow speeds. Carry a loaded Purpose: The safety link when installed (See Fig. 5) bucket approximately 14 inches above the ground. Never provides a means of locking both frame sections stat­ transport a load with the bucket raised more than half ionary to permit work to be performed between the way. Hold the bucket as near to the ground as conditions frame sections without causing injury to personnel. permit to improve stability of the machine, especially The safety link must also be installed when the unit is on slopes or when turni ng. to be transported by truck from one job site to another.

[14] -EATON'YALE & TOWNE INC. T8065 ,

Fig. 4. Safety Links - Carried Position Fig 5. Safety Links - Locked Position

ADJUSTMENTS

Most equipment owners realize that their tractor shovel operator must take certain responsibilities for daily duties of lubrication and adjustment to keep the machine op­ erating at its peak efficiency. Therefore, we are including certain routine adjustments in this book so that the operator can be properly informed as to what is required of him. Quick attention to certain indications of trouble or the proper adjustment can save expensive down time and serious machine failures.

ENGINE CONTROLS From time to time it may be necessary to adjust the accelerator linkage that controls the speed of the engine. These adjustments may be made at the accelerator pedal below the floorplate and on the engine in the engine compartment. Refer to Fig. 6 for the accelerator pedal adjustments. Refer to Fig. 7 for the control linkage on the General Motors Engine, Fig. 8 for the control linkage on the Hercules Diesel Engine and Fig. 9 for the control linkage on the Hercules Gas Engine. 1. Loosen the jam nut at the clevis or balljoint. 2. Remove the cotter pin and clevis pin on clevises. Remove the mounting nut on balijoint. 2 3 4 5 3. Turn clevis or balljoint to lengthen or shorten rod. TP2034 4. Lock the clevis or balljoint with the jam nut to prevent 1. Pedal 4. Clevis loosening. 2. Rod 5. Bolt&. Nuts 5. Reinstall the clevis pin and cotter pin on clevises. 3. Nut 6. Secure balljoints with the mounting nut. Fig. 6. Accelerator Pedal Adjustment

TB06S EATON YALE & TOWNE INC. [15] LIGHTS The front head lights may be adjusted to position the, lights to fit a particular job application. Loosen the mount­ ing nut and focus the light beam either up or down. Tighten mounting nut. The head lamps and rear work lamps are easily removed from the outside of the machine for replacement. Press rubber cover from inside to outside. Lift out lamp and replace. The tail and stop lamps are included in a single, double-filament bulb. For bulb replacement, press rubber cover from inside out. Remove bulb and replace.

TP241 0

1. Ball Joint 2. Nut 3. Clevis Fig. 7 Accelerator Rod Adjustment (GM)

MAIN HYDRAULIC CONTROL VALVE ADJUSTMENT The main hydraulic control valve incorporates two relief valves. The main relief valve can be adjusted manually. The bucket circuit relief valve is pre-set and non-adjust­ able. Refer to Fig. 10 for individual relief valve locations. The valve illustration is viewed positioning the person who will be adjusting the valve between the valve and the control cables facing the front of the machine. The main relief valve is located to the right of the bucket control spool. The bucket circuit relief valve is located above the bucket control spool. The pressure gauge port is located on the bottom of the main valve housing. 1. Ba/lJoint 2. Nut 3. Clevis Fig. 8. Accelerator Rod Adjustment (HD)

NOTE: All control valve pressures should be set when the temperature of the hydraulic oil is at operating temperature. Pressures taken with cold oil will drop when the oil reaches operating temperature. Place the machine on level terrain. Raise the lift arms and place the bucket in tip-back position to relieve sys­ tem pressure. Apply the parking brake and place the directional control lever in UN" neutral position. Have a helper block the lift arms in the interest of safety. Shut the engine down. Slowly loosen the fill cap on the main hydraulic tank to TP2416 release all pressure from the system. Remove the cap from the gauge fitting. Connect a 0-3000 PSI pressure gauge 1. BaliJoint 2. Nut to the fitting. Re-tighten fill cap. Fig. 9. Accelerator Rod Adjustment (HG) Remove the acorn nut, washer and loosen the jam nut on the main relief valve. ENGINE DRIVE BELTS Start the engine. Have a helper remove the lift arm Each 250 hours of operation, all engine drive belts should blocking. When the area is clear, run the engine at maxi­ be checked for proper tension. Approximately 3,," deflec­ mum speed. Push the hoist control lever forward into tion is allowed under normal conditions. Check belts for DOWN position, forcing the lift arms on the ground wear and cracking. Replace if necessary. thus applying down pressure to the circuit.

[16] EATON YALE & TOWNE INC. TB065 SERIAL NUMBER PLATE

HOIST SPOOL MAIN PUMP io4--....-oo IN LET BUCKET ~~~~ SPOOL GAUGE PORT

MAIN RELIEF VALVE

TP2430

Fig. 10. Control Valve Adjustment Locations

With a screwdriver. adjust the main relief valve to 2250 Raise the lift arms and place the bucket in tip-back PSI on the gauge. Turn adjusting screw in to increase position. Apply the parking brake and place the direc­ pressure. out to decrease pressure. When pressure sta­ tional control lever in "N" neutral position. Have a bilizes. hold the adjusting screw and tighten the jam nut. helper block the lift arms. Reinstall the washer and acorn nut. Slowly loosen and remove fill cap on the main hydraulic Run engine at maximum speed. Raise bucket off the tank. Remove the pressure gauge and gauge hose. ground. Push the bucket control lever forward and hold bucket in the extreme DUMPED position. Install the cap. removed at the start of this procedure. Check the pressure gauge for the bucket circuit relief Check the oil level in the hydraulic tank. Refill if neces­ valve setting. This reading should be 1500 PSI plus sary. Reinstall fill cap. or minus 100 PSI. If this pressure cannot be obtained In performing these pressure settings. it is assumed that a complete new pre-set bucket circuit relief valve must the cylinder packings have been replaced or are in good be ordered from the factory. condition.

TB065 EATON YALE Be TOWNE INC. [17] 2. If adequate adjustment cannot be obtained at the parking brake lever, put brake lever in released position and back off acorn cap. Adjust the clevis of the parking brake cable at the parking brake ;;;..----1 arm at the front of the transmission; adjust the brake lever as describe in step 1. See Fig. 12.

PROPELLER SHAFTS When installing propeller shafts, make sure the keyways are properly engaged in the mating yokes; install special heat-treated bolts, and torque to 95 Ibs. ft.

TRANSMISSION CONTROL LINKAGE It is very important that the shift levers on the steering 1. Parking Brake Lever column are properly aligned so the position pointer Fig. 11. Parking Brake Lever indicates the correct position of the control lever.

The directional control lever pointer should always point to neutral (N) when the transmission is in neutral for safety reasons. The speed control lever must regis­ ter either 1, 2, or 3.

The speed range control lever is connected to the forward most spool on the transmission control valve. The direc­ tional control lever is connected to the rear valve spool on the transmission control valve.

To correctly position the directional control lever in neutral (N) position, shut the engine down as directed in the engine shut down procedure section. Apply parking brake. Disconnect the rod end from the shift lever at the steering column below the floorboard. Disconnect the rod end from the rear valve spool on top of the trans­ mission control valve. Manually move the valve spool down until it stops. The valve is now in REVERSE range. Lift the spool one notch. The valve is now in NEUTRAL. Lifting the spool one more notch will place the valve in FORWARD. Position the valve spool in NEUTRAL pOSition. Connect the rod end to the small bellcrank. Position the shift lever so the pointer is on (N) and 1. Cable 2. Nut 3. Clevis connect the rod end to the shift lever. Refer to Fig. Fig. 12. Parking Brake Clevis 13 and Fig. 14 for rod end locations.

The speed range control lever is adjusted in the same PARKING BRAKE basic manner as the directional control lever. The valve When the slack develops in the parking brake linkage, spool on the control valve is the forward spool and has perform the following adjustments: three positions. Position the spool all the way down for third speed. Pull the spool up one notch for second speed, 1. With the lever in the "RELEASE" position turn the and two notches for first speed. The pointer on the acorn cap on the end of the handle clockwise. steering column will have to be matched with the posi­ Test for good pull; the handle is pulled up over tion of the valve spool before connecting the rod end at center to the applied position. See Fig. 11. the bellcrank and shift lever.

[18] EATON YALE Be TOWNE INC. TB065 WHEEL NUTS

Wheel nuts should be checked each 8 hours of operation and kept tight. Correct tightening of wheel nuts is the most important part of wheel maintenance. Loose wheel nuts can cause broken wheel studs, and affect steering and load distribution. Tighten to 500 Ibs. ft. torque, dry thread. This is equal to 150 pounds of force exerted at the. end of a 3% foot bar or 200 pounds of force exerted at the end of a 2% foot bar. (Fig. 15).

TP2409

1. Rod End 2. Nut 3. Rod Fig. 13. Rod End Adjustment (Shift Levers)

Fig. 15. Wheel Mounting Nuts

A BROKEN STUD IS A DIRECT RESULT OF OPERA­ TION WITH LOOSE WHEEL NUTS. WHEN A BROKEN STUD IS REPLACED, THE STUD ON EACH SIDE OF IT MUST BE REPLACED ALSO. Because wheel cap nuts tend to loosen when a machine is being transported, the following is recommended upon receipt of delivery. Dismount wheels and check the wheel nut seats in the wheel ring for evidence of paint or other foreign material. Remove if any is found. TP2427 Check mounting face of wheels to see that there are no obstructions such as clotted paint, burrs, dirt, etc., that couldpreventgoodwheel-to-hub contact. 1. Rod End 2. Nut 3. Rod Check the threads of the studs at the hub face for evidence Fig. 14. Rod End Adjustment (Transmission Linkage) of damage, cross-threading or dirt.

TB065 EATON YALE 8c TOWNE INC. [19] Remount wheel and tighten ball faces of wheel nuts into In this adjustment section we have pointed out the various countersunk seats in wheel. Then tighten nuts to 500 adjustments that can be made that will, in some cases, , lb. ft. torque (dry thread). prevent serious problems and costly downtime. Make it a practice to make periodic checks for the external leakage of engine oil, fuel. engine coolant, transmission oil, and Recheck tightness of the cap nuts after initial run in of axle lubricant. Also check to see that sheet metal hanger 1 or 2 hours, and each 8 hours thereafter. A check for straps, mounting bolts, bellcranks, and clevises are all rim damage, tire damage, and a check for broken studs tight. Tighten hose clamps, fittings, filler plugs, drain should also be made at this time. plugs, loose bolts, nuts or screws, paying particular attention to the wheel nuts, axle, transmission engine mounting bolts, and hose connections. When tightening the various bolts, use the torque specified in the chart. DO NOT MINIMIZE THE IMPORTANCE OF WHEEL (See Index). MAINTENANCE. KEEP MOUNTING CLEAN AND TIGHT. THIS WILL INCREASE TIRE LIFE AND REDUCE Remember preventive maintenance cuts operation ex­ OPERATING DOWNTIME. pense and often prevents expensive delays.

FILTERS AND BREATHERS

FILTERS Remove rear cup, dump out dust. Reinstall rear cup. Various systems of your Trojan Tractor Shovel are pro­ Each 200 hours of operation, remove rear cup, dump out tected by filters to prevent dirt from entering the system. dust. Remove air cleaner element. Clean the element with In order to continue to get the best performance from compressed air (do not exceed 100 PSI) from inside to your Trojan, these filters must be cleaned or replaced outside. The element may also be washed in a filter at regular intervals to insure a long component life. cleaner solution. After cleaning, inspect by holding a The change periods listed below are for average condi­ lighted light bulb on the inside diameter of the element. tions. Air holes which do not let light pass through will indicate the element is still dirty. REMEMBER Replace the element each 1000 hours of operation or after 10 cleanings. This period may be extended or Oil filter elements, replaced or cleaned as directed, mean shortened if necessary. Slightest element rupture requires a long machine life, minimum down time, and a saving replacement. of repair expense. CAUTION: Always cover engine air intake pipe while NOTE: Before attempting to replace or clean any filters, air cleaner is being serviced. DO NOT USE OIL IN breathers or drain plugs, the entire surrounding area DUST CAP. Keep spare parts on hand to insure a must be wiped clean of grease or any foreign mat­ minimum of downtime. (See Parts Listing.) erial In servicing these systems, cleanliness is of the utmost importance. Because of fire hazards and insurance regulations, we do not recommend gasoline or any other volatile solvent such as naptha, benzene, etc., for cleaning. DIESEL FUEL FILTERS Less flammable fluids, such as kerosene or mineral spirits, must be used. The fuel filter and fuel strainer are mounted beneath the operator's compartment near the fuel tank. One-quarter pint of fuel should be drained daily from each to remove AIR CLEANER dirt and water accumulations. Drain cocks are provided at the base of each for this purpose. Replace the fuel Check every 8 hours or more often as required. This filter elements after approximately 2000 to 4000 U.S. is very important. Excessive exhaust smoke and loss of gallons of fuel consumption. This period may be short­ power can be caused by a dirty air cleaner. ened or extended depending on the condition of the Squeeze bladder vacuator and hold until all dust drops filter element at replacement. See Parts Listing for element out. part number.

(20) EATON YALE Be TOWNE INC. TB065 ENGINE LUBE OIL FILTER BREATHERS Change the replaceable type filter element with each Breathers are installed in various components to relieve engine oil change. Detailed changing instructions are pro­ any pressure that is built up by the heat generated in the vided in the Engine Maintenance manual. See Parts lubricant through the operation of the machine. Listing for element part number. Service on these breathers is necessary and should be adhered to strictly. Failure to do this can result in seal MAIN HYDRAULIC FILTER and bearing failures. This filter is located inside the main hydraulic reservoir. Access to the filter is provided by the cover plate on the AXLE HOUSING BREATHERS FRONT side of the reservoir. Breathers should be kept free of foreign material. For Every 500 hours of operation or when any major over­ replacement, order Trojan Part No. 2016292, for both haul to cylinders, pump, or valve is performed, the element front axle and rear axle. should be changed. Remove tee handle assembly, ele­ Magnetic drain plugs are installed in the planetary hubs ment hold-down spring and element cover. Lift out old of each axle. These plugs perform the vital functions of filter element and replace with new. Reinstall element trapping small metallic particles the circulate in the lub­ cover, spring and teehandle. ricant through the gears and bearings, causing rapid wear and premature failure. Clean these plugs when TRANSMISSION HYDRAULIC SYSTEM changing lubricant. For replacement, order Trojan Part FILTER AND STRAINER No. 2006506. The system filter is mounted on tRe converter charging pump at the rear of the torque converter housing. Service TORQUE CONVERTER BREATHER from engine compartment. Remove and clean shell. Re­ Breather is located on the right side of the torque con­ place element and install new o'ring in filter adapter verter. Service after 8 hours of operation. Swish in clean housing. Tighten filter housing to 20-25 ft. Ibs. torque. non-inflammable solvent, shake off excess, and blow away See parts listing for element and o'ring part numbers. from the inside out with compressed air. For replacement, Replace element every 200 hours of operation. order Trojan Part No. 2049101.

LUBRICATION AND SERVICE

Lubrication is the most essential part of preventive main­ AIR CLEANER tenance. Different lubricants are required for different Check every 8 hours or more often as required. This is purposes. Complete lubrication at recommended inter­ very important. Excessive exhaust smoke and loss of vals is a good insurance against costly breakdowns. power can be caused by a dirty air cleaner. See 200-hour Refer to the lubrication chart to locate the various service. (See Filter Section.) points to be serviced. Before any servicing is performed, always wipe clean the grease fittings, plugs or covers to prevent dirt or foreign material from entering. AIR RESERVOIR Due to the accumulation of condensation, the reservoir Be sure the machine is setting level with the complete cutting edge of the bucket resting flat on the ground should be drained after each completed work day. NOTE: andTHE ENGINE SHUTOFF. Be sure drain valve is closed before engine is started and air gauge registers 60 PSI before machine is moved. SERVICE EVERY 8 HOURS OF OPERATION ALL GREASE FITTINGS. BATTERIES Refer to lube chart. The batteries are located behind the operator's seat. Inspect the batteries daily. Keep terminals and cables USE MULTIPURPOSE GREASE clean and tight, and be sure that distilled water is above the plates and separators in each cell.

TB065 EATON YALE & TOWNE INC. [21] ENGINE Check the engine oil level each 8 hours of operation. Under normal conditions this should be done prior to engine start-up. See Fig. 16, Fig. 17 and Fig. 18 for location of dipstick. Add make-up oil,through filler open­ ing, See Fig. 19 for the General Motors engine, Fig. 20 for the Hercules Diesel Engine and Fig. 21 for the Hercules Gas Engine, Bring oil up to the full mark on the dipstick. Secure filler cap and replace dipstick. Refer to engine manufacturer's operation and maintenance manual for additional instructions, and choice of engine oil.

Fig. 18. Oil Level Check (HG)

Fig. 16. Oil Level Check (GM)

Fig. 19. Engine Oil Fill (GM)

FUEL Fill the tank with clean fuel. Refer to engine manufacturer's maintenance manual for choice of fuel. See 50-Hour Service. See Capacity Section.

MAIN AND STEERING HYDRAULIC SYSTEM Check level each 8 hours by looking at sight glass on side of reservoir. If level is low, bring up to full. Add only clean make-up oil through filler cap opening. For tem­ peratures above OOF., use SAE-1 CNV oil with anti-foam characteristics, for operation in temperatures below OaF. to-25°F., use type "A" suffix "A" automatic transmission fluid. DO NOT MIX OILS. The original oil must be Fig. 17. Oil Level Check (HD) drained at 500 hours.

[22] EATON YALE & TOWNE INC. TB065 Use Type "A" Suffi~ "A" AUTOMATIC Transmission Fluid or Dexron. The original oil must be drained at 400 hours. ~------I~

Fig. 20. Engine Oil Fill (HD)

1. Filler Cap Fig. 22. Torque Converter 8t Transmission

WHEEL NUTS Se Adjustment Section.

SERVICE EACH 50 HOURS OF OPERATION

AXLES Check lubricant level each 50 hours and keep level up to bottom of level hole. To check the spiral and bevel differential and the planetary hubs, the machine should Fig. 21. EngineOil Fill (HG) be run first, then allowed to stand on level ground. After a 5-minute interval, which allows the lubricant RADIATOR to settle to its level, proceed as follows: Check coolant level each 8 hours; refill as required with Remove oil filler plug in rear of housing bowl of each clean water. Add a reliable brand of rust inhibitor when axle for inspection. If lubricant level is below bottom anti-freeze is not in use. Twice yearly, drain, flush, and opening of the filler hole, add necessary lubricant. Rein­ refill system. Use a recommended automotive permanent­ stall plug. For planetary hubs (4 points) rotate wheel type anti-freeze. For temperatures below 32°F. get pro­ until oil level mark in wheel and thrust cap is parallel tection necessary by following the anti-freeze manufac­ with ground. Remove level plug; if lubricant level is turer's instructions. See capacity section. below opening, add necessary lubricant. Re-install plug. DO NOT OVERFILL - SEE LUBE CHART FOR LEVEL TRANSMISSION HYDRAULIC SYSTEM PLUGS. Use mUlti-purpose gear lube (API service GL 4, CRS-10 level grade or better), SAE-90 or Rockwell Check oil level each 8 hours. This check should be per­ Standard specification 0-64, grade 90 viscosity. DO NOT formed as soon as the transmission oil temperature ADD DIFFERENT TYPE OF LUBRICANT. The original levels off (approximately 180°F.) with the engine idling, lubricant must be drained at 1000 hours of operation. and the transmission in neutral range. See 1ooo-hour service. Open bottom drain valve on lower right side of the trans­ FUEL TANK mission housing. (See Fig. 23). If oil does not run out, fill to level through the filler pipe located on the torque Open drain plug to remove accumulated water and converter housing. (See Fig. 22). sediment.

TB065 EATON YALE Be TOWNE INC. [23] POWER CLUSTER Remove filler cap on converter and fill the transmission to the top drain valve. Start and run engine at idle speed Check level of brake fluid in each power cluster every with the transmission in the neutral range to charge the 50 hours of operation. If necessary, add brake fluid to transmission clutches and torque converter. When the, within Y2 to :va inch. Change fluid if it is materially darker transmission oil temperature reaches 180°F., re-check oil in color than new fluid, if it is watery in consistency, if level at the top drain valve. Add new make-up oil until it is comparatively odorless, or if it fails to provide a thin fluid overflows from upper drain valve. (See Fig. 23). lubricating film when rubbed between fingers. Use a super heavy brake fluid. SAE 70 R-3. Use Type "A" Suffix "A" AUTOMATIC Transmission Fluid or Dexron. CAUTION: Never add mineral base oils to the brake hydraulic system. This will cause rapid deterioration Close drain valve, install filler cap and operate. of rubber parts in the system.

PROPELLER SHAFTS There are two propeller shafts, located as follows: from transmission to rear axle and from transmission to for­ ward drive shaft. Each shaft has 3 points of lubrication, one on each spider and bearing assembly and one on the slip yoke assembly (total 6 points).

USE A HAND GUN AND APPLY MULTI-PURPOSE GREASE SPARINGLY.

FORWARD DRIVE SHAFT 3 -...-.: The forward drive shaft and support assembly is located between the center propeller shaft and the front axle. 4 There are two points of lubrication, one at the spider TP2151 and bearing assembly and one at the roller bearing support. 1. Drain Valve "Top" 3. Sump Screen USE A HAND GUN AND APPLY MULTI-PURPOSE 2. Drain Valve "Bottom" 4. Drain Plug GREASE SPARINGLY. Fig. 23. Transmission Assembly

SERVICE EACH 200 HOURS OF OPERATION SERVICE EACH 500 HOURS OF OPERATION

AIR CLEANER MAIN HYDRAULIC SYSTEM FILTER (See Filter Section). (See Filter Section).

TRANSMISSION HYDRAULIC FILTER SERVICE EACH 1000 HOURS OF OPERATION Change the transmission oil filter each 200 hours of operation. (See Filter Section). AXLES Drain lubricant in each spiral and bevel differential (2 SERVICE EACH 400 HOURS OF OPERATION. points) and planetary hubs (4 points) each 1000-hours. Draining is best accomplished immediately after machine has been operated. The lubricant is then warm and will TRANSMISSION HYDRAULIC SYSTEM flow freely, allowing full drainage in minimum time. To The transmission hydraulic system oil must be changed drain differential, unscrew plug at bottom of housing each 400 hours. bowl. To fill, reinstall bottom plug, remove rear filler plug, and fill until lubricant seeps out opening. Re­ Draining is best accomplished immediately after the install plug. To drain planetary hubs, rotate wheel until machine has been operated. The oil temperature should drain hole plug is at the bottom of axle. be between 180° and 200°F. Remove plug and allow ample time for the old oil to Remove and drain transmission filter. Replace using new run out; reinstall plug. To fill, rotate wheel until embossed element and o'ring. See Parts Listing for element part arrow on end cap is pointing up. Remove level plug and number. See Filter Section. fill until lubricant seeps out opening. Reinstall plug. DO Provide a suitable container and drain transmission sump. NOT OVERFILL - SEE LUBE CHART FOR LEVEL PLUGS. Remove sump screen. Clean thoroughly and replace using UNDER NO CONDITIONS SHOULD MACHINE BE a new gasket. MOVED WITH NO LUBRICANT IN AXLES.

[24] EATON YALE & TOWNE INC. TB065 Use Multi-purpose Gear Lube (API Services GL-4, CRC-10 Raise lift arms fully and tip bucket all the way back. This Level Grade or Better). SAE 90, or Rockwell-Standard must be done to relieve system pressure. Remove reser- , Specification 0-64, Grade 90 Viscosity. See capacity voir filler cap to allow rapid draining. Attach a 1-inch section. pipe thread hose from bottom of reservoir to suitable container to keep machine and work area free of spilled oil. When reservoir is nearly empty, place the bucket control lever in the "dump" position and the lift arm control lever in the "down" position. Do not start the AIR CLEANER engine at this time. Gravity will roll the bucket forward Replace element after every 1000-hours of operation. In­ and allow the lift arms to drop slowly, thus forcing spect tubes in bright light. Dust deposits may be removed additional oil into the reservoir due to the retracting of with stiff fiber brush. Before reassembly, inspect outside bucket and hoist cylinders. case for cracks and see that all connections are tight. When oil has stopped draining, reinstall drain plug and Inspect all gaskets for damage. fill reservoir with new oil. Check to see that controls, CAUTION: Always cover engine intake pipe while air (lift arms and bucket) are in neutral position; then start cleaner is being serviced. Keep spare parts on hand engine. Idle for a few minutes. Operate the machine by to insure a minimum of downtime. raising. lowering, dumping, closing the bucket, and turn­ ing the steering wheel to its extreme left and right positions until oil ceases to foam. This will "bleed" system, forcing trapped air to escape through the filler opening. STEERING AND MAIN HYDRAULIC SYSTEM After oil has ceased to aerate, raise lift arms, tip bucket Oil should be changed each 1000-hours, or when any back and add sufficient oil to bring reservoir level to major overhaul to the cylinders, pump or valve is per­ full mark. Reinstall fill cap. formed. When operating under severe dusty or dirty conditions, this system should be cleaned and refilled Check all connections for leaks. NEVER USE ANY more often to prevent excessive wear or premature failure FLUSHING OIL, COMPOUNDS, or SOLVENTS FOR of component parts. CLEANING THIS SYSTEM. Drain and refill as follows: For operation in temperatures above OOF., refill with SAE 10 oil with anti-foam characteristics. For operation Draining should be accomplished after operating machine, in temperatures below OaF. to - 25°F., refill with TYPE while oil is still warm. Warm oil flows more freely and "A" SUFFIX "A" AUTOMATIC TRANSMISSION FLUID. carries more dirt and sludge with it. DO NOT MIX OILS. See Capacity Section.

TB065 EATON YALE & TOWNE INC. [25] BATTERY SERVICE

To assure satisfactory operation of the electrical system it Watch for batteries that require excessive water. This is important that a regular check of the battery is per- . may be an indication of a charging system which is out formed. of adjustment.

CLEANING CHARGING Proper maintenance involves keeping the top of the The charging rate is correct when the battery maintains battery as clean and free of acid as possible to prevent a minimum specific gravity of 1.260 and does not require current loss. To clean corrosion from the battery top and the addition of more than 1 ounce of water per cell. terminals, wash with a cloth moistened with ammonia or baking soda in water. Dry thoroughly and coat terminal When recharging a battery, be sure the charger is surfaces with mineral grease or vaseline to prevent cor­ designed to handle the voltage of the unit being charged. rosion. Clean the hold-down frame of all corrosion before replacing battery. INSTALLATION TESTING When removing the old battery, note carefully the lo­ The battery should be tested with a hydrometer and kept cation of the positive battery terminal so that the new to a specific gravity of 1.260 or above. Always test battery can be installed in the same manner in order to battery for state of charge before adding water. A dan­ avoid the danger of installing reversed. Remove ground gerously low point of charge is indicated by a hydro­ terminal first. meter reading of 1.150 which will permit the battery to The newly installed battery should rest level in the freeze at temperatures only a few degrees below the cradle and be fastened securely. Make sure the battery freezing point of water. A specific gravity of 1.260 is not reversed. The tapered positive terminal is 1/16th" will permit the battery to withstand temperatures as low larger at the top than the negative and the opening of as -60°F. without freezing. the positive cable clamp terminal is correspondingly large to fit it. Clean tapered terminal posts and inside WATER of clamp bright with sandpaper or a stiff brush, and apply a thin film of mineral grease to the inside of the The electrolyte level should be maintained 3/8 inch (0.95cm) clamp, terminals and over the bolt stud before recon­ above the separators or insulators by the addition of necting the terminals. Connect the "grounded" terminal distilled water. To avoid overfilling where the liquid level last. Tighten terminal bolts. Before cranking the engine, cannot be easily seen, a special filler syringe will be turn on lights to be sure ammeter shows "discharge" found useful in filling and withdrawing any excess liquid. or the ammeter pointer shifts to the "minus" side of the Do not overfill or underfill the cells of the battery as scale. This will indicate that the battery is properly in­ either has a detrimental effect on battery life. stalled with respect to polarity. TIRE MAINTENANCE

It is important that proper care and maintenance be given INFLATION tires to make certain that the maximum hours of service Inflation pressures are established to fit the load and speea may be obtained. The following basic factors greatly of the machine. When off-the-road operation is limited to affect tire life service: low speed, loads may safely be increased. If higher speeds are involved. loads must be decreased to reduce TIRE RATING tire pressure build-up. The tires provided as original equipment are designed to Proper inflation is basic for good tire performance. Cor­ handle all loads in normal operation of the vehicle. rect air pressure insures proper deflection which in turn When replacing tires, follow the size and ply rating of assures proper traction, flotation, support of load and original equipment. prevents excessive flexing of the tire. See Fig. 24.

Fig. 24. Tire Inflation

Overinflation - Overinflation Underinflation - Underinflated Proper Inflation - Correctly in­ subjects center of tread to exces­ tires flex excessively at every flated tires permit all of tread to ive wear. turn of the wheel, resulting in contact road, yet are not soft high internal heat and premature enough to- flex excessively. failures.

[26] EATON YALE & TOWNE INC. TB065 CAUTION: Check and correct pressures only when Inspect tires daily for cuts, breaks or sharp objects which tires are at normal temperatures. might work into the casing. Remove all foreign material. It is important that even apparently minor damage be' For average operating conditions, inflate tires to the repaired at once as water, dirt or other materials will pressure shown in Tire Inflation Chart Fig. 25. enter cuts or other injuries causing tread or ply separa­ tion, possibly a blow-out. PRESSURE CHECKS Continuous operation of equipment builds up heat in a tire. The hot air tries to expand and as a result, the temperature increases. Because only a small amount of expansion is possible, tire pressure increases. If "hot" pressure exceeds recommended "cold" pressure by more than 15 Ibs., speed, load or both must be decreased. TIRE STORAGE CAUTION: Do not bleed tire to correct build-up of It is important to use the tires which have been in stock air pressure. the longest period of time. For indoor storage, it is important that the location be INSPECTION AND MAINTENANCE cool. dry, dark and free from air currents. High tem­ peratures (over 8()OF.) should be avoided. Keep the floor Regular tire inspection is important to the increased free of oil and grease. Store away from electrical devices life of the tires. The following conditions must be ob­ such as motors or switches as they are an active source served and corrections made where necessary. of ozone which causes rapid aging. Keep valve caps on to prevent dirt QettinQ in the valve. Replace the valve core when it first develops a leak. Outdoor storage is not recommended. If it is necessary, however, tires should be protected from the weather by a Keep tires free from oil, grease and gasoline. Never waterproof covering. Inspect tires before mounting to clean tires with gasoline or other petroleum products or be sure they are clean, dry and free of foreign objects. allow tires to stand in puddles of petroleum products. If a petroleum product does get on a tire, promptly flush Unmounted tires should be stored in a vertical position. off or wipe off with water. Do not lift tires by beads with hooks or forks.

Pressure Tire Size Ply Rating Operating Transporting Load Without Load 13 x 24 8 25 25 17.5 x 25 12 25 25

Fig. 25. Tire Inflation Chart

TB065 EATON YALE & TOWNE INC. [27] g ~ Q,... I-,

CD

r-

OO

eft

c:t C"ooI

-C"ooI

C"ooI C"ooI

-C"ooI -C"ooI

." C"ooI

CD C"ooI

r- C"ooI

-C"ooI

eft C"ooI -c:t - -C"ooI

[28] EATON YALE & TOWNE INC. TB065 oaI C» U1 TROJAN TRACTOR SHOVEL

MODEL 1500 LUBRICATION CHART

Interval No. of Type of Interval No. of Type of Hours Point Indentification Points Lubricant Hours Point Identification Points Lubricant

1 Front Bucket Link Assembly 2 MPG 20 Power Cluster (Rear) 1 BF 2 Front Bucket Lever Assembly 1 MPG 22 Propeller Shafts 6 MPG 3 Bucket Link Assembly 4 MPG 50 28 Power Cluster (Front) 1 BF 4 Bucket Cylinder Pivot 1 MPG 30 Planetary Oil Level 4 Check 5 Rear Bucket Lever Assembly 1 MPG MPL 31 Differential Drain 2 Check 6 Bucket Cylinder Head 1 MPG 7 Lift Arm Pivot 2 MPG 9 Transmission Hydraulic System Filter 1 Change 200 8 Fuel Filter (GM & HD) Drain Air Cleaner (Element) Z~ 2 13 1 Clean 11 Batteries 6 Check 300 8 Fuel Filter (GM & HOI 2 Change ~ 12 Engine Controls (GM) 2 MPG !;; 9 Transmission Filter (Change when Changing Oil) 1 Change AI 13 Air Cleaner 1 Check 400 23 Transmission Hydraulic Oil 1 Change 14 Fuel Filter (GM) 2 Drain TA 8 15 Radiator (Permanent Type Anti-Freeze Below Z~ 32° F) (Water with rust inhibitor above 32° F) 1 Check 10 Filter Element, Main & Steering Change 500 1 /11 16 Air Reservoir 2 Drain Hydraulic (In Reservoir) Z $"I 17 Engine Oil (Refer to Engine Manufacturers 10 Main & Steering Hydraulic System 1 Change Maintenance Manual 1 Check Oil SAE for type and change intervals) EO 1000 10-W 18 Axle Cradle Pivot 2 MPG 13 Air Cleaner (Element) 1 Change 19 Differential Drain & Fill 2 MPL 19 Differential Drain & Fill 2 MPL 21 Planetary Drain & Fill 4 Change 23 Transmission Breather 1 Clean 24 Main Pivots (Upper & Lower) 2 MPG KEY TO SYMBOLS 25 Drive Shaft Assembly 2 MPG EO - Engine Oil MPG - Multi-Purpose Type Grease SAE 10 - W Hydraulic Oil that is resistant to rust. oxidation and foaming. I 26 Steering Cylinder Pivot & Head 4 MPG TA - Type A - Suffix A Automatic Transmission Fluid or Dexron. 27 Lift Cylinder Pivot 2 MPG MPL - Multi-Purpose Type Gear Lubricant for Service API GL4 CRC - 10 Level 29 Lift Cylinder Head 2 MPG Grade or Better - SAE 90. 32 Bucket Pivot 2 MPG BF - Brake Fluid (Conforms to SAE - Spec. 70R3). I

'---~- ...... ~ ow 3 5 6 7 8 14 15 16 17 63

62

~ az ~ r 111 aAI z~ 111 Z fl

\1 ;, /". ~ ~ 29 30

31 47 32

46 45 44 43 42 41 40 39 38 37 36 35 34 33 TP2398 ill . om en SHEET METAL SHROUDING ,

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2079440 Tank Assy., Hydraulic ...... 31 2031475 Bolt...... 4 2 Element, Filter (See 31A 2031391 Washer, Lock...... 4 Main Hydraulic System) .... . 31B 2032960 Washer, Flat(N.I.) ...... 4 3 2077098 Spring ...... 1 31C 2031617 Nut...... 4 4 2077101 HandleAssy., Tee...... 1 32 2079267 Gauge, Fuel...... 1 5 2077111 Cover, Filter Element ...... 1 33 2077067 Cap Assy., Fuel...... 1 6 2031477 Bolt ...... , 4 33A 2077038 Gasket, Fuel Cap ...... 1 6A 2031391 Washer, Flat...... 4 34 2079448 TankAssy., Fuel ...... 1 6B 2032960 Washer, Lock (N.I.) ...... 4 35 2033388 Plug, Drain ...... 1 7 2077567 Clamp...... 2 36 2031560 Bolt...... 6 8 2031615 Nut...... 4 36A 2032964 Washer, Flat...... 6 8A 2031389 Washer, Lock ...... 4 36B 2031621 Nut...... 6 9 2079951 Cover, Console...... 1 37 2031426 Bolt...... 2 10 2031427 Bolt...... 4 37A 2031389 Washer, Lock ...... 2 lOA 2031389 Washer, Lock ...... 4 38 2077565 Plate...... 1 lOB 2032958 Washer, Flat ...... 4 39 2071029 Bolt...... 4 11 2077751 Console, Valve Control ...... 1 39A 2031391 Washer, Lock ...... 4 12 2031477 Bolt...... 6 39B 2032960 Washer, Flat ...... 4 12A 2031391 Washer, Lock ...... 6 40 2078502 Cowl, Front Deck Assy...... 1 ' 12B 2032960 Washer, Flat ...... 6 41 2077566 Shroud Assy., Front...... 1 12C 2031617 Nut...... 6 42 2071029 Bolt...... 5 13 2071340 Knob...... 2 42A 2031391 Washer, Lock ...... 5 14 2079237 Rod ...... 2 42B 2032960 Washer, Flat ...... 5 14A 2031769 Pin, Cotter ...... 2 43 2038543 Plug, Magnetic Drain ...... 1 14B 2031391 Washer, Lock (N.I.) ...... 2 44 2077055 Plate, Valve...... 1 14C 2031617 Nut(N.I.)...... 2 45 2077153 Ring, Retainer ...... 1 15 2079040 Cover, Battery Box...... 1 46 2077058 Spacer, Pipe ...... 2 16 2078568 Hold Down Assy., Battery. . . . . 1 47 2031391 Washer, Lock...... 2 16A 2077987 Tray, Battery (N.I.) ...... 1 48 2067425 Nut,Lock ...... 2 17 2031519 Bolt...... 5 49 2077054 Spring ...... 1 17A 2036818 Washer, Flat(N.I.) ...... 5 50 2077060 Valve Assy., Pressure Relief (Incl. 17B 2031393 Washer, Lock ...... 5 Items 44,45,49 & 50A thru 52) 17C 2031619 Nut...... 5 50A 2077059 Plate, Capture ...... 18 2079041 Box, Battery ...... 1 51 2077056 Rod,Valve ...... 19 2079039 Hood Assy., Rear...... 1 52 2077152 Ring, Retainer ...... 20 2071029 Bolt...... 4 53 2031959 "0" Ring ...... 20A 2031391 Washer, Lock ...... 4 54 2008813 Washer ...... 20B 2032960 Washer, Flat ...... 4 55 2069785 Bolt ...... *21 2077884 Panel, Side ...... 2 56 2069784 Plate Assy., Cover (Incl. Items 22 2031473 Bolt...... 4 53 thru 55 & 56A thru 60) ... . 22A 2031391 Washer, Lock(N.I.) ...... 4 56A 2069137 Plate ...... 22B 2032960 Washer, Flat ...... 4 57 2005062 "0" Ring ...... 22C '2031617 Nut(N.I.)...... 4 58 2069140 Spacer ...... 23 2079230 Plate, Side ...... 2 59 2069143 Bar ...... *24 2079613 Seat, Panel Catch ...... 4 60 2031770 Pin, Cotter ...... *24A 2036097 Screw, Machine...... 8 61 2072697 Glass Assy., Sight(lncl. *24B 6950888 Washer, Lock ...... 8 Items 61A& 61 B) ...... *24C 2031863 Nut...... 8 61A 2072696 Glass, Sight ...... *25 2062539 Pin...... 4 61B 2039493 "0" Ring ...... *26 2031757 Pin, Cotter ...... 4 62 2077833 Cap Assy. (lncl.ltems *27 2064185 Latch...... 4 62A&62B) ...... 1 *28 2036811 Washer...... 4 62A 2077716 Cap...... 1 *29 2036097 Screw, Machine...... 8 62B 6750769 "0" Ring ...... 1 *29A 6950888 Washer, Lock(N.I.)...... 8 63 2031562 Bolt...... 2 *29B 2031863 Nut(N.I.)...... 8 63A 2032964 Washer,Flat(N.I.) ...... 2 *30 2079612 Base, Panel Catch ...... 4 63B 2031621 Nut...... 2

(N.I.) Not Illustrated

*Optional Equipment

TB065 EATON YALE & TOWNE INC. [31] -M

------CI

CD

-u:t

-CD -en

- -eN

EATON YALE [32] &~T~O~W~N:E:-;I;:;;;NC~.------~~ TB065 ,

FLOORBOARDS AND SEAT

Item Part No. Description No. Req'd. A 2078444 Seat Assy. (Incl. Items 1 Thru4&21 thru24) ...... 1 1 2031472 Bolt ...... 5 2 6952843 Shell Assy...... 1 3 6952844 Back Rest Assy...... 1 4 6952845 Cushion, Seat ...... 1 5 2078433 Support Assy., Seat ...... 1 6 2031519 Bolt ...... 3 6A 2031393 Washer, Lock ...... 3 6B 2032962 Washer, Flat(N.I.) ...... 3 6C 2031619 Nut(N.I.) ...... 3 7 2071029 Bolt ...... 8 7A 2032960 Washer, Flat (Large) ...... 7 7B 2036816 Washer Flat (Small) (N.I.) .... . 1 8 2071719 Plate, Mounting ...... 1 9 2031454 Bolt ...... 4 9A 2031390 Washer, Lock ...... 4 9B 2031616 Nut ...... 4 10 2031485 Bolt ...... 1 10A 2031617 Nut ...... 2 10B 2031391 Washer, Lock ...... 1 11 2077651 Molding, Rubber ...... 2 12 2077652 Molding, Rubber ...... 1 13 2078424 Floorplate Assy., Front ...... 1 14 2079156 Floorplate Assy., Center ...... 1 15 Console, Valve Control (SeePage30&31) ...... 16 2079227 FloorplateAssy., Rear ...... 1 17 2033517 Nut ...... 2 18 2032962 Washer, Flat ...... 2 19 2079429 Rod, Threaded ...... 1 20 2078395 Support Assy., Tipping Seat 1 21 2031370 Nut(Furn. W/Seat) ...... 4 22 2031390 Washer, Lock (Furn. W/Seat) 4 23 2031475 Bolt ...... 2 24 2036816 Washer, Flat ...... 2

(N.J.) Not Illustrated

THINK Avoid greasy hands and floor boards.

TB065 EATON YALE 8: TOWNE INC. [33] \.------

GO-______----~ -~ --- - ,...

------~~------~- -1ft -UI -,... -GO

~~;;-----~

[34] EATON YALE & TOWNE INC. TB065 CAB ASSEMBLY (Optional)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A CabAssy., (Incl.ltems 12A 6952698 Handle ...... 1 1 thru21,23thru27)(See Note) 12B 6951410 Screw ...... 4 B 6952817 Door Assy., Right Hand 13 6952420 GuideAssy., Door (lncl. (Incl.ltems 7 & 10 Items 13A thru 13E) ...... 4 thru 18) ...... 13A 6952475 Screw ...... 4 C 6952821 Door Assy., Left Hand 13B 6952474 Roller ...... 4 (Incl. items 7 & 10 13C 2032959 Washer, Flat ...... 4 thru 18) ...... 1 130 2031389 Washer, Lock ...... 4 1 6952813 Window, Quarter Panel ...... 2 13E 2031615 Nut ...... 4 2 6952814 Rubber, Quarter Panel ...... 2 14 6952699 Lock, Ooor(R.H.) (Incr. 3 6952417 Latch, Door ...... 2 Items 14A & 1 8) ...... 4 6952809 Rubber, FrontWindow ...... 1 14 6952700 Lock, Ooor(L.H.) (Incl. 5 6952808 Window, Front ...... 1 Items 14A & 1 8) ...... 1 6 2031450 Bolt...... 4 14A 6952421 Lock ...... 2 6A 2032959 Washer, Flat ...... 8 15 6951409 Handle, Inside ...... 2 6B 2031390 Washer,Lock ...... 4 16 6952426 Seal ...... 2 6C 2031616 Nut...... 4 17 6952476 Screw, Set ...... 2 7 6952419 Hanger Assy. (Incl. 18 2033359 Screw ...... 8 Items 7 A, 7B, & 7C) ...... 4 19 6952816 Seal,Ooor ...... 4 7A 6952473 Hanger...... 4 20 6952433 Track, Lower ...... 2 7B 2032959 Washer, Flat(N.I.) ...... 8 21 6950951 Screw ...... 14 7C 2031450 Screw, Cap ...... 8 22 2031480 Bolt ...... 4 8 6950586 Rubber, Corner Window ...... 2 22A 2032960 Washer, Flat ...... 8 9 6952812 Window, Corner...... 2 22.B 2031391 Washer, Lock ...... 4 10 6952819 Rubber, Door Window ...... 2 22C 2031617 Nut ...... 4 11 6952818 G lass, Door ...... 2 23 6952432 Seal ...... 1 12 6951408 Handle, Door (L.H.) (Incl. 24 6952431 Seal ...... 2 Items 12A& 12B) ...... 25 6952811 Rubber, Rear ...... 1 12 6952697 Handle, Door (R.H.) (Incl. 26 6952810 Window, Rear ...... 1 Items 12A& 12B) ...... 27 6952429 Rubber, Mounting (N.I.) ...... 1

(N.I.) Not Illustrated Note: Consult Factory When Ordering Complete Cab Assembly

THINK Never leave operators seat with the arms raised.

TB065 [35] Revision 1 - October, 1975 1 2 3 4 5 6 7 8 9 10 11 12 13

33 32

31 '1\\Q-----+--4-!--14

1_ 15

, I I,' I I I : : / . , I II 16 I I, I ! ! , /ll / I , If! I I I :' .," ,, I I 17 , . ! I II " i,i I' ,/ " ,/ 18 / I , I / / 1,1 I I I ! ,, @ ,, \19 29--"':

28 27 26 25 24 23 TP2379

[36] TB065 , WINDSHIELD WIPER KIT (ELECTRIC) (optional)

Item Part No. Description No. Req'd.

2080150 Arm, Pantograph (lncl.ltems 30 & 30A) ...... 1 2 6952961 Nut...... 1 3 6952961 Nut...... 1 3A 2049429 Washer...... 1 4 6952962 Driver...... 1 5 2049429 Washer, Lock ...... 1 6 6952963 Cap, Rubber ...... 1 7 6952964 Nut...... 1 8 2030743 Bolt...... 2 8A 2031389 Washer, Lock...... 2 8B 2032959 Washer, Flat ...... 2 9 2080151 Kit, Adapter (lncl.ltems 3, 3A & 10) ...... 1 10 6952973 Gasket...... 1 11 6952965 Gasket...... 1 12 6952966 Washer, Flat...... ·1 13 2080152 Switch (lncl.ltems 17 & 18) . . . 1 14 2080387 Kit, Wiper (lncLltems2, 4thru7, 11 & 12) ...... 1 15 2080196 Tube...... 1 16 2031425 Bolt...... 2 16A 2032958 Washer, Flat (N.I.) ...... 2 16B 2031389 Washer, Lock...... 2 16C 2031615 Nut...... 2 17 6952969 Knob...... 1 18 6952970 Nut...... 1 19 2079166 Clip...... 4 20 2050575 Connector...... 1 21 2080202 Wire...... 1 22 2079165 Grommet...... 1 23 Switch, Ignition (See Page 64) 24 2049952 Wire ...... 25 Switch, Ignition (See Item 23) 26 Connector (See Item 20) 27 Motor, Wiper (See Item 14) 28 Switch (See Item 13) 29 2080149 Blade, Wiper ...... 1 30 6952971 Bolt...... 1 30A 6952972 Nut...... 1 31 2080167 Lug, Mount ...... 1 32 2051062 Ends, Terminal .... '" ...... 3 33 2046559 Sleeve...... 3

(N.I.) Not Illustrated

THINK Set parking brake when leaving seat or shutting down for the day.

TB065 EATON YALE 8c TOWNE INC. [37] 1 8 9 10 11 17 ,

20 19 18 11 16 TP2422

WINTERIZATION KIT

(Optional) (HG&HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. o 1 2049952 Wire, Ignition to Connector 8 2032294 Elbow,90 ••• 0 ••••••••••••• 2 2 2080203 Wire, Connector to Connector 9 2033033 Nipple ...... 1 3 Switch, Ignition (See 10 2032038 Clamp. Hose ...... 4 Page 64) ...... 11 2044426 Grommet ...... 2 4 2050575 Connector ...... 2 12 2055832 Hose ...... 1

4A 2051069 Terminal. Bullet ...... 1 13 2035717 Valve, Drain •• 0 ••••••••••••• 1

5 2079176 Fan, Defroster ••• 0 •••••••••• 1 14 2033084 Coupling ...... 1 6 2033155 Heater (lncl. Items 15 2033635 Nipple ...... 1 6AThru6D) ...... 1 16 Engine(See

6A 2021523 Motor, Heater(N.I.) •• ••••• 0 •• 1 Page 56 Thru 59) ••••••••• 0 •

68 2022590 Blade, Fan (N.I.) ...... 1 17 2035717 Valve. Drain • ••••• 0 ••••••• 0. 6C 6950812 Switch, Motor (N.I.) ...... 1 18 2032294 Elbow, 900 ......

6D 2020716 Core, Heater (N.I.) •••••••• 0 •• 1 19 2039445 Hose ...... 7 2033634 Nipple ...... 1 20 2080748 Floormat ...... (N.I.) Not Illustrated THINK Never carry a rider in the bucket.

[38] EATON YALE 8: TOWNE INC. TB065 ,

19 18 17 16 15 14 TP2400 WINTERIZATION KIT (Optional) (GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. , 2049952 Wire, Ignition to Connector ... 8 2033634 Nipple ...... 1 2 2080203 Wire, Connector to Connector. 9 2032038 Clamp, Hose ...... 4 3 Switch, Ignition (See 10 2044426 Grommet ...... 2 Instrument Panel) ...... 11 2039445 Hose, Feed ...... 1 4 2050575 Connector ...... 2 12 2032829 Clamp ...... 2

4A 2051069 Terminal, Bullet (N.I.) •• 0 •• 0 •• 1 13 2031473 Bolt ...... 2

5 2079176 Fan, Defroster •• •••••••• 0 ••• 1 14 2035717 Valve, Shut-Off •• 0.0 •••• 0 ••• 2 6 2033155 Heater (Incl. Item 15 2053266 Bushing, Reducer ...... 1 SA Thru 60) ...... 1 *16 2032303 Elbow, 45° ...... 1 6A 2021523 Motor, Heater(N.I.) ...... , +16 2032294 Elbow, 90° ...... 1

6B 2022590 Blade, Fan (N.I.) •••• 0 •••••••• , +16A 2053268 Bushing, Reducer ...... , 6C 6950812 Switch, Motor(N.I.) ...... 1 17 2039443 Hose, Return ...... 1 60 2020716 Core, Heater (N.I.) ...... , 18 2033033 Nipple ...... , 7 2032294 Elbow, 90° .. , .. ·.·.0 ..... 0. 2 19 2080748 Floormat ...... 1 (N.I.) Not Illustrated

*For Machines having Serial NumberThru 15-' 049. +For Machines having Serial Number 15-1050 & Higher.

TB065 EATON YALE & TOWNE INC. [39] - 00 ,

- ----CP,t - \...------­- -~-

- ----~ ~=------

- o

-

[40] EATON YALE & TOWNE INC. TB065 ,

FRAME GROUP

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2060723 Screw, Drive ...... 6 +13 2082467 Bar, Tie Down ...... 1

2 2058920 Plate, Trojan Name •• 0 ••••••• 1 +13A 2031586 Bolt, Bar to Front Section 1 3 2048096 Bolt ...... 4 13B 2031622 Nut ...... 1 3A 2032967 Washer, Flat ...... 8 14 2031580 Bolt ...... 1

3B 2031378 Nut •• 0 ••••••••••••••••••••• 4 14A 2031622 Nut •••••••••••• D ••••••••••• 1 4 2033249 Fitting, Grease ...... 2 15 2031490 Bolt ...... 2 5 2031561 Bolt ...... 8 15A 2031391 Washer, Lock ...... 2 5A 2032964 Washer, Flat ...... 8 15B 2031617 Nut ...... 2 5B 2041073 Nut ...... 8 16 2080085 Pin ...... 2 6 2079053 DeckAssy...... 1 17 2077885 Bushing ...... 2 7 2077234 Frame Assy., Front ...... 1 18 2044117 Spacer(1/16"j ...... AR 8 2032415 Bolt ...... 8 19 2044118 Spacer(Vs"j ...... AR

8A 2031376 Nut .·0 ...... 16 20 2077892 Cradle Assy. • •• 0 •••••••••••• 1 9 2033250 Fitting, Grease ...... 2 21 2032415 Bolt ...... 8 10 2077477 Spacer ...... 2 21A 2031376 Nut ...... 16 11 2077656 Plate, Capture ...... 2 22 2077888 TubeAssy...... 2 12 2031557 Bolt ...... 2 23 2031985 Adapter, Straight ...... 1 *13 2077341 Bar, Tie Down ...... 1 24 2032007 Elbow, 900 ...... 3 *13A 2031582 Bolt, Bar to Front Section ..... 1 25 2081435 Plate, Counterweight ...... 3 26 2079158 Frame Assy., Rear ...... 1

AR As Required

* For Machines having serial number thru 15-1039. + For Machines having serial number 15-1040 & Higher.

THINK Stop machine to lubricate or adjust.

TB065 EATON YALE & TOWNE INC. [41] 2 3 4

5 6 7 8 9 10 11

TP2345

[42] EATON YALE 8: TOWNE INC. TB065 ,

PIVOT GROUP

Item Part No. Description No. Req'd.

A (Reference Pivot Crossmember, Upper Rear B (Reference) Pivot Crossmember, Upper Front C (Reference) Pivot Crossmember, lower Rear D (Reference) Pivot Crossmember, lower Front 1 2031559 Bolt...... 1 2 2080648 Spacer...... 1 3 2080249 Nut...... 1 4 2077906 Plate, lock...... 1 5 2077898 Pin, Upper (Incl. Item 7) ...... 1 6 2066431 Race, Outer...... 2 7 2066432 Race, Inner ...... 2 8 2031519 Bolt...... 2 9 2077341 lockbar...... 1 10 2077337 Pin,lower(lncl.ltem7) ...... 1 11 2031578 Bolt...... 4 12 2031523 Bolt...... 2 13 2077357 Plate, Capture...... 1

THINK Keep the work area as smooth as possible.

TB065 EATON YALE Be TOWNE INC. [43] ------~~.-

N- -

[44] EATON YALE 8: TOWNE INC. TB065 LIFT ARM AND LINKAGE

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2077132 Pin Assy...... 2 16A 2031530 Bolt(N.I.) ...... 1 1A 2031516 Bolt, Pin to Frame...... 2 16B 2031393 Washer, Lock(N.I,) ...... 1 1B 2077182 Plate, Capture (N.I.) ...... 2 16C 2031619 Nut(N.I.) ...... 1 1C 2031557 Bolt...... 2 17 2077536 Bushing...... 4 2 2076005 Bushing...... 2 18 2077034 Link Assy., Front Bucket 3 2030225 Fitting, Grease...... 2 (lncl,ltem 17) ...... 1 4 2077377 Lift Arm Assy. (lncl. 19 2030225 Fitting, Grease ...... 2 Items 2 & 24) ...... 20 2030225 Fitting, Grease ...... 1 5 2077139 Pin Assy...... 21 2077028 Lever,BucketFront ...... 1 5A 2031557 Bolt(N.I.) ...... 22 2077137 Pin...... 1 5B 2077182 Plate, Capture(N.I.) ...... 22A 2031557 Bolt(N.I.) ...... 1 5C 2037659 Bolt, Pi n to Lever ...... 22B 2077182 Plate, Capture (N.I.) ...... 1 6 2077025 Bucket Lever Assy., Rear 22C 2037659 Bolt, Pin to Front Lever ...... 1 (lncl.ltem 10) ...... 23 2030225 Fitting, Grease ...... 2 7 Cylinder, Bucket (See Sep. 24 2077535 Bushing...... 2 lIIus.) ...... 25 2073187 Pin ...... 2 8 2030225 Fitting, Grease ...... 4 25A 2031530 Bolt(N.I.) ...... 2 9 2077536 Bushing...... 4 25B 2031393 Washer, Lock (N.I.) ...... 2 10 2077538 Bushing...... 2 25C 2031619 Nut(N.I.)...... 2 11 2077143 Pin Assy...... 1 26 2077141 Pin Assy...... 1 11A 2037659 Bolt(N.!.) ...... 1 26A 2031519 Bolt(N.I.) ...... 1 12 2030225 Fitting, Grease ...... 1 26B 2031393 Washer, Lock(N.I.) ...... 1 13 2080581 Link Assy., Bucket Rear 27 2077135 Pin Assy...... 1 (lncl.ltem 9) ...... 2 27A 2077539 Bushing(N.I.) ...... 2 14 2031557 Bolt...... 4 27B 2031534 Bolt(N.I.) ...... 1 15 2080612 Pin...... 2 27C 2031619 Nut(N.I.)...... 1 15A 2077182 Plate, Capture...... 4 28 Cyli nder, Lift (See Sep. 15B 2031492 Bolt (N.I.) ...... 2 lIIus.) ...... 15C 2031617 Nut(N.I.) ...... 2 29 2077385 Pin Assy...... 2 16 2073398 Pin...... 1 29A 2031519 Bolt...... 2 29B 2031393 Washer, Lock ...... 2 (N.!.) Not Illustrated

THINK Know the work area.

TB065 EATON YALE & TOWNE INC. [45] 1 2

3 TPt020

BUCKET ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

2079981 BucketAssy., 1% Cu. Yd. 2079982 BucketAssy., 1% Cu. Yd. (Inclltems 2 thru 4) ...... (Incl.ltems 2 thru 4) ...... 2 2077844 Edge, Cutting, L.H. Side ...... 2 2077837 Edge, Cutting, L.H. Side ......

3 2079062 Edge, Cutting ...... 3 2070835 Edge, Cutting •• 0 •••••••••••• 4 2077843 Edge, Cutting, R.H. Side ...... 4 2077836 Edge, Cutting, R.H. Side ......

[46] EATON YALE & TOWNE INC. TB065 , 2 3 4 5 6 7

13 12 11 10 9 8

TP2336

BUCKET INDICATOR

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2077548 Bucket Indicator Assy. (lncl. 7 2031481 Bolt ...... Items 2 thru 4 & 8 2077512 Housing Assy. (Incl. 8& 11 ...... 1 Items 1 & 8A) ...... 1 1 2077440 Bushing,Oilite ...... 1 SA 2077437 Housing ...... 1 2 2077496 Indicator ...... 1 9 2031617 Nut ...... 1 3 2080844 Rod ...... 1 10 2077501 Washer, Lock ...... 2 4 2077504 Nut, Jam ...... 2 11 2063052 Bearing, Rod End ...... 2 5 2077445 Boss, Tapped ...... 1 12 2077500 Washer, Flat ...... 3 6 2031391 Washer, Lock ...... 1 13 2077502 Bolt ...... 2

TB065 EATON YALE & TOWNE INC. [47] 1 2 3 4 5 ,

6

7

8

9

18------~~~1

/:

r / ' 17 16 15 14 13 12 11 TP2433

AUTOMATIC BUCKET LEVELER

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2077688 Leveler Assy., Automatic Bucket 7A 2077684 Strain Relief, Metal (N.I.) 1 (Incl.ltems 2 thru 8 & 10) .... 8 2077683 Grommet ...... 1 1 Switch, Ignition (See Page 64) 9 2032854 Clamp ...... 1 2 Spacer (N.S.S.)(Order Item 3) . 10 2077685 Wire Assy...... 1 3 2077681 Switch Assy., Micro 1 1 2077527 Loom,Wire ...... 1 (Incl.ltem 2) ...... 12 Spool Assy., Bucket 4 Indicator, Bucket (See Page 47) (See Pages 84 & 85) ...... 5 2036081 Screw ...... 2 13 2079410 Connector, Knife End ...... 1

5A 2031865 Washer, Lock ...... 2 14 2013250 Sleeve •••••••• 0 •••••••••••• 2

6 2046755 Screw ...... 2 15 2013218 Terminal •••• 0 •••••••••••••• 1 6A 2031866 Washer, Lock ...... 2 16 2077689 WireAssy...... 1 7 2077686 Cover ...... 1 17 2055351 Sta-Strap ...... 4 18 2077690 Wire Assy...... 1 (N.I.) Not Illustrated (N.S.S.) Not Serviced Separately

[50] EATON YALE & TOWNE INC. TB065 ,

1 2 3 4

TP2399

FENDER INSTALLATION

Item Part No. Description No. Req'd. 1 2080910 Fender Assy., R. H...... 1 2 2031521 Bolt...... 6 3 2031393 Washer, Lock ...... 6 4 2031619 Nut...... 6 5 2080911 Fender Assy., L. H...... 1

THINK Use care on slopes.

TB065 EATON YALE Be TOWNE INC. [51] , 14

13

12

3 10

9

8

1 ___--=:::::~~~ 6 5-_____. 1 4 TP2421

PARKING BRAKE & LINKAGE

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

Lever Assy., Parking 8A 2031396 Washer, Lock •••••••••• 0 •••• 6 Brake (See Page 53) .0 ••••.• 9 2081458 Bracket, Cable Mount ...... 1 2 Pin, Clevis (Furn. 10 2078325 Cable Assy...... 1

W/ltem1) ...... 11 2033514 Nut,Jam .0 ••••••••••••••••• 1 3 Pin, Cotter (Furn. 12 2031675 Clevis ...... 1 W/ltem 1) ...... 1 13 Washer(Furn. 4 2031662 Pi n, Clevis ...... 1 W/ltem 1) ...... 1 5 2031764 Pin, Cotter ...... 1 14 2031475 Bolt ...... 2 6 2031676 Clevis ...... 1 14A 2031391 Washer, Lock ...... 2

7 2033515 Nut, Jam • 0 •••••••••• 0 ••• 0 •• 1 14B 2031617 Nut ...... 2 8 2031574 Bolt ...... 2

THINK Never leave operators seat with the arms raised.

[52] EATON YALE & TOWNE INC. TB065 14------..

TP2303

PARKING BRAKE LEVER ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2078324 Lever Assy. 9 6950684 Bracket Assy., Pivot ...... 2 (Incl.ltems 1 Thru 21) ...... 10 6950693 Spacer ...... 2 B 6955461 Kit, Knob Repair 11 6950701 Rivet ...... 1 (lncl.ltems 1 thru 3 & 19) . ... 1 12 2031764 Pin, Cotter ...... 1

1 6952950 Knob ...... 1 13 6950690 Pin •••••••••• 0 ••••••••••••• 1 1A 6952952 Pin(N.I.) ...... 1 14 6952947 Bracket, Mounting ...... 1 2 6950692 Washer, Spring ...... 1 15 2036815 Washer, Flat ...... 1 3 6952951 "O"Ring ...... 1 16 6950682 Link ...... 1 4 6952949 Handle Assy., Lever (Incl. Item B) 1 17 6950678 TubeAssY.,Adjusting ...... 1

5 6950700 Washer, Spring •••• 0 •••••••• 1 18 Screw, Adjusting (N.S.S.) 6 6950679 Pin ...... 1 (Order Item 4) ...... 7 6950692 Washer, Spring ...... 2 19 6950692 Washer, Spring ...... 8 6950688 Spacer ...... 1 20 6950686 Ring, "E" ...... 21 2036815 Washer, Flat ...... (N.I.) Not Illustrated (N.S.S.) Not Serviced Separately

TB065 EATON YALE & TOWNE INC. [53] en

---~

- -

en

CD - -- .. -1ft

[54] EATON YALE Be T OWNE INC. TB065 ,

ENGINE AND RELATED PARTS (GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2035717 Valve, Shut-Off ...... 1 19B 2031391 Washer, Lock ...... 2 1A 2032303 Elbow (N.I.) ...... 1 19C 2031617 Nut ...... 2 2 2035236 Elbow, 90° ...... 1 20 2052051 Belt,Alternator(Matched 3 2073968 Connector, Female ...... 2 Set of 2) ...... 4 2081004 Hose...... 1 21 2052051 Belt, Fan (Matched 5 Gauge, Engine Oil Pressure Set of 2) ...... 1 (See Instrument Panel) ...... 22 2077705 Bolt ...... 8 6 2032310 Tee ...... 22A 69501 68 Washer ...... 8 7 Switch, Oil Pressure (See Battery 23 2035717 Valve, Shut-Off ...... 1 and Wiring) ...... 24 2053266 Bushing, Reducer ...... 1 8 2031985 Elbow,45° ...... 25 2082697 Engine Assy. (lncl. Items 9 2039266 Adapter,Orive(lncl.ltem 25A Thru 250) ...... 22&22A) ...... 1 25A 6952823 Fan ...... 10 2031477 Bolt...... 12 25B 2021737 Element, Primary Fuel, 10A 2031391 Washer, Lock ...... 12 Filter(N.I.) ...... 11 Transmission & Converter 25C 2021736 Element, Secondary Fuel Assy. (lncl.ltem 9) (See Sep. Filter(N.I.) ...... 1 lIIus.) ...... 250 6950967 Element, Luboil (N.I.) ...... 1 12 2073633 Pulley ...... 26 2031522 Bolt ...... 4 13 2081010 Strap,Adjustment ...... 26A 2032962 Washer, Flat ...... 4 13A 2031475 Bolt(N.I.) ...... 26B 2067435 Nut, Lock ...... 4 13B 2031391 Washer, Lock(N.I.) ...... 27 2031 529 Bolt ...... 2 13C 2031617 Nut(N.I.) ...... 27A 2032962 Washer, Flat ...... 2 14 2031452 Bolt ...... 27B 2067435 Nut, Lock ...... 2 14A 2032959 Washer, Flat ...... 28 2032962 Washer, Flat ...... 2 14B 2031390 Washer, Lock ...... 29 2078517 Mount, Engine Front ...... 1 15 Alternator (See Battery 30 2032969 Washer, Flat ...... 2 &Wiring) ...... 31 2049889 Pad, Mounting ...... 2 16 2068569 Kit, Mounting Bracket...... 1 32 2073210 Spacer ...... 2 17 Bolt(Furn. W/ltem 16) ...... 2 33 2031498 Bolt ...... 2 17A Washer, Lock (Furn. W/ltem 16) 2 33A 2031392 Washer, Lock ...... 2 17B Washer, Flat(Furn. W/ltem 16) 2 34 2038792 Angle, Engine Support ...... 1 18 2031522 Bolt...... 1 35 2031488 Bolt ...... 2 18A 2031393 Washer, Lock...... 1 35A 2031391 Washer, Lock ...... 2 18B 2032962 Washer, Flat ...... 1 36 2031462 Bolt ...... 4 19 2031475 Bolt...... 2 36A 2031390 Washer, Lock(N.I.) ...... 4 19A 2032960 Washer, Flat...... 2 37 2077946 Spacer, Fan ...... 1 (N.I.) Not Illustrated

THINK Remove or fasten any loose items in the operators compartment.

TB065 EATON YALE & TOWNE INC. [55] ..... _ en --&ft CD -

- - -.., - - c:t - -&ft -CD -..... := --- - en

-..,c:t ..,- - -.., - -.., ..,&ft

-~

[56] EATON YALE & TOWNE INC. TB065 ,

ENGINE AND RELATED PARTS

(HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2032007 Elbow ...... 1 20 2048449 Belt, V, Compressor Drive .... 1 2 2073968 Adapter, Push-Lok ...... 2 21 2073992 Belt, Fan (Matched Set of 2) ... 1 3 2077639 Hose ...... 1 22 2077705 Bolt ...... 8 4 2035717 Valve, Shut-Off ...... 2 22A 6950168 Washer ...... 8 5 Gauge, Engine Oil Pressure 23 2073967 Adapter, Push-Lok ...... 1 (See Instrument Panel) ...... 24 2077637 Hose ...... 1 6 2032310 Tee ...... 25 2073970 Adapter, Push-Lok ...... 1 7 Switch, Oil Pressure (See 26 2073970 Adapter, Push-Lok ...... 1 Battery & Wiring ...... 27 2081040 Hose ...... 1 8 2031985 Connector ...... 28 2031999 Elbow, 45° ...... 1

9 2039266 Adapter, Drive (Incl. 29 2032295 Elbow, 90° ••••••••••• 0 ••••• 1

Items 22 & 22A) ...... 1 30 2038647 Coupling •••••• 0 •••••••••••• 1 10 2031477 Bolt ...... 12 31 2013670 Nipple ...... 1 10A 2031391 Washer,Lock ...... 12 32 2053633 Coupling ...... 1 11 Converter Assy., Transmission (lncl. 33 2013670 Nipple ...... 1 Item 9) (See Sep. lIIus.) ...... 34 2031522 Bolt ...... 4 12 2073633 Pulley ...... 1 34A 2032962 Washer, Flat ...... 4 13 Strap, Adjust. (Furn. W IEngine) 1 34B 2067435 Nut, Lock ...... 4 14 2031429 Bolt ...... 1 35 2031527 Bolt ...... 2 14A 2031389 Washer, Lock ...... 1 35A 2032962 Washer, Flat ...... 2 14B 2032958 Washer, Flat ...... 1 35B 2067435 Nut, Lock ...... 2 15 Alternator (See Battery & Wiring 36 2079252 Bracket ...... 1 16 2068569 Kit, Mounting Bracket ...... 1 37 2078517 Mount, Engine Front ...... 1 17 Bolt (Furn. W litem 16) ...... 1 38 2032969 Washer, Flat ...... 2 17A Washer, Lock (Furn. W/ltem 16) 1 39 2031522 Bolt ...... 2 17B Washer, Flat(Furn. W/ltem 16) 1 39A 2067435 Nut, Lock ...... , .... 2

18 2031522 Bolt ...... 1 40 2049889 Pad, Mounting ••••••••••• 0 •• 2 18A 2031393 Washer, Lock ...... 1 41 2041570 Washer, Flat ...... 4 18B 2032962 Washer, Flat ...... 1 42 2043276 Fan ...... 1 19 2031475 Bolt ...... 2 43 2073967 Adapter, Push-Lok ...... 1 19A 2032960 Washer, Flat ...... 2 44 2078264 EngineAssy. (lncl. Item 42, 19B 2031391 Washer, Lock ...... 2 44A&44B) ...... 1 19C 2031617 Nut ...... 2 44A 2022817 Element, Luboil (N.I.) ...... 1 44B 2079431 Element, Fuel Filter(N.I.) ..... 2 (N.I.) Not Illustrated

THINK Use care on slopes.

TB065 EATON YALE Be TOWNE INC. [57) --

------"~ - -,....

[58] EATON YALE 8c TOWNE INC. TB065 ,

ENGINE AND RELATED PARTS

(HG)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2073967 Adapter, Push-Lok ...... 2 20 2031522 Bolt...... 1 2 2054212 Filter, Oil (Furn. 20A 2031393 Washer, Lock...... 1 W/Engine) ...... 20B 2032962 Washer, Flat ...... 1 2A 2022817 Element Assy., 21 2031475 Bolt...... 2 Luboil (N.J.) ...... 1 21A 2032960 Washer, Flat ...... 2 3 2032295 Elbow, 90° ...... 2 21B 2031391 Washer, Lock ...... 2 4 2077967 Hose...... 1 21C 2031617 Nut...... 2 5 2079240 EngineAssy... ,...... 1 22 2069862 Belt, Fan (Matched Set of 2) 1 5A 6952926 Filter, Fuel(N.J.) ...... 1 23 2048449 Belt, V, Compressor Drive 1 6 2035717 Valve, Shut-Off ...... 2 24 2077705 Bolt...... 8 6A 2032007 Elbow, 90° (N.L) ...... 1 24A 6950168 Washer(Furn. WlTrans. 7 Gauge, Engine Oil Pressure -Converter) .. , ...... 8 (See Page 64) ...... 25 2039266 Adapter, Drive (Furn. 8 Switch, Oil Pressure WITorque Converter) ...... 1 (See Page 76 & 77) ...... 26 2077936 Hose...... 1 9 2032310 Tee...... 1 27 2033256 Valve, Drain ...... 1 10 2031996 Elbow,45° ...... 2 28 2053633 Coupling...... 1 11 2073968 Adapter, Push-Lok .. '" ...... 2 29 2013670 Nipple...... 1 12 2031477 Bolt...... 12 30 2031522 Bolt...... 4 12A 2031391 Washer, Lock ...... 12 30A 2032962 Washer, Flat...... 4 13 Transmission-Converter 30B 2067435 Nut, Lock ...... 4 Assy (See Page 1 07) ...... 31 2031527 Bolt...... 2 14 2073633 Pulley ...... 31A 2032962 Washer, Flat...... 2 15 Strap, Adjustment 31B 2067435 Nut, Lock ...... 2 (Furn. W/Engine) ...... 32 2079252 Bracket ...... 1 16 2031429 Bolt ...... 33 2078517 Mount, Front Engine ...... 1 16A 2031389 Washer, Lock ...... 34 2032969 Washer, Flat ...... 2 16B 2032958 Washer, Flat ...... 35 2049889 Pad, Mounting ...... 2 17 Alternator (See Battery 36 2031522 Bolt...... 2 &Wiring) ...... 36A 2067435 Nut, Lock ...... 2 18 2068569 Kit, Mounting Bracket...... 1 37 2041570 Washer, Flat ...... 4 19 Bolt(Furn. Wlltem 18) ...... 2 38 2043276 Fan (Furn. W/Engine) ...... 1 19A Washer, Lock(Furn. 39 2073970 Adapter, Push-Lok ...... 2 Wlltem 18)...... 2 40 2031999 Elbow,45° ...... 2 19B Washer, Flat (Furn. 41 2077966 Hose...... 1 Wlltem 18) ...... 2 (N.J.) Not Illustrated

THINK Set parking brake when leaving seat or shutting down for the day.

TB065 EATON YALE 6& TOWNE INC. [59] 1

l)

TP2323

RADIATOR AND COOLING SYSTEM (GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

1 2032993 Hose, Upper ...... 1 12 2031525 Bolt ...... 2 2 2077969 Rod, Radiator Brace ...... 2 13 2031561 Bolt ...... 4 3 2031619 Nut ...... 8 13A 2031395 Washer, Lock ...... 4

4 2031393 Washer, Lock ...... 8 13B 2031621 Nut •••••••••• 0 ••••••••••••• 4 5 2077313 Cap ...... 1 14 2077241 Shroud, Fan ...... 1 6 2077113 Radiator (lncl, Item 6) ...... 1 15 2031472 Bolt ...... 6

7 2067435 Locknut • ••• •••• •••••••••• 0. 2 15A 2031391 Washer, Lock ...... 6

8 2033212 Valve, Drain •••••••••• 0 ••••• 1 15B 2032960 Washer, Flat ...... 6 9 2032962 Washer, Flat ...... 4 16 2001354 Hose, Lower ...... 1 10 2049889 Mount, Rubber ...... 2 17 2032041 Clamp, Hose ...... 4 11 2078547 Bar, Mount ...... 2

THINK Give the job your full attention.

[60] EATON YALE & TOWNE INC. TB065 2 3 4

r / 1,/

1...... --12

17 16 15 14 13

TP2355

RADIATOR AND COOLING SYSTEM (HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2002872 Hose ...... 1 11 2032962 Washer, Flat ...... 2 2 2077937 Rod, Brace ...... 2 12 2031525 Bolt ...... 2

3 2033212 Valve, Drain •• 0 •••••••••• 0 •• 1 13 2031562 Bolt ...... 4

4 2031619 Nut ••• 0 •••••••••••••••• 0 ••• 8 13A 2032964 Washer, Flat(N.I.) • ••••••• 0.0 4

5 2031393 Washer, Lock •••••• 0 ••••• 0 o. 8 13B 2031395 Washer, Lock • ••••••••• 0 •••• 4

6 2077313 Cap, Radiator ...... 1 13C 2031621 Nut .0 •••••• 0 ...... 0 •••• 4 7 2077112 Radiator (lncl.ltem 6) ...... 1 14 2077241 Shroud,Fan ...... 1

8 2067435 Locknut •••••••••••••••• 0 ••• 2 15 2032040 Clamp, Hose ...... 4 9 2049889 Mount. Rubber ...... 2 16 2031473 Bolt ...... 6

10 2078548 Bar, Mount ••••••••• 0 •••••• 0 2 16A 2031391 Washer, Lock ...... 6 16B 2032960 Washer, Flat ...... 6 (N.I.) Not Illustrated 17 2002872 Hose ...... 1

TB065 EATON YALE & TOWNE INC. [61] 2 3 4

17 16 15 14 13

TP2355

RADIATOR AND COOLING SYSTEM (HG)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2003766 Hose ...... 1 12 2031525 Bolt ...... 2 2 2077937 Rod, Brace ...... 2 13 2031562 Bolt ...... 4 3 2033212 Valve, Drain ...... 1 13A 2032964 Washer, Flat(N.I.) ...... 4

4 2031619 Nut ••• 0 •••••••••••••••••••• 8 13B 2031395 Washer, Lock ...... 4

5 2031393 Washer, Lock ...... 8 13C 2031621 Nut ••••••••••••• 0 •••••••••• 4

6 2077313 Cap, Radiator •••••• 0 ••••••• 0 1 14 2077241 Shroud, Fan •••••• 0 ••••••••• 1

7 2077112 Radiator(lncl.ltem 6) •••••• 0. 1 15 2032040 Clamp, Hose ...... 4

8 2067435 Locknut .0 ••••••••••••••• 0 •• 2 16 2031473 Bolt ...... 6 9 2049889 Mount, Rubber ...... 2 16A 2031391 Washer, Lock ...... 6

10 2078548 Bar, Mount •••••••••• 0 •••••• 2 16B 2032960 Washer, Flat ...... 6 11 2032962 Washer, Flat ...... 2 17 2002872 Hose ...... 1 (N.I.) Not Illustrated

[62] EATON YALE Be TOWNE INC. TB065 TP2320

ETHER STARTING AID

(Optional)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2079583 Ether Kit, Quick Start (I ncl. 8 2079578 Bracket ...... 1

Items3thru6,9,12& 14) •• o' 9 2036099 Screw ...... 2

1 2078764 Decal ••• 0 •••••••••••••••••• 9A 2031866 Washer, Lock ...... 2 2 Not Applicable 9B 2031863 Nut ...... 2 3 2036558 Fitting ...... 1 10 2036559 Valve & Bracket ...... 1

4 2036556 Tube ...... 1 11 6952388 Stop •••• 0 •••••••••••••••••• 1 5 6952578 Clamp ...... 1 12 2031816 Screw ...... 1 6 2036555 Cylinder ...... 1 13 2036557 Coupler Assy...... 1 7 2031521 Bolt(GM Only) ...... 2 14 2005792 Cable, Control ...... 1 7A 2031393 Washer, Lock(GM Only) ...... 2 15 2033516 Nut ...... 1 7B 2046888 Spacer(GMOnly) (N.I.) 2

(N.I.) Not Illustrated

TB065 EATON YALE & TOWNE INC. [63] 1 2

~~ ~ 14 13 12 11 10 9 8 7 6 5 4 3 TP2305

INSTRUMENT PANEL

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

1 2078314 Panel, Instrument ...... 1 7 2078409 Gauge, Air Pressure ...... 1 2 2048705 Lamp, Dash (lncl.ltem 2A) .... 2 8 2062644 Switch,lgnition ...... 1

2A 6950502 Bulb ••••••••••••••••••• 0 ••• 2 9 2062888 Hourmeter ...... 1 3 2048525 Mount, Shock ...... 3 10 2078413 Ammeter ...... 1

3A 2031390 Washer, Lock ...... 6 11 2031413 Button, Plug • •••••• 0 •••••••• 2 3B 2031616 Nut ...... 6 12 2078408 Gauge, Engine Temperature .. 1 4 2078412 Gauge, Torque Converter 13 2078411 Gauge, Engine Oil Pressure ... 1 Temperature ...... 1 14 Switch, Clutch Disconnect 5 2078410 Gauge, Clutch Pressure ...... 1 (See Sep.lllus.) 6 2078634 Switch, Light ...... 1

THINK A careful operator is a good man to work with.

[64] EATON YALE 8c TOWNE INC. TB065 2 3 5 6 7 8 9 10

~ ~t1

18 17 16 15 14 13 12 11 TP2407

FUEL TANK AND LINES

(GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

1 2032009 Elbow, 90° ••• 0 •••••••••• 0 •• 1 12 2073968 Connector, Swivel ...... 1 2 2073969 Connector, Swivel ...... 2 13 2081037 Elbow, 90° ...... 2 3 2076982 Hose ...... 1 14 2031960 "0" Ring ...... 2 4 2079448 Tank, Fuel ...... 1 15 Filter, Fuel (See 5 2038544 Elbow,900 ...... 1 Page 72) ......

6 2049101 Breather ••••••••••• 0 •••• 0 •• 1 16 2076963 Hose ...... 7 2076976 Hose ...... 1 17 2077022 Con!lector, Swivel ...... 8 2031475 Bolt ...... 4 18 Elbow, 90° (Furn.

8A 2031391 Washer, Lock (N.I.) ...... 4 W/Engine) •• 0 •••• 0 •••••••• 9 2073969 Connector, Swivel ...... 2 19 Engine Assy. (See

10 2053263 Bushing, Reducer •••• 0 •••••• 1 Page 54 & 55) ...... 11 2034486 Elbow, 90° .0 ••••••••••••••• 1

(N.I.) Not Illustrated

THINK Give the job your full attention.

[66] EATON YALE & TOWNE INC. T8065 2 3 5 6 ,

17 16 15 14 13 12 11 10 TP2405 ACCELERATOR LINKAGE

(GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2040074 Pellet Assy., Cable ...... 1 8B 2033514 Nut,Jam ...... 1 2 2032762 Joint, Ball ...... 2 9 2049926 Pedal Assy., Accelerator ..... 1 2A 2031370 Nut...... 2 10 2077974 Bracket ...... 1 2B 2031390 Washer, Lock...... 2 11 2077988 Rod, Accelerator ...... 1 2C 2033514 Nut,Jam ...... 2 12 2031952 Spring ...... 1 20 2050132 Rod, Throttle ...... 1 13 2049610 Clip, Spring ...... 1 3 2077989 BelicrankAssy...... 1 14 2031675 Clevis...... 1 4 2031661 Pin, Clevis ...... 1 15 2032806 Clip...... 2 4A 2031759 Pin, Cotter...... 1 16 2039529 Pellet, Cable ...... 1 5 2031370 Nut, Lock...... 1 17 EngineAssy. (See 6 2007026 Cable...... 2 Page 54 & 55) ...... 7 2031968 Pin...... 1 18 2031473 Bolt ...... 7A 2031758 Pin, Cotter ...... 2 18A 2031391 Washer, Lock ...... 8 2032762 Joint, Ball ...... 1 18B 2031617 Nut ...... 8A 2031370 Nut...... 1

THINK Use lights after dark.

TB065 EATON YALE & TOWNE INC. [67] 20 19 18 17 16 15 14 13 12 TP2356

FUEL TANK AND LINES (HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

0 0 1 2032009 Elbow, 90 .. '" ...... 1 13 2034486 Elbow, 90 •••••••••• 0 •••••• 1

2 2073969 Connector, Swivel Nut ...... 1 14 2049101 Breather •••••••••••••• 0 •••• 1 0 3 2034486 Elbow, 90 •••• •••• •••••••• 0 1 15 2073968 Connector, Swivel Nut ...... 1 4 2077634 Hose ...... 1 16 2077640 Adapter, Straight

5 2073968 Connector, Swivel Nut •••• 0 •• 1 (Incl.ltem 16A) ......

6 2076963 Hose ...... 1 16A 2031960 "O"Ring ••• 0 •••••••••• 0 •••• 0 7 2038544 Elbow,90 • 0 •••••••••••• 0 •• 1 17 2033040 Bushing, Reducer ...... 8 2073969 Connector, Swivel Nut ...... 1 18 2073969 Connector, Swivel Nut ...... 9 2076976 Hose ...... 1 19 TankAssy., Fuel (See 10 2073969 Connector, Swivel Nut ...... 1 Sheet Metallllus.) ...... 0 11 2081037 Elbow, 90 •••••••••• 0 ••• 0 •• 1 20 Engine Assy. (See Engine & 12 Filter, Fuel (See Sep.lllus) .... Related Parts lIIus.) ......

THINK Never coast in neutral.

[68] EATON 'YALE Be TOWNE INC. TB065 15 14 13 12 11 10 9 8 TP2347

ACCELERATOR LINKAGE

(HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

1 2049610 Clip ...... 1 10A 2031394 Washer, Lock ••• 0 ••••••••••• 2

2 2031952 Spring ••• 0 ••••••••••••••••• 1 10B 2032963 Washer, Flat ...... 2

3 2031370 Nut ••••••••••••••••• 0.0 •••• 1 11 2031370 Nut ...... 1 4 2031675 Clevis ...... 1 12 2031675 Clevis ...... 1 5 2031968 Pin ...... 1 13 2031661 Pin, Clevis ...... 1 5A 2031758 Pin, Cotter ...... 2 13A 2031759 Pin, Cotter ...... 1

6 2049926 Pedal Assy., Accelerator ..... 1 14 2053083 BelicrankAssy. • ••••••••• 0 •• 1 7 2031661 Pin, Clevis ...... 1 15 2073660 Rod ...... 1 7A 2031759 Pin, Cotter ...... 1 16 2006970 Joint, Ball ...... 2

8 2077974 Bracket ••• o ••••••••••••••• 0 1 16A 2031389 Washer, Lock ...... 2

9 2077973 Rod, Accelerator ...... 1 17 2031369 Nut • ••••• 0 ••••• 0".0 •••••• 00 4 10 2031536 Bolt ...... 2

THINK Never engage in horseplay or practical jokes on the job.

TB065 EATON YALE & TOWNE INC. [69] 1 2 3

TP2413 FUEL TANK AND LINES

(HG)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2032007 Elbow, 900 ...... 5 2049101 Breather ...... 2 2073968 Connector, Swivel Nut ...... 6 2053263 Bushing, Reducer ...... 3 2073971 Hose ...... 7 2034486 Elbow, 900 ...... 4 2033385 Plug ...... 8 2073968 Connector, Swivel Nut ......

THINK

Look carefully before starting machine in motion.

[70] EATON YALE Be TOWNE INC, TB065 1 2 3 4 6

11 10 9 8 1

TP2415

ACCELERATOR LINKAGE

(HG)

Item Part No. Descril!tion No. Req'd. Item Part No. Descril!tion No. Reg'd. 1 2007026 Cable, Choke ...... 1 10 2031370 Nut,Lock ...... •. 1 2 2031952 Spring ...... 1 11 2049610 Clip, Tension ...... 1

3 2077974 Bracket ••• 0 ••••• • •••••• • ••• 1 12 2040988 Guide,Rod ...... 1 4 2031758 Pin, Cotter ...... 2 13 2031475 Bolt ...... 1

5 2031968 Pin •••• 0 ••••••••••••••••••• 1 13A 2031391 Washer, Lock ...... 1 6 2049926 Pedal Assy., Accelerator ..... 1 13B 2031617 Nut ...... 1 7 2031661 Pin, Clevis ...... 1 14 2077983 Rod, Throttle ...... 1 8 2031759 Pin, Cotter ...... 1 15 2031370 Nut,Lock ...... 1

9 2031675 Clevis ...... 1 16 2032762 Joint, Ball ••••• 0 ••• 0 ••• 0 •••• 1

THINK Know the work area.

TB06S EATON YALE & TOWNE INC. [71] I 0-"-+------7-4

FUEL FILTER (GM &. HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2079431 Filter Assy., Fuel 3 6952880 Bolt ...... 2 (lncl. Items 1 thru 5) ...... 1 4 6952881 Ring ...... 2 1 2078834 Cartridge ...... 2 5 6950956 Seal ...... 2 2 6952879 Head ...... 1 THINK Use lights after dark.

[72] EATON YALE Be TOWNE INC. TB065 2 3 5

6

7 8

9 23-----.- ~~ .....--10

~~-11

22 ~

21-----~'

20 19 18 17 16 15 14 13 12 TP2420

AIR CLEANER AND EXHAUST SYSTEM

(GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2052546 Air Cleaner Assy. (Inc!. 12A Washer, Lock (N.S.S.) Items 1 & 14& 16Thru 23) ... 1 (Order Item 14) ...... 2

1 6952793 "0" Ring ••••••••••••••••• '0 1 12B Nut(N.S.S.) (Order 2 2031475 Bolt ...... 4 Item 14) ...... 2 2A 2032960 Washer, Flat ...... 6 13 6950652 BodyAssy...... 1 2B 2031391 Washer, Lock ...... 4 14 2036853 Band, Mount ...... 2

2C 2031617 Nut ...... 4 15 6950090 Element Assy. • •••••••• 0 •••• 1 3 6952991 Clamp ...... 1 16 2022515 Washer, Gasket ...... 1 4 2079524 Cap, Air Stack ...... 1 17 2022516 Screw, Thumb ...... 1 5 2035725 Elbow, 90° Rubber ...... 1 18 6950653 Baffle Assy...... 1 6 2079523 Tube ...... 1 19 6950086 ClampAssy...... 1

7 2032044 Clamp ...... 4 20 2057939 Valve, Vacuator •••••••••• 0 •• 1

8 2035663 Elbow, 45° Rubber ...... 1 21 6752875 Spring •••• 0 •••••••••••••• • • 1 9 2031452 Bolt ...... 4 22 6952791 CupAssy...... 1 9A 2031390 Washer, Lock ...... 4 23 Gasket. Exhaust 10 2077975 Adapter Assy., Flange ...... 1 (Fum. W/Engine) ...... 1 11 2038266 Gasket ...... 1 24 2077964 Flange Assy...... 1 12 Bolt(N.S.S.) (Order 25 2046958 Clamp, Muffler ...... 1 Item 14) ...... 2 26 Bolt(Furn. W/Engine) ...... 4 26A Washer, Lock (N.S.S.) Not Serviced Separately (Fum. W/Engine) ...... 4 27 2078650 Muffler Assy. ••••••••••••• '0 1

TB065 EATON YALE & TOWNE INC. [73] 2 3 4 5 6 7

I I J !~- '- lU ~ ----

20 ------t~~ .;? 1--- /~ 19---- 8 18---- 9

10

17-----\\

16 15 14 13 12 11 TP23S3

AIR CLEANER AND EXHAUST SYSTEM

(HOI

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2079477 Air Cleaner Assy. (lncl. 8A Washer, Lock(N.S.S.) Items 9 & 11 Thru 17) ...... 1 (Orderltem 10) ...... 2 1 2057033 Gasket ...... 1 88 Nut(N.S.S.) 2 2031519 80It ...... 2 (Order Item 10) ...... 2 2A 2031393 Washer, Lock ...... 2 9 6952882 8odyAssy...... 1 3 2079469 Flange Assy...... 1 10 2002276 Band, Mount ...... 2 4 2031452 Bolt ... "_...... 4 1 1 6952885 Element Assy. ••••• 0.0 •••••• 1 4A 2032gs.s.. Washer, Flat ...... 6 12 6950220 Gasket ...... 1 4B 2031390 Washer, Lock ...... 4 13 6952792 Nut Assy...... 1 14 6950222 Baffle ...... 1 4C 2031616 Nut ••••••••• 0.0 •••••••••••• 4 15 6952887 Clamp Assy. 1 5 2048007 Cap, Air Stack ...... 1 ...... 16 6952840 Valve, Vacuator ..0 ...... 1 6 2032044 Clamp, Hose ...... 4 17 2062454 CupAssy...... 1 7 2067596 Elbow, 90° ...... 1 18 2046925 Nipple, Pipe ...... 1 8 Bolt(N.S.S.) 19 2034031 Clamp, Muffler ...... 1 (Order Item 10) ...... 2 20 2078565 Muffler Assy. ••••••• '0' ••••• 1

(N.S.S.) Not Serviced Separately

THINK TAKE time to be SAFE or you won't HAVE time to get old.

[74] EATON YALE 8: TOWNE INC. TB065 3 4 5 6 7

,

21--:

8 20- 9 19 ----l~1 10 18 .~ ~11>.:' ---- ~_~r"'" ~;::=~:::-... /.;.----~-- ~--" //

17--'

16---.~

15 14 13 12 11 TP2417

AIR CLEANER AND EXHAUST SYSTEM (HG)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2079477 AirCleaner Assy. (lncl. 8B Nut (N.S.S.) (Order Items 9 & 11 Thru 17) ...... 1 Item 10) ...... 2 1 2063801 Hose ...... 1 9 6952882 BodyAssy...... 1 2 2032041 Clamp ...... 2 10 2002276 Band, Mount ...... 2

3 2079183 Manifold Assy., Air Intake .... 1 11 6952885 Element Assy. • ••• 0 ••••••••• 1 4 2031452 Bolt ...... 4 12 6950220 Gasket ...... 1 4A 2032959 Washer, Flat ...... 8 13 6952792 Nut Assy. (lncl. 4B 2031390 Washer, Lock ...... 4 Item 12) ......

4C 2031616 Nut ••••••••••••• 0 •••••••••• 4 14 6950222 Baffle ...... 5 2048007 Cap,AirStack ...... 1 15 6952887 Clamp Assy......

6 2032042 Clamp ...... 2 16 6952840 Valve, Vacuator •••••••• 0 •••• 7 2067597 Elbow,90o ...... 1 17 2062454 CupAssy ...... 8 Bolt(N.S.S.)(Order 18 2053298 Bushing, Reducer ...... Item 10) ...... 2 19 2054961 Nipple, Pipe ...... 8A Washer, Lock(N.S.S.) 20 2034031 Clamp ......

(Order Item 10) ...... 2 21 2078565 Muffler Assy. •••• 0 •••••••••• (N.S.S.) Not Serviced Separately

THINK Keep the work area as smooth as possible.

TB065 EATON YALE Be TOWNE INC. [75] ':::J ~ 2 3 4 5 6 7 8 9 10 11

12

III ~ II ~~~ \\\ \~\'I \ \ IIllIi I~ .... ,,~IIIII 14 -I 0 z -< II I III 'T11E:::7 _\~\~I J,.r------®-£ ~!. !! !! ! 15 ~ r III ICF I ~II I 1\ \/llIli ~l r.;ou~ I 1111 ~. 16 AI -I 0 &ri1) I., I I ~ 11.1 Y II III~ I /1111 i ~ "I" . 17 z 37 I' I I III 18 z. i ~@PRES '< 19 fI ( , rr II _I I : IJ~ rr1 ~~~~ 20

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 TP2301 ~ m .. BATTERY AND WIRING

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2079410 Connector ...... 3 20 2082253 Harness, Headlight ...... 1 2 Starter (Furn. W/Engine) .... . 1 21 2079410 Connector ...... 4 3 2077956 Cable, Starter ...... 1 22 2078456 Wire, light Switch to 3A 2032834 Clip, Wire (Starter Cable Panel light ...... 2 &Wire)(N.I.) ...... 23 2078483 Wire, Circuit Breaker to 4 2046238 Switch, Stop light ...... light Switch ...... 5 6901391 Switch, Safety ...... 24 2078634 Switch, light ...... 6 2077960 Harness, MainWiring ...... 25 2062644 Switch, Ignition ...... 7 6950156 Brush Assy., Horn ...... 26 2078488 Wire, Horn Relay to Steer 8 2050575 Connector ...... Column Horn Wire ...... 9 2058276 Wire, Instrument Panel 27 2033377 Relay, Horn ...... Ground ...... 28 2048655 Horn ...... 10 2078490 Wire, Circuit Breaker to 28A 2048656 Bracket, Horn (N.J.) ...... Pressure Switch ...... 28B 2048657 Nut(N.J.) ...... 11 2079392 Wire, light Switch to 28C 2031450 Bolt, Horn Bracket & Relay Terminal Block ...... toFrame(N.J.) ...... 12 2063741 Wire,Hourmeterto 280 2031390 Washer, lock(N.I.) ...... Pressure Switch ...... 1 28E 2031616 Nut(N.I.) ...... 13 2082253 Harness, Headlight ...... 1 29 2078489 Wire, Horn Relay to Horn .... . 13A 2032859 Clip, Wire (Headlight Harness 30 2078485 Wire, Horn RelayWireto to Headlight Mounting Steer Column ...... Bolt)(N.I.) ...... 2 31 2077957 Cable, Ground ...... 14 2078481 Wire, Circuit Breaker to 32 Battery, 6 Volt, 150 Amp. Ammeter ...... 1 Hr., Type4-H ...... 2 15 2057049 Block, Circuit Breaker Gang .. . 1 32A 2078568 Hold Down Assy., Battery 15A 2038628 Bolt(N.J.) ...... 2 (N.J.) ...... 1 15B 2031389 Washer, lock(N.J.) ...... 2 32B 2078504 Block, Pine Spacer (N.J.) ...... 1 15C 2031615 Nut(N.J.) ...... 2 32C 2079237 Rod (N.I.) ...... 2 16 2078673 Block, Terminal ...... 1 320 2031391 Washer, lock(N.J.) ...... 2 16A 2036101 Screw(N.J.) ...... 2 32E 2031617 Nut(N.J.) ...... 2 16B 6950888 Washer, lock(N.J.) ...... 2 32F 2077987 Tray, Battery(N.I.) ...... 1 16C 2031863 Nut/N.J.I ...... 2 32G 2031769 Pin,Cotter(N.J.) ...... 2 17 2063741 Wire,HourmetertoGrol,Jnd .. . 1 33 2033412 Cable,Jumper ...... 1 18 2078482 Wire, Circuit Breaker to 34 2073556 Resistor ...... 1 Ignition Switch ...... 1 35 2078283 Alternator ...... 1 19 2033439 Connector, line ...... 2 36 Shut Down, Fuel (Fum. W/Engine ...... (N.J.) Not Illustrated 37 2078311 Harness, Tailight ......

THINK Give the job your full attention.

TB065 EATON YALE & TOWNE INC. [77] LIGHTS AND MOUNTING 1 Item Part No. Description No. Req'd. 2

A 2069852 Light, Stop & Tail (Incl. 3 Items 1, 2 & 3) ...... 2 B 2047997 Light, Rear Work (Incl. Items 1, 2 & 4) ...... 2 "----4 1 6951120 Frame...... 4 1A 6951121 Screw...... 12 2 6950508 Retainer...... 4 3 2071090 Lamp (Red) ...... 2 4 2048398 Lamp(Clear)...... 2 C 2074850 LampAssy., Flood (Incl. Items 5,6,8,9, 12& 13)(Top) ...... 2 5 6952380 Shell Assy...... 4 6 6950846 Bushing, Pivot ...... 4 *7 2031517 Bolt...... 4 *7A 2031393 Washer, Lock ...... 4 *7B 2031619 Nut...... 4 8 6950847 Washer...... 4 9 2032982 Nut...... 4 *10 2081491 BracketAssy., Light...... 2 11 2074849 Lamp Assy., Headlight (Incl. Items 5,6,8,9, 12 & 13)(Bottom) ...... 2 12 6952579 Retainer...... 4 13 2074853 Lamp, Headlight (Bottom) .... 2 13 2036355 Lamp, Floodlight (Top) ...... 2

*For Machines Having Serial Number 15-1 028 & Higher. 11 10 9 TP2388

THINK TAKE time to be SAFE or you won't HAVE time to get old.

[78] EATON YALE Be TOWNE INC. TB065 2

4 ~5

TP2299

TOOLS

Item Part No. Description No. Req'd.

A 2030340 Wrench Assy., Wheel (Incl.ltems 2 & 7) ...... B 2062739 Gun Assy., Grease (Incl.ltems 3, 4, & 5) ...... 1 1 2082071 Wrench, Main Pivot Pin ...... 1 2 2030341 Socket ...... 1 3 2062207 Gun, Grease ...... 1 4 2062738 Hose ...... 1 5 2062737 Coupler, Hydraulic ...... 1 6 2039106 Wrench, Wheel Bearing Nut .. 1 7 2030342 Handle ...... 1 8 2072266 Wrench, Chain ...... 1

DECALS

(Not Illustrated)

Item Part No. Description No. Req'd.

2079495 Kit, Decal ......

TB06S EATON YALE 8: TOWNE INC. [79] en :; ...~

C¥:t ~ ____---- co-.

.... -co-. ca co-.U"J

U"J - C¥:t- en co-. co-.

- c:t C¥:t

-C¥:t -~

-c:t

@!i)~ ~~.------....C¥:t

co-._------

[80] EATON YALE Be TOWNE INC. TB065 MAIN HYDRAULIC SYSTEM

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2031477 Bolt...... 4 19 Cylinder Assy., Bucket 1A 2031391 Washer, Lock...... 4 (See Page 92) ...... 2 2070814 FlangeHalf...... 2 20 Cylinder Assy., lift 3 2031521 Bolt...... 4 (See Page 94) ...... 3A 2031393 Washer, Lock ...... 4 21 2031916 Adapter, Straight 4 Sleeve Assy. (See (Incl.ltem 21A) ...... 4 Page 108 & 109) ...... 21A 2031961 "O"Ring ...... 4 5 2080183 Plate, Adapter ...... 22 2077258 Hose, Upper Right ...... 1 5A 2077945 Gasket (N.I.) ...... 22A 2075274 Hose, Upper Left (N.I.) ...... 1 6 2073604 Gasket ...... 23 2038058 Hose, Lower Right ...... 1 7 Pump, Main(See 23A 2037840 Hose, Lower Left(N.I.) ...... 1 Page 90 & 91) 24 2077671 Hose...... 1 7A 2031519 Bolt, Pump to 25 2031938 Elbow, 45° (Incl. Adaptor (N.I.) ...... 2 Item 25A) ...... 1 7B 2031393 Washer, Lock (N.I.) ...... 2 25A 2031961 "O"Ring ...... 1 7C 2032029 Adapter, Straight(N.I.) ...... 1 26 2038058 Hose...... 1 70 2075587 Cap(N.I.)...... 1 27 2077148 Tee ...... 2 8 2032040 Clamp, Hose ...... 2 28 2031916 Adapter, Straight 9 2058057 Hose...... 1 (lncl.ltem 28A) ...... 4 10 2059343 Hose...... 1 28A 2031961 "O"Ring ...... 4 11 2080904 Elbow, 45° ...... 1 29 2031521 Bolt...... 4 12 2077943 TubeAssy.,Suction...... 1 29A 2031393 Washer, Lock ...... 4 12A 2033309 "O"Ring...... 1 30 2033319 Flange Half ...... 2 13 2080905 Hose...... 1 31 2031477 Bolt...... 4 14 2038737 Elbow, 90° 31A 2031391 Washer, Lock ...... 4 (I ncl.ltem 14A) ...... 32 2070814 Flange Half ...... 2 14A 2031961 "O"Ring ...... 33 2072742 Valve, Pressure Relief...... 1 15 Valve, Main(See 34 2077603 SupportAssy., Angle...... 1 Page 82 & 83) ...... 35 2076846 Connector, Male ...... 2 15A 2033927 Adapter, Straight(N.I.) ...... 1 36 2077605 Hose...... 1 15B 2075587 Cap(N.I.)...... 1 37 2077094 Element, Filter ...... 1 15C 2053393 Bolt, Valve Mounting (N.I.) 4 38 Reservoir, Main Hydraulic 150 2031391 Washer, Lock(N.I.)...... 4 (SeePage30&31) ...... 16 2077351 Hose...... 1 39 2080379 Manifold Assy...... 1 16A 2072631 "O"Ring...... 1 40 2045180 Hose...... 1 17 2031916 Adapter, Straight 40A 2072631 "O"Ring ...... 1 (lncl.ltem 17A) ...... 1 41 2031540 Bolt...... 2 17A 2031961 "O"Ring...... 1 42 2033319 Flange Half ...... 2 18 2031929 Elbow, 90° (Incl. Item 18A) ... 1 43 2077943 Tube Assy., Suction...... 1 18A 2031963 "O"Ring...... 1 43A 2033309 "O"Ring ...... 1

(N.I.) Not Illustrated

THINK Never lift the bucket over ground crew or truck cab.

TB065 EATON YALE & TOWNE INC. [81] ~ 22 21 --- ~-23 19 20 -~O 18 .i\\j 16 11 -- -'Sl)~ 15, ~e24 "". ~~___ 25 ~ ~~~~~ 26 14 ~C\ \' """'" 28 21 13 ' ," 29 12 J / 3J 6l 69 I 1\ . 30

111 ~ \~~l 3! 3\ ~. rII d z 6 7 \ ~ ~($f;) \ ~ . 31 35 r~ 111 4 5 (j) 61 AI I ~~ . . 1 J ~~. ~ 2 I /// . Z ~ ~Q~~'i\\1 ~I[ij) ~(\ \ \ 111 Z P , ~ '¥U ~~ I 44 41 42 I ~I ~ ~~---- 62 I 45 63 ~ d 46 ~\J l ~ ~()~,""'\ '\. 64 47 0 '-... 6l$? 66 65 48 ~ ~\ \ '\ 51 j' 13 12 \ \ \ \a 61 49 t@~r\ 56 '6910 ~ ~ \ 54 55 ~~J----=11 1, ~ ~.tJ' 53 ~ 76 ()QlllJ'----.. \ 52 ~:=:.::;::: 1L 18 ~~, "" 94 1 51 O£- -19 ~ ~\ " 93 50 qfl)~ aL 80 <9(;)\ \ 92 .A IJj - 83 82 1 91 ~v- _ 90 (j))~~" _ 85 84 89 -- _ 81 86 88 TP2431 oiii .. 8l MAIN CONTROL VALVE ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2078135 Valve Assy., Control (Incl. 48 6750674 "0" Ring...... 1 Items 1 thru 91) ...... 49 6751350 Cap, Load Check...... 1 B 6751355 Valve Assy., Check & Overload 50 6751332 Cap...... 1 Relief (lncl. Items 51 2033967 Ring, Snap...... 1 62&69thru71) ...... 1 52 6751303 Spacer...... 1 1 6750960 Plug, Adjusting...... 1 53 6751304 Spring ...... 1 2 6751342 Spring ...... 1 54 6751085 Washer...... 1 3 6750957 Cam ...... 1 55 6751303 Spacer...... 1 4 6750955 Detent, Washer ...... 1 56 6751300 Retainer...... 1 5 6750956 Ball...... 8 57 6750336 "O"Ring ...... 1 6 6751341 CapAssy...... 1 58 6750336 "O"Ring ...... 1 7 6751340 Stud...... 1 59 6751300 Retainer...... 1 8 6751338 Retainer...... 1 60 6751333 Retainer & Wiper...... 1 9 6751339 Spring ...... 1 61 Spool, Bucket Control 10 6751337 Retainer...... 1 (N.S.S.)(Order Item A) ...... 11 6751336 Retainer...... 1 62 6751384 Relief Assy., Overload 12 2033948 "O"Ring ...... 1 (I ncl. Items 63 thru 68) ...... 13 6750336 "O"Ring ...... 1 63 6750674 "O"Ring ...... 14 6751335 Sleeve...... 1 64 6751354 Ring, Back-Up ...... 15 Spool, Hoist Control 65 2041355 "O"Ring ...... (N.S.S.)(Orderitem A) ...... 1 66 6750936 Ring, Back-Up ...... 16 6751334 Sleeve...... 1 67 2040259 "O"Ring ...... 17 6750346 "0" Ring...... 1 68 6750936 Ring, Back-Up ...... 18 6751318 Retainer, Seal...... 1 69 6751351 Spring ...... 19 6750336 "0" Ring...... 1 70 6751352 Poppet ...... 20 6751316 Wiper...... 1 71 6751353 Sleeve, Check Seat ...... 21 6751317 Retainer...... 1 72 Housing (N.S.S.) 22 2044992 "0" Ring...... 1 (Order Item A) ...... 23 6751315 Eye...... 1 73 6751361 Poppet Load Check, 24 6751362 Cap, Check Seat ...... 2 Bucket Spool (lncl. 1 25 2041342 "0" Ring...... 2 each of Items 26 6751363 Cap, Load Check...... 2 24 Thru 36) ...... 2 27 6751364 Ball...... 2 74 6751345 Poppet Assy...... 1 28 6750674 "0" Ring ...... 2 75 6751347 Spring ...... 1 29 6751354 Ring, Back-Up...... 2 76 2039191 Seat...... 1 30 2041355 "O"Ring ...... 2 77 2039188 Plunger...... 1 31 6750936 Ring, Back-Up...... 2 78 2039187 Spring ...... 1 32 2040259 "0" Ring...... 2 79 6750627 "O"Ring ...... 1 33 6750936 Ring, Back-Up...... 2 80 6750628 Ring, Back-Up...... 1 34 6751351 Spring ...... 2 81 2041342 "0" Ring...... 1 35 6751352 Poppet...... 2 82 6751343 Cap...... 1 36 6751353 Sleeve...... 2 83 6751344 Screw, Set...... 1 37 6750288 Plug...... 1 84 2039183 Stat-O-Seal ...... 1 38 6751366 Adapter...... 1 85 2033514 Nut,Jam ...... 1 39 6751274 Plug...... 1 86 2039183 Stat-O-Seal ...... 1 40 6751353 Sleeve, Check Seat ...... 1 87 2039182 Nut, Acorn ...... 1 41 6751352 Poppet...... 1 88 2041385 Seat...... 1 42 6751351 Spring ...... 1 89 2041355 "O"Ring ...... 1 43 6750936 Ring, Back-Up...... 1 90 6750628 Ring, Back-Up...... 1 44 2040259 "0" Ring...... 1 91 6751348 Sleeve, Seat ...... 1 45 6750936 Ring, Back-Up...... 1 92 6751349 Sleeve, Drain ...... 1 46 2041355 "0" Ring ...... 1 93 2041342 "O"Ring ...... 1 47 6751354 Ring, Back-Up...... 1 94 6751021 Plug...... 1 (N.S.S.) Not Serviced Separately

THINK Keep the brakes properly adjusted.

TB065 EATON YALE & TOWNE INC. [83] , 26------~O 25---______~O 1 24------8 I ~-o~~~------2 C)~~~------3 23 :::u 22------~ I ~ ~-~- 4

21------~~~l ~~ 5 -~-=~~~------6 ~.--... ----- 7 20---___.~

8 1-~..... -- 19------+•. ~~ u--~--___ 9 18-______~~ 10

12 13

14

TP2432

[84] EATON YALE 8: TOWNE INC. TB065 BUCKET DETENT ASSEMBLY

Item Part No. Description No. Req'd. A 6955517 Valve Assy., Main Control (lncl.ltemsB& 11) ...... B 2082942 Detent Assy., Bucket Spool (lncl. Items 1 thru 9 & 12 Thru26) ...... 1

1 6750242 Retainer, Ball .. ~ ...... 1 2 2022271 Ball ...... 6

3 2033964 "O"Ring •••••••••• D •••••••• 1

4 6751307 Cover •• 0 ••••••••••••••••••• 1 5 6751306 Detent, Barrel ...... 1 6 6750415 Pins ...... 2 7 6751305 End,Spool ...... 1

8 6751304 Spring •••• 0 •••••••••••••• 0. 1 9 6751303 Retainer ...... 2 10 Spool, Bucket Control (N.S.S.) . 11 Valve, Main Control (See Pages 82&83) 12 6750336 "O"Ring ...... 2 13 6751300 Retainer ...... 2 14 6751333 Retainer ...... 1 15 6751309 Cam ...... 1

16 6751108 Pin ••• 0 ••••••••• 0 •••••••••• 2 17 6750423 Link ...... 2 18 6751310 Plunger ...... 1 19 6751308 Spring ...... 1 20 6751311 Locknut ...... 1 21 Housing, Coil (N.S.S.) (Order Item B) ...... 1 22 6751313 Grommet ...... 2 23 6751099 Coil ...... 1

24 6751312 Stop, Plunger •••• 0 •••••••••• 1

25 2033306 "0" Ring ••••••••••••• 0 ••••• 1 26 6751100 Ring, Snap ...... 1

(N.S.S.) Not Serviced Separately

THINK Never engage in horseplay or practical jokes on the job.

TB065 EATON YALE & TOWNE INC. [85] =

en ______,

- en- -CD -r- co

[861 EATON YALE & TOWNE INC. TB065 ,

VALVE CONTROLS

Item Part No. Description No. Req'd.

1 2077719 Bearing, Thrust ...... 4 2 2048821 Spacer ...... 1 3 6950131 Seal,Oil ...... 4 4 2077717 Bearing, Needle ...... 4 5 2077767 Lever Assy., Control (lncl.ltems 3 & 4) ...... 1 6 2079927 Knob, Ball, Bucket (Tilt) ...... 1 6 2079928 Knob, Ball (Hoist) ...... 1 7 2033537 Nut,Jam ...... 2 8 2077762 Lever Assy., Control (lncl.ltems 3 & 4) ...... 1 9 2077759 Bar,Lock ...... 1 10 2031533 Bolt ...... 4 10A 2032962 Washer, Flat(N.I.) ...... 4 10B 2031393 Washer,Lock ...... 4 10C 2031619 Nut ...... 4 11 2031675 Clevis ...... 2 12 2031764 Pin, Cotter ...... 2 13 2031661 Pin, Clevis ...... 2 14 2033514 Nut ...... 2 15 2079955 Cable, Control ...... 2 16 2077720 Bearing, Rod End ...... 2 17 2031475 Bolt ...... 2 17A 2031391 Washer, Lock ...... 2 17B 2031617 Nut...... 2 18 2077760 Shaft ...... 1 19 2031454 Bolt ...... 2 19A 2031390 Washer,Lock ...... 2 19B 2031616 Nut ...... 2

(N.I.) Not Illustrated

THINK Look carefully before starting machine in motion.

TBOS5 EATON YALE 8: TOWNE INC. [87] TP2402

AIR SHIFT, REVERSE TO FORWARD

(Optional)

Item Part No. Description No. Req'd. Item Part No. Descri~tion No. Req'd. 1 2034486 Elbow, Adapter, 900 ••••..• 0. 1 8 2073971 Hose ...... 1 2 2073968 Adapter, Hose, Push-Lok ..... 4 9 Nut,Jam (Furn. W/ltem 12) 1 3 2032007 Adapter, Elbow, 900 ...... 3 10 2031477 Bolt ...... 2 4 Lever, Shift (See Sep. lIIus) lOA 2031391 Washer, Lock(N.I.) ...... 2 5 2080599 Lever Assy., Control lOB 2031617 Nut(N.I.) ...... 2 (lncl./tems 5A Thru 7) ...... 1 11 2080990 Bracket, Mount ...... 1 5A 2080600 Lever, Control ...... 1 12 2046020 Cylinder, Air ...... 1

6 2077717 Bearing ••••••••••• 0 •••••••• 2 13 2076965 Hose ...... 1

7 2077718 Seal •••••••••• 0 •••••••••••• 2 14 Reservoir, Air (See Air Compressor Piping) ...... (N.I.) Not Illustrated

[88] EATON YALE Be TOWNE INC. TB065 ,

/ ( :~ 18~ ~--: 17~ @----- 6 16~S 0----- 7 Iiil 1----- 15 0----- 8 Q __---9

~-----10

~'4----11

~ __ 12

I \~ .'

-~ TP2284

AIR SHIFT LEVER

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2063317 Lever Assy., Air Shift 9 6952401 Poppet ...... 1 (Incl. Items 1 thru 21) ...... 10 6952403 Spring ...... 1 B 6955359 Kit, Service (Incl.ltems 1 thru 4, 11 6952734 Body, Valve ...... 1 6,8, thru 10,13,20& 21) ..... 1 12 6951930 Screen ...... 1 1 6952404 Spring ...... 1 13 6952406 Screw ...... 6 2 6952407 Ring, Retainer ...... 1 14 6952735 Body, Handle ...... 1 3 6952408 "0" Ring ...... 1 15 6952729 Rod, Push ...... 1

4 6952402 Stem ...... 1 16 6952730 Ring, Retainer •••••• 0 ••••••• 1 5 6952730 Ring, Retainer ...... 1 17 6952731 Spacer ...... 1 6 6952409 "O"Ring ...... 1 18 6952728 Knob ...... 1 7 6952736 Valve, Seat Spool ...... 1 19 6952732 Button ...... 1 8 6952409 "O"Ring ...... 1 20 6952405 Screw ...... 1 21 6952355 Boot •••••••.•••.•••.•. o. 0.' 1

THINK Never leave operators seat with the arms raised.

TB065 EATON YALE & TOWNE INC. [89] '8.....

19 16 17 18 14 15

13 I

z~ ~ r PI aAI z~ PI Z P

~ 3l MAIN AND STEERING HYDRAULIC PUMP

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2078120 Pump Assy., Main(lncl. 18 6800124 Bearing •• eo •••••••••••••••• 1 Items 1 thru 41 ) ...... 19 6800127 Shaft ...... 1 B 6955419 Kit. Cartridge (lncl. Items 20 6800257 Seal ...... 1 5 thru 9 & 32 thru 38 ...... 21 6800490 Body ...... 1 C 6955456 Kit, Cartridge (Incl. Items 22 6800258 Wiper ...... 1 12 thru 16& 25 thru 31 ) ... .. 23 6800128 Washer ...... 1 D 6955051 Kit, Seal (Incl.ltems 5 thru 24 6800479 Ring, Snap ...... 1 8,15,16,20,22 25 6800256 Ring, Back-up ...... 1 25 thru 27 & 38) ...... 1 26 6800254 "O"Ring ...... 1 1 6800119 Bolt ...... 4 27 6800252 "0" Ring ...... 1

2 6800121 Plug •••••••••••••••• 0: •••••• 1 28 6800108 Kit, Vane(lncl. 1OVanes & 3 6800118 Ring,Snap ...... 1 10 Inserts) ...... 1

4 6800485 Cover ...... 1 29 6800107 Rotor •••••••••••••••••• 0 ••• 1 5 6800247 Ring, Back-up ...... 1 30 6800305 Plate, Wear ...... 1 6 6800249 "O"Ring ...... 1 31 6800260 Screw ...... 2 7 6800250 Ring, Back-up ...... 1 32 6800259 Screw ...... 2 8 6800251 "0" Ring ...... 1 33 6800115 Pin ...... 2 9 6800484 Plate, Pressure ...... 1 34 6800493 Plate, Wear ...... 1 10 6800122 Bolt ...... 4 35 6800494 Ring (See Note) ...... 1 11 6800123 Housing ...... 1 36 6800112 Kit, Vane (lncl. 10Vanes& 12 6800102 Pin ...... 2 10 Inserts) ...... 1 13 6800550 Ring ...... 1 37 6800495 Rotor (See Note) ...... 1 14 6800304 Plate, Pressure ...... 1 38 6800248 "0" Ring ...... 1 15 6800253 Ring, Back-up ...... 1 39 6800496 Valve, Relief ...... 1 16 6800255 "0" Ring ...... 1 40 6800121 Plug ...... 1 17 6800125 Ring, Lock ...... 1 41 6800120 Spring ...... 1

Note: Item 35 & 37 Must be Serviced Together.

THINK Use lights after dark.

TB06S EATON YALE & TOWNE INC. [91] 1 2 3 4 5 6 7 8 9 10 11 1 j ~

23 22 21 20· 19 18 17 16 15 14 13 12 TP2339

BUCKET CYLINDER ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2079145 Cylinder Assy., Bucket 10 2081136 Seal, Piston ...... 1 (IncL Item 1, 3 thru 12 11 2081132 Spacer ...... 1 & 14thru 23) ...... 12 6700701 Screw,Set ...... 2 B 6955443 Kit, Service (Incl. Items 13 2030225 Fitting, Grl:!ase ...... 1 6 thru 8, 10, 16, 20, 14 2077537 Bushing ...... 1 22&23) ...... 1 15 6955437 Rod Assy. (IncLltem 14) ...... 1 1 2077537 Bushing ...... 1 16 2081131 Wiper ...... 1 2 2030225 Fitting, Grease ...... 1 17 2081137 Nut, Cartridge ...... 1

3 6955436 Body Assy. (lncLltem 1) ...... 1 18 6750221 Plug, Nylon ••••••••••••• 0 ••• 2

4 2075186 Nut,Lock ...... 1 19 2081128 Stuffing Box ••• 0 •••••••••••• 1

5 2081133 Piston, Rear Half .0 •••••••••• 1 20 2081130 Seal • ••••••••••• 0 •••••••••• 1

6 2081135 Bearing ••••••••••••••••• 0 •• 1 21 2081129 Bearing, Rod ...... 1 7 2081136 Seal, Piston ...... 1 22 6700741 Ring, Back-Up ...... 1

8 2072632 "0" Ring ...... 1 23 6700740 "O"Ring • ••••••••• 0 •••••••• 1 9 2081134 Piston, Front Half ...... 1

THINK Set parking brake when leaving seat or shutting down for the day.

[92] EATON YALE Be TOWNE INC. TB065 , 1 2 3 4 5 6 7 8 9 10 11

, ~ 'Vo~~, rJ ~IOi WO~ ~ \lilV,.vn ~(~ '~CVOo~ ~@~" ~ fJJ@· q~ '~ ~ \ 23 22 21 20 19 18 17 16 15 14 13 12

TP2338

LIFT CYLINDER ASSEMBLY

Two Cylinders Used Per Machine; Quantity Shown is For One Cylinder

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2079144 Cylinder Assy., Lift (Incl. 10 2081152 Seal. Piston...... 1 Items 1, 3 thru 13 11 2081153 Spacer...... 1 & 15 thru 23) ...... 12 6700701 Screw. Set...... 1 B 6955444 Kit. Service (lncl. Items 13 6955439 Rod Assy. (Incl. Item 15) ...... 1 6 thru 8, 10, 16, 20, 14 2030225 Fitting, Grease...... 1 22&23) ...... 15 2057986 Bushing...... 1 1 2077091 Bushing ...... 16 2081131 Wiper...... 1 2 2030225 Fitting, Grease ...... 17 2081154 Nut, Cartridge...... 1 3 6955438 Body Assy. (Incl.ltem 1) ...... 18 6750221 Plug, Nylon ...... 1 4 2075186 Nut,Lock ...... 19 2081146 Stuffing Box ...... 1 5 2081150 Piston Half, Rear ...... 20 2081130 Seal...... 1 6 2081151 Bearing, Piston ...... 21 2081129 Bearing, Rod ...... 1 7 2081152 Seal, Piston ...... 22 2081148 Ring, Back-Up...... 1 8 2072632 "O"Ring ...... 23 2081147 "0" Ring ...... 1 9 2081149 Piston Half, Front ......

THINK Use care on slopes.

[94] EATON YALE & TOWNE INC. TB065 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15'

23 22 21 20 19 18 17 16

TP2418

[96] EATON YALE & TOWNE INC. TB065 ,

STEERING HYDRAULIC SYSTEM

Item Part No. Description No. Req'd. 1 Pump, Main (See Page 90 & 91) 2 2049515 Hose...... 2 3 2077672 Tee...... 2 4 2069353 Spacer...... 2 5 Valve Assy., Cushion (See Page 100) ...... 6 2031468 Bolt...... 2 6A 2032959 Washer, Flat...... 2 6B 2031390 Washer, Lock ...... 2 7 2077942 Hose...... 2 8 2077151 Hose...... 1 9 2031914 Adapter, Straight (Incl.ltem 9A) 2 9A 2031959 "0" Ring ...... 2 10 2073627 Adapter, Straight(lncl.ltem 10A) 2 10A 2031959 "O"Ring...... 2 11 Gear Assy., Steering (See Page 102 & 103) ...... 1 2 2077680 Hose...... 2 13 2031925 Adapter, 90° (Incl.ltem 13A) .. 4 13A 2031959 "O"Ring...... 4 14 2078567 Plate, Retainer ...... 4 14A 2081079 Spacer(N.I.) ...... 4 15 2031555 Bolt...... 4 15A 2031395 Washer, Lock...... 4 16 2031471 Bolt...... 2 16A 2032960 Washer, Flat ...... 2 16B 2031391 Washer, Lock ...... 2 16C 2031617 Nut...... 2 17 2032869 Clamp...... 4 18 Reservoir, Main Hydraulic (See Page30&31) ...... 19 2077533 Tee (Incl. Item 19A) ...... 1 19A 2031960 "O"Ring...... 1 20 2080385 Hose...... 1 21 2081006 Hose...... 1 22 2073570 Adapter, 90° (Incl. Item 22A) . . 1 22A 2031959 "O"Ring...... 1 23 2031915 Adapter, Straight (Incl.ltem 23A) 1 23A 2031960 "O"Ring...... 1

(N.I. Not Illustrated

TB065 EATON YALE & TOWNE INC. [97] 3 4 5 6 . 7 8 9 , j

20 19 18 17 16 15 14 13 12 11 TP2335

STEER CYLINDER ASSEMBLY

Two Cylinders Used Per Machine; Quantity Shown is For One Cylinder

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2078321 Cylinder Assy., Steer(lncl. 8 2081117 "O"Ring ...... Items 1,3 thru 8, & 9 2080784 Spacer, Cylinder ...... 10thru 19) ...... 10 2033250 Fitting, Grease ...... B 6955440 Kit, Service (I ncl. 11 6955442 Rod Assy., (Incl. Items 5, 6, 8, 14, 15, 1 of Item 1) ...... 1 17& 18) ...... 1 12 2081119 Nut, Cartridge ...... 1 1 2057986 Bushing ...... 2 13 6750221 Plug, Nylon ...... 1 2 2033250 Fitting Grease ...... 1 14 6700701 Screw,Set ...... 1 3 6955441 Body Assy. (Incl. 1 of 15 2081113 Wiper ...... 1 Item 1) ...... 1 16 2081112 Seal, Rod ...... 1 4 2081530 Nut,Lock ...... 1 17 2081110 Stuffing Box ...... 1 5 2081118 Seal, Piston ...... , .... 2 18 2081114 Ring, Back-Up ...... 1

6 2081116 Bearing, Piston ... , ...... 1 19 2072635 "O"Ring •• 0 ••• 0 _ ••••••••••• 1 7 2081115 Piston ...... 1 20 2081111 Bearing, Rod ...... 1

THINK Never leave operators seat with the engine running.

[98] EATON YALE & TOWNE INC. T8065 ,

2 3

TP2212

CUSHION VALVE

Item Part No. Description No. Req'd.

A 2082473 Valve Assy., Cushion (Inc!. Items 1 thru 9) ...... 1 1 6750304 Cap ...... 2 2 2082474 Spring ...... 2 3 6750301 Guide, Ball & Spring ...... 2 4 6750305 Housing ...... 1 5 6750295 "0" Ring ...... 2 6 6750296 Seat ...... 2 7 6750300 Ball ...... 2 8 6750297 Shim. (.010) ...... 4 9 6750303 "0" Ring ...... 2

THINK Never coast in neutral.

[100] EATON YALE & TOWNE INC. TB065 _.. 1 , 0" 2 ® .. 3 14 4 ~ .... ~'4. 5 - -& 7

8

-----9

/ /

\-.------10 11------~

TP2214 STEERING GEAR INSTALLATION

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2046341 Button Assy., Horn (lncl. 9 2031479 Bolt, Steer Gear to Items 1 thru 7 & 14) ...... 1 DeckAssy...... 2

1 6950159 Cover, Weather •••••••••• 0 •• 1 9A 2031391 Washer, Lock ...... 2 2 6950160 Button, Horn ...... 1 9B 2032960 Washer, Flat ...... AR 3 6950161 Cup, Contact ...... 1 10 Gear Assy., Steering 4 6950162 Spring ...... 1 (See Sep. lIIus.) 5 6950163 Cap, Contact ...... 1 11 6950143 Bolt, Steer Unit to Column .... 2 6 6950120 Base, Plate Assy...... 1 11A 2031391 Washer,Lock ...... 2

7 2046342 Nut ••••••••••••••••••••••• 0 1 12 2073861 Block ...... 1 8 2046338 Wheel, Steering ...... 1 13 2031480 Bolt ...... 2 8A 2034063 Spinner, Steering Wheel 13A 2031391 Washer, Lock ...... 2

(N.I.) ••••• ••••• ••••• •••• 0 •• 14 6950121 Screw ...... 3 (N.I.) Not Illustrated (AR) As Required

TB065 EATON YALE & TOWNE INC. [101] -

:~ .- /

------~TB065 [102] EATON YALE & TOWNE INC. STEERING GEAR SHAFT COLUMN AND ORBITAL UNIT ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A Shaft, Column & Orbitrol Unit 16A 2031391 VVasher,Lock ...... 2 Assy., Steering Gear(lncl. 17 6952633 Bolt, End Cap ...... 7 Item 1 thru 15 & 17 18 6952632 Cap,End ...... 1 thru41) ...... 19 6952629 Gear, Set ...... 2 B 2049562 Shaft & Column Assy., 20 6952630 Spacer ...... 1 Steering (Incl. Items 21 6952631 Spline ...... 1 1 thru 15) ...... 22 6952628 Plate, Spacer ...... 1 C 2073256 Orbitrol UnitAssy. (Incl. 23 6950406 Spacer ...... 1 Items 1 7 thru 41) ...... 1 24 6950127 Control Drive ...... 1 1 6950208 Terminal & VVireAssy ...... 1 25 6952635 Valve Assy., Control (Incl. 2 6950149 Contact,lnsulator ...... 1 Items26thru35) ...... 3 6950150 Spring, Contact ...... 1 26 Sleeve (N.S.S.)(Order 4 6950151 VVasher, Contact ...... 1 Item25) ...... 1 5 6950144 Ring, Retaining ...... 1 27 6950138 Spring ...... 1 6 6950146 Ring, Retaining ...... 2 28 6950139 Ball ...... 1 7 6950145 Bearing Assy ...... 1 29 6950140 Seat, Check ...... 1 8 6950147 ShaftAssy.,Steering ...... 1 30 6950141 Plug, Seal ...... 1 9 6950152 Ring, Contact ..... " ...... 1 31 6950142 "O"Ring ...... : .. 1 10 6950153 Insulator, Contact Ring ...... 1 32 6950136 Pin, Centering ...... 1 11 6950158 Connector, Two-VVire ...... 1 33 6952636 Disc,Pin ...... 2 12 6950157 VVire, Terminal ...... 1 34 6950137 Spring, Centering ...... 6 13 6950155 Screw, Horn Brush To 35 Spool (N.S.S.) (Order Tube ...... 2 Item25) ...... 1 14 6950156 Brush Assy., Horn (Incl. 36 6950134 "O"Ring ...... 1 Item 12 ...... 37 6950133 Bushing, Cap Locator ...... 1 15 6950205 Tube & Flange Assy. 38 6950132 Seal,QuadRing ...... 1 16 6950143 Bolt, Column to Orbitrol 39 6952634 Plate Assy., Mounting ...... 1 Unit ...... 2 40 6950129 Bolt. Mounting Plate ...... 4 16 2031474 Bolt,ColumntoOrbitrol 41 6950131 Seal, Oil ...... 1 Unit ...... 2

(N.S.S.) Not Serviced Separately

THINK Never lift the bucket over ground crew or truck cab.

TB065 EATON YALE & TOWNE INC. [103] 1 ~

~\M-\~--3

~ 4

25

5

19

18

17 16 15 14 13 12 11 10 9

TP2428

[104] EATON YALE & TOWNE INC. TB065 TRANSMISSION CONTROLS

Item Part No. Description No. Req'd. 1 2033542 Handle ...... 2 2 2080916 Shift Lever Assy., Transmission ...... 1 3 2045717 Clamp ...... 1 4 2031475 Bolt ...... 2 4A 2031391 VVasher,Lock ...... 2 5 2031522 Bolt ...... 2 5A 2031393 VVasher,Lock ...... 2 5B 2031619 Nut ...... 2 6 2031480 Bolt ...... 2 6A 2032960 VVasher, Flat ...... 2 6B 2031617 Nut ...... 2 7 2077291 Block, Guide ...... 1 8 2077071 Bearing, Flange ...... 1 9 2073756 SupportAssy...... 1 10 2077261 Rod Ends ...... 4 11 2031373 Nut ...... 4 12 2031475 Bolt ...... 4 12A 2031391 VVasher, Lock ...... 4 12B 2031617 Nut ...... 4 13 2080937 Rod, 1-2-3 ...... 1 14 2080936 Rod, F-N-R ...... 1 15 2079419 Plate, Support ...... 1 16 2053393 Bolt ...... 3 16A 2031391 VVasher,Lock ...... 3 17 2045563 Spacer ...... 3 18 2031522 Bolt ...... " ...... 2 18A 2031393 VVasher,Lock ...... 2 18B 2031619 Nut ...... 2 19 2079565 BellcrankAssy. (lncl. Item 19A) ...... 2 19A 2047781 Bushing (N.l.) ...... 2 20 2079418 Spacer ...... 2 21 2079413 Link, 1-2-3 ...... 2 21A 2079412 Link, F-N-R ...... 2 22 2031661 Pin, Clevis ...... 2 22A 2031760 Pin, Cotter ...... 2 23 2079414 Screw, Shoulder ...... 2 24 2031526 Bolt ...... 2 24A 2032962 VVasher, Flat ...... 2 24B 2031393 VVasher, Lock ...... 2 24C 2031619 Nut ...... 2 25 2073747 Spacer ...... 2

(N.l.) Not l11ustrated

THINK Remove or fasten any loose items in the operators compartment.

TB065 EATON YALE & TOWNE INC. [105] 2 3 4 5 6 1 8

TP2424 TRANSMISSION HYDRAULIC SYSTEM

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2077953 Hose ...... 11 2031985 Adapter, Straight ...... 1

2 2016842· Tee •••••••• ••••• • 0 ••••••••• 12 2073968 Connector, Swivel Nut ...... 1 3 2036602 Adapter, Straight ...... 13 2031916 Connector, Straight 4 Transmission (See (lncl. Item 13A) ...... 1 Page 107) ...... 13A 2031961 "0" Ring(N.I.) ...... 1 5 2080995 Plug ...... 14 2077954 Hose ...... 1 0 6 2032007 Elbow, 90 •••••••••• 0 •••••• 15 2077958 Clip ...... 2 7 2073968 Connector, Swivel Nut ...... 16 2031559 Bolt ...... 2 8 2077931 Hose ...... 16A 2031621 Nut ...... 2 9 Gauge, Transmission Pressure 17 2031990 Connector, Straight ...... 2 (See Page 64) ...... 18 2053273 Bushing, Reducer ...... 2 10 2032274 Elbow, 900 ...... 19 Radiator(See Page 60-62) ... (N.I.) Not Illustrated THINK Keep the brakes properly adjusted.

[106] EATON YALE & TOWNE INC. TB065 9 B 7 6 TP2423

TRANSMISSION MOUNTING

Item Part No. Description No. Req'd. 1 2081002 Seal Plug, Adjustable ...... 2 2077999 Pipe,Fill ...... 3 2077995 Elbow, 90° Reducing ...... 4 2033467 Nipple ...... 5 Transmission-Converter Assy. (See Page 111) ...... 6 2031580 Bolt...... 4 7 2078229 Plate, Rear Mount ...... 2 8 2067438 Nut,Lock ...... 4 9 2031576 Bolt...... 4 9A 2031396 Washer, Lock ...... 4

TB065 EATON YALE & TOWNE INC. [107] 56 45 \~ \ \

[108] EATON YALE Be TOWNE INC. TB065 , TORQUE CONVERTER ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2030814 Screw...... 4 33 6901756 Impeller...... 1 2 2031392 Washer, Lock ...... 4 34 6901725 Ring, Retainer ...... 1 3 6901727 Ring, Snap...... 2 35 6901789 Baffle, Oil (Incl.ltem 15) ...... 1 4 2019228 Bearing...... 2 36 6901724 Ring, Seal ...... 1 5 6901726 Support, Bearing ...... 2 37 6701365 Spring, Detent ...... 2 6 6901728 Gear...... 2 38 2039490 Ball, Detent ...... 2 7 6901749 Ring, Snap...... 1 39 6901679 Gasket...... 1 8 6901747 Ring Assy., Sleeve & Snap (Incl. 40 Valve Assy., Control Items 7 & 9), Charging Pump. (See Sep. lIIus.) 8A 6901750 Ring Assy., Sleeve & Snap (Incl. 41 2031391 Washer, Lock ...... 9 Item 9) Main Pump...... 1 42 2031481 Screw...... 9 9 2039312 Ring, Snap...... 2 43 Not Applicable 10 6901739 Gasket...... 1 44 Not Applicable 11 6901742 "O"Ring ...... 1 45 2039267 Screw...... 8 12 6901741 "O"Ring ...... 1 46 6950168 Washer...... 8 13 6901743 "O"Ring ...... 1 47 2039266 Kit, Ring Gear 14 Pump, Filter & Reg. Valve (I ncl.ltems 45 & 46 ...... 1 (SeeSep.lllus.) 48 2039325 Sleeve...... 1 15 2039278 Seal,Oil ...... 1 49 2031475 Screw...... 24 16 6901729 Gear,lmpeller Hub ...... 1 49A 2031391 Washer,Lock ...... 24 17 2039290 Ring, Snap...... 1 50 2039265 Cover...... 1 18 2039292 Ring, Seal ...... 1 51 2039261 Bearing...... 1 19 6901720 Support, Stator...... 1 52 2039324 Ring, Retainer ...... 1 20 6900781 Shaft, Turbine...... 1 53 6901794 "0" Ring...... 1 21 6900786 Gear...... 1 54 2039262 Ring, Retainer ...... 1 22 6900785 Ring, Retainer ...... 1 55 6901762 Turbine ...... 1 23 6901711 Housing & Tube Assy., Converter 1 56 Not Applicable 24 6901719 Bearing...... 1 57 2039262 Ring, Retainer ...... 1 25 2039293 Ring, Seal ...... 1 58 2039263 Ring, Retainer ...... 1 26 2035686 Washer, Lock...... 6 59 6901763 Member, Reaction...... 1 27 2031519 Screw...... 6 60 6901396 Spacer...... 1 28 2030811 Screw...... 8 61 6901761 Ring, Retainer ...... 1 29 2039277 Washer...... 8 62 6901807 Cover,PumpHole(N.I.) ...... 1 30 6901760 Bearing...... 1 63 6901808 Gasket, Pump Hole Cover (N.I.) 1 31 6901757 Hub,lmpeller ...... 1 64 2031473 Screw, Pump HoleCover(N.I.) . 2 32 6901758 "O"Ring ...... 1 64A 2031391 Washer, Lock(N.I.) ...... 2

(N.I.) Not Illustrated

NOTE: For Complete Transmission-Converter Assy. Refer to Page 111.

TB065 EATON YALE & TOWNE INC. [109] 4 , \

44

58 46

/~--61 ~62

(

[110] EATON YALE & TOWNE INC. TB065 TRANSMISSION ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd 1 6901713 Tube, Suction ...... 1 37 6901581 Clip ...... 1 2 2033387 Plug, Pipe ...... 1 38 2031390 Washer, Lock ...... 1 3 Not Applicable 39 2031449 Screw ...... 1 4 6901711 Housing & Tube Assy., Converter 1 40 6750089 "O"Ring ...... 1 5 6901715 Sleeve, Tube ...... 1 41 2031391 Washer, Lock ...... 1 6 6901068 Sleeve, Tube ...... 1 42 2031473 Screw ...... 1 7 6901582 Sleeve ...... 1 43 6901068 Sleeve, Tube ...... 1 8 6901583 Lock ...... 1 43A 6901206 "0" Ring ...... -. 1 9 2031390 Washer, Lock ...... 1 44 6901590 Rivet ...... 1 10 2031449 Screw ...... 1 45 6901584 Gasket ...... 1 11 2031449 Screw ...... 1 46 2039343 Pin,Dowel ...... 2 12 2031390 Washer, Lock ...... 1 47 6901591 Tube, Low Speed Clutch ...... 1 13 6901583 Lock ...... 1 48 2031392 Washer, Lock ...... 10 14 6901582 Sleeve ...... 1 49 2031498 Screw ...... 10 15 2049101 Breather ...... 1 50 6901683 Case Assy., Transmission . ... 1 16 2032294 Ell, Street ...... 1 51 6901596 Pin, Dowel ...... 2 17 6901069 Sleeve, Tube ...... 3 52 6901598 Gasket ...... 1 18 Not Applicable 53 6901595 Cover, Transmission Case Rear 1 19 Not Applicable 54 2031392 Washer, Lock ...... 13 20 2031392 Washer, Lock ...... 4 55 2031498 Screw ...... 13 21 2031501 Screw ...... 4 56 2035345 Plug, Pipe ...... 1

22 2031392 Washer, Lock ...... 4 57 2031372 Nut ••••••••••••••••••• 0 •••• 2 23 2031505 Screw ...... 4 58 2031392 Washer, Lock ...... 2 24 2031449 Screw ...... 1 59 6901068 Sleeve, Tube ...... 1 25 2031390 Washer, Lock ...... 1 59A 6901206 "O"Ring ...... 1 26 6901718 Tube, Oil Supply ...... 1 60 6901597 Stud ...... 2 27 2003450 "O"Ring ...... 1 61 6901211 Plug, Drain ...... 1 28 6901717 Tube, 3rd Speed ...... 1 62 2033384 Plug, Oil Level ...... 2 29 6901581 Clip ...... 1 63 6950187 Gasket ...... 1 30 2031390 Washer, Lock ...... 1 64 6901599 Screen Assy ...... 1 31 2031449 Screw ...... 1 65 6901587 Tube Assy., Suction ...... 1 32 6901714 Tube, Lube ...... 1 66 6901066 Washer ...... 1 33 2031390 Washer, Lock ...... 1 67 6901589 Clip ...... 1 34 2031449 Screw ...... 1 68 6901566 Plug, Pipe ...... 2 35 2003450 "O"Ring ...... 1 69 2007972 "0" Ring ...... 1 36 6901716 Tube, Reverse ...... 1 70 6901588 Washer ...... 1 71 2030767 Screw ...... 2 Note: For Complete Transmission-Converter Assy. Order Trojan PIN2078292.

(

TB065 EATON YALE 8c TOWNE INC. [111 ] 20 18 19 \ n \ 15 \\\ ~ I \ ~p~ I i --' ./ ./ --' ~ 31 ./ ./ ./ ./ ./ ./ ./ ./ / 1 6

l' \ \\b ~ ~~~~ .,"\ \ lfjO .. "\ .. \ "\ ~~~ \~~~ /' , /' " ./ / / ./ ./ ./ ./ ./ ./ ./ ./ ./

[112] EATON YALE & TOWNE INC. T8065 TRANSMISSION CASE ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.' 1 2039354 Ring, Piston ...... 3 58 6901604 Retainer ...... 2 6901573 Ring, Retainer ...... 1 59 6901603 Spring ...... 3 2047022 Bearing, Front ...... 1 60 6901622 Retainer ...... 4 6901573 Ring, Retainer ...... 1 61 6901689 Shaft & Drum, Low 5 6901608 Bearing ...... 1 Speed Clutch ...... 1 6 6901613 Ring, Snap ...... 1 62 2031476 Screw,Cap ...... 5 7 6901605 Gear ...... 1 63 2031391 VVasher,Lock ...... 5 8 6901607 Ring, Oil Baffle ...... 1 64 Not Applicable 9 6901613 Ring, Snap ...... 1 65 6901615 Ring, Retainer ...... 1 10 6901608 Bearing ...... 1 66 6901686 Gear ...... 1 11 2039317 Ring,Snap ...... 1 67 6901695 Gear, Idler Shaft ...... 1 12 6901604 Retainer ...... 1 68 6901628 Bearing ...... 1 13 6901603 Spring ...... 1 69 6901629 Ring, Retainer ...... 1 14 6901600 ShaftandDrum, Reverse 70 6901626 Ring, Piston ...... 1 and 3rd Clutch ...... 71 6901626 Ring, Piston ...... 1 15 6901603 Spring ...... 72 6901631 Gasket ...... 1 16 6901604 Retainer ...... 73 2039492 "O'"Ring ...... 1 17 2039317 Ring, Snap ...... 74 6901630 Cap, Bearing ...... 1 18 6901609 Bearing ...... 75 2035345 Plug ...... 1 19 6901612 Ring, Snap ...... 76 2031538 Screw,Cap ...... 4 20 6901607 Ring, Oil Baffle ...... 77 2031394 VVasher,Lock .. , ...... 4 21 6901685 Gear,3rd ...... 78 6901641 Ball ...... 1 22 6901610 Spacer ...... 79 6901639 Bearing ...... 1 23 6901612 Ring, Snap ...... , .. 80 6901640 Ring, Locating ...... 1 24 6901609 Bearing ...... 81 6901649 Nut ...... 1 25 6901611 Bearing, Rear, Reverse 82 6901651 Gasket ...... 1 and3rdShaft ...... 83 6901650 Cap, Bearing ...... 1 26 6901687 Gear,2nd ...... 84 6900808 Seal,Oil ...... 1 27 6901607 Ring, Oil Baffle ...... 85 2039190 '"O'"Ring ...... 1 28 2039317 Ring, Retainer ...... 86 2031541 Screw,Cap ...... 4 29 2039317 Ring,Snap ...... 87 2031394 VVasher,Lock ...... 4 30 6901604 Retainer ...... 88 6901659 Cap, Bearing ...... 1 31 6901603 Spring ...... 89 2063920 '"O'"Ring ...... 1 32 6901616 Shaft & Drum, Forward 90 6901657 Cup ...... 1 and2ndClutch ...... 1 91 6901658 Cone ...... 1 33 6901603 Spring ...... 1 92 6901695 Gear ...... 1 34 6901604 Retainer ...... 1 93 6901683 Case & Tube Assy., 35 2039317 Ring,Snap ...... 1 Transimission ...... 1 36 6901608 Bearing ...... 1 94 6901652 Shaft. Output ...... 1 37 6901613 Ring, Snap ...... 1 95 6901655 Spacer ...... 1 38 6901607 Ring, Oil Baffle ...... 1 96 6901654 Cone, Bearing ...... 1 39 6901605 Gear ...... 1 97 2040747 Cup, Bearing ...... 1 40 6901613 Ring, Snap ...... 1 98 2015816 "O'"Ring ...... 1 41 6901608 Bearing ...... 1 99 6901664 Shim(.004) ...... AR 42 6901573 Ring, Retainer ...... 1 99A 6901665 Shim (.007) ...... AR 43 6901619 Ring, Locating ...... 1 99B 6901666 Shim (.01 0) ...... AR 44 6901618 Bearing, Front ...... 1 99C 6901667 Shim (.020) ...... AR 45 6901573 Ring, Retainer ...... 1 100 6901660 Cap, Bearing ...... 1 46 2039354 Ring, Piston ...... 3 101 2031394 VVasher,Lock ...... 4 47 6901627 Bearing, Pilot ...... 1 102 2031538 Screw,Cap ...... 4 48 2039295 Bearing ...... 1 103 6901663 Nut, Flange ...... 1 49 6901646 Ring, Retainer ...... 1 104 6900812 VVasher ...... 1 50 6901691 Bearing ...... 1 105 6900811 '"O'"Ring ...... 1 51 6901692 Ring, Locating ...... 1 106 6901698 Flange,Output(5C) ...... 1 52 6901690 Gear, Low ...... 1 107 6901661 Seal,Oil ...... 1 53 6901607 Ring,OiIBaffle ...... 1 108 6901573 Ring, Retaining ...... 1 54 6901692 Ring, Locating ...... 1 109 2039344 Bearing, Front ...... 1 55 6901691 Bearing ...... 1 110 6901694 Shaft, Idler ...... 1 56 6901646 Ring, Retaining ...... 1 111 6901642 Ring, Locating ...... 1 57 2039317 Ring, Snap ...... 1 112 6901663 Nut, Flange ...... 1 113 6900812 VVasher, Flange Nut ...... 1 ( AR As Required 114 6900811 '"O'"Ring ...... 1 115 Brake, Parking, (SeeSep.lllus.)

TB065 EATON YALE & TOWNE INC. [113] 0- -01 I I I I I 1234 567 8: ,------~

CLUTCH GROUP FORWARD, REVERSE, 2ND 3RD

Item Part No. Description No. Req'd. 1 2039350 Ring, Retainer ...... 4 2 2039351 Plate, End ...... 4 3 6900790 Disc,lnner...... 24 4 2039353 Disc, Outer ...... 24 5 6901602 Piston, Clutch...... 4 6 2039339 Ring, Seal ...... 4 7 6901601 Ring, Seal ...... 4 8 6901600 Drum, & Shaft, 3rd & Reverse . 1 9 6901616 Drum & Shaft, 2nd & Forward. 1

[114] EATON YALE Be TOWNE INC. TB065 o

1 2 3 4 6 7I 8

LOW CLUTCH GROUP

Item Part No. Description No. Req'd. 1 2039350 Ring,Retainer ...... , .... 1 2 2039351 Plate, End ...... 1 3 6901621 Disc, Inner ...... 9 4 2039353 Disc, Outer ...... 9 5 6901602 Piston, Clutch ...... 1 6 2039339 Ring, Outer Piston ...... 1 7 6901601 Ring,lnner Piston ...... 1 8 6901689 Drum & Shaft, Low Speed Clutch 1

THINK Look carefully before starting machine in motion.

TB065 EATON YALE & TOWNE INC. [115] 11

12 13 14 15 10

16

17 18 19

20

7 8 8 4 9 d:>4 ~. 31

---- [116] EATON YALE & T:OW:N:-E=INC~. ---- TB065 TRANSMISSION CONTROL VALVE ASSEMBLY

Item Part No. Description No. Req'd. A 6901675 ValveAssy., Control (Incl. Items 1 thru 31) ...... B 6955110 Kit, Slave Piston (Incl. Items 13,14&15) ...... 1 1 6901373 Seal, Oil ...... 1 2 2061574 Ring, Retainer ...... 1 3 6901372 Washer, Retainer ...... 1 4 6901671 Spool, Forward & Reverse ... . 1 5 2039490 Ball, Detent ...... 2 6 6901365 Spring ...... 2 7 6901679 Gasket ...... 1 8 2039490 Ball, Detent ...... 1 9 6901391 Switch, Neutral ...... 1 10 6950195 Valve Assy., Clutch Cut - Out .. 1 11 6950190 Cap ...... 1 12 2022463 "O"Ring ...... 1 13 2039493 "O"Ring ...... 1 14 6950658 Ring,Glyd ...... 1 15 Piston (N.S.S.) (Order Item B) .. 1 16 6950193 Housing ...... 1 17 2039371 Seal,Oil ...... 1 18 6900797 Seal, Band ...... 1 19 2039483 "O"Ring ...... 1 20 6901677 Spool ...... 1 21 6901678 Spring ...... 1 22 6901373 Seal,Oil ...... 1 23 2061574 Ring, Retainer ...... 1 24 6901372 Washer, Retainer ...... 1 25 6901676 Spacer, Overshift ...... 1 26 6901673 Spool Assy., Speed Selector .. 1 27 6901435 Plug ...... 1 28 Housing (N.S.S.)(Order Item A) 1 29 6901697 Spacer, Overshift ...... 1 30 6750674 "O"Ring ...... 1 31 6901214 Plug ...... 1

(N.S.S.) Not Serviced Separately

(

TB065 EATON YALE & TOWNE INC. [117] 2& \ -

a --37

---~ [118] EATON YALE &~::~=------~: TOWNE INC. TB065 CHARGING PUMP, FILTER AND PRESSURE REGULATOR VALVE

Item Part No. Description No. Req'd. 1 6901736 Seat, Valve ...... 1 2 6901737 Ring, Retainer ...... 1 3 2039281 Plunger...... 1 4 2039282 Spring...... 1 5 2040735 "0" Ring ...... 1 6 2039327 Stop, Valve ...... 1 7 6901735 Ring, Retainer ...... 1 8 6901735 Ring, Retainer ...... 1 9 2039327 Stop, Valve ...... 1 10 2040735 "0" Ring ...... 1 11 Piston (N.S.S.) (Order Item 24) 1 12 6950226 Spring, Valve, Inner ...... 1 13 6901734 Spring, Valve, Outer ...... 1 14 6901746 Stud...... 4 15 6901740 Gasket...... 1 16 2031392 Washer, Lock ...... 4 17 2031372 Nut...... 4 18 6901764 Pump Assy., Charging ...... 1 19 6901765 Seal...... 1 20 6901765 Seal...... 1 21 2031392 Washer, Lock...... 4 22 2031500 Capscrew...... 4 23 6901738 Seal, Oil ...... 1 24 6901733 Valve Assy., Pressure Regulator (Incl.ltems 1 thru 13 & 23) . . . 1 25 6901766 Gasket...... 1 26 6901767 Spring ...... 8 27 6901768 Adaptor, Filter ...... 1 28 6901769 Plug ...... 1 29 6901770 Spring...... 1 30 6901771 Disc...... 1 31 6901772 Seat...... 1 32 6901773 Ring, Retainer ...... 1 33 6901774 "O"Ring...... 1 34 6901745 Element Assy., Oil Filter...... 1 35 6901775 Spring...... 1 36 6901776 Housing, Filter ...... 1 37 2035345 Plug, Pipe...... 1 (N.S.S.) Not Serviced Separately

THINK Keep the work area as smooth as possible.

TB065 EATON YALE 8: TOWNE INC. [119] PARKING BRAKE ASSEMBLY

Item Part No. Description No. Req'd. A 6901681 Brake Assy., Parking (lncl. Items 1,2,3, & 6 thru 13) ..... 1 1 6901668 Plate Assy., Backing ...... 1 2 6950113 Lever, Actuating ...... 1 3 2040423 Brake Shoe & Lining Assy..... 1 4 6901696 Flange, Brake ...... 1 5 2039420 Drum, Brake ...... 1 6 2030789 Screw ...... 6 7 2031391 VVasher,Lock ...... 6 8 2040424 Spring, Return ...... 2 9 Shoe, Brake(N.S.S.) (Order Item 3) ...... 10 6950114 Kit, Brake Lining & Rivet ...... 11 Rivet(N.S.S.)(Order Item 10) 12 2031536 Screw ...... 4 13 6901669 VVasher,Lock .. , ...... 4 (N.S.S.) Not Serviced Separately

THINK Never engage in horseplay or practical jokes on the job.

[120] EATON YALE & TOWNE INC. TB065 2 3 4

14 13 12 11 10 9 8 TP2328 CLUTCH CUT-OUT SYSTEM Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2077933 Hose ...... 9 Elbow, 90° (See 2 2073971 Hose ...... Page 1 22 & 1 23) ...... 3 2073968 Connector, Swivel Nut ...... 10 2031985 Adaptor, Straight ...... 4 2032007 Elbow, 90° ...... 11 2073968 Connector, Swivel Nut ...... 5 Switch, Clutch Cut-Out 12 2073968 Connector, Swivel Nut ...... (See Page 135) ...... 13 2031996 Elbow,45° ......

6 2032007 Elbow, 90° •••••••••• 0 •••••• 13A 2033844 Elbow, 45°

7 2073968 Connector, Swivel Nut •••• 0 •• (At Valve) (N.I.) ...... 8 Valve, Brake 14 Valve, Control (See (See Page 1 32 & 1 33) ...... Page 11 6 & 117) ...... (N.J.) Not Illustrated

TB065 EATON YALE & TOWNE INC. [121 ] ~ d z ~ r [II IP

Z~ [II Z P

42 41 40 39 38 37 36 29 28 -t oIII 0) 01 BRAKE CONTROLS AND LINES

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2076989 Hose ...... 1 28 2079283 Hose ...... 0 2 2079162 Elbow,90 •••••••••.••••••• 1 29 2073969 Connector, Swivel Nut ...... 3 2073969 Connector, Swivel Nut ...... 2 30 2079260 Fitting, Bulkhead ...... 0 4 2079161 Elbow,90 •••••••••.••••••• 1 31 2079284 Connector, Swivel Nut ...... 5 2073969 Connector, Swivel Nut ...... 1 32 2073969 Connector, Swivel Nut ...... 0 6 2032313 Tee ...... 1 33 2032009 Elbow, 90 •••••••..•••••••• 7 Gauge, Air Pressure 34 2033042 Bushing, Reducer ...... (See Page 64) ...... 35 Switch, Stop Light 8 2013670 Nipple ...... (See Page 76 & 77) ...... 9 2033383 Plug ...... 36 2079284 Hose ...... 10 2032310 Tee ...... 37 2079113 Hose ...... 0 11 2032007 Elbow,90 ••••••••••••••••• 38 2033398 Bolt, Connector ...... 12 2073968 Connector, Swivel Nut ...... 39 2012038 Fitting, Brake ...... 13 Valve, Brake(See 39A 2033395 Gasket, Power Cluster ...... Page 1 32 & 1 33) ...... 39B 2012046 Gasket, Bolt ...... 14 2079281 Hose ...... 1 40 2031477 Bolt ...... 0 15 2032007 Elbow,90 ••••••••••••••••• 1 40A 2031400 Washer,Lock ...... 16 2073968 Connector, Swivel Nut ...... 1 40B 2031617 Nut ...... 0 17 2079162 Elbow,90 ••••••••••••••••• 1 41 2079306 LineAssy., Brake ...... 18 2079302 Line Assy., Brake ...... 1 42 2040438 Bar, Mount ...... 19 2033395 Gasket ...... 1 43 2079308 line Assy., Brake ...... 20 2033397 Fitting, Brake ...... 1 44 2032764 Tee ...... 0 21 2012046 Gasket ...... 1 45 2032009 Elbow,90 .•.••••••.•.••••. 22 2033398 Bolt ...... 1 46 2073969 Connector, Swivel Nut ...... 23 2033395 Gasket ...... 1 47 Cluster, Power (See 24 2033379 Connector, Inlet ...... 1 Page 134) ...... 25 2012046 Gasket ...... 1 48 2031450 Bolt ...... 8 26 2033394 Bolt ...... 1 48A 2031391 Washer, Lock ...... 8 27 2079304 LineAssy., Brake ...... 1

THINK Know the work area.

TB065 EATON YALE & TOWNE INC. [123] ...... ~ 1 4 11 18)9 20

, ' ro,/,1) , / , /j1 , , 1 , , 1 "i, , ~~~n ::;}..;~~V""lJ1

RI\II~y v ~__ ~ , 1"1\ »111 -t 0 Z »-< r 111 AI d 44 z~ 111 Z P 22

41

40 39 38 37 36 35 34 33 32 31 26 25 24 23 TP2414 oiil Ol CJ1 AIR COMPRESSOR PIPING

(GM)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2031477 Bolt...... 4 23 2076993 Hose...... 1 1A 2031391 VVasher,Lock ...... 4 24 2063821 Hose...... 1 2 2077882 Adapter, Straight...... 1 25 2079282 Hose...... 1 3 2031479 Bolt...... 4 26 2073970 Connector, Swivel Nut ...... 1 3A 2031391 VVasher,Lock ...... 4 27 2038470 Elbow,900 ...... 1 3B 2031617 Nut...... 4 28 2076843 Connector, Swivel Nut ...... 1 4 Compressor, Air (See 29 2077935 Hose...... 1 Page 130 & 131) ...... 30 2076848 Connector, Male ...... 1 4A 2044107 Gasket ...... 31 2032295 Elbow,90 ...... 1 5 Governor (Furn. 32 2073969 Connector, Swivel Nut...... 1 VV ICompressor) ...... 33 2054598 Valve, Check...... 1 6 2035236 Elbow, 90° ...... 1 34 2079161 Elbow,900 ...... 1 7 2073968 Connector, Swivel Nut ...... 1 35 2031479 Bolt...... 4 8 2031996 Elbow,900 ...... 1 35A 2032960 VVasher, Flat ...... 4 9 2073968 Connector, Swivel Nut ...... 1 35B 2031391 VVasher,Lock ...... 4 10 2053266 Bushing, Reducer ...... 1 35C 2031617 Nut...... 4 11 2076961 Hose...... 1 36 2034221 Valve, Blow-Off ...... 1 12 2079292 Hose...... 1 37 2033212 Valve, Drain ...... 2 12A 2032813 Clamp, HoseSupport(N.J.) 1 38 2059175 Reservoir, Air ...... 1 13 2012082 Nipple,45° ...... 1 39 2032293 Elbow,900 ...... 1 14 2073968 Connector, Swivel Nut ...... 1 40 2054598 Valve, Check...... 1 15 2035236 Elbow,900 ...... 1 41 2033384 Plug...... 1 16 2054765 Clamp, Hose ...... 2 42 2079161 Elbow, 90° ...... 1 17 2073969 Connector, Swivel Nut...... 1 43 2073969 Connector, Swivel Nut ...... 1 18 2079162 Elbow, 90° ...... 1 44 2078840 Tee...... 1 19 Valve, Brake(See 45 2031996 Elbow, 90° ...... 1 Page 132 & 133) ...... 46 2073968 Connector, Swivel Nut ...... 1 20 2079161 Elbow,900 ...... 47 2077950 Hose...... 1 21 2073969 Connector, Swivel Nut ...... 48 2073967 Connector, Male ...... 1 22 2077934 Hose ...... 49 2049350 Bracket ...... 1

(N.J.) Not Illustrated

THINK A careful operator is a good man to work with.

T8065 EATON YALE & TOWNE INC. [125] ~... I\) !!!!. 1 2 4 18 19 20

'I ~,Jf /'--i J ! 21 '-. / /, '-./ /' ...i.?I ~" /,' ...... ,.. ~ ~~~!/-. I '---..}f '- ~ C-,-,,"v ,,/---.:;:.( , ...._.-J A ~#' I I f11 » ~\ 22 o-I Z »-< r f11 AI a ~z f11 Z fl

26 25 24 23

-I oCD 0> 01 AIR COMPRESSOR PIPING

(HD)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2031479 Bolt ...... 4 27 2031999 Elbow, 90° ...... 1 1A 2032960 Washer, Flat ...... 8 28 2073969 Connector, Swivel Nut ...... 1 1B 2031391 Washer, Lock ...... 4 29 2079161 Elbow, 90° ...... 1 1C 2031617 Nut ...... 4 30 2031479 Bolt...... 4 2 2077882 Adapter, Straight ...... 1 30A 2032960 Washer, Flat ...... 4 3 2031475 Bolt ...... 4 30B 2031391 Washer, Lock ...... 4 3A 2031391 Washer, Lock ...... 4 30C 2031617 Nut...... 4 3B 2032960 Washer, Flat ...... 4 31 2033212 Valve, Drain ...... 2 4 Compressor, Air (See 32 2032295 Elbow, 90° ...... 1 Page 130 & 1 31) ...... 33 2076848 Connector, Male ...... 1 4A 2044107 Gasket ...... 34 2054598 Valve, Check...... 1 5 Governor (Furn. 35 2077935 Hose...... 1 W/Compressor) ...... 36 2033384 Plug...... 1 6 2079313 Plate, Mount ...... 1 37 2076843 Connector, Swivel Nut ...... 1 7 2032007 Elbow,900 ...... 1 38 2054598 Valve, Check...... 1 8 2073968 Connector, Swivel Nut ...... 1 39 2032007 Elbow, 90° ...... 1 9 2032007 Elbow,900 ...... 1 40 2078840 Tee...... 1 10 2073968 Connector, Swivel Nut ...... 1 41 2073968 Connector, Swivel Nut ...... 1 11 2053266 Bushing, Reducer ...... 1 42 2070524 Hose...... 1 12 2012082 Nipple,45° ...... 1 43 2077932 Hose...... 1 13 2077000 Hose ...... 1 44 2079161 Elbow,900 ...... 1 14 2073968 Connector, Swivel Nut ...... 1 45 2059175 Reservoir,Air ...... 1 15 2032007 Elbow,900 ...... 1 46 2073969 Connector, Swivel Nut ...... 1 16 2054765 Clamp ...... 2 47 2032293 Elbow,900 ...... 1 17 2077934 Hose ...... 1 48 2034221 Valve, Blow-Off ...... 1 18 2073969 Connector, Swivel Nut ...... 1 49 2073966 Connector, Male ...... 1 19 Valve, Brake (See 50 2079314 Mount Assy., Page132& 133) ...... Compressor(N.I.) ...... 20 2079162 Elbow,900 ...... 51 2079329 Strap, Support(N.I.) ...... 21 2079161 Elbow,900 ...... 52 2031482 Bolt, Mount Assy. 22 2073969 Connector, Swivel Nut ...... toEngine (N.I.) ...... 23 2076993 Hose ...... 53 2031477 Bolt, Strap to Engine (N.I.) ... . 24 2047337 Hose ...... 54 2031477 Bolt, Compressor Strap 25 2073993 Hose ...... to Mount Assy. (N.I.) ...... 26 2073970 Connector, Swivel Nut 54A 2031391 Washer, Lock(N.I.) ...... 54B 2031617 Nut(N.I.) ...... (N.I.) Not Illustrated

THINK Never leave operators seat with the engine running.

TB065 EATON YALE 8c TOWNE INC. [127] -~------~TB065 [128] EATON VA LC:: & TOW NE INC. AIR COMPRESSOR PIPING

(HG)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2031479 Bolt...... 4 25 2073970 Connector, Swivel Nut 1 1A 2032960 Washer, Flat ...... 8 26 2038470 Elbow,900 ...... 1 1B 2031391 Washer,Lock ...... 4 27 2076843 Connector, Swivel Nut ...... 1 1C 2031617 Nut...... 4 28 2077935 Hose ...... 1 2 2077882 Adapter, Straight...... 1 29 2076848 Connector, Male ...... 1 3 2031475 Bolt...... 4 30 2032295 Elbow,900 ...... 1 3A 2032960 Washer, Flat ...... 4 31 2073969 Connector, Swivel Nut ...... 1 3B 2031391 Washer, Lock ...... 4 32 2054598 Valve, Check ...... 1 4 Compressor, Air (See 33 2079161 Elbow,900 ...... 1 Page 1 30 & 1 31) ...... 34 2031479 Bolt ...... 4 4A 2044107 Gasket ...... 34A 2032960 Washer, Flat ...... 4 5 Governor (Furn. 34B 2031391 Washer,Lock ...... 4 W /Compressor) ...... 34C 2031617 Nut ...... 4 6 2031996 Elbow,45° ...... 1 35 2034221 Valve, Blow-Off ...... 1 7 2073968 Connector, Swivel Nut ...... 1 36 2033212 Valve, Drain ...... 2 8 2032007 Elbow,900 ...... 1 37 2059175 Reservoir,Air ...... 1 9 2073968 Connector, Swivel Nut ...... 1 38 2032293 Elbow,900 ...... 1 10 2077932 Hose...... 1 39 2054598 Valve, Check ...... 1 11 2077959 Hose...... 1 40 2033384 Plug ...... 1 12 2007152 Nipple,900 ...... 1 41 2079161 Elbow,900 ...... 1 13 2073968 Connector, Swivel Nut...... 1 42 2073969 Connector, Swivel Nut ...... 1 14 2036538 Elbow,45° ...... 1 43 2078840 Tee ...... 1 15 2054765 Clamp...... 2 44 2032007 Elbow,900 ...... 1 16 2073969 Connector, Swivel Nut ...... 1 45 2073968 Connector, Swivel Nut ...... 1 17 2079161 Elbow, 90° ...... 1 46 2070524 Hose ...... 1 18 Valve, Brake (See 47 2073967 Connector, Male ...... 1 Page132& 133) ...... 48 2079313 Plate, Mount ...... 1 19 2079162 Elbow,900 ...... 1 49 2079314 MountAssy., Compressor (N.L) 1 20 2073969 Connector, Swivel Nut ...... 1 50 2077965 Strap, Support (N.I.) ...... 1 21 2077934 Hose...... 1 51 2031482 Bolt, MountAssy. to Engine (N.L) 1 22 2076993 Hose...... 1 52 2031478 Bolt, Strap to Engine(N.I.) ... . 1 23 2049971 Hose...... 1 52A 2031391 Washer, Lock(N.I.) ...... 1 24 2079282 Hose...... 1 52B 2031617 Nut(N.I.) ...... 1 (N.L) Not Illustrated

THINK Stop machine to lubricate or adjust.

TB065 EATON YALE & TOWNE INC. [129] .-...... ~

AIR STRAINER ASSEMBLY

111 SCREW ~z -< :r> r 111 AI d :E z 2 111 Z P

40

o01 CJl C1I AIR COMPRESSOR ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2041163 Compressor, Air...... 1 1 6950877 HeadAssy., Cylinder (lncl. 36 6950858 Crankcase Assy. (lncl. Item 2 thru 10) ...... Items 37 & 39) ...... 2 6950884 Cover, Head ...... 37 Bearing, Crank Shaft (N .S.S.) 3 6950878 Head Assy. (Incl.ltems 4 & 5) .. (Order Item 36) ...... 4 Head, Body (N.S.S.) 38 Body, Crankcase (N.S.S.) (Order Item 3) ...... 1 (Order Item 36) ...... 5 6950879 Seat, Discharge Valve...... 2 39 6950868 Rod, Connecting (lncl. 6 6950880 Guide...... 2 Item40) ...... 2 7 6950882 Spring...... 2 40 6950872 Strip, Locking ...... 2 8 6950881 Valve...... 2 41 6950863 Gasket, Front ...... 1 9 2031426 Screw, Cap ...... 4 42 6950861 Bearing...... 1 10 6950883 Gasket...... 1 43 6950862 Ring, Retaining ...... 1 11 6950873 Guide...... 2 44 6950865 Seal...... 1 12 6950875 Spring...... 2 45 6950860 Crankshaft ...... 1 13 6950874 Valve ...... 2 46 2050231 Nut...... 1 14 Element (Not Applicable) 47 6950890 Key...... 1 15 2038757 Gasket (Not as Illustrated) .... 1 48 '6950864 Cover, Front ...... 1 16 2038744 Cover, Inlet...... 1 49 2031426 Screw, Cap ...... 4 *17 6950858 Seat...... 1 50 2031389 Washer,Lock ...... 4 *18 6950859 Spring ...... 1 51 6950870 Wire, Lock ...... 2 *19 6950855 Plunger...... 2 52 6950871 Ring Set, Piston (Incl. *20 6950857 Saddle...... 1 Items 53 thry 5g) ...... *21 6950856 Guide...... 2 53 Ring, Piston(N.S.S.)(lncl. *22 6950852 Piston Assy. (Incl. Items in Item 52) ...... 2 23, 23A, & 24) ...... 2 54 Ring, Piston (N.S.S.) *23 6950853 Ring, Back-up...... 2 (lncl. in Item 52) ...... 2 *23A 6950854 Grommet...... 2 55 Ring, Piston(N.S.S.) 24 Piston (N.S.S.) (Incl. in Item 52) ...... 2 (Order Item 22) ...... 2 56 6950869 Piston & Wrist Pin Set (lncl. 25 2031390 Washer, Lock...... 4 Items 57 & 58) ...... 2 26 2031452 Screw, Cap ...... 4 57 Pin, Wrist(N.S.S.) 27 2031426 Screw, Cap...... 5 (Order Item 56) ...... 2 28 2031433 Screw, Cap...... 1 58 Piston (N.S.S.) 29 6950876 Gasket, Head ...... 1 (Order Item 56) ...... 2 30 6950888 Washer, Lock ...... 2 59 2046601 Governor Assy. (N.I.) ...... 1 30A 6952679 Capscrew...... 2 60 6950885 Bracket. Governor Mount(N.I.) 1 31 6950849 Gasket. Cylinder Block ...... 1 61 2031462 Screw, Cap, Bracket to 31A 6950850 Block Assy. (lncl. Items Compressor(N.I.) ...... 2 17thru23A) ...... 1 62 2031616 Nut(N.I.)...... 2 32 6950866 Gasket. Rear Cover ...... 1 63 2033006 Elbow, at Compressor (N.I.) ... 1 33 6950889 Screw, Cap ...... 4 64 2033005 Elbow, at Governor (N.I.) ...... 1 34 6950888 Washer, Lock ...... 4 65 6950891 Tube, Governor to 35 6950867 Cover, Rear ...... 1 Compressor(N.I.) ...... 66 2044107 Gasket, Compressor to Plate (N.I.) ...... (N.I.) Not Illustrated (N.S.S.) Not Sold Separately *Indicates Parts Included in Repair Kit; order Trojan Part No. 6955177.

THINK Stop machine to lubricate or adjust.

TB065 EATON YALE & TOWNE INC. [131] 49 ______---:1 I 1 - ~4 I ~I 2 cgy( 3 48 0---1 0"1 4 ~ .. I S 0" , 6 47 0--. 7 46 8 4S ~. 44 9 43 10 42 C~~· 41 .. 11 40 ~ 39 0 .. 12 38 13 37 36 ~. 14 3S 34 lS 33

32 • '. 8"~~

31 ~@1 J 30 ;t::i . 29 1---0 _------28~' ~

TP1151

[132] EATON YALE & TOWNE INC. TB065 DUAL BRAKE VALVE ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2070505 Valve Assy., Dual Brake 27 6952200 Ring, Retaining ...... 1 (IncLltem 1 thru 51) ...... 28 6952173 Retainer, Valve ...... 1 1 6952174 Spring, UpperValve ...... 29 6952171 Body ...... 1 2 6952175 Washer, Special ...... 30 6952172 Valve ...... 1 3 6952176 "0" Ring, Upper Valve ...... 31 6952170 ValveAssy.,lnlet& Exhaust .. 1 4 6952197 "O"Ring ...... 32 6952169 Body, Valve ...... 1 5 6952117 Retainer, "0" Ring ...... 33 6952201 Spring, Piston Return ...... 1 6 6952178 Ring, Retaining ...... 34 6952182 "O"Ring ...... 1 7 6952033 Ring, Retaining ...... 35 6952203 Piston ...... 1 8 6952179 Piston, Outer Relay ...... 36 6952204 Spring, Rubber ...... 1 9 6952183 "0" Ring,lnner Relay 37 6952202 Piston Assy...... 1 Piston ...... 38 6952205 Seat, Spring ...... 1 10 6952180 "0" Ring, Outer Relay 39 6952206 Washer ...... 1 Piston ...... 40 6952207 Screw ...... 1 11 6952181 Piston,lnnerRelay ...... 1 41 6952208 Retainer ...... 1 12 6952182 "0" Ring, Piston ...... 1 42 2054808 Plate, Mounting ...... 1 13 6952184 Spring, Return ...... 1 42A 2031449 Screw ...... 3 14 6952186 "0" Ring, Cover ...... 1 42B 2031390 Washer,Lock ...... 3 15 6952185 Cover ...... 1 42C 6952188 Bolt(N.I.) ...... 3 15A 6952188 Screw ...... 4 420 2031390 Washer, Lock(N.I.) ...... 3 15B 2031390 Washer,Lock ...... 4 42E 2031616 Nut(N.I.) ...... 3 16 6952191 Valve ...... 1 43 2054810 Pin, Fulcrum ...... 1 17 6952190 Body ...... 1 43A 2054809 Pin,Roll ...... 1 18 6952192 Retainer ...... 1 44 2054811 Button, Stop ...... 1 19 6952189 Valve Assy.,lnlet & Exhaust .. 1 45 2054806 Plunger ...... 1 20 6952193 Spring ...... 1 46 2054807 Boot ...... 1 21 6952194 "0" Ring, Lower Valve ...... 1 47 2054804 Roller ...... 1 22 6952197 "0" Ring, LowerValve Guide 1 48 2020635 Treadle ...... 1 23 6952195 Guide ...... 1 49 2054805 Pin,Rolier ...... 1 24 6952196 Ring, Retaining ...... 1 49A 2031764 Pin, Cotter ...... 1 25 6952198 Seat, Valve ...... 1 50 6952209 Washer, Diaphragm (N.I.) .... . 1 26 6952199 Diaphragm ...... 1 51 6952187 Screw, Pan Head Rolling (N.I.) . 1 (N.I.) Not Illustrated

THINK Carry the bucket close to the ground when travelling.

TB065 EATON YALE & TOWNE INC. [133] 2

22 21 20 19 18 17 16 15 14 TP2358 POWER CLUSTER ASSEMBLY Two Power Clusters Used Per Machine; Quantity Shown is for one Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2078282 PowerCluster(lncLltems 9 6952914 Bracket, Mounting ...... 1 B, 1 thru 9, 13, thru 10 6952913 CapAssy., Filter ...... 1 13B&22) ...... 11 6952912 Gasket ...... 1 B 6952911 Cylinder, Master (lncL Items 12 6952936 Housing ...... 1 10 thru12 & 13 Stud (N.S.S.)(Order Item 8) .. . 3 14thru21) ...... 1 13A 2031391 Washer,Lock ...... 3 1 2032109 Bolt...... 16 13B 2031617 Nut ...... 3 1A 2031390 Washer, Lock...... 16 14 6952941 Seat, Valve ...... 1 1B 2031370 Nut...... 16 156952937 Valve Assy...... 1 2 6752904 Plate, Pressure...... 1 16 6952938 Spring & Retainer Assy...... 1 3 6952905 Diaphragm...... 1 17 6952942 Cup, Primary ...... 1 4 6952906 Plate, Push ...... 1 1 8 6952939 Piston Assy. 5 '6952907 Guide, Spring...... 1 (IncLltem 18A) ...... 1 6 6951251 'Grommet...... 1 18A 6952940 Cup, Secondary(N.L) ...... 1 76952908 Spring ...... 1 1 9 6952943 Plate, Stop ...... 1 8 6952909 Plate, Non-Pressure 20 '6952944 Lockwire ...... 1 (IncLltem 13) ...... 21 6952945 Boot ...... 1 (N.L) Not Illustrated 22 6952910 Collar, Stop ...... 1 (N.S.S.) Not Serviced Separately

[134] EATON YALE Be TOWNE INC. TB065 1- 10

CTl------2 9~

\-,_-----4

TP796

CLUTCH CUT-OUT SWITCH

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2048300 Switch, Clutch Cut-Out 6 6951103 Nut, Cap ...... 1 (Incl. Items 1 thru 10) ...... 7 6951097 Spring, Valve ...... 1 1 6951104 Lever ...... 8 Body(N.S.S.)(Order Item A) .. . 1 2 6951100 Grommet ...... 9 6951098 Spring, Plunger Return ...... 1 3 6951105 Pin ...... 10 6951099 Plunger ...... 1 4 6951101 Valve ...... 11 2078763 Dial (N.I.) ...... 1 5 6951102 "O"Ring ...... 11A 2036099 Screw(N.I.) ...... 2

(N.S.S.) Not Serviced Separately (N.I.) Not Illustrated

THINK Never lift the bucket over ground crew or truck cab.

TB065 EATON YALE & TOWNE INC. [135] 13 12 11 10 9 8 7 6

TP2364 DRIVE SHAFT ASSEMBLY

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd.

A 2077077 Drive Shaft Assy. (IncL 7 2077082 Bearing Assy., Roller ...... 1 Items 2, 6 thru 8B, 10, 8 2031482 Bolt ...... 4 12& 13 ...... 1 8A 2031391 Washer, Lock ...... 4 1 2031579 Bolt ...... 2 8B 2031617 Nut ...... 4 lA 2032965 Washer, Flat ...... 2 9 2032140 Bolt ...... 4 2 2077078 Sub-Assy, Drive Shaft ...... 1 9A 2031371 Nut ...... 4 3 2034881 Spider & Bearing Assy ...... 1 9B 2033515 Nut,Jam ...... 4 3A 2030224 Fitting, Grease(N.L) ...... 1 10 2081365 Yoke ...... 1 4 2032138 Bolt ...... 4 11 2032965 Washer, Flat ...... 1 4A 2033515 Nut ...... 4 12 2032921 Nut ...... 1 5 2032138 Bolt ...... 4 13 2031776 Pin, Cotter ...... 1 5A 2033515 Nut ...... 4 6 2077083 Angle, Bearing Mount ...... 1 (N.L) Not Illustrated

THINK Avoid greasy hands and floor boards.

[136] EATON YALE & TOWNE INC. TB065 2 3 4

<~ ~ ~()

.AY" a _ "

~9~8 7 6 TP713

PROPELLER SHAFT ASSEMBLIES

From Transmission to Front Axle From Transmission to Rear Axle

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. A 2042734 Shaft Assyo, Propo B 2057952 ShaftAssyo, Propeller (6CL) (6C) (Incl. Items (Incl.ltems

1 Thru 9) 0 0 0 0 0 0 0 0 0 0 0 0 •• 0.0.. 1 1 Thru 9) 0 0 0 0 00000000 •• 0.000 1

00.00 •••• 0 1 2034875 Yoke Assyo, Slip ... 1 1 6950018 Yoke Assyo, Slip 0.00.0000.0.. 1

0 0 0 0 • 0 0 0 •• 0 0 • • • • 2 2034879 Washer, Felt 1 2 6950021 Washer, Felt 00 •• 0.00000. 0 0 0 0 1

2034878 Retainer, Felt . o. 0 •••• 0 0 •• 0 0 0 1 3 3 6950020 Retainer, Felt 0 •••••• 00000. 0 0 1

4 6950016 Tube Assyo .. 0 •• 0 ••• 0 0 0 0 0 0 0.. 1 4 6951317 Tube Assy. 0 0 0 0 • 0 • 0 • 0 0 0 0 0 •• 0 • 1

2030224 Fitting, Grease 0 ••• 00.00.0. 0 0 3 5 5 2050894 Fitting, Grease . 0 0 0 0 0 0 0 0 •• 0 • • 3

6 2034877 Washer, Retainer 000 •• 00 0 • • • 2 6 6950019 Washer, Retainer 0 0 0 0 ••• 0 0 0 0 2

7 2033515 Nut, Jam 0 0 0 0 • 0 0 0 • 0 •• 0 0 •••• 0 16 7 2033515 Nut 00 •• 0 •••• 0000. 0 0 0 •• 0 0 • 0 • 16 8 2034881 Spider & Bearing 8 6950025 Spider & Bearing Assyo (Incl.

Assyo (Incl. Item 5) 0.00 ••• 0 0 2 Item8A). 0 0 ••• 00000.0.00 •• 0 2

8A 2034887 Washer, Cork(Nol.) .... o. 0 0000 8 8A 6950022 Washer, Cork 0" 0 • 0 0 0 0 0 0 0 0 0 • 8

9 2034888 Capscrew .. 0 0 •••• 0 0 • 0 0 0 0 • 0 0 16 9 2034888 Capscrew ... 0 0 0 • 0 •• 0 •• 0 0 • 0 • 16 (Nolo) Not Illustrated

THINK Never carry a rider in the bucketo

TB065 EATON YALE & TOWNE INC. [137] TP780

FRONT AXLE ASSEMBLY

Item Part No. Description No. Req'd. *A 2078208 Axle Assy., Front ...... 1

+A 2082643 Axle Assy., Front .0 •••••••••• 1 1 2006506 Plug, Planetary Drain ...... 2 2 6600865 Plug, Differential Level &Fill ...... 1 3 6601051 Stud, Carrier to Housing ...... 6 4 6601048 Housing, Axle (Incl. Items 2,3,5, & 9) ...... 1 5 6601050 Stud, Carrier to Housing ...... 2 5A 6601051 Stud, Carrierto Housing ...... 2 6 2040532 Gasket ...... 1 7 2006298 Plug, Differential Fill ...... 1 8 2040814 Nut, Carrierto Housing ...... 10 SA 6600861 Washer ...... 10 9 2006298 Plug, Differential Drain ...... 1 10 2016292 Breather ...... 3 11 2017688 Stud, Wheel ...... 24

12 2017694 Nut, Wheel ••••••••••• 0 ••••• 24 13 2034287 Plug, Planetary Level ...... 2

* For Machines having sin 15-1011 thru 15-1013, 15-1022 thru 15-1027 & 15-1034 thru 15-1039. + For Machines having sin 15-1014thru 15-1021, 15-1 028thru 15-1033, 15-1040 & higher.

[138) EATON YALE & TOWNE INC. TB065 TP760

REAR AXLE ASSEMBLY

Item Part No. Description No. Req'd. *A 2078209 Axle Assy., Rear ...... 1 +A 2082644 Axle Assy., Rear ...... 1 1 2006506 Plug, Planetary Drain& Fill ...... 2 2 6600865 Plug, Differential Level ...... 1 3 6601051 Stud, Carrier to Housi ng ...... 6 4 6601048 Housing, Axle (lncl. Items 2,3,5, & 9) ...... 1 5 6601050 Stud, Carrier to Housing ., .... 2 6 2040532 Gasket ...... 1 7 2006298 Plug, Differential Fill ...... 1 8 2040814 Nut, Carrierto Housing ...... 10 8A 6600861 Washer ...... 10 9 2006298 Plug, Differential Drain ...... 1 10 2016292 Breather ...... 3 11 2017688 Stud, Wheel ...... 24 12 2017694 Nut, Wheel ...... 24 13 2034287 Plug, Planetary Level ...... 2

* For Machines having sin 15-1011 thru 15-1013, 15-1022 thru 15-1027 & 15-1034 thru 15-1039. + For Machines having sin 15-1014thru 15-1021, 15-1 028thru 15-1033,15-1040& Higher.

THINK Never coast in neutral.

TB065 EATON YALE & TOWNE INC. [139} ==- / /

,... .- \ co .-

.- \ c..... c..... ---c.....

,... ------+-i. \

CO') CO')

LI....tt----~ p"'~a: \.------~ ~---__ u:» CO')

co CO')

[140] EATON YALE & TOWNE INC. TB065 PLANETARY HUB

(Four Groups Used Per Machine; Quantity Shown is for One)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 2016934 Oil Seal and Retainer Assy. 21 2016974 Capscrew, Ring Gear Lock. . . . 8 (lncl. Item 2) ...... 22 2044164 Lock...... 4 2 2016938 Seal, Oil ...... 23 2016956 Hub & Sleeve Assy., Ring 3 2034693 Seal, Brake Drum ...... Gear...... 1 4 Spider & Cam Assy. (See Brake 24 2016972 Gear, Planetary Ring ...... 1 Group...... 1 25 2016968 Nut,HubBearing ...... 1 5 2032879 Spindle, Wheel Bearing ...... 1 26 2016970 Lock, Bearing, Nut ...... 2 6 2032224 Bolt, Spindle to Housing...... 12 27 2017602 Washer&PinAssy...... 1 6A 2032877 Washer(N.I.)...... 12 28 2017534 Gear, Planetary Sun ...... 1 6B 2034836 Nut...... 12 29 2017608 Ring, Retainer Snap ...... 1 7 2016906 Seal ...... 1 30 6600249 Washer,lnnerThrust ...... 3 8 6601058 Shaft ...... 1 31 2017614 Pinion, Planetary...... 3 9 2016930 Cone, Inner Bearing ...... 1 32 2044167 Washer, Outer Thrust ...... 3 10 2016914 Cup, Inner Bearing...... 1 33 2040505 Gasket, Spiderto Hub...... 1 11 2032876 Bolt, Brake Drum to Hub ...... 10 34 2017628 Spider, Planetary Gear...... 1 12 2032878 Drum, Brake ...... 1 35 6600250 Shaft, Planetary Pinion ...... 3 13 6600835 Slinger, Oil ...... 1 36 2017646 Button, Thrust...... 1 14 2017688 Stud, Wheel ...... 12 37 2019076 Nut, Spider to Hub ...... 12 15 2006506 Plug, Oil Drain ...... 1 37A 2031393 Washer, Lock(N.I.) ...... 12 16 6601056 Hub & Cup Assy. (Incl. 38 2019046 Gasket, Spider Cover ...... 1 Items 10, 17 & 19) ...... 1 39 2034308 Cover & Thrust Button Assy. 17 6600860 Stud, Spiderto Hub ...... 12 (Incl. Item 36) ...... 1 18 2017694 Nut, Wheel ...... 12 40 2034287 Plug, Oil Filler...... 1 19 2016910 Cup, Outer Bearing ...... 1 41 2037635 Capscrew, Spider Cover...... 8 20 2018184 Cone, Outer...... 1 41A 6600861 Washer, Spider Cover...... 8

(N.I.) Not Illustrated

THINK Avoid greasy hands and floor boards.

TB065 EATON YALE & TOWNE INC. [141] III ;:; ~ t- C'? _____ .... - -

N ____--t

,__ ------cn

,...------t~

N=

J..------c:::i

.----~ C'?_fj

N __• '------~

--[J ------~ ,... N

~~~~------N

[142] EATON YALE Be TOWNE INC. TB065 BRAKE GROUP

(Four Groups Used Per Machine, Quantity Shown is for One)

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. 1 2018446 Yoke Assy., ...... 2 15A 2034698 Washer, Guide Pin ...... 2

2 2018430 Boot •••••••••••••• 0 •••••••• 2 16 6600880 Spider, Brake (Incl. Items 3 2018426 Piston ...... 2 11, 12, 14, 15, 17) 4 2018420 Cup ...... 2 18& 19) ...... 1

5 2018414 Spring • 0 ••••••••••••••••••• 1 17 6600154 Pin, Brake Anchor ...... 2 6 2034810 Cylinder Assy., Wheel (Incl. 17A 6600879 Snap Ring, Brake Items 2 thru 5) ...... 1 AnchorPin(N.I.) ...... 2 7 2018566 Screw, Bleeder ...... 1 18 2018338 Spring, BrakeAdjusting 8 2033379 Connection, Inlet ...... 1 Cam ...... 2 9 2012046 Gasket, Outside ...... 1 19 2018316 Adjusting Cam, BrakeShoe ... 2 9A 2033395 Gasket, Inside ...... 1 20 2018374 Spring, Brake Shoe Return ... 1 10 2033394 Bolt ...... 1 21 2032873 ShoeAssy., Brake (Incl. 11 2018330 Washer ...... 2 Items 24,27 & 28) ...... 2 12 2040533 Pin, Brake Shoe Adjusting 22 2034696 Link, Anchor Pin ...... 1 Cam ...... 2 23 2018354 "c" Washer,Anchor Pin . .... 2 13 2037613 Capscrew, Cylinder to 24 Shoe, Brake(N.S.S.) (Order Spider ...... 2 Item 21) ...... 2 13A 2031391 Washer, Lock ...... 2 25 2018468 Washer, Guide Pin ...... 6 14 2034693 Seal, Brake Drum ...... 1 26 2018486 "C"Washer, GuidePin ...... 2 15 2034699 Pin, Brake Shoe Guide 2 27 2034691 Lining, Brake Shoe ...... 2 28 2034547 Rivet ...... 28 (N.I.) Not Illustrated (N.S.S.) Not Serviced Separately

THINK TAKE time to be SAFE or you won't HAVE time to get old.

TB065 EATON YALE Be TOWNE INC. [143] ...... ~

3 4 5 6 7 8 9 to 11 12 13 14 15 16 17 18 19 20 21

46

»III ~ o-i Z ©){f\@0)~Ql)~.~~©~ ~ ~ ~~ +~ ~ 1 r III IP a z~ III Z P

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22

TP900 otil en 01 AXLE DIFFERENTIAL GROUP

Item Part No. Description No. Req'd. Item Part No. Description No. Req'd. *A 6601109 Carrier Assy.• Differential 15 Cup, Bearing (N.S.S.) (5.29 to 1 )(Incl.ltems (Order Item E) ...... 1 Thru 19 & 16 6601068 Gasket ...... 24 Thru47) ...... 17 6601066 Cover & Oil Seal Assy...... +A 6601108 Carrier Assy.• Differential 18 Not Applicable ...... (6.20to 1 )(Incl.ltems 19 2031499 Bolt ...... 8 1 Thru 19 & 20 2016674 Washer ...... 1 24Thru47) ...... 21 6600809 Nut ...... 1 B 6601061 Carrier & CapAssy.• 22 2035849 Pin. Cotter ...... 1 Differential (Incl.ltems 23 6601079 Companion Yoke & Slinger 9&43Thru46) ...... Assy. (Rear Axle) ...... C 6601070 Case Assy.• Differential 23 6601075 Companion Yoke & Slinger (Incl.ltems 5,41. & 47) ...... Assy. (Front Axle) ...... *0 6601069 Gear & Pinion Assy .• 24 6601067 Seal. Oil ...... Drive (Incl. Items 25 Cone. Bearing (N.S.S.) 28&42) ...... (Order Item E) ...... +0 6601094 Gear&PinionAssy.• 26 Cage(N.S.S.) Drive (Incl. Items (Order Item E) ...... 28&42) ...... 27 CuP. Bearing(N.S.S.) E 6601063 Cage Assy .• Pinion (Order Item E) ...... Forward Bearing (Incl. 28 Pinion. Drive(N.S.S.) Items 13. 14. 15. (Order Item D) ...... 1 25.26&27) ...... 29 6601071 Ring. Lock ...... 1 1 2040742 Ring. Adjusting ...... 30 2040752 Washer. Thrust ...... 4 2 2040745 Cup. Bearing ...... 31 Bushing (N.S.S.) 3 2040744 Cone. Bearing ...... (Order Item 32) ...... 4 *4 Rivet (For Replacement. 32 2040743 Gear ...... 4 Order +4 Thru +4B) ...... 12 33 2040740 Spider ...... 1 +4 6601095 Bolt(N.I.)...... 12 34 2040750 Gear. Side ...... 2 +4A 2016838 Nut(N.I.)...... 12 35 2040741 Washer. Thrust ...... 2 +4B 2031769 Pin. Cotter (N.I.) ...... 12 36 2040744 Cone. Bearing ...... 1 5 Flange Half. Differential 37 2040742 Ring. Adjusting ...... 1 Case (N.S.S.) (Order 38 2044169 Pin. Cotter ...... 2 ItemC) ...... 39 2040745 CuP. Bearing ...... 1 6 Block. Thrust 40 Nut(NotApplicable) ...... (Not Applicable) ...... 40A Washer(NotApplicable) ...... 7 Not Applicable ...... 41 Plain Half. Differential 8 Not Applicable ...... Case (N.S.S.) (Order Item C) .. 9 Carrier. Differential 42 Gear. Drive(N.S.S.) (N.S.S.) (Order Item B) ...... (Order Item D) ...... 10 6601073 Shim(.010)...... AR 43 Cap. Bearing(N.S.S.) 10 6601072 Shim(.OO5)...... AR (Order Item B) ...... 1 10 6601074 Shim(.003)...... AR 44 6600032 Washer ...... 4 11 6601077 Washer. Thrust ...... 1 45 6601062 Bolt ...... 4 12 2041742 Bearing. Rear...... 1 46 Cap. Bearing (N.S.S.) 13 Cone. Bearing (N.S.S.) (Order Item B) ...... (Order Item E) ...... • 47 6600814 Bolt. Long (Incl. 14 Spacer (N.S.S.) inltemC) ...... 8 (Order Item E) ......

(N.S.S.) Not Serviced Separately (N.I.) Not Illustrated AR As Required

*For Machines Having Serial Number 15-1 011 Thru 15-1013.15-1022 Thru 15-1027 & 15-1034 Thru 15-1039.

+For Machines Having Serial Number 15-1014 Thru 15-1021.15-1 028Thru 15-1033. 15-1040 & Higher.

THINK A careful operator is a good man to work with.

TB065 EATON YALE & TOWNE INC. [145J 2 3 4 5 6

TP2213

TIRES AND WHEELS

Item Part No. Description No. Req'd. A 2059831 Wheel Assy. (Inc!. Items 1.4,5, &6) ...... 4 1 2034826 Base, Rim ...... 4 2 2034899 Valve Assy ...... 4 2A 2056824 Cap, Valve ...... 4 *3 Tire, 14:00 X 24" Tubeless, Grader,8PR ...... 4

4 2034824 Ring, Side •••• ·0 ••••••••• • •• 4 5 2034823 "0" Ring ...... 4 6 2034825 Ring, Lock ...... 4

*Not Sold For Replacement

THINK Remove or fasten any loose items in the operators compartment.

[146] EATON YALE & TOWNE INC. TB065 Notes-

TB065 EATON YALE & TOWNE INC. [147] Grade 5 and Grade 8 bolts can be distinguished by the markings on their heads.

GRADE 5 BOLT CARBON GRADE 8 BOLT ALLOY STEEL HEAT TREATED STEEL HEAT TREATED---d..1

BOLT TORQUE

THREAD HEX TORQUE (Lbs.-Ft.) TORQUE (Lbs.-Ft.) SIZE SIZE SAE GRADE 5 SAE GRADE 8 Bolt & Nut Dry Oiled Dry Oiled 1/4-20 7/16 5 4 9 7 1/4-28 7/16 6 5 12 9 5/16-18 1/2 10 7 20 15 5/16-24 1/2 13 10 25 19 3/8-16 9/16 18 13 36 27 3/8-24 9/16 24 18 47 35 7/16-14 5/8 Be 11/16 33 25 59 44 7/16-20 5/8 Be 11/16 37 28 74 55 1/2-13 3/4 47 35 91 68 1/2-20 3/4 60 45 117 88 9/16-12 13/16 Be 7/8 68 51 132 100 9/16-8 13/16 Be 7/8 86 65 166 125 5/8-11 15/16 95 71 181 136 5/8-18 15/16 124 93 240 180 3/4-10 1-1/8 175 131 340 255 3/4-16 1-1/8 218 163 424 318 3/4-16 WHEEL MOUNTING TORQUE .... 500 7/8-9 1-5/16 286 214 555 415 7/8-14 1-5/16 344 258 679 510 1"-8 1-1/2 428 320 836 626 1"-14 1-1/2 545 410 1058 790 1-1/8-7 1-11/16 605 455 1175 880 1-1/8-12 1-11/16 768 575 1494 1120 1-1/4-7 1-7/8 878 660 1705 1280 1-1/4-12 1-7/8 1080 810 2115 1580 1-3/8-6 2-1/16 1265 950 2455 1840 1-3/8-12 2-1/16 1635 1230 3180 2380 1-1/2-6 2-1/4 1551 1130 3011 2260 1-1/2-12 2-114 1972 1480 3830 2870 Use Grade 5 Torques on ordinary fasteners. Use oUed column when white lead is used. Use Grade 8 Torques for propeller shaft bolts.

[148] EATON YALE & TOWNE INC. T8065 TROJAN STANDARD PARTS SECTION

This section includes all Bolts (GRS & GRa), Nuts, Lockwashers, Flatwashers, Grease Fittings and Cotter Pins. When possible, obtain locally.

NUMERICAL INDEX

Trojan Part No. Page 2030224, 2030225 ...... 11 2030741 to 2030930 ...... 3 2030986 to 2031127 ...... 5 2031150 to 2031367 ...... 6 2031369 to 2031388 ...... 2 2031389 to 2031402 ...... 2 2031425 to 2031614 ...... 4 2031615 to 2031634 ...... 2 2031757 to 2031797 ...... 11 2032083 to 2032272 ...... 7 2032328 to 2032471 ...... 9 2032472 to 2032689 ...... 10 2032957 to 2032971 ...... 2 2033247 to 2033250 ...... 11 2037563 to 2037752 ...... 8

TB065 EATON YALE & TOWNE INC. [1] FINISHED HEX NUTS FINE THREADS COARSE THREADS (SAE Standards) (SAE Standards) Trojan Thread Trojan Thread Part No. Size Part No. Size 2031369 W'-28 2031615 V4"-20 2031370 ~6"-24 2031616 ~t-18 2031371 %"-24 2031617 %"-16 2031372 Kt-20 2031618 K6"-14 2031373 W'-20 2031619 W'-13 2031374 Kt-18 2031620 Kt-12 2031375 %"-18 2031621 %"-11 2031376 %"-16 2031622 3,4"-10 2031377 %"-14 2031623 %"- 9 2031378 1"-14 2031624 1"- 8 2031379 1Va"-12 2031625 1Va"- 7 2031380 1W'-12 2031626 lW'- 7 2031381 13/8"-12 2031627 13h"- 6 2031382 lW'-12 2031628 Ph"- 6 2031383 1%"- 8 2031629 13,4"- 5 2031384 2"- 8 2031630 2"-4V2 2031385 2W'- 8 2031631 2W'-4V2 2031386 2W'- 8 2031632 2W'-4 2031387 2%"- 8 2031633 23,4"-4 2031388 3"- 8 2031634 3"-4

WASHERS SPRING LOCKWASHERS FLAT WASH ERS (SAE Medium) (SAE Standards) Trojan Nominal Trojan Nominal Part No. Size Part No. Size 2031389 ...... 1,4" 2032957 2031390 ...... ~t 2032958 2031391 ...... %" 2032959 2031392 ...... Kt 2032960 2031393 ...... V2" 2032961 2031394 ...... ~6" 2032962 2031395 ...... !V8" 2032963 2031396 ...... 3,4" 2032964 2031397 ...... %" 2032965 2031398 ...... 1" 2032966 2031399 ...... 1Va" 2032967 2031400 ...... 11,4" 2032968 2031401 ...... 1%" 2032969 2031402 ...... lV2" 2032970 2032971

[2] EATON YALE & TOWNE INC. TB065 FINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 5 STEEL Part Nos. 2030741 thru 2030930 Thread 1/4"-28 5/16"-24 3/8"-24 7/16"-20 1/2"-20 9/16"-18 5/8"-18 3/4"-16 7/8"-14 1"-14 Hex. 7/16" 1/2" 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16" 1-1/2" Lgt. Trojan Part Numbers Yz" 2030741 2030764 2030787 o/a" 2030742 2030765 2030788 3,4" 2030743 2030766 2030789 2030810 2030831 'fa" 2030744 2030767 2030790 2030811 2030832 1" 2030745 2030768 2030791 2030812 2030833 2030852 2030871 1Ya" 2030746 2030769 2030792 2030813 2030834 2030853 2030872 1~" 2030747 2030770 2030793 2030814 2030835 2030854 2030873 2030890 1%" 2030748 2030771 2030794 2030815 2030836 2030855 2030874 2030891 1Yz" 2030749 2030772 2030795 2030816 2030837 2030856 2030875 2030892 2030907 2030920 203. 13,4" 2030750 2030773 2030796 2030817 2030838 2030857 2030876 2030893 2030908 2030921 203· 2" 2030751 2030774 2030797 2030818 2030839 2030858 2030877 2030894 2030909 2030922 2~" 2030752 2030775 2030798 2030819 2030840 2030859 2030878 2030895 2030910 2030923 2Yz" 2030753 2030776 2030799 2030820 2030841 2030860 2030879 2030896 2030911 2030924 23,4" 2030754 2030777 2030800 2030821 2030842 2030861 2030880 2030897 203091Z 2030925 3" 2030755 2030778 2030801 2030822 2030843 2030862 2030881 2030898 2030913 2030926 3~" 2030756 2030779 2030802 2030823 2030844 2030863 2030882 2030899 2030914 2030927 3Yz" 2030757 2030780 2030803 2030824 2030845 2030864 2030883 2030900 2030915 2030928 33,4" 2030758 2030781 2030804 2030825 2030846 2030865 2030884 2030901 2030916 2030929 4" 2030759 2030782 2030805 2030826 2030847 2030866 2030885 2030902 2030917 2030930 4Yz" 2030760 2030783 2030806 2030827 2030848 2030867 2030886 2030903 2030918 5" 2030761 2030784 2030807 2030828 2030849 2030868 2030887 2030904 2030919 5Yz" 2030762 2030785 2030808 2030829 2030850 2030869 2030888 2030905 6" 2030763 2030786 2030809 2030830 2030851 2030870 2030889 2030906

TB065 EATON YALE & TOWNE INC. [3] FINISHED HEXAGON BOLTS, COARSE THREADS SAE GRADE 5 STEEL Part Nos. 2031425 thru 2031614 Thread 1/4"-20 5/16"-18 3/8"-16 7/16"-14 1/2"-13 9/16"-12 5/8"-11 3/4"-10 7/8"-9 1"-8 Hex. 7/16" 1/2" 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16" 1-1/2" Lgt. Trojan Part Numbers V2" 2031425 2031448 2031471 o/s" 2031426 2031449 2031472 3A" 2031427 2031450 2031473 2031494 2031515 ~" 2031428 2031451 2031474 2031495 2031516 1" 2031429 2031452 2031475 2031496 2031517 2031536 2031555 1Vs" 2031430 2031453 2031476 2031497 2031518 2031537 2031556 1W' 2031431 2031454 2031477 2031498 2031519 2031538 2031557 2031574 1318" 2031432 2031455 2031478 2031499 2031520 2031539 2031558 2031575 1V2" 2031433 2031456 2031479 2031500 2031521 2031540 2031559 2031576 2031591 2031604 1%" 2031434 2031457 2031480 2031501 2031522 2031541 2031560 2031577 2031592 2031605 2" 2031435 2031458 2031481 2031502 2031523 2031542 2031561 2031578 2031593 2031606 2W' 2031436 2031459 2031482 2031503 2031524 2031543 2031562 2031579 2031594 2031607 2V2" 2031437 2031460 2031483 2031504 2031525 2031544 2031563 2031580 2031595 2031608 2%" 2031438 2031461 2031484 2031505 2031526 2031545 2031564 2031581 2031596 2031609 3" 2031439 2031462 2031485 2031506 2031527 2031546 2031565 2031582 2031597 2031610 3V4" 2031440 2031463 2031486 2031507 2031528 2013547 2031566 2031583 2031598 2031611 3Y.2" 2031441 2031464 2031487 2031508 2031529 2031548 2031567 2031584 2031599 2031612 3%" 2031442 2031465 2031488 2031509 2031530 2031549 2031568 2031585 2031600 2031613 4" 2031443 2031466 2031489 2031510 2031531 2031550 2031569 2031586 2031601 2031614 4V2" 2031444 2031467 2031490 2031511 2031532 2031551 2031570 2031587 2031602 5" 2031445 2031468 2031491 2031512 2031533 2031552 2031571 2031588 2031603 5V2" 2031446 2031469 2031492 2031513 2031534 2031553 2031572 2031589 6" 2031447 2031470 2031493 2031514 2031535 2031554 2031573 2031590

[4] EATON YALE & TOWNE INC. TB065 SEMIFINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 5 STEEL Part Nos. 2030986 thru 2031127 Thread 3/8"-24 7/16"-20 1/2"-20 9/16"-18 5/8"-18 3/4"-16 7/8"-14 1" -14 Hex. 9/16" 5/8" 3/4" 13/16" 15/16" 1-118" 1-5/16" 1-1/2" Lgt. Trojan Part Numbers 4W' 2031109 5" 2031110 5V2" 2031088 2031111 6" 2031089 2031112 6V2" 2030986 2030996 2031000 2031022 2031044 2031066 2031090 2031113 7" 2030987 2030997 2031001 2031023 2031045 2031067 2031091 2031114 7V2" 2030988 2031002 2031024 2031046 2031068 2031092 2031115 8" 2030989 2030998 2031003 2031025 2031047 2031069 2031093 2031116 8Vz" 2030990 2031004 2031026 2031048 2031070 2031094 2031117 9" 2030991 2030999 2031005 2031027 2031049 2031071 2031095 2031118 9V2" 2030992 2031006 2031028 2031050 2031072 10" 2030993 2031007 2031029 2031051 2031073 2031096 2031119 lOW' 2031008 2031030 2031052 2031074 11" 2030994 2031009 2031031 2031053 2031075 2031097 2031120 11 V2" 2031010 2031032 2031054 2031076 12" 2030995 2031011 2031033 2031055 2031077 2031098 2031121 13" 2031012 2031034 2031056 2031078 2031099 2031122 14" 2031013 2031035 2031057 2031079 2031100 2031123 15" 2031014 2031036 2031058 2031080 2031101 2031124 16" 2031015 2031037 2031059 2031081 2031102 2031125 17" 2031016 2031038 2031060 2031082 2031103 2031126 18" 2031017 2031039 2031061 2031083 2031104 2031127 19" 2031018 2031040 2031062 2031084 2031105 20" 2031019 2031041 2031063 2031085 2031106 22" 2031020 2031042 2031064 2031086 2031107 24" 2031021 2031043 2031065 2031087 2031108

TB065 EATON YALE 8: TOWNE INC. [5] REGULAR HEXAGON BOLTS, FINE THREADS SAE GRADE 5 STEEL Part Nos. 2031150 thru 2031367 Thread 1-1/8"-12 1-1/4"-12 1-3/8"-12 1-1/2"-12 1-5/8"-8 1-3/4"-8 1-118"-8 2"-8 Hex. 1-11/16" 1-118" 2-1/16" 2-1/4" 2-7/16" 2-5/8" 2-13/16" 3" Lgt. Trojan Part Numbers 4" 2031150 2031167 2031183 2031216 2031249 4Y2" 2031151 2031168 2031184 2031217 2031250 5" 2031152 2031169 2031185 2031218 2031251 2031282 5Y2" 2031153 2031170 2031186 2031219 2031252 2031283 6" 2031154 2031171 2031187 2031220 2031253 2031284 2031313 6Y2" 2031188 2031221 2031254 2031285 2031314 7" 2031155 2031172 2031189 2031222 2031255 2031286 2031315 7Y2" 2031190 2031223 2031256 2031287 2031316 2031342 8" 2031156 2031173 2031191 2031224 2031257 2031288 2031317 2031343 8Y2" 2031192 2031225 2031258 2031289 2031318 2031344 9" 2031157 2031174 2031193 2031226 2031259 2031290 2031319 2031345 9Y2" 2031194 2031227 2031260 2031291 2031320 2031346 10" 2031158 2031175 2031195 2031228 2031261 2031292 2031321 2031347 11" 2031159 2031176 2031196 2031229 2031262 2031293 2031322 2031348 12" 2031160 2031177 2031197 2031230 2031263 2031294 2031323 2031349 13" 2031161 2031198 2031231 2031264 2031295 2031324 2031350 14" 2031162 2031178 2031199 2031232 2031265 2031296 2031325 2031351 15" 2031163 2031179 2031200 2031233 2031266 2031297 2031326 2031352 16" 2031164 2031180 2031201 2031234 2031267 2031298 2031327 2031353 17" 2031165 2031181 2031202 2031235 2031268 2031299 2031328 2031354 18" 2031166 2031182 2031203 2031236 2031269 2031300 2031329 2031355 19" 2031204 2031237 2031270 2031301 2031330 2031356 20" 2031205 2031238 2031271 2031302 2031331 2031357 21" 2031206 2031239 2031272 2031303 2031332 2031358 22" 2031207 2031240 2031273 2031304 2031333 2031359 23" 2031208 2031241 2031274 2031305 2031334 2031360 24" 2031209 2031242 2031275 2031306 2031335 2031361 25" 2031210 2031243 2031276 2031307 2031336 2031362 26" 2031211 2031244 2031277 2031308 2031337 2031363 27" 2031212 2031245 2031278 2031309 2031338 2031364 28" 2031213 2031246 2031279 2031310 2031339 2031365 29" 2031214 2031247 2031280 2031311 2031340 2031366 30" 2031215 2031248 2031281 2031312 2031341 2031367

[6] EATON YALE & TOWNE INC. TB065 FINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 8 STEEL Part Nos. 2032083 thru 2032272 Thread 1/4"-28 5/16"-24 3/8"-24 7/16"-20 1/2"-20 9/16"-18 5/8"-18 3/4"-16 7/8"-14 1"-14 Hex. 7/16" 1/2" 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16" 1-1/2" Lgt. Trojan Part Numbers V2" 2032083 2032106 2032129 0/8" 2032084 2032107 2032130 3,4" 2032085 2032108 2032131 2032152 2032173 ~" 2032086 2032109 2032132 2032153 2032174 1" 2032087 2032110 2032133 2032154 2032175 2032194 2032213 1Va" 2032088 2032111 2032134 2032155 2032176 2032195 2032214 1v,." 2032089 2032112 2032135 2032156 2032177 2032196 2032215 2032232 i%" 2032090 2032113 2032136 2032157 2032178 2032197 2032216 2032233 1V2" 2032091 2032114 2032137 2032158 2032179 2032198 2032217 2032234 2032249 2032262 1%" 2032092 2032115 2032138 2032159 2032180 2032199 2032218 2032235 2032250 2032263 2" 2032093 2032116 2032139 2032160 2032181 2032200 2032219 2032236 2032251 2032264 2v,." 2032094 2032117 2032140 2032161 2032182 2032201 2032220 2032237 2032252 2032265 2V2" 2032095 2032118 2032141 2032162 2032183 2032202 2032221 2032238 2032253 2032266 2%" 2032096 2032119 2032142 2032163 2032184 2032203 2032222 2032239 _2032254 2032267 3" 2032097 2032120 2032143 2032164 2032185 2032204 2032223 2032240 2032255 2032268 3v,." 2032098 2032121 2032144 2032165 2032186 2032205 2032224 2032241 2032256 2032269 3V2" 2032099 2032122 2032145 2032166 2032187 2032206 2032225 2032242 2032257 2032270 3%" 2032100 2032123 2032146 2032167 2032188 2032207 2032226 2032243 2032258 2032271 4" 2032101 2032124 2032147 2032168 2032189 2032208 2032227 2032244 2032259 2032272 4~" 2032102 2032125 2032148 2032169 2032190 2032209 2032228 2032245 2032260 5" 2032103 2032126 2032149 2032170 2032191 2032210 2032229 2032246 2032261 5V2" 2032104 2032127 2032150 2032171 2032192 2032211 2032230 2032247 6" 2032105 2032128 2032151 2032172 2032193 2032212 2032231 2032248

TB065 EATON YALE & TOWNE INC. [7] FINISHED HEXAGON BOLTS, COARSE THREADS SAE GRADE 8 STEEL Part Nos. 2037563 thru 2037752 Thread 1/4"-20 5/16"-18 3/8" -16 7/16"-14 1/2"-13 9/16"-12 5/8"-11 3/4"-10 7/8"-9 1"-8 Hex. 7/16" 1/2" 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16" 1-1/2" Lgt. Trojan Part Numbers V2" 2037563 2037586 2037609 %" 2037564 2037587 2037610 %" 2037565 2037588 2037611 2037632 2037653 'Va" 2037566 2037589 2037612 2037633 2037654 1" 2037567 2037590 2037613 2037634 2037655 2037674 2037693 1Va" 2037568 2037591 2037614 2037635 2037656 2037675 2037694 1W' 2037569 2037592 2037615 2037636 2037657 2037676 2037695 2037712 13;8" 2037570 2037593 2037616 2037637 2037658 2037677 2037696 2037713 1W' 2037571 2037594 2037617 2037638 2037659 2037678 2037697 2037714 2037729 2037742 1%" 2037572 2037595 2037618 2037639 2037660 2037679 2037698 2037715 2037730 2037743 2" 2037573 2037596 2037619 2037640 2037661 2037680 2037699 2037716 2037731 2037744 2W' 2037574 2037597 2037620 2037641 2037662 2037681 2037700 2037717 2037732 2037745 2V2" 2037575 2037598 2037621 2037642 2037663 2037682 2037701 2037718 2037733 2037746 2%" 2037576 2037599 2037622 2037643 2037664 2037683 2037702 2037719 2037734 2037747 3" 2037577 2037600 2037623 2037644 2037665 2037684 2037703 2037720 2037735 2037748 3W' 2037578 2037601 2037624 2037645 2037666 2037685 2037704 2037721 2037736 2037749 3W' 2037579 2037602 2037625 2037646 2037667 2037686 2037705 2037722 2037737 2037750 33,4" 2037580 2037603 2037626 2037647 2037668 2037687 2037706 2037723 2037738 2037751 4" 2037581 2037604 2037627 2037648 2037669 2037688 2037707 2037724 2037739 2037752 4V2" 2037582 2037605 2037628 2037649 2037670 2037689 2037708 2037725 2037740 5" 2037583 2037606 2037629 2037650 2037671 2037690 2037709 2037726 2037741 5V2" 2037584 2037607 2037630 2037651 2037672 2037691 2037710 2037727 6" 2037585 2037608 2037631 2037652 2037673 2037692 2037711 2037728

[8] EATON YALE 8c TOWNE INC. TB065 SEMIFINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 8 STEEL Part Nos. 2032328 thru 2032471 Thread 3/8"-24 7/16"-20 1/2"-20 9/16"-18 5/8"-18 3/4"-16 7/8"-14 1"-14 Hex. 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16 1-1/2" Lgt. Trojan Part Numbers 4W' 2032453 5" 2032454 5W' 2032432 2032455 6" 2032433 2032456 6W' 2032328 2032340 2032344 2032366 2032388 2032410 2032434 2032457 7" 2032329 2032341 2032345 2032367 2032389 2032411 2032435 2032458 7W' 2032330 2032346 2032368 2032390 2032412 2032436 2032459 8" 2032331 2032342 2032347 2032369 2032391 2032413 2032437 2032460 8W' 2032332 2032348 2032370 2032392 2032414 2032438 2032461 9" 2032333 2032343 2032349 2032371 2032393 2032415 2032439 2032462 9W' 2032334 2032350 2032372 2032394 2032416 10" 2032335 2032351 2032373 2032395 2032417 2032440 2032463 lOW' 2032336 2032352 2032374 2032396 2032418 11" 2032337 2032353 2032375 2032397 2032419 2032441 2032464 11 W' 2032338 2032354 2032376 2032398 2032420 12" 2032339 2032355 2032377 2032399 2032421 2032442 2032465 13" 2032356 2032378 2032400 2032422 2032443 2032466 14" 2032357 2032379 2032401 2032423 2032444 2032467 15" 2032358 2032380 2032402 2032424 2032445 2032468 16" 2032359 2032381 2032403 2032425 2032446 2032469 17" 2032360 2032382 2032404 2032426 2032447 2032470 18" 2032361 2032383 2032405 2032427 2032448 2032471 19" 2032362 2032384 2032406 2032428 2032449 20" 2032363 2032385 2032407 2032429 2032450 22" 2032364 2032386 2032408 2032430 2032451 24" 2032365 2032387 2032409 2032431 2032452

TB065 EATON YALE & TOWNE INC. [9] REGULAR HEXAGON BOLTS, FINE THREADS SAE GRADE 8 STEEL Part Nos. 2032472 thru 2032689 Thread 1-1/8" -12 1-1/4"-12 1-3/8"-12 1-1/2"-12 1-5/8"-8 1-3/4"-8 1-7/8"-8 2"-8 Hex. 1-11/16" 1-7/8" 2-1/16" 2-1/4" 2-7/16" 2-5/8" 2-13/16" 3" Lgt. Trojan Part Num.bers 4" 2032472 2032489 2032505 2032538 2032571 4Vz" 2032473 2032490 2032506 2032539 2032572 5" 2032474 2032491 2032507 2032540 2032573 2032604 5Vz" 2032475 2032492 2032508 2032541 2032574 2032605 6" 2032576 2032493 2032509 2032542 2032575 2032606 2032635 6Vz" 2032510 2032543 2032576 2032607 2032636 7" 2032477 2032494 2032511 2032544 2032577 2032608 2032637 7Vz" 2032512 2032545 2032578 2032609 2032638 2032664 8" 2032478 2032495 2032513 2032546 2032579 2032610 2032639 2032665 81h" 2032514 2032547 2032580 2032611 2032640 2032666 9" 2032479 2032496 2032515 2032548 2032581 2032612 2032641 2032667 9Vz" 2032516 2032549 2032582 2032613 2032642 2032668 10" 2032480 2032497 2032517 2032550 2032583 2032614 2032643 2032669 11" 2032481 2032498 2032518 2032551 2032584 2032615 2032644 2032670 12" 2032482 2032499 2032519 2032552 2032585 2032616 2032645 2032671 13" 2032483 2032520 2032553 2032586 2032617 2032646 2032672 14" 2032484 2032500 2032521 2032554 2032587 2032618 2032647 2032673 15" 2032485 2032501 2032522 2032555 2032588 2032619 2032648 2032674 16" 2032486 2032502 2032523 2032556 2032589 2032620 2032649 2032675 17" 2032487 2032503 2032524 2032557 2032590 2032621 2032650 2032676 18" 2032488 2032504 2032525 2032558 2032591 2032622 2032651 2032677 19" 2032526 2032559 2032592 2032623 2032652 2032678 20" 2032527 2032560 2032593 2032624 2032653 2032679 21" 2032528 2032561 2032594 2032625 2032654 2032680 '22" 2032529 2032562 2032595 2032626 2032655 2032681 23" 2032530 2032563 2032596 2032627 2032656 2032682 24" 2032531 2032564 2032597 2032628 2032657 2032683 25" 2032532 2032565 2032598 2032629 2032658 2032684 26" 2032533 2032566 2032599 2032630 2032659 2032685 27" 2032534 2032567 2032600 2032631 2032660 2032686 28" 2032535 2032568 2032601 2032632 2032661 2032687 29" 2032536 2032569 2032602 2032633 2032662 2032688 30" 2032537 2032570 2032603 2032634 2032663 2032689

TB065 [10] EATON YALE & TOWNE INC. COTTER PINS

Dia. 1/16" 3/32" 1/8" 5/32" 3/16" 7/32" 1/4" Length Trojan Part Numbers 3/s" 2031757 ~" 2031758 2031762 0/8" 2031759 2031763 2031767 3,4" 2031760 2031764 2031768 2031773 1" 2031761 2031765 2031769 2031774 2031779 11,4" 2031766 2031770 2031775 2031780 2031785 1Y2" 2031771 2031776 2031781 2031786 2031791 1%" 2031772 2031777 2031782 2031787 2031792 2" 2031778 2031783 2031788 2031793 21,4" 2031784 2031789 2031794 2Y2" 2031790 2031795 2%" 2031796 3" 2031797

GREASE FITTINGS

Trojan Thread Part No. Size Angle 2030224 1,4"-28 Straight 2033247 1,4"-28 45° 2033248 1,4"-28 90° 2030225 Va" NPTF Straight 2033249 Va" NPTF 45° 2033250 Va" NPTF 90°

TB065 EATON YALE & TOWNE INC. [11 ] Notes-

[12] EATON YALE & TOWNE INC. TB065